Form 5063T, 06-05
Supersedes Form 5063T, 02-04
INSTALLATION INSTRUCTIONS FOR
DSP9600/9100 WHEEL BALANCER
This document provides the information needed to install the DSP9600/9100 Wheel Balancer.
NOTE: Installation of the DSP9600/9100 Wheel Balancer should be completed only
by an authorized Hunter Service Representative.
Placement
The balancer should be placed in a dry area, which is not subjected to moisture. Clearance for the operator at the
front and to the right of the balancer should be at least 3 feet (0.91 meter). There must also be ample clearance at
the rear of the balancer to allow the safety hood to fully open. The electrical power cord should be positioned so
that it cannot be walked on, driven over, or tripped over.
Floor Requirements
The balancer should be placed on a solid concrete floor. Any floor condition that might allow the balancer to
move during operation is unacceptable.
If the location selected is a cement floor that is hollow underneath, place the balancer over a supporting beam or
close to a supporting wall.
Power Requirements
The customer must furnish a 230 volt (208 - 240), 50/60 Hz, 20 AMP single-phase electrical supply for the
balancer. This machine must be connected to a 20 amp branch circuit. Refer all power source issues to a certified
electrician.
The power cord supplied utilizes a twist lock connector, NEMA L6-20P. The receptacle may need modification to
allow the proper connection of the power cord.
Changes to the electrical power cord, plug, and/or power source must be performed by a certified electrician in
accordance with local electrical codes.
Air Supply Requirements
The customer must furnish a 90-145 psi (6.21–10.00 bar) air supply line. Necessary only for balancers equipped
with the optional wheel lift and/or Inflation Station™ features. A moisture trap and/or filter may be necessary to
provide clean, dry air.
Special Tools Required
• Silicone or Teflon Grease
• Calibration Tool, 221-602-1 (for Dataset® Arms)
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V
Installation Instructions
Base Placement
1. Remove the bolts securing the base assembly to the pallet, using a 1/2 inch wrench or socket.
SECURING BOLTS
2. Remove the base assembly from the pallet.
CAUTION: Use proper lifting techniques when moving the base assembly.
Do NOT lift by weight tray.
3. Position the base near the intended location. Refer to “Placement,” page 1.
4. Using a 5/16 inch Allen wrench, loosen four bolts securing the display panel to the balancer.
BOLT ACCESS
HOLES
DISPLAY PANEL IN
HORIZONTAL
SHIPPING POSITION
5. Slide the display panel to the left, then away from the balancer slightly to clear the keyhole openings over the
loosened bolts. Rotate the display panel 90 degrees clockwise to the upright position. Slide the display panel
down over the bolts and retighten the bolts.
DISPLAY PANEL IN
ERTICAL OPERATION
POSITION
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Remove Weight Tray:
1. Remove the two Allen head bolts that secure the weight anvil to the weight tray, using a 5/32 inch Allen
wrench.
SOCKET HEAD
BOLTS
PHILLIPS HEAD
SCREW
WEIGHT ANVIL
INFLATION
STATION
2. Remove the Phillips head screw from the front left corner of the weight tray.
3. On DSP9600, remove hose from optional Inflation Station™ holder and drape over spindle shaft.
4. Extend the Inner Dataset® Arm out past the face of the hub. Rotate the arm so that it catches on the hub face
to prevent the arm from returning to the “home” position.
5. Lift the weight tray up and forward off the base.
6. Place the Inner Dataset® Arm back into its home position.
7. Place the hose back into the optional Inflation Station™ holder.
Install Safety Hood:
NOTE: It is recommended to use an assistant during this portion of installation.
1. Apply a coating of silicone or Teflon grease to the hood shaft. The hood shaft is the bearing surface of the
hood assembly.
2. Place the thin steel washer, 77-248-2, on the hood shaft.
3. Slide the hood assembly, 69-1026-1, onto the shaft.
4. Verify that the plastic bushings on each end of the hood shaft are flush. If they are not flush, a soft head
hammer may be used to adjust the bushings.
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5. Loosen the two RHMS (Phillips head) screws, 75-35-2, that connects both halves of the hood tube clamp,
12-157-2. Slide the hood tube clamp onto the shaft. Rotate the clamp so that the screws are located on the
shaft in the 6 o’clock and 12 o’clock positions. Tighten the two screws.
HOOD ASSEMBLY,
ON DSP9100,
LOCATE PLUG
53-147-2
HERE
NOTE: For DSP9100 Balancers only, insert plug, 53-147-2, to the end of the shaft
supporting the hood assembly.
Install Safety Hood Spring Mounting Bracket:
69-1026-1
PLASTIC BUSHING
HOOD TUBE CLAMP,
12-157-2
1. Attach hood spring attachment bracket, 14-986-1-002, to the bracket support located on the hood, with a 3/8
inch bolt, 74-59-2.
3/8 INCH BOLT,
74-59-2
HOOD SPRING
ATTACHMENT
BRACKET,
14-986-1-002
2. Firmly tighten hood spring attachment bracket bolt.
Install Hood Spring:
1. Position the hood spring hook, 216-43-2, through the eyelet of the hood spring, 98-303-2.
2. Position the hood spring hook into the mounting holes located near the bottom of the rear of the balancer.
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3. Verify that the hood is in the raised position and attach the spring to the stud found on the hood spring
attachment bracket.
HOOD SPRING,
98-303-2
HOOD SPRING HOOK,
216-43-2
Install Optional Outer Dataset® Arm (DSP9600 only):
1. Route the one wire attached to the Outer Dataset® Arm assembly, 103-131-1, through the hood shaft.
2. Using a 7/32 inch Allen wrench, remove the Allen screw from the black portion of the Outer Dataset® Arm.
3. Position the black portion of the Outer Dataset® Arm into the shaft.
4. Rotate the black bushing on the Outer Dataset® Arm until it aligns with the alignment hole in the shaft.
5. Reinstall the 3/8 inch SBHCS (Allen head) screw, 74-93-2, into the alignment hole and secure.
6. Verify that the wiring is taut through the hollow shaft.
7. Route the wire through the grommet in the rear of the machine.
HOLLOW SHAFT
WIRE FROM
DATASET® ARM
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8. Secure the wire assembly in the 6 o’clock position to the hood tube clamp with a cable tie, 94-35-2, making
sure that the cable has a two inch minimum loop as shown to allow for arm travel.
NOTE: DO NOT
OVER-TIGHTEN
THE CABLE TIE.
2”
9. Connect the wire with the double orange ty-raps to the J3 “OUTER DIST” address on the DSP board.
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