Husaberg FE 450-E 2008 PARTS MANUAL
HUSABERG FE 450-E 2008
SPARE PARTS MANUAL: ENGINE
ART.NO.: 3CM090021HEN
ENGLISH
SPECIAL TOOLS
ENGINE CASE
CLUTCH COVER
HUSABERG FE 450-E 2008
BALANCER SHAFT
CRANKSHAFT, PISTON
TRANSMISSION II - COUNTERSHAFT
3x
CARBURETOR
7x
KICKSTARTER
4x
CLUTCH
8x
SHIFTING MECHANISM
5x
11x
6x
TRANSMISSION I - MAIN SHAFT
12x
COOLING SYSTEM
1
13x
14x
15x
16x
VALVE DRIVE
TIMING VALVE
CYLINDER HEAD
HUSABERG FE 450-E 2008
LUBRICATING SYSTEM
IGNITION SYSTEM
17x
21x
18x
x
All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical
specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local
conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing
certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,
descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.
© by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTMSPORTMOTORCYCLE AG, Mattighofen only.
19x
x
20x
x
2
x
SPECIAL TOOLS
HUSABERG FE 450-E 2008
FIG PART NUMBER DESCRIPTION QTY
1 56012001000 UNIVERSAL MOUNTING RACK '96 1
2 80029002100 ENGINDE HOLDER HUSABERG 04 1
3 80029003000 CLUTCH HOLDER 04 1
4 80029004000 GEAR SEGMENT CPL. 04 1
5 80029005000 MOUNT.SLEEVE F. LEFT SSR C.S. 1
5 80029105000 MOUNT.SLEEVE F. RIGHT SSR C.S. 1
5 80029205000 MOUNT.SLEEVE F. SSR KICKST.-S. 1
6 59029005010 MOUNTING SLEEVE SEAL RING 1
9 58012009000 FLYWHEEL EXTRACTOR 1
10 58030080000 LOCATING SCREW M8 L=23 1
11 51012011000 SPECIAL CIRCLIP PLIER 1
15 60029015000 PISTON RING COMPRESSOR CPL. 03 1
17 15112017000 BUSHING EXTRACTOR 1
18 15112018000 INTERN.BEAR.PULLER 12-16 MM 1
19 59029019000 VALVE SPRING LEVER 1
20 80029020000 HOUSING SEPARATING TOOL 04 1
26 59029026006 LIMIT PLUG GAUGE F.VALVE GUIDE 1
30 80029030000 RIVETTING TOOL TIMINIG CHAIN 1
31 80029031000 PROTECTION COVER F. CRANKSHAFT 1
33 59029033000 EXTRACTOR FOR TIMING GEAR 1
35 80029035000 PRESS OUT TOOL CONROD BEARING 1
36 80029036000 PRESS IN TOOL CONROD BEARING 1
37 58429037037 MOUNTING TOOL INNER RING NJ206 1
41 59029041000 FEEL. GAUGE SET 10,12,15,20,25 1
50 50329050000 VENT INJEKTION HYDR. CLUTCH 1
52 80029052000 SAFETY-TORX TX20 1
58 6899785 LOCTITE 243 BLUE 6CCM 1
59 80029059000 LOCTITE 2701 GREEN 5ML 1
60 309098 SILICON GASKET THREE-BOND 1
72 77029072000 SPARK PLUG KEY 250 SX-F 1
3
088002910 / C088002910
* NEW PART
X AS REQUIRED
ENGINE CASE
HUSABERG FE 450-E 2008
FIG PART NUMBER DESCRIPTION QTY
1 81030000144 ENGINE CASE CPL. 450 05 1
3 80030003050 STOP SHEET MEMBRANE 03 1
4 80030003051 MEMBRANE 03 1
5 81030005000 CYLINDER LINER 100MM 450 03 1
6 0770102020 O-RING 102,00X2,00 VITON 02 3
18 59033018000 BUSHING PIN 2000 1
21 58030021000 OILDRAIN PLUG W.MAG. M 12X1,5 1
22 58038022000 CU-SEAL RING DIN7603-12X18X1,5 2
23 59030023000 DOWEL 6X8X11,5 3
24 0908120153 PLUG DIN0908-M12X1,5 1
25 80040025050 BUSHING 12X15X9,7 1
26 80038026000 SPRING OIL PRES.RELIEF HUSA.04 1
27 0401100000 BALL D=10 DIN 5401 1
30 80033060000 ENGAGMENT SLEDGE 03 1
31 0019050103 INT. TORX FLAT HEAD M 5X10 8.8 2
33 0912040063 AH SCREW DIN0912-M 4X 6 2
35 0912080163 AH SCREW DIN0912-M 8X16 1
37 0912060404 AH SCREW DIN0912-M 6X40 A2 1
40 58030081000 CU-SEAL RING 8 X 14 X 3 1
58 80030058060 OIL JET "60" M4 1
60 80040060000 NEEDLE BEARING HK 0810 03 2
61 80031081000 BOW FOR BREATHER HOSE 04 1
65 80036085000 DOWEL 10,5X12X10 03 2
70 80030170000 DOWEL ENGINE CASE REAR 03 2
71 80030071000 DOWL 9X13X15,5 03 1
72 80030072000 DOWEL 16,1X22X16 03 1
73 80030171000 DOWEL ENGINE CASE FRONT 03 4
75 0015050123 HH COLLAR SCREW M 5X12 WS=8 1
80 0015060353 HH COLLAR SCREW M 6X35 WS=8 1
81 0015060403 HH COLLAR SCREW M 6X40 WS=8 2
82 0015060453 HH COLLAR SCREW M 6X45 WS=8 2
83 0015060503 HH COLLAR SCREW M 6X50 WS=8 6
85 0015060603 HH COLLAR SCREW M 6X60 WS=8 2
86 0015060653 HH COLLAR SCREW M 6X65 WS=8 1
99 80030099000 GASKET SET 450-650 HUSABERG 04 1
4
088003010 / C088003010
* NEW PART
X AS REQUIRED
CLUTCH COVER
HUSABERG FE 450-E 2008
FIG PART NUMBER DESCRIPTION QTY
1 80030001044 CLUTCH COVER CPL. 04 1
7 80034007053 SLIDING SLEEVE PLASTIC-COAT 03 1
18 61030019050 CIRCLIP OIL LEVEL GLASS 03 1
19 59030019000 OIL LEVEL GLASS G 1777 Y 1
20* 80030020000 OIL PLUG 1
21* 0770191015 O-RING 19,00X3,00 NBR 1
23 59030023000 DOWEL 6X8X11,5 2
25 80030025000 GASKET CLUTCH COVER 03 1
26 80030026000 OUTER CLUTCH COVER 03 1
27 80030027100 GASKET OUTER CLUTCH COVER 05 1
52 80035052000 WATER PUMP COVER 03 1
53 80035053000 GASKET WATER PUMP COVER 03 1
54 0471100010 CIRCLIP DIN0471-10X1 1
55 80035055000 WATER PUMP GEAR 03 1
56 0402251980 NEEDLEROL.DIN5402 NRA 2,5X19,8 1
60 0760101844 SHAFT SEAL RING 10X18X4 BSL V. 2
63 0625062013 BALL BEARING SPEC.B.B.SKF 6201 1
65 0770173024 O-RING 17,30X2,40 NBR 70 SH 1
72 80040060000 NEEDLE BEARING HK 0810 03 2
73 80040025050 BUSHING 12X15X9,7 1
80 0015060163 HH COLLAR SCREW M 6X16 WS=8 3
81 0015060203 HH COLLAR SCREW M 6X20 WS=8 4
82 0015060253 HH COLLAR SCREW M 6X25 WS=8 9
83 0015060303 HH COLLAR SCREW M 6X30 SW=8 1
86 0015060453 HH COLLAR SCREW M 6X45 WS=8 1
5
088003020 / C088003020
* NEW PART
X AS REQUIRED
BALANCER SHAFT
HUSABERG FE 450-E 2008
FIG PART NUMBER DESCRIPTION QTY
18 80030018020 NUT M16X1 WS=30 03 1
20 0888030050 WOODRUFF KEY DIN6888-3X5X13 1
21 6946005 WOODRUFF KEY 5X6,5 HARDED 1
24 0472042175 CIRCLIP DIN0472-42X1,75 1
26 0770010012 O-RING 10, 00X1, 20 NBR 1
53 0625069050 BALL BEARING 6905 J1LLUC3 1
57 80030057100 BALANCER SHAFT CPL. 450-650 06 1
59 80030059000 MAIN SHAFT BALANCER SHAFT 03 1
60 80030059050 GEAR WHEEL B.SH.-SHAFT 29-T 03 1
6
088003030 / C088003030
* NEW PART
X AS REQUIRED
,
CRANKSHAFT
PISTON
HUSABERG FE 450-E 2008
FIG PART NUMBER DESCRIPTION QTY
7 81030007000 I PISTON I CPL. 100 MM 450 03 1
7 81030007000 II PISTON II CPL. 100 MM 450 03 1
18 81030018100 CRANKSHAFT 450 FE CPL. 05 1
19 81030015100 CONROD REP. KIT 450 05 1
20 80030018020 NUT M16X1 WS=30 03 1
28 51030028100 COLLAR NUT M12X1 LEFT WS=17 1
29 80032000029 PRIMARY GEAR 29-T 03 1
31 60030032000 OIL SCRAPER RING D=100MM 03 1
32 80030032000 RECTANGULAR RING 100X1,25 1
33 59030033000 PISTON PIN BOLT 20X15,8/12X50 1
74 59030074000 CIRCLIP C20X1,5 2
76 0760254071 SHAF.SEAL RING 25X40X7 BAUM3SL 1
77 0760305271 SHAFT SEAL RING 30X52X7 1
79 0137120000 SPRING WASHER DIN0137-B12 1
81 80030081010 THRUST WASHER 31X36X0,10 x
81 80030081020 THRUST WASHER 31X36X0,20 x
81 80030081030 THRUST WASHER 31X36X0,30 x
82 56030081000 THRUST WASHER 30,5X45X0,10 x
82 56030081100 THRUST WASHER 30,7X47X0,15 x
82 56030081200 THRUST WASHER 30,5X45X0,30 x
83 80030019000 CYL.ROLLBEAR.NJ206ECP/C3HVC058 2
85 6946005 WOODRUFF KEY 5X6,5 HARDED 1
86 0888030050 WOODRUFF KEY DIN6888-3X5X13 1
7
088003060 / C088003060
* NEW PART
X AS REQUIRED
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