Hunter Industries PGJ Installation Manual

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P
G
J
O
T
O
R
P R O D U C T I N F O R M A T I O N
PGJ Rotor
An Economical, Mid-Range
Gear-Driven Sprinkler
for Residential and Commercial Sites
Page 2

TABLE OF CONTENTS

Product Overview ......................................................................................3
Product Features and Benets....................................................................4
Product Performance..................................................................................6
Product Comparisons.................................................................................7
Installation & Maintenance........................................................................8
Technical Information..............................................................................10
Sample Layouts........................................................................................12
Page 3

PRODUCT OVERVIEW

PGJ...The Gear-Driven Answer for Medium-Sized Areas
The PGJ rotor has been developed to ll the void of the “mid-range” area in todayʼs landscapes: spacings 18' to 37' (4.6 to
9.1 m)…hard-to-t sites that are too large
for sprays yet too small for traditional rotary sprinklers. In essence, the PGJ has
been designed as a “PGP junior,” offering all the features and benets of our top­selling rotor, for use in small areas.
Offering greater efciency in the appli­cation of water for slopes, medians and conned areas, PGJ eliminates wasteful runoff and puddling often associated with multiple-row spray head installations.
PGJ...The Ideal Alternative to Spray Heads
The PGJ can be zoned together with other Hunter rotors, allowing areas that would typically use spray heads to be zoned together with PGP or I-20 rotors.
The PGJ saves installation time and material costs in narrow areas typically reserved for sprays. Less trenching, fewer piping connections, less lawn disruption are all important labor saving benets. With the PGJ, more sprinklers can be connected to the same zone, reducing the number of valves and controller stations.
PGJ Rotors
Hunter has always made it a point to listen to the comments of those in the eld when developing new products or enhanc­ing existing ones. In response to that input, a key feature of the PGJ is exactly what so many have been asking for—a protec­tive rubber cover that combines strength (to protect the inner workings of the head) with safety.
One of the hottest PGJ features is a radius adjustment screw with a hex socket and straight slot that allows for quick and precise ne tuning of the spray, keeping water away from surrounding buildings, walkways and hardscapes.
PGJ...The Special Features Customers Require
With a wide range of pop-up heights, the PGJ can meet all your needs. The 4" (10 cm) is for normal grass heights, the 6" (15 cm) is ideal for areas with taller grasses or where mowing is infrequent, and the 12" (30 cm) is ideal for all higher plant mate­rial. There is also a shrub model that is ideally suited for use on a riser.
The PGJ has the proven reliability of its “big brother” along with the easy to adjust arc, ranging from 40° to 360°, wet or dry, popped up or down!
PGJ...The answer to your needs for a small economical rotor for your residential and commercial landscape and turf applications.
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PRODUCT FEATURES
Radius Reduction Screw
®
PGJ
V
M
A
D
E
I
N
U
S
A
Plus+ Minus-- Arc Adjustment
Pull-up Socket
Radius Reduction Screw
®
PGJ
V
M
A
D
E
I
N
U
S
A
Plus+ Minus-- Arc Adjustment
Pull-up Socket
AND BENEFITS
Nozzles Fashioned After Those of PGP
Same great features, but crafted for smaller coverage
The full range of PGJ nozzles come on a convenient rack just like the ones for PGP. They also feature the same basic design, making them easy to install and remove. And theyʼre also large, making it easy to determine the ow rate. But, make no mistake, PGJ nozzles have been spe­cically created to handle the particular needs of the smaller areas for which PGJ was made.
Radius Adjustment
Adjust the radius and ne tune the stream of water with a quick and easy radius adjustment screw
Using the convenient Hunter wrench or either a hex or straight slot screwdriver, nozzle radius can be reduced up to 25%. The radius adjustment screw doubles as a positive means of retaining the sprinkler nozzle, making nozzle installation fool­proof.
Pull-up Socket
Simplies nozzle installation and removal
The PGJ is the only mid-range rotor that has a pull-up socket, making it easy to access the nozzle.
Protective Rubber Cover
Keeps debris out and keep play areas safe
Just like the PGP, the PGJ rotor includes an integral rubber cover that won't come off. The cover serves a dual purpose, being solid enough to protect the internal adjust­ment mechanism and forgiving enough to provide safety to those may come in contact with it on the eld of play.
Compact Body and Small Exposed Surface Area
1 " (3 cm)–out of sight, out of mind!
The PGJʼs small exposed diameter hides from small children and vandals. It wonʼt detract from the beauty of the landscape.
40°-360° Adjustable Arc
Easily adjusts from the top of the sprinkler—up or down, wet or dry
For fast and efcient arc adjust­ments, the PGJʼs versatility allows you to put the water where you want it, without get­ting areas wet that should stay
dry. Easily ne-tune the precise setting you need with the same 4:1 ratio as the PGP.
Plus (+) and Minus (–) Symbols
Show the way for quick arc adjustment
The plus and minus symbols, on top of the sprinkler, make arc adjustments easy to understand.
Proven Reversing Mechanism
The industryʼs best for reliable directional change
The three spring reversing mechanism has given us the consistent directional change that reliable operation requires!
Single Thread Body Cap
Extra strong, yet easy to service when necessary
The single thread body cap and body top
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PGJ Rotors
withstand burst pressures in excess of 200 PSI (13.8 bars; 1379 kPa). It also allows for fast and easy servicing, if necessary, of the super large lter screen.
Proven Gear Drive
Matches the superior reliability of time-tested PGP drives
The PGJ is in essence a two-thirds scale version of our proven PGP rotor. It uses the same continuously improved gear drive design rst introduced over ten years ago, ensuring reliable operation.
Super Strong Retraction Spring
Provides positive retraction every time!
The PGJʼs spring is stronger than any of our competitorsʼ.
Variable Stator
Keeps rotation speed consistent regardless of nozzle size or pressure
With the variable stator design there is no need to adjust or change the stator “bypass setting” on the PGJ. Now even better than ever, the variable stator is more dirt tolerant, providing years of reliability. No matter what nozzle or variable pressure you may have, there will always be a con­stant rotation speed of the sprinkler across a wide range of pressures.
Heavy Duty Riser Seal
Stops wasteful excess “ow-by”
Hunter has taken the time-proven design of the PGP riser seal and used that as the inspiration to craft one specically for the PGJ. As the sprinkler pops up, the PGJʼs large sealing surface prevents wasteful ow-by. And, when itʼs retracted, it keeps debris from entering the seal.
Extra Large Screen
3 times the size of our leading competitorʼs
The huge screen with 30 mesh size can catch a large amount of debris, maintain­ing sprinkler operation and preventing nozzle clogging.
Drain Check Valve
Saves water, reduces liability
The drain check valve feature is optional in all pop-up models. The check valve will hold back water pressure from up to 7' (2.1 m) of elevation change. A “V” on the rubber cover indicates that a drain check valve has been factory installed.
Swing Joint*
For easy installations and retrots
A timesaving, versatile, heavy-duty swing joint to get the sprinkler height and posi­tion just right in mere seconds. It allows for use of a check valve on 6" (15 cm) and 12" (30 cm) models (a side inlet access wonʼt allow a check valve to work, but a bottom inlet access, with the addition of a swing joint, allows the check valve to function and give the user “side­inlet” versatility). The swing joint has swivel ells on both ends for added versatility. Install the swing joint vertically or horizon­tally with a twist of the wrist. The swing joint also protects lateral piping from downward forces exerted on the sprinkler by heavy equipment, providing a reliable, exible connection.
Reclaimed Water Versions
Easy identication when using reclaimed water for irrigation
Purple is the recognized color for irriga­tion components using reclaimed water. The PGJ can be ordered with a purple rubber cover permanently attached so it will meet the needs of identication stan­dards. The drain check valve is standard on all reclaimed water versions.
*Purchased separately
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PRODUCT
PGJ Nozzle Performance Data
Pressure Radius Flow Precip in/hr
Nozzle PSI ft. GPM
.75
30
40
50
15'
16'
17'
0.64
0.75
0.85
0.55
0.56
0.57
0.63
0.65
0.65
1.0
30
40
50
18'
19'
19'
0.85
1.0
1.1
0.51
0.53
0.59
0.58
0.62
0.68
1.5
30
40
50
21'
22'
22'
1.3
1.5
1.7
0.57
0.60
0.68
0.66
0.69
0.78
2.0
30
40
50
24'
25'
25'
1.7
2.0
2.3
0.57
0.62
0.71
0.66
0.71
0.82
2.5
30
40
50
27'
28'
28'
2.2
2.5
2.8
0.58
0.61
0.69
0.67
0.71
0.79
3.0
30
40
50
30'
31'
31'
2.5
3.0
3.4
0.53
0.60
0.68
0.62
0.69
0.79
4.0
30
40
50
33'
34'
34'
3.7
4.0
4.3
0.65
0.67
0.72
0.76
0.77
0.83
5.0
30
40
50
36'
37'
37'
4.7
5.0
5.3
0.70
0.70
0.75
0.81
0.81
0.86
Note: All precipitation rates calculated for 180 degree operation.
For the precipitation rate for a 360 degree sprinkler, divide by 2.
PGJ Nozzle Performance Data – Metric
Pressure Radius Flow Precip mm/hr
Nozzle Bars kPa m m3/hr l/min
.75
2.1
2.8
3.4
206
275
344
4.6
4.9
5.2
0.15
0.17
0.19
2.4
2.8
3.2
14
14
14
16
17
17
1.0
2.1
2.8
3.4
206
275
344
5.5
5.8
5.8
0.19
0.23
0.25
3.2
3.8
4.2
13
14
15
15
16
17
1.5
2.1
2.8
3.4
206
275
344
6.4
6.7
6.7
0.30
0.34
0.39
4.9
5.7
6.4
14
15
17
17
18
20
2.0
2.1
2.8
3.4
206
275
344
7.3
7.6
7.6
0.39
0.45
0.52
6.4
7.6
8.7
14
16
18
17
18
21
2.5
2.1
2.8
3.4
206
275
344
8.2
8.5
8.5
0.50
0.57
0.64
8.3
9.5
10.6
15
16
18
17
18
20
3.0
2.1
2.8
3.4
206
275
344
9.1
9.4
9.4
0.57
0.68
0.77
9.5
11.4
12.9
14
15
17
16
18
20
4.0
2.1
2.8
3.4
206
275
344
10.1
10.4
10.4
0.84
0.91
0.98
14.0
15.1
16.3
17
17
18
19
20
21
5.0
2.1
2.8
3.4
206
275
344
11.0
11.3
11.3
1.07
1.14
1.20
17.8
18.9
20.1
18
18
19
21
21
22
Note: All precipitation rates calculated for 180 degree operation.
For the precipitation rate of a 360 degree sprinkler, divide by 2.
®
I­4
0
A
D S
PERFORMANCE
The PGJʼs interchangeable nozzles pro­vide a wide and versatile range from the optimum performance is based upon 40 PSI (2.8 bars; 275 kPa), dynamic operat­ing pressure.
The average precipitation rate is approximately .60" per hour (15 mm/hr) for a 180° arc sprinkler. The actual pre­cipitation rate may vary, and should be calculated.
Trajectories
The nozzle trajectory is approximately 18 degrees. This is high enough to reach the proper radius without being so high that it is affected in windy conditions.
Data represent test results in zero wind. Adjust for local conditions. Radius may be reduced up to 25% with adjustment screw (this may alter the uniformity of the spray pattern). Optimum performance is at 40 PSI (2.8 bars/275 kPa). For information on testing standards and precipitation rate calculations, see Hunter Irrigation Products catalog.
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PRODUCT
S P E C I F I C A T I O N G U I D E
EXAMPLE:
PGJ - 06 - V
MODEL
PGJ
POP-UP HEIGHT
00 = Shrub 04 = 4" Pop-up 06 = 6" Pop-up 12 = 12" Pop-up
OPTIONS
R = Reclaimed Water Identi er V = Factor y-Installed Drain Check Valve
(Pop-up Models Only)
300 Stream Rotor
F E AT U R E S Hunter PGJ Rotor Rainbird 3500 Toro 300 Rotor Nelson 5500 Rotor Pull-up Socket
Full & Part Circle in 1 Unit
Adjustable Arc…Wet or Dry, Up or Down
40°-360° 40°-360° Discs 0 40°-36 °
+
and - Symbols for Easier Arc Adjustment
Fast, Easy Interchangeable Nozzles
Nozzles Packed in Box
Rubber Cover
Reliable 3-Spring Reverser Mechanism
Exposed Diameter Easy Servicing Body Ca
p Radius Adjustment Extra Large Filter Screen Optional Drain Check V
alve
Optional Reclaimed Water Versions
11/4" (3 cm) 11/4" (3 cm) 3" (8 cm) 17/8" (5 cm)
 
Optional
    
WARRANTY
Hassle-free, 2-year, non-prorated
3-year conditional 2- year conditional 5-year conditional
Available in Shrub, 4", 6", 12" Pop-up
®
®
®
®
300 Stream Rotor
Nozzl e Rep lacem ent G uide
To Replace: Rainbird 3500
Use PGJ Nozzle
To Replace: Toro 300 Series
Use PGJ Nozzle
.75 .75 304-XX-01 .75
1 1.0 308-XX-01 1.5
1.5 1.5 316-XX-01 2.5 2 2.0 304-XX-02 .75 3 3.0 4 4.0
308-XX-02
2.0
316-XX-02
3.0
To Replace: Nelson Pro 5500
Use PGJ Nozzle
304-XX-03 1.5 #51 .75 308-XX-03 3.0 #52 1.5
To Replace: Toro XP300 Series
Use PGJ Nozzle
#53 2.0 XP300-XX-Q-05 1.0 #54 3.0 XP300-XX-H-05 2.0
®
®
®
®
COMPARISONS
PGJ Rotors
5
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Radius Reduction Screw
®
PGJ
V
M
A
D
E
I
N
U
S
A
Plus+ Minus-- Arc Adjustment
Pull-up Socket

INSTALLATION & MAINTENANCE

Installation Height
The PGJ pop-up sprinkler should be installed at nish grade as shown in the illustration.
Arc Adjustment
1. Rotate the nozzle turret counterclock­wise to the left stop.
2. Now, rotate the nozzle turret clockwise to the right stop. This is the xed side of the arc. The nozzle turret must be held in this position for all arc adjust­ments.
To increase arc:
1. Insert the key end of the Hunter wrench into the adjustment socket on top of the sprinkler.
2. While holding the nozzle turret at the right stop, turn the wrench clockwise.
3. The wrench will stop turning when adjusted to the maximum arc (360°).
Do not go past this stop.
4. Adjust to any arc between 40°-360°.
To decrease arc:
1. Insert the key end of the Hunter wrench into the adjustment socket.
2. While holding the nozzle turret at the right stop, turn the wrench counter­clockwise.
3. The wrench will stop turning when adjusted to the minimum arc (40°).
Do not go past this stop.
4. Adjust to any arc between 40°-360°.
Radius Adjustment
To decrease radius:
1. Turn nozzle-retainer/radius-adjustment screw clockwise.
2. If smaller radius is desired install smaller nozzle. This will affect precipi­tation rate.
To increase radius:
1. Turn nozzle-retainer/radius-adjustment screw counterclockwise.
2. If larger radius is desired, install larger nozzle. This will affect precipitation rate.
Precipitation Rate Adjustment
To increase precipitation:
1. Remove existing nozzle.
2. Replace with larger size.
3. Adjust radius.
To decrease precipitation:
1. Remove existing nozzle.
2. Replace with smaller size.
3. Adjust radius.
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Fig.1
Fig.2
Large Rib
Fig.3
Date Code
PGJ Rotors
Nozzle Removal & Insertion
Cleaning the Filter Screen
Nozzle Installation
1. Insert the plastic key end of the Hunter wrench into the lifting socket of the sprinkler and turn 90°. Pull the riser up to gain access to the nozzle socket.
2. Using the hex key of the Hunter wrench, turn the radius adjustment screw counterclockwise to be sure it is not blocking the nozzle socket opening. If a nozzle is already installed, it can be removed by backing out the adjustment screw and turning on the water, or by prying outward under the nozzle.
3. Slip the desired nozzle into the nozzle socket. Note that the socket is angled up 25° so that the nozzle range screw threads directly down. Then tighten the nozzle range screw. The arrow on the rubber cover will always indicate the location of the nozzle and direction of the water ow when the sprinkler is retracted.
0401
Unscrew body cap and remove internal riser.
1. If sprinkler has drain check valve, remove with needle nose pliers.
2. With needle nose pliers, grasp large rib (Fig. 3) on the inside of the screen and pull rmly to remove screen.
3. Note the position of the large rib in comparison to the date code, which is located on the bottom of the riser.
Note: Undamaged nozzles are reusable. Nozzle sets are also recyclable.
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PGJ-SHRUB
®
MODEL PGJ-00 GEARED ROTOR
FINISH GRADE
PVC TEE
PVC LATERAL LINE
1/2" PVC RISER (LENGTH AS REQUIRED)
TECHNICAL
PGJ-04
®
MODEL PGJ-04 GEARED ROTOR
FINISH GRADE
PVC TEE
PVC LATERAL LINE
1/2" SCH 80 NIPPLE
(LENGTH AS REQUIRED)
1/2" STREET ELL
1/2" STREET ELLS
9
PGJ Rotors
INFORMATION
Installation Details
8
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PGJ-12
®
MODEL PGJ-12 GEARED ROTOR
FINISH GRADE
PVC TEE
PVC LATERAL LINE
HUNTER SWING JOINT
PGJ-06
®
MODEL PGJ-06 GEARED ROTOR
FINISH GRADE
PVC TEE
PVC LATERAL LINE
HUNTER SWING JOINT
PGJ Rotors
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Page 12
96.25 x 34.6 gpm (total gpm for area) 1932 sq. ft. (23' x 84' = total area)
= 1.72"/hr
PS Spray 3-Row System Precipitation Rate:
130.9 l/min x 60
179.5 m2 (7.0 m x 25.6 m = total area)
= 44 mm/hr
7.85 m3/hr x 1000
179.5 m2 (7.0 m x 25.6 m = total area)
= 44 mm/hr
96.25 x 34.6 gpm (total gpm for area) 1932 sq. ft. (23' x 84' = total area)
= 1.72"/hr
96.25 x 16 gpm (total gpm for area) 1932 sq. ft. (23' x 84' = total area)
= .80"/hr
PS Spray 3-Row System Precipitation Rate:
PGJ 2-Row Rotor System Precipitation Rate:
130.9 l/min x 60
179.5 m2 (7.0 m x 25.6 m = total area)
= 44 mm/hr
7.85 m3/hr x 1000
179.5 m2 (7.0 m x 25.6 m = total area)
= 44 mm/hr
60.6 l/min x 60
179.5 m2 (7.0 m x 25.6 m = total area)
= 20 mm/hr
3.63 m3/hr x 1000
179.5 m2 (7.0 m x 25.6 m = total area)
= 20 mm/hr
#1 #2
23'
(7.0 m)
84'
(25.6 m)
#1
23'
(7.0 m)
84'
(25.6 m)
11
PGJ Rotors

SAMPLE LAYOUTS

3-Row Spray Head System versus PGJ Rotor 2-Row System
Typically, in long and narrow landscapes, three rows of spray heads have been installed to irrigate the areas. Now, with the PGJ, two rows can irrigate the same area, more efciently, while saving dollars on piping, valves, stations on the controller, trenching, labor and most importantly, water use!
PS 3-Row Spray System
Zone #1=18.8 GPM (4.27 m3/hr; 71.17 l/min) Zone #2=15.8 GPM (3.59 m3/hr; 59.81 l/min)
.... PS 04 12A 90° .8 GPM (0.18 m
.. PS 04 12A 180° 1.3 GPM (0.30 m .. PS 04 12A 360° 2.2 GPM (0.50 m
3
/hr; 3.0 l/min)
3
/hr; 4.9 l/min)
3
/hr; 8.3 l/min)
PGJ 2-Row Rotor System
Saves installation time and labor, and reduces material costs.
Zone #1=16 GPM
.... PGJ 04 90° #1.0 1.0 GPM (0.23 m
.. PGJ 04 180° #2.0 2.0 GPM (0.45 m
3
/hr; 3.8 l/min)
3
/hr; 7.6 l/min)
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Page 13
20' (6.1 m)
20'
(6.1 m)
40'
(12.2 m)
40' (12.2 m)
#1
34560 x 1.0 gpm
90° x 20' x 20'
= .98"/hr with PGJ set at 90° arc
34560 x 4.23 gpm
90° x 40' x 40'
= .99"/hr with PGP set at 90° arc
PGJ Precipitation Rate: (Sprinkler Spacing Method)
PGP Precipitation Rate: (Sprinkler Spacing Method)
3.8 l/min x 21600 90° x 6.1m x 6.1m
= 24 mm/hr with PGJ set at 90° arc
0.23 m3/hr x 360000 90° x 6.1m x 6.1m
= 24 mm/hr with PGJ set at 90° arc
16.0 l/min x 21600
90° x 12.2m x 12.2m
= 26 mm/hr with PGP set at 90° arc
0.96 m3/hr x 360000 90° x 12.2m x 12.2m
= 26 mm/hr with PGP set at 90° arc
PGJ Rotors
Use PGJ on the Same Zone with Other Rotors
Now, when landscapes require smaller areas to be irrigated together with larger areas, the PGJ and PGP rotors can be combined on one zone! As shown in this design, one valve can control both the smaller area and the larger area and provide a uniform precipitation rate over the entire landscape. Normally, two valves would have to be installed: one for a spray zone and one for a rotor zone. So, less valves, piping, wire, and stations on the controller are required!
Zone #1=20.8 GPM
.....PGJ-04 #1.0 nozzle 1.0 GPM (0.23 m
.....PGP-ADJ #8 nozzle 4.23 GPM (0.96 m
3
/hr; 3.8 l/min)
3
/hr; 16.0 l/min)
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Page 14
NOTES
12
Page 15
Page 16
Hunter Industries Incorporated • The Irrigation Innovators
1940 Diamond Street • San Marcos, California 92069 • TEL: (1) 760-744-5240 • FAX: (1) 760-744-7461 © 2004 Hunter Industries Incorporated www.HunterIndustries.com P/N 700424 LIT-210 1/04
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