Hunter Flow-clik User Manual

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FLOW-CLIK
Flow Sensor
Owner’s Manual and Installation Instructions
Version for use with any standard 24 volt controllers
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TABLE OF CONTENTS .....................................................................................
Flow-Clik Sensor ........................................................................................................................................................2
Flow-Clik Sensor Body ................................................................................................................................................ 2
Flow-Clik Inter face Box ...............................................................................................................................................3
System Status Indicator .............................................................................................................................. ................4
Installing the Flow-Clik Sensor .............................................................................................................................. ........ 10
Mounting the Flow-Clik Interface Box ............................................................... ............................................................. 11
Wiring the Flow-Clik Interface Box to the Controller ....................................................................................................... 12
Wiring When Using Multiple Sensors ............................................................................................................................14
System Considerations ................................................................................................................................................. 15
Programming the Flow-Clik Interface Box ......................................................................................................................16
Setting the Startup Delay ............................................................... ...............................................................................20
Setting the Interrupt Period ..........................................................................................................................................21
Troubleshooting Guide .............................................................................................................................. .................... 22
Frequently Asked Questions .......................................................................................................................................... 25
Specifications............................................................... ................................................................................................ 27
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INTRODUCTION ...............................................................................................
Shutting down an irrigation system when excess flow occurs provides the benefits of reduced liability, water conservation, erosion prevention and overall reduction in repair costs. Typical causes for over-flow conditions can stem from problems due to ruptures in the main or lateral lines, when heads are broken or removed from the system, or when valves do not shut off automatically.
The Hunter Flow-Clik flow sensor monitors flow to an entire irrigation system or through an individual valve. In the case of an overflow condition, the Flow-Clik will automatically shut down the irrigation system at the controller. The Flow-Clik acts as a switch to break the electrical circuit to the solenoid valves as soon as it registers a flow exceeding a calibrated set limit. This allows the timer to advance as scheduled, but keeps the valve(s) with a “high flow” condition from activating. As a result, of installing the flow sensor in a system, the user gains the benefit of substantially reducing the amount of water loss during an occurrence of an over-flow condition.
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FLOW-CLIK COMPONENTS............................................................................
This section will give you a brief overview of some of the components of the Flow-Clik system. Each item will be discussed in further detail later, however, this section can be helpful in getting acquainted with the different options available.
A. Flow-Clik Sensor
1. Impeller – rotates when flow is occurring
2. O-rings – provides sealing of sensor in sensor body
3. Wires – black and red wires connect sensor to
Flow-Clik Inter face Box
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B. Flow-Clik Sensor Body (FCT Series)
4. Flow-Clik Tee – the Tee
is installed into the irriga­tion system and houses the Flow-Clik sensor
5. Plug – used to seal the
body when the sensor is not installed in the sensor body
6. O-rings – provides sealing of
plug in sensor body
7. Cap – retains plug or sensor
in sensor body
8. Cover – snaps over the top of
the sensor
Note: Flow-Clik sensor bodies ordered separately.
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Black
Red
To Sensor
To 24 VAC Terminals in Controller
To Sensor Terminals in Controller
Yellow
White
C. Flow-Clik Interface Box
9. Startup Delay Rotary Dial – used to set startup delay
and calibrate sensor
10. Interrupt Period Rotary Dial – used to set interrupt
period and calibrate sensor
11. Restart/Calibrate Button – used to restart system
(when using the “Restart Manually” setting) and cali­brate sensor during setup
12. System Status Indicator – provides a visual indication
of the Flow-Clik status
13. Wires – black and red wires to Flow-Clik Sensor
14. Wires – yellow wires to AC power terminals at Control-
ler, white wires to sensor or common terminals at controller
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FLOW-CLIK COMPONENTS (continued) ......................................................
D. System Status Indicator
The Flow-Clik Interface Box has a System Status indicator LED that provides information on the current status of the Flow-Clik system.
GREEN indicates power is applied to the sensor, but no
flow is occurring
FLASHING GREEN indicates an acceptable amount of water
is flowing (below the flow sensor calibrated maximum)
FLASHING RED indicates that overflow is occurring (Water
flow in excess of the calibrated maximum)
RED indicates an unacceptable amount of water was flow-
ing and the system has been shut down. (Water flow exceeded the calibrated maximum for a time period longer than the startup delay).
YELLOW indicates that the Flow-Clik is calibrating the
sensor to the system flow.
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SYSTEM OVERVIEW AND FLOW-CLIK OPERATION .................................
Standard 24 Volt Controller
Flow-Clik Interface Box
Flow-Clik Sensor
4 Wires
The Flow-Clik System can be installed simply and easily to most standard 24 volt irrigation control systems. The Flow-Clik System consists of the Flow-Clik flow sensor that is installed in the main line or lateral line of an irrigation system, and the Inter face Box mounted near the control­ler to control the operation of the irrigation system. The flow sensor, wired directly to the Interface Box, continually monitors flow occurring within the system and transmits
this data to the Interface Box. The programmable Flow Sensor Inter face Box allows the Flow-Clik to function with all Hunter controllers and makes the Flow-Clik compatible with most common irrigation controllers on the market. The controller provides the power for the Interface Box, allow­ing it to send signals continuously to the controller telling it to shut down or start up based upon flow conditions.
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SYSTEM OVERVIEW AND FLOW-CLIK OPERATION (continued) ............
ICC Controller
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Flow-Clik Sensor
Master Valve
Back Flow Preventer
Point of Connection
Flow-Clik Interface
Valve 4 has been determined to have the highest flow
Wire
Mainline Pipe
Flow-Clik is located on mainline to shut down the system if the mainline is ruptured
Valve 4 (18.9 GPM)
Valve 6 (17.0 GPM)
Valve 1 (13.0 GPM)
Valve 7 (16.0 GPM)
Valve 2 (14.0 GPM)
Valve 3 (15.0 GPM)
Valve 5 (16.0 GPM)

Example of System Operation

In this illustrative example of a small commercial site, the Flow-Clik sensor is connected to the mainline pipe that provides water to the system control valves. Because it is installed immediately down stream of the master valve, it will provide the added protection of shutting down the irrigation system if a mainline break should occur.
The Flow-Clik can be set to automatically shut off the system whenever actual flow within the system exceeds the flow of the system’s highest flow zone. During installation of the Flow-Clik, a calibration procedure (see Cali­brating the Flow-Clik) is used to set the Flow-Clik at a level of flow dictated by the highest flow zone. If the system flow exceeds the “calibrated” flow by a pre-determined amount, the Interface Box will signal an overflow condition is occurring.
The figure to the right shows an example of an application using the Flow-Clik sensor. In this example, the valve that commands the highest flow is valve number 4, which has a total flow rate of 18.9 gallons per minute (GPM). The user would turn this valve on and calibrate the Flow-Clik to this zone. If flow exceeds 18.9 gpm, a signal will be sent to the Interface Box which would communicate to the controller
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