HUSABERG FS User Manual

BEDIENUNGSANLEITUNG
OWNERS MANUAL
MANUEL D’UTILISATION
"
06
Edition 2006
TABLE OF CONTENTS
- 1 -
ENGLISH
Page
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Important LIMITED warranty and LIMITED guarantee
information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . 5
Chassis number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Engine-Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
OPERATION INSTRUMENTS . . . . . . . . . . . . . . . . . . . . . . . 6
Clutch lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hand decompression lever. . . . . . . . . . . . . . . . . . . . . . . . 6
Hand brake lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Short circuit button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Combination switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Flasher switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Headlamp switch (USA) . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Indicator lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Starter button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Emergency OFF switch (Australia). . . . . . . . . . . . . . . . . . 8
Electronic speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Kilometers or miles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Setting the clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Filler cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Fuel Taps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Choke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Hot start device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Shift lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Kickstarter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Foot brake pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Side stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Compression damping of fork . . . . . . . . . . . . . . . . . . . . 16
Rebound damping of fork . . . . . . . . . . . . . . . . . . . . . . . . 16
Damping action during compression of shock absorber
. 17
Rebound damping of shock absorber . . . . . . . . . . . . . . 18
Steering lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Instructions for initial operation. . . . . . . . . . . . . . . . . . . . 19
Running in the Husaberg models . . . . . . . . . . . . . . . . . . 19
TIPS AND WARNINGS FOR STARTING THE
MOTORCYCLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
DRIVING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 20
Check the following before each start . . . . . . . . . . . . . . 20
Starting when the engine is cold. . . . . . . . . . . . . . . . . . . 21
Starting when the engine is warm . . . . . . . . . . . . . . . . . 21
What to do when the engine is “flooded” . . . . . . . . . . . . 21
Starting off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Shifting/Riding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Stopping and parking . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
PERIODIC MAINTENANCE SCHEDULE. . . . . . . . . . . . . . 24
MAINTENANCE WORK ON CHASSIS AND ENGINE . . . . 27
Checking and adjusting the steering head bearing . . . . 27
Breather plug front fork. . . . . . . . . . . . . . . . . . . . . . . . . . 28
Cleaning the dust sleeves of the telescopic fork . . . . . . 28
Basic suspension setup for the weight of the driver . . . . 29
Checking the shock absorber and spring . . . . . . . . . . . . 29
Determining the static sag of the shock absorber . . . . . 29
Determining the riding sag of the shock absorber . . . . . 29
Checking the basic setup of the telescopic fork . . . . . . . 30
Changing the spring preload on the telescopic fork . . . 30
Replacing fork springs . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Page
Changing the fork offset (caster) (FS) . . . . . . . . . . . . . . 31
How to change the handlebar position . . . . . . . . . . . . . . 33
Changing the spring preloading of the shock absorber . 33
Check chain tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Correct chain tension . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Chain maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Chain wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
General information about Husaberg disc brakes . . . . . 36
Changing the basic position the hand brake lever (FE) . . . .
37 Changing the basic position the hand brake lever (FS) . 37
Checking the brake fluid level - front brake . . . . . . . . . . 37
Refilling the front brake fluid reservoir . . . . . . . . . . . . . . 37
Checking the front brake pads . . . . . . . . . . . . . . . . . . . . 38
Replacing the front brake pads (FE) . . . . . . . . . . . . . . . 38
Replacing the front brake pads (FS) . . . . . . . . . . . . . . . 38
Changing the basic position of the foot brake pedal . . . 39
Check the rear brake fluid level . . . . . . . . . . . . . . . . . . . 39
Refilling the rear brake fluid reservoir. . . . . . . . . . . . . . . 39
Checking the rear brake pads . . . . . . . . . . . . . . . . . . . . 40
Replacing the rear brake pads . . . . . . . . . . . . . . . . . . . . 40
Dismounting and mounting the front wheel . . . . . . . . . . 41
Dismounting and mounting the rear wheel. . . . . . . . . . . 42
Checking the shock absorption rubbers in the rear hub. 43
Checking spoke tension . . . . . . . . . . . . . . . . . . . . . . . . . 43
Tires, air pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Check/set distance of the magnetic sensor . . . . . . . . . . 44
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Charging the battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Fuse (FE/FS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Replacing headlight lamp/parking light lamp . . . . . . . . . 46
Cooling system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Checking the coolant level . . . . . . . . . . . . . . . . . . . . . . . 47
Bleeding the cooling system. . . . . . . . . . . . . . . . . . . . . . 48
Replacing the glassfiber yarn packing of the silencer . . 48
Cleaning the spark arrester . . . . . . . . . . . . . . . . . . . . . . 48
Cleaning the air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Checking the adjustment of the hand decompression
release cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Adjusting the throttle cables . . . . . . . . . . . . . . . . . . . . . . 49
Changing the original position of the clutch lever. . . . . . 50
Checking the oil level of the hydraulic clutch . . . . . . . . . 50
Bleeding of the hydraulic clutch . . . . . . . . . . . . . . . . . . . 50
Carburetor – Adjust idling. . . . . . . . . . . . . . . . . . . . . . . . 51
Basic information on carburetor wear. . . . . . . . . . . . . . . 51
Adjusting the mixture control screw . . . . . . . . . . . . . . . . 51
Checking the float level (float height) . . . . . . . . . . . . . . . 52
Draining the float chamber of the carburetor . . . . . . . . . 52
Oil Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Checking the engine oil level . . . . . . . . . . . . . . . . . . . . . 53
Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Changing the engine oil . . . . . . . . . . . . . . . . . . . . . . . . . 53
Cleaning the oil screen . . . . . . . . . . . . . . . . . . . . . . . . . 53
Changing the oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
CLEANING, CONSERVATION, STORAGE . . . . . . . . . . . . 57
TECHNICAL DATA - ENGINE . . . . . . . . . . . . . . . . . . . . . . . 58
TECHNICAL DATA - CHASSIS . . . . . . . . . . . . . . . . . . . . . . 61
HEAD WORD INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
WIRING DIAGRAMM. . . . . . . . . . . . . . . . . . . . . . . . Appendix
INTRODUCTION
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ENGLISH
IMPORTANT
WE STRONGLY SUGGEST THAT YOU READ THIS MANUAL CAREFULLY AND COMPLE­TELY BEFORE GOING ON YOUR FIRST RIDE. IT CONTAINS A GREAT DEAL OF INFOR­MATION AND ADVICE WHICH WILL HELP YOU USE AND HANDLE YOUR BIKE PRO­PERLY.
IN YOUR OWN INTEREST, PLEASE PAY PARTICULAR ATTENTION TO NOTICES THAT ARE MARKED AS FOLLOWS:
WARNING: IGNORING THESE INSTRUCTIONS, CAN ENDANGER YOUR BODY AND YOUR LIFE.
CAUTION: IGNORING THESE INSTRUCTIONS COULD CAUSE DAMAGE TO PARTS OF YOUR MOTORCYCLE OR THAT THE MOTOR-CYCLE IS NOT ROAD­SAFE ANYMORE.
NOTE: USEFUL INFORMATION ON HANDLING AND SERVICING YOUR MOTORCYCLE.
Please insert the serial numbers of your motorcycle in the boxes below
Frame number:
Motor number:
Stamp of dealer:
H
USABERG RESERVES THE RIGHT TO MODIFY ANY EQUIPMENT, TECHNICAL SPECIFICATIONS, COLORS, MATERIALS
,
SERVICES OFFERED AND RENDERED, AND THE LIKE SO AS TO ADAPT THEM TO LOCAL CONDITIONS WITHOUT PREVIOUS ANNOUNCE
-
MENT AND WITHOUT GIVING REASONS, OR TO CANCEL ANY OF THE ABOVE ITEMS WITHOUT SUBSTITUTING THEM WITH OTHERS
. I
T
SHALL BE ACCEPTABLE TO STOP MANUFACTURING A CERTAIN MODEL WITHOUT PREVIOUS ANNOUNCEMENT
.
The exhaust system on this vehicle has no owner serviceable parts. Should there be an increase in noise or damage to any component relating to the noise reduction system, repla­cement parts should be fitted by an Authorised dealer.
Tampering with noise control system prohibited
Owners are warned that the law may prohibit: (a)The removal or rendering inoperative by any person other than for purposes of
maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use; and
(b)the use of the vehicle after such device or element of design has been removed or rende-
red inoperative by any person.
COMSUMER INFORMATION FOR AUSTRALIA ONLY
INTRODUCTION
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ENGLISH
We would like to congratulate you on your purchase of a Husaberg motorcycle.
You are now the owner of a state-of-the-art sport motorcycle that guarantees to bring you lots of fun and enjoyment, provided that you clean and maintain it appropriately. Before you go
for your first ride, be sure to read this manual carefully and thoroughly in order to fami­liarize yourself with how to operate your new motorcycle and with its characteristics, even if this means that you will have to dedicate some of your valuable time to this task. Only by doing so will you learn how to tune your motorcycle to your specific needs and how to protect yourself against injury. Besides, this manual contains impor­tant information on motorcycle maintenance. At the time this manual was typeset, it was
up-to-date with the latest state of this production series. Please note that motorcycle features may vary according to the effective legal provisions. It cannot be completely ruled out, howe­ver, that minor discrepancies may exist resulting from further design upgrades of these motorcycles.This manual is an important part of your motorcycle and should be passed on to any subsequent owner in case you decide to sell it.
The work marked with an * in the chapter "Servicing the chassis and engine" must be perfor­med by an authorized Husaberg dealer. If such service work becomes necessary during a competition, it must be performed by a trained mechanic.
For your own safety, use Husaberg-approved parts and accessories only. Husaberg is not liable for damage that arises in connection with the use of other products.
Take special care to follow the recommended run in, inspection, and maintenance intervals. Heeding these guidelines will significantly increase the life of your motorcycle. Be sure to have your motorcycle serviced by an authorized Husaberg dealer to maintain the validity of your warranty.
Off-road / Supermoto motorcycle driving is a wonderful sport and we hope that you will be able to enjoy it to the full. It may, however, involve potential problems for the environment or lead to conflicts with others. These problems or conflicts can be avoided if the motorcycle is used responsibly. To safeguard the future of motorcycle sports, make sure that you use the motorcycle in accordance with the law, show that you are environmentally conscious and res­pect the rights of others.
We wish you a lot of fun when driving !
HUSABERG 5230 MATTIGHOFEN, AUSTRIA
A
LL RIGHTS RESERVED TO MAKE ALTERATIONS TO DESIGN AND MODEL.
© by HUSABERG Alle Rechte vorbehalten
INTRODUCTION
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ENGLISH
IMPORTANT LIMITED WARRANTY AND LIMITED GUARANTEE
INFORMATION
Husaberg sports motorcycles are designed and constructed to resist the usual wear and tear of normal use in competitions. The motorcycles comply with the regulations and categories currently in effect with the leading international motorcycle associations.
Observance of the service, maintenance and tuning instructions for the engine and chassis specified in the Owner's Manual is a prerequisite for faultless operation and the avoidance of premature wear. An improperly tuned chassis can lead to damage and breakage of the chas­sis components (see chapter on checking the basic chassis setting).
The service work described in the "Lubrication and maintenance chart" must be carried out and confirmed by an authorized Husaberg dealer, otherwise your warranty will become void.
The fuels and lubricants specified in the Owner's Manual or fluids with equivalent specificati­ons must be used in accordance with the maintenance schedule.
No claims can be filed under the warranty for damage or consequential damage caused by manipulations or conversions to the motorcycle.
The use of the motorcycle under extreme conditions, e.g. on extremely muddy and wet ter­rain, can lead to higher than average wear on components such as the drive train or the bra­kes. In this case it may become necessary to service or replace wear parts before the service limit specified in the maintenance schedule has been reached.
MODELS FE
“On the road“ approved models are only allowed on public roads in the original homologated (throttled) version. Without this performance restriction (i.e. de-throttled), these models are only allowed to be driven off-road and not on public roads.The FE models are desi­gned for off-road sports endurance competitions(enduro) and not suitable for predominant motocross use.
MODELS FS
The FS models are only allowed on public roads in the original homologated (throttled) ver­sion. Without this performance restriction (i.e. dethrottled), these models are only allo-
wed to be driven in Supermoto competitions but not on public roads.
No warranty will be assumed if the bike is used in races or competitions.
In accordance with the international quality management ISO 9001 stan­dard, Husaberg uses quality assurance processes that lead to the hig­hest possible product quality.
SERIAL NUMBER LOCATIONS
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ENGLISH
CHASSIS NUMBER
The chassis number is stamped on the right side of the steering head tube. Enter this number in the field on page no 2.
ENGINE-NUMBER
The engine number is embossed in the engine case on the left side of the engine under the radiator hose.
OPERATION INSTRUMENTS
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ENGLISH
CLUTCH LEVER
The clutch lever (1) is located on the left side of the handlebar. The adjust­ing screw (A) is used to change the original position of the clutch lever (see maintenance work on chassis and engine).
HAND DECOMPRESSION LEVER
The hand decompression lever (2) is needed only if the carburetor over­flows after a fall. To "pump the engine free", pull the hand decompression lever during the starting procedure. The outer end of the lever must provide for a backlash of approx. 10 mm (0.4 in) at all times. Only thereafter may it cause valve motion (to be recog­nized by the stronger resistance which the hand decompression lever encounters).
HAND BRAKE LEVER
The hand brake lever (3) is located on the right side of the handlebar and actuates the front brake. The basic setting of the hand brake lever can be adjusted (see maintenance work).
A
1
2
3
SHORT CIRCUIT BUTTON
The short circuit button (4) turns off the engine. When pressing this but­ton, the ignition circuit is short-circuited.
4
OPERATION INSTRUMENTS
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ENGLISH
COMBINATION SWITCH
The light switch has 2, respectively 3 switch positions.
(A) = Light off (this function is not available in all models) (B) = Low beam on (C) = High beam on
You may use button (1) to actuate the horn. The red short circuit button (2) serves to switch off the engine. Leave the switch pressed until the engine stops.
FLASHER SWITCH
The flasher switch (3) is a separate unit and is mounted on the left por­tion of the handlebar. The wire harness is designed in a way that whenever you want to use your bike off-road, you can dismount the entire turn indicator system without affecting the function of the remaining electrical system.
Flasher left
Flasher right
HEADLAMP SWITCH (USA)
In this model the headlamp is switched on with the pull switch (4).
1
2
A
C
B
3
INDICATOR LAMPS
The green control lamp (5) flashes in the same rhythm as the flashing indicator when the indicator is working.
The blue control lamp (6) lights up when the high beam is on.
4
6
5
OPERATION INSTRUMENTS
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ENGLISH
STARTER BUTTON
Pushing the black starter button (1) will actuate the E-starter
EMERGENCY OFF SWITCH (AUSTRALIA)
The red emergency-OFF switch (2) is arranged adjacent to the throttle grip.
In this position, the E-starter is operational and the engine can be started.
In this position, the E-starter and ignition circuits are interrupted. The E-starter cannot be actuated, and the engine will not start, not even if you attempt to start it with the kickstarter.
Pushing the black starter button (3) will actuate the E-starter.
ELECTRONIC SPEEDOMETER
The display in the electronic speedometer is activated as soon as you press a button on the speedometer or an impulse is received from the wheel sensor. The display lights up when the engine is running. The display is cleared if no button is pressed for 1 minute or no impulse is received from the wheel sensor. The | button is used to change between display modes. The + and – buttons are used to control various functions.
3
1
2
OPERATION INSTRUMENTS
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ENGLISH
TEST
All of the display segments briefly light up for the display function test.
WS (WHEEL SIZE)
The display changes and the circumference of the front wheel is briefly displayed in millimeters (2205 mm corresponds to a front wheel circum­ference of 21" with production tires). Afterwards the display will return to the previous display mode.
SPEED DISPLAY MODE / H (SERVICE HOURS)
Only the SPEED / H and SPEED / ODO display modes are activated in the condition at delivery. SPEED/H is displayed whenever the display is activated and the front wheel is not turning. It automatically changes to the SPEED/ODO display mode as soon as the front wheel starts turning.
SPEED displays the speed.
H displays the engine's service hours. The service hour counter starts to count as soon as you start the engine. The displayed figure cannot be changed. Service intervals are indicated in service hours for some Husaberg offroad motorcycles, making the service hour counter a very practical function.
SPEED / ODO DISPLAY MODE (ODOMETER)
The SPEED/ODO mode displays the speed and the total distance trave­led. The display automatically changes to the SPEED/H display mode when the front wheel stops turning.
+ button no function – button no function briefly press | button changes to the next display mode hold | button 3 secs. changes to the next display mode
The electronic speedometer has a number of display modes (functions) that you can also activate (reveal) (see: Activating and deactivating dis­play modes).
OPERATION INSTRUMENTS
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ENGLISH
ACTIVATING AND DEACTIVATING DISPLAY MODES
In the display mode SPEED/H, press and hold the | button for 3 seconds to access the SETUP menu. The active functions will be displayed. The blinking function can be activated by pressing the + button and deacti­vated by pressing the – button. Press and hold the | button 3 seconds to store the settings. If no button is pressed for 20 seconds, the setting will be stored automa­tically and the display will return to the SPEED/H mode.
+ button activates the blinking display – button deactivates the blinking display briefly press | button changes to the next display without changing
any settings
hold | button 3 secs. starts the SETUP
stores the settings and changes to the SPEED/H mode
The following display modes can be activated: TR1 tripmaster 1 TR2 tripmaster 2 A1 average speed 1 A2 average speed 2 S1 stop watch 1 S2 stop watch 2 CLK clock LAP lap time MAX maximum speed KMH/MPH display in kilometers or miles (see: Kilometers or miles)
If you have activated all of the display modes, they will be displayed in the following order: SPEED/H, SPEED/CLK, SPEED/LAP, LAP/LAP, SPEED/MAX, SPEED/ODO, SPEED/TR1, SPEED/TR2, SPEED/A1, SPEED/A2, SPEED/S1, SPEED/S2
SPEED / CLK (TIME) DISPLAY MODE
CLK displays the time in hours, minutes and seconds.
+ button no function – button no function briefly press | button changes to the next display mode hold | button 3 secs. set the clock menu
To set the clock, see „Setting the clock“.
SPEED / LAP (LAP TIME) DISPLAY MODE
You can use the manual stop watch to stop and store up to 10 lap times, which you can view in the LAP/LAP display mode (see below). LAP displays the lap times in hours, minutes and seconds.
+ button Starts and stops the stop watch, lap time is not
reset to 0
– button Stops the stop watch, stores the lap time and
restarts the stop watch again. The time is reset to 0. Atotal of 10 lap times can be stored. If the lap time continues to run after you press the ­button, all 10 memory locations are occupied.To clear all of the stored lap times, hold the | but ton for 3 seconds in the SPEED/LAP mode.Up to 10 lap times can be stored in this way.
briefly press | button Changes to the next display mode.If no lap time
is stored or the motorcycle is driving, the LAP/LAP mode will be skipped.
hold | button 3 secs. Clears all LAP figures
OPERATION INSTRUMENTS
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ENGLISH
LAP / LAP DISPLAY MODE (TO VIEW LAP TIMES)
The LAP/LAP display mode will only be shown if lap times have been sto­red and the front wheel has stopped. It will display the lap number and the stopped lap time in hours, minutes and seconds. Press the + button to access the next lap time. To clear all of the stored lap times, hold the | button for 3 seconds in the SPEED/LAP mode.
+ button changes to the next lap time – button no function briefly press | button changes to the next display mode hold | button 3 secs. changes to the next display mode
SPEED / MAX DISPLAY MODE (MAXIMUM SPEED)
MAX displays the maximum speed traveled and is always active.
+ button no function – button no function briefly press | button changes to the next display mode hold | button 3 secs. clears the MAX figure
SPEED / TR1 DISPLAY MODE (TRIPMASTER 1)
The TR1 tripmaster is always active and counts to 999.9. It is used to measure the length of a trip or the distance between 2 refueling stops. TR1 is linked to A1 (average speed 1). The calculation of these figures is activated by the first impulse received from the wheel sensor (when the front wheel starts to turn) and stops 3 seconds after the last impulse is received (when the front wheel has stopped). The TR1, A1 and S1 figures are automatically cleared after passing 999.9.
+ button no function – button no function briefly press | button changes to the next display mode hold | button 3 secs. clears the TR1, S1, A1 figures
SPEED / TR2 DISPLAY MODE (TRIPMASTER 2)
The tripmaster 2 is always active and counts to 999.9. Contrary to TR1, the displayed figure can be changed using the + and – buttons. This is a very useful function for trips taken according to a roadbook.
+ button increases the TR2 figure – button decreases the TR2 figure briefly press | button changes to the next display mode hold | button 3 secs. clears the TR2 figure
OPERATION INSTRUMENTS
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ENGLISH
SPEED / A1 DISPLAY MODE (AVERAGE SPEED 1)
A1 shows the average speed based on the TR1 (tripmaster 1) and S1 (stop watch 1) figures. The calculation of this figure is activated by the first impulse received from the wheel sensor and stops 3 seconds after the last impulse is received.
+ button no function – button no function briefly press | button changes to the next display mode hold | button 3 secs. clears the TR1, S1, A1 figures
SPEED / A2 DISPLAY MODE (AVERAGE SPEED 2)
A2 shows the average speed based on the TR2 (tripmaster 2) and S2 (stop watch 2) figures. The displayed figure can deviate from the actual average speed if the TR2 figure was changed manually or if S2 was not stopped after the trip.
+ button no function – button no function briefly press | button changes to the next display mode hold | button 3 secs. changes to the next display mode
SPEED / S1 DISPLAY MODE (STOP WATCH 1)
S1 shows the traveling time based on TR1 and continues to run whene­ver it receives impulses from the wheel sensor. The calculation of this figure is activated by the first impulse received from the wheel sensor and stops 3 seconds after the last impulse is received.
+ button no function – button no function briefly press | button changes to the next display mode hold | button 3 secs. clears the TR1, S1, A1 figures
SPEED / S2 DISPLAY MODE (STOP WATCH 2)
S2 is a manual stop watch. Start the stop watch by pressing the + but­ton, press again to hold. Press again to continue timing. Press the | button to change to the next mode. The S2 display will blink in the other modes if S2 continues to run in the background. To stop S2, return to the SPEED/S2 mode and press the + button.
+ button starts and stops the stop watch – button no function briefly press | button changes to the next display mode hold | button 3 secs. clears the S2 figure
OPERATION INSTRUMENTS
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ENGLISH
KILOMETERS OR MILES
The unit (kilometers or miles) can also be changed. The ODO figure will be retained and converted accordingly. The TR1, A1, S1, TR2 and A2 figu­res will be cleared. To select the unit, select the SPEED/H mode and hold the | button for 3 seconds to access the SETUP menu. Press the | button until the KMH/MPH function blinks. Press the + button briefly to move to the options. Press the + button for KMH or the – button for MPH. To set, briefly press the | button 1 x and hold for 3 seconds until the dis­play returns to the SPEED/H mode. If no button is pressed for 20 seconds, the setting will be stored automa­tically and the display will return to the SPEED/H mode.
+ button to access the menu
to activate the KMH display – button to activate the MPH display briefly press | button changes to the next mode
changes from the menu to the SETUP menu hold | button 3 secs. stores and closes the SETUP menu
SETTING THE CLOCK
To set the clock, switch the ignition off and select the SPEED/CLK mode. Press and hold the | button for 3 seconds. The blinking digits can be changed using the + and - buttons. Press the | button to move to the next digit. 0-12 will show the time in the 12-hour mode, 0-24 in the 24­hour mode. Press and hold the | button for 3 seconds to store the settings. If no button is pressed for 20 seconds, the settings will be stored auto­matically and the display will return to the SPEED/CLK mode.
+ button time + – button time ­briefly press | button changes to the next digit hold | button 3 secs. starts the SETUP menu
stores the time and changes to the SPEED/CLK
display mode
If the CLK, LAP, MAX, TR1, TR2 A1, A2, S1 and S2 figures are suddenly cleared, the battery in the electronic speedometer is empty and must be replaced (see: Replacing the battery in the electronic speedometer).
A tripmaster switch is available as an accessory that lets you control the electronic speedometer functions from the handlebar.
Motorcycle is standing
Motorcycle is driving
OVERVIEW OF THE ELECTRONIC SPEEDOMETER FUNCTIONS
display briefly press + button briefly press – button
briefly press |button hold |button 3 secs.
X
SPEED / H no function no function next display mode
displays the SETUP menu
X X
SPEED / CLK
no function no function next display mode Setting the clock menu
X X
SPEED / LAP
starts/stops LAP without clearing LAP figure
stops LAP, stores LAP figure, resets LAP to 0
next display mode clears all LAP figures
X
LAP / LAP next figure no function next display mode next display mode
X X
SPEED / MAX
no function no function next display mode clears MAX
X
SPEED / ODO
no function no function next display mode next display mode
X X
SPEED / TR1
no function no function next display mode clears TR1, S1, A1
X X
SPEED / TR2
increases the TR2 figure
reduces the TR2 figure next display mode clears TR2
X X
SPEED / A1 no function no function next display mode clears TR1, S1, A1
X X
SPEED / A2 no function no function next display mode next display mode
X X
SPEED / S1 no function no function next display mode clears TR1, S1, A1
X X
SPEED / S2 starts - stops S2 no function next display mode clears S2
OPERATION INSTRUMENTS
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ENGLISH
FILLER CAP
To open the filler cap: Turn the filler cap counter-clockwise. To close the filler cap: Put the filler cap on and tighten it by turning
it clockwise.
Install the tank breather hose (1) without kinks.
FUEL TAPS
OFF The fuel tap is closed in this position. No fuel can flow to the
carburetor.
ON Turn the twist grip in the ON position to operate the motorcycle.
Now fuel can flow to the carburetor. The tank will drain completely in this position.
A threaded fuel tap (1) is also located on the left side. No fuel can flow to the carburetor if it is screwed-in. Fuel will flow to the carburetor if the fuel tap is screwed-out.
NOTE: No RES function is available.
CHOKE
If you pull the choke button (2) out as far as possible, a bore in the carburetor will be opened through which the engine may take in additio­nal fuel. The result is a „fat“ fuel-air mixture of the type needed for cold starts. To deactivate the choke, push the choke button back into its basic position.
HOT START DEVICE
If you pull the hot start device (3) out as far as possible, a bore in the carburetor will be opened through which the engine may take in additio­nal air. The result is a „lean“ fuel-air mixture of the type needed for hot starts. To deactivate the hot start device, push the hot start button back into its basic position.
3
2
ON
OFF
1
OPERATION INSTRUMENTS
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ENGLISH
SHIFT LEVER
The shift lever is mounted on the left side of the engine. The position of the gears is shown in the illustration. Neutral, or the idle speed, is located between first and second gear.
KICKSTARTER
The kickstarter is located on the left side of the engine. The upper part is tiltable.
FOOT BRAKE PEDAL
The foot brake pedal is located in front of the right footrest. Its basic position can be adjusted to your seat position (see maintenance work).
SIDE STAND
Push the side stand to the ground with your foot and load it with the motor­cycle. Make sure that you put your bike on solid ground and in a secure position.
WARNING: The side stand swings up rapidly when the load
is released. Make sure you are not standing in the way.
2,3,4,5,6
1
N
OPERATION INSTRUMENTS
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ENGLISH
COMPRESSION DAMPING OF FORK
Hydraulic compression damping determines the reaction when the fork is compressed. The degree of compression can be adjusted with adjus­ting screws at the bottom of the fork legs.Remove the protecting cap (1). Turn the adjusting screws (2) clockwise to increase damping, turn it coun­terclockwise to reduce damping during compression.
STANDARD ADJUSTMENT – turn adjusting screw clockwise as far as it will go – turn it back by as many clicks as are specified for the relevant type of
fork
Typ WP Suspension 14457B02...........21 clicks
Typ WP Suspension 14457B03...........15 clicks
REBOUND DAMPING OF FORK
Hydraulic rebound damping determines the reaction when the fork is rebound. By turning the adjusting screw (3) (REB), the degree of damping of the rebound can be adjusted. Turn the knob clockwise to increase damping, turn it counterclockwise to reduce damping during rebounding.
STANDARD ADJUSTMENT – turn adjusting screw clockwise as far as it will go – turn it back by as many clicks as are specified for the relevant type of
fork
Typ WP Suspension 14457B02...........20 clicks
Typ WP Suspension 14457B03...........12 clicks
1
2
2
3
3
OPERATION INSTRUMENTS
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ENGLISH
DAMPING ACTION DURING COMPRESSION OF SHOCK ABSORBER
The shock absorber can synchronize the compression damping in the low and high-speed range separately (Dual Compression Control). Low and high speed refers to the movement of the shock absorber during compression and not to the speed of the motorcycle. The low and high-speed technology overlaps. The low-speed setting is primarily for slow to normal shock absorber compression rates. The high-speed setting is effective at fast compression rates. Turning in a clockwise direction will increase the damping, turning counterclockwise will decrease the damping.
STANDARD LOW-SPEED SETTING: – turn the adjusting screw (1) to the limit in a clockwise direction using
a screwdriver .
– unscrew the respective number of clicks for the specific type of shock
absorber in a counterclockwise direction.
Typ WP Suspension 12457B02 ..........22 clicks
Typ WP Suspension 12457B03 ..........12 clicks
STANDARD HIGH-SPEED SETTING: – turn the adjusting screw (2) to the limit in a clockwise direction using
a box wrench.
– unscrew the respective number of turns for the specific type of shock
absorber in a counterclockwise direction.
Typ WP Suspension 12457B02...........2 turns
Typ WP Suspension 12457B03...........2 turns
WARNING: The damping unit of the shock absorber is
filled with high-compression nitrogen. Never try to take the shock absorber apart or to do any maintenance work yours­elf. Severe injuries could be the result. Never unscrew the black screw connection (3) (24mm).
1
2
3
OPERATION INSTRUMENTS
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ENGLISH
REBOUND DAMPING OF SHOCK ABSORBER
By using the adjusting screw (1), the degree of damping of the rebound can be adjusted. Turn the knob clockwise to increase damping, turn it coun­terclockwise to reduce damping during rebounding.
STANDARD ADJUSTMENT: – turn the adjusting screw clockwise to the stop. – then turn the adjusting screw counterclockwise, counting the number
of clicks that corresponds to the respective type of shock absorber.
Typ WP Suspension 12457B02...........15 clicks
Typ WP Suspension 12457B03...........10 clicks
WARNING: The damping unit of the shock absorber is filled
with high-compression nitrogen. Never try to take the shock absorber apart or to do any maintenance work yourself. Severe injuries could be the result. Never unscrew the black screw connection (2) (15mm).
STEERING LOCK
The lock mounted on the steering head locks the steering system. To lock, turn the handlebar all the way to the left, insert the key, turn to the left, press in, turn to the right and pull off the key.
CAUTION: Never leave the key inserted in the steering lock.
If you turn the handlebar to the right the key could get damaged.
1
2
TIPS AND WARNINGS FOR STARTING THE MOTORCYCLE
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ENGLISH
INSTRUCTIONS FOR INITIAL OPERATION
– Verify that your Husaberg dealer performed the PREPARATION
OF VEHICLE jobs (see Customer Service Manual). – Read these operating instructions carefully before your first ride. – Familiarize yourself with the operating elements. – Set the clutch lever, the handbrake lever, and the footbrake
pedal to the positions that are most convenient for you. – Get used to handling the motorcycle on an empty parking lot
or open space, before starting on a longer drive. Also try to
drive as slowly as possible and in a standing position, to
improve your feeling for the vehicle. – Do not drive along off-road tracks which go beyond your abitily
and experience. – Hold the handlebars with both hands and leave your feet on
the foot rests while driving. – Remove your foot from the foot brake lever when you are not
braking. If the foot brake lever is not released the brake pads
rub continuously and the braking system is over-heated. – Do not make any alterations to the motorcycle and always use
ORIGINAL Husaberg SPARE PARTS. Spare parts from other
manufacturers can impair the safety of the motorcycle. – Motorcycles are sensitive to alterations in the distribution of
weight. If you are taking luggage with you, this should be secu-
red as close as possible to the middle of the vehicle; distribute
the weight evenly between the front and rear wheel. Never
exceed the maximum permissible laden weight and the axle
weights. The maximum permissible laden weight is comprised
of the following components:
– Motorcycle ready for operation and tank full
– Luggage
– Driver with protective clothing and helmet. – Pay attention to the running-in procedure.
RUNNING IN THE HUSABERG MODELS
Even very precisely machined sections of engine components have rougher surfaces than components which have been sliding across one another for quite some time. Therefore, every engine needs to be broken in. For this reason, do not load the engine more than 50% of its capa­city during the first 3 operating hours. Besides, the engine speed must not exceed 7000 rpm. Avoid going full-throttle! In the following 12 operating hours, you may load the engine up to 75% of its capacity. Use the motorcycle on various types of ter­rain (road, easy off-road trails).
CAUTION: The Husaberg models were uncompromi-
singly designed for off-road competition purposes only. “On the road“ approved models FE/FS are only allowed on public roads in the original homologated (throttled) version. Avoid extended on-road rides at full throttle.
WARNING: Wear suitable clothing when driving a
motorcycle. Clever Husaberg drivers always wear a hel­met, boots, gloves and a jacket, regardless of whether driving all day or just for a short trip. The protective clothing should be brightly colored so that other vehicles can see you as early as possible.
Always turn on the light to make sure that other dri­vers become aware of you as early as possible.
Do not drive after having consumed alcohol. Only use accessories recommended by Husaberg. For
example, front panelling can impair the driving pro­perties of the motorcycle. Cases, extra tanks, etc. can alter the weight distribution and thus also impair the vehicles driving properties.
The front and rear wheel may only be fitted with tires that have the same profile type.
The Husaberg models are designed and dimensioned for 1 person only. Never take another rider along.
Observe the traffic regulations, drive defensively and try to look ahead as far as possible so that any hazards can be recognized as early as possible.
Adjust your driving speed according to the conditions and your driving skills.
Drive carefully on unknown roads or on unfamiliar trials.
When driving off-road, always have a friend on a second motorcycle to keep you company, so that you can help each other should difficulties arise.
Replace the helmet visor or goggle lens when scrat­ched or damaged. if bright light shines through a scrat­ched visor or lens, the operator will be blinded.
Never leave your motorcycle without supervision if the engine is running.
When riding your motorcycle, please bear in mind that other people may feel molested by excessive noise.
DRIVING INSTRUCTIONS
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ENGLISH
CHECK THE FOLLOWING BEFORE EACH START
When you start off, the motorcycle must be in perfect technical condition. For safety reasons, you should make a habit of performing an overall check of your motorcycle before each start. The following checks should be performed:
1 CHECK THE OIL LEVEL
Insufficient oil results in premature wear and consequently to engine damage. Too much engine oil will lead to higher oil consumption and will clog the carburetor.
2 FUEL
Check that there is sufficient fuel in the tank; when closing the filler cap, check that the tank venting hose is free of kinks.
3 CHAIN
A loose chain can fall from the chain wheels; an extremely worn chain can tear, and insufficient lubrication can result in unnecessary wear to the chain and chain wheels. Excessive tensioning of the chain will put additional load on the components of the secondary drivetrain (chain, bearings of transmission and rear wheel). Aside from resulting in pre­mature wear, if worst comes to worst the chain may rupture or the coun­tershaft of the transmission may break.
4 TIRES
Check for damaged tires. Tires showing cuts or dents must be repla­ced. The tread depth must comply with the legal regulations. Also check the air pressure. Insufficient tread and incorrect air pressure deterio­rate the driving performance.
5 BRAKES
Check correct functioning of the braking system. Check for sufficient brake fluid in the reservoir. The reservoirs have been desi­gned in such a way that brake fluid does not need to be refilled even when the brake pads are worn. If the level of brake fluid falls below the minimum value, this indicates a leak in the braking system or com­pletely worn out brake pads. Arrange for the braking system to be che­cked by a Husaberg specialist, as complete failure of the braking sys­tem can be avoided. Also check the state of the brake hose and the thickness of the brake linings. Check free travel at the hand brake lever and foot brake lever.
6 CABLES
Check correct setting and easy running of all control cables.
7 COOLING FLUID
Check the level of the cooling fluid when the engine is cold.
8 ELECTRICAL SYSTEM
Check correct functioning of headlamps, tail-lights, brake lights, indicators, control lamps and horn while the engine is running.
9 LUGGAGE
If you are taking luggage with you, check that this is securely faste­ned.
10 REAR MIRROR
Checking the rear mirror setting.
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