All rights reserved. This publication and its contents are proprietary to Hughes Network Systems,
LLC. No part of this publication may be reproduced in any form or by any means without the written
permission of Hughes Network Systems, LLC, 11717 Exploration Lane, Germantown, Maryland
20876.
Hughes Network Systems, LLC has made every effort to ensure the correctness and completeness
of the material in this document. Hughes Network Systems, LLC shall not be liable for errors
contained herein. The information in this document is subject to change without notice. Hughes
Network Systems, LLC makes no warranty of any kind with regard to this material, including, but not
limited to, the implied warranties of merchantability and fitness for a particular purpose.
Trademarks
Hughes, Hughes Network Systems, and HughesNet are trademarks of Hughes Network Systems,
LLC. All other trademarks are the property of their respective owners.
Contents
Important safety information . . . . . . . . . . . . . . . . . . . xvii
Types of warnings used in this manual . . . . . . . . . . . . . . . . . .xvii
For your safety and protection, read this entire manual before you
attempt to install the DW6000. In particular, read this safety
section carefully. Keep this safety information where you can
refer to it if necessary.
Types of warnings used
in this manual
This section introduces the various types of warnings used in this
manual to alert you to possible safety hazards.
DANGER
Indicates an imminent electric shock hazard, which, if not
avoided, will result in death or serious injury.
WARNING
Indicates a potential electric shock hazard, which, if not
avoided, could result in death or serious injury.
DANGER
Indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury.
• Important safety information
1033295-0001 Revision A
xvii
CAUTION
Indicates a potentially hazardous situation, which, if not
avoided, may result in minor or moderate injury.
CAUTION
Indicates a situation or practice that might result in property
damage.
Note: A note provides additional information.
xviii
• Important safety information
1033295-0001 Revision A
About this document
Scope and audience
Audience profile
This manual describes installing and servicing the Hughes
DW6000 terminal. The instructions in this manual are also
applicable to the DW6002. The DW6002 is a DW6000 equipped
with an internal modem to support the Virtual Private Network
Automatic Dial Backup (VADB) feature.
This manual addresses installers, network system engineers, and
network operators who install, commission, operate, and maintain
the system.
The DW6000/DW6002 is installed by professional
telecommunications installers. This product cannot be installed
by the end user.
There are four primary audiences:
• Hughes Installers – at this time, only Hughes installers will
install this product.
• Installer trainers, who prepare separate instructions for the
installers.
• Call center operators, who respond to user’s calls.
• Call center trainers, who train call center operators.
Organization and
updates
This manual is organized into the following chapters and
appendices:
Chapter 1 – Introduction gives an overview of the DW6000 and
its components.
Chapter 2 – Installing the DW6000 using satellite-based
commissioning (SBC) explains how to install the DW6000 using
satellite-based commissioning (SBC).
Chapter 3 – The System Control Center describes the System
Control Center that provides configuration and status
information.
Chapter 4 – DW6000 LEDs and troubleshooting describes LED
activity and troubleshooting strategies.
• About this document
1033295-0001 Revision A
xix
Appendix A – Installing the DW6000 using dial-up
commissioning provides instructions on how to use the backup
dial commissioning method.
Appendix B – Installing the DW6000 using the Installer Console
explains how to use the Installer Console to commission
DW6000s for enterprise customers. Only use this installation
method if instructed to do so by Hughes.
Appendix C – Configuring the installer laptop for IP addressing
provides information on configuring the laptop in various
Microsoft operating systems.
Appendix D – Installing VADB provides instructions on how to
install the optional Virtual Private Network Automatic Dial
Backup (VADB) feature.
Appendix E – Using the Fallback Updater utility explains how to
use the Fallback Updater utility to update the fallback.bin file on
a DW6000.
Appendix F – Disabling the Web browser’s proxy connection
explains how to disable proxy server settings for Internet
Explorer and Netscape.
Appendix G – Installation checklist provides an installation
checklist.
Appendix H – Lat/Long Decimals to Minutes Table provides
conversion information for installations where this data is entered
manually.
There is also a safety summary, glossary, list of abbreviations and
acronyms, and index.
xx
• About this document
1033295-0001 Revision A
Conventions
This manual follows the typographical conventions shown below
to help clarify instructions:
ExampleExplanation
Click Exit.
The system displays the following:
Are you ready?
Type exit
Enter a value in the Time field.
Retrieve the following file:
O:\template\techman_r3
Press ALT+V to view the menu.
Select the Edit menu.
Go to Edit→
Spelling Checker
Indicates the names of command
buttons that execute an action.
Indicates all system messages
and prompts as the system
displays them.
Indicates operator input.
Indicates the names of fields on
windows.
Indicates file names or file paths
referenced in the manual.
Indicates function or keyboard
keys. Press two keys
simultaneously—in this case, Alt
and V.
Indicates the names of menu bar
options on a software screen.
Indicates a menu/submenu
sequence for selecting an action
or option
Related publications
The installation of this product may also require the use of one of
the following antenna or outdoor unit manuals:
• Satellite Dish Installation Guide DW4000 Ku Antenna for
Enterprise Mounts Model AN6-074 (1035566-0001)
• Outdoor Unit Installation Guide DW4000-098 DW4000-120
(1032025-0001)
• .89/.98M Ku-Band Rx/Tx Series 1892/1982 Antenna System
Assembly Manual (Prodelin 4906-629)
• 1.2m Ku-Band Rx/Tx Series 1132 Antenna System
(Prodelin 4906-630)
• 1.8m Ku-Band Rx/Tx Series 1194 Antenna System
(Prodelin 4096-394)
• Ku/Ka Upgradeable Antenna Site Preparation Guide .98m
and 1.2m (1035678-0001)
• Assembly Instructions for the 1.2m Ku-Band Upgradeable
Antenna (1035931-0001)
• Assembly Instructions for the 98cm Ku-Band Upgradeable
Antenna (1035930-0001)
• About this document
1033295-0001 Revision A
xxi
Revision record
RevisionDate of issueScope
Rev 16/28/03Initial release
Rev 29/16/03SBC installation instructions
revised to use 192.168.0.1;
troubleshooting instructions
ported from User Guide
1033294-0001.
Rev 303/04/04Added information on SBC
configuration file.
Rev 405/18/04Added software release 4.2.3
updates and an appendix for
disabling Web browser proxy
server settings.
Rev 510/27/04Added "DW6002" to the document
title. Revised DVADB appendix to
support DW6002. Added a new
appendix for the Fallback Updater
utility.
Rev 612/23/04Updated manual to support new
DC/DC power supply.
Rev A03/31/06New Hughes branding
xxii
1033295-0001 Revision A
• About this document
Chapter 1
Introduction
This chapter discusses:
• Equipment overview on page 1
• Equipment and cable specifications on page 4
• Installation methods on page 7
• Satellite-based commissioning (SBC) overview on page 8
Equipment overview
The DW6000 is designed to provide Internet or corporate Intranet
connectivity via satellite through a single terminal. The receive
and transmit capability is housed in a single chassis as shown in
Figure 1.
The DW6002 is a DW6000 equipped with an internal modem to
support the Virtual Private Network Automatic Dial Backup
(VADB) feature for enterprise customers.
Note: The instructions in this manual apply to both the DW6000
and DW6002; however, only the DW6000 is referenced in the
instructions. The DW6002 is specifically referenced in
Appendix D.
Figure 1: DW6000
Chapter 1 • Introduction
1033295-0001 Revision A
1
The DW6000, in combination with an antenna and an Ethernet
hub or wireless base station, provides satellite connectivity for
multiple local area network (LAN) hosts. All the necessary
software resides on the DW6000, which serves as the router.
Because the software is on the DW6000, there is no need for a
computer to run any client software.
The end user or customer must supply and configure all hardware
and software necessary to install and operate a wired (Ethernet)
or wireless LAN.
Figure 2 illustrates the functionality of the DW6000 within a
network. The DW6000 is independent of operating platforms. It
can also be used with devices other than computers, such as
point-of-sale (POS) terminals or credit verification devices.
Figure 3 illustrates the functionality of a DW6000 within a wired
local area network (LAN). The Ethernet hub that supports the
LAN is connected to the DW6000.
Figure 4 illustrates the functionality of a DW6000 within a
wireless LAN. The wireless base station that supports the LAN is
connected to the DW6000.
POS Terminal
or other device
Unix
Mac
PC
Linux
G-28342 F
03/17/06
Note: Customers who install networks may need a router rather
than a hub, depending on their service plan.
Satellite
Inroute
(to NOC)
Outroute
(from NOC)
Antenna
DW6000
Internet
Figure 2: Remote site with DW6000 installed, single computer
Network
Operations
Center (NOC)
Chapter 1 • Introduction
2
1033295-0001 Revision A
Unix
POS terminal
or other device
Ethernet
hub
Satellite
Inroute
Mac
PC
Linux
Unix
Mac
G-25787 F
08/05/03
POS terminal
or other device
Outroute
Antenna
Gateway
Internet
Figure 3: Remote site with DW6000 installed, wired (Ethernet) LAN
Wireless
base station
Satellite
Inroute
Network
Operations
Center (NOC)
PC
Linux
G-26179 F
08/20/03
Outroute
Antenna
Gateway
Internet
Figure 4: Remote site with DW6000 installed, wireless LAN
Chapter 1 • Introduction
1033295-0001 Revision A
Network
Operations
Center (NOC)
3
Equipment and cable
specifications
Table 1 lists DW6000 equipment specifications.
Tables 2 - 4 list cable specifications for RG-6, RG-11, and Heliax
cable. The cable specifications are the same regardless of the type
of antenna used and are determined by the distance from the
DW6000 to the antenna assembly.
Ta b l e 1 : DW6000 Specifications
Product ElementSpecification
Weight2.4 lb (1.089 kg)
Width1.7 in (4.32 cm)
Height 9.5 in (24.13 cm)
Depth10.5 in (26.67 cm)
AC/DC power supply
Electrical requirements:
• Input line voltage
• Input line frequency
• Rated power
consumption
4.5 in (11.43 cm) with pedestal base
9.75 in (24.77 cm) with pedestal base
PN 1031105-0001 Rev B
100 - 240 V - 2A max
50-60 HZ AC
64 W
Power cord
DC/DC power supply
Electrical requirements:
• Input line voltage
• Rated power
consumption
Power cord
Safe operating temperature range
Safe operating humidity 5% to 95% non-condensing
Safe altitude10,000 ft.
Cooling methodConvection
Por ts• One Ethernet LAN port supporting
Main processor133 Mhz
Detachable power cord for 110 VAC outlet
type
PN 1033554-0001 Rev B
12.7 - 25 V - 10A max
64 W
Detachable power input cables and
connector
0 to 40 degrees C (above 5000 feet
altitude, reduce maximum temperature by
1 degree C per 1000 feet)
10BaseT or 100BaseT operation, RJ45
switched
• Telephone line port (DW6002 only)
Chapter 1 • Introduction
4
1033295-0001 Revision A
Table 1: DW6000 Specifications
Product ElementSpecification
Main memory32MB
Flash memory8MB
Protocol SupportTCP/IP protocol suite
Note: The following cable specifications represent minimum
cable requirements. Failure to meet these requirements may
require you to replace the cables at a later time with cables that
meet the requirements listed in this section.
Tab l e 2 : RG-6 cable specifications
Cable length from
antenna assembly to
Type of cable to be used
computer
Receive Tran smi t
Up to 100 ft.RG-6 with copper
clad steel conductor
(DC resistance of
CommScope 5730
or less)
Up to 300 ft.RG-6 with solid
copper center
conductor
(CommScope 5729
or equivalent)
300 ft. to 420 ft.RG-6 with solid
copper center
conductor and quad
shield (CommScope
5781 or equivalent)
(PN 1029265-0001)
• A higher grade of cable can be used for an installation where a lower
grade is specified. For example, an RG-6 cable with solid copper
center conductor and quad shield can be used for installations where
the cable length is less than 300 ft. Never use a lower grade of cable
than specified. Be sure to record the grade of the cable used for the
installation. The grade is printed on the cable every few feet. Never
use a cable which does not have the manufacturers name and its
grade clearly printed on it!
• The choice of grounding scheme may affect the choice of cable
used. Meeting the National Electrical Code grounding requirements
is easier if you use RG-6 cable with a solid copper center conductor
and quad shield. However, you can also meet the requirements by
using RG-6 cable with a solid copper center conductor or copper
clad steel conductor only and grounding the mast as described in the
appropriate antenna installation manual.
RG-6 with copper
clad steel conductor
(DC resistance of
CommScope 5730
or less (32
ohms/1000 ft.))
RG-6 with solid
copper center
conductor
(CommScope 5729
or equivalent)
RG-6 with solid
copper center
conductor and quad
shield (CommScope
5781 or equivalent)
(PN 1029265-0001)
Chapter 1 • Introduction
1033295-0001 Revision A
5
Tab l e 3 : RG-11 cable specifications
Cable length from
antenna assembly to
Type of cable to be used
computer
Receive Tran smi t
Up to 270 ft.RG-11 with copper
clad steel conductor
(CommScope 5916)
Tab l e 4 : Heliax cable specifications
Cable length from
antenna assembly to
Type of cable to be used
computer
Receive Tran smi t
Up to 1370 ft.1/2-inch Heliax
cable (Andrew
LDF4-75A or
equivalent)
CAUTION
Remember to:
• Install 360° weatherproofing for all connections.
•Install drip loops when needed.
• Install service loops when needed.
RG-11 with copper
clad steel conductor
(CommScope 5916)
1/2-inch Heliax
cable (Andrew
LDF4-75A or
equivalent)
Chapter 1 • Introduction
6
1033295-0001 Revision A
Note: Coaxial cables with copper clad steel center conductors
must have the DC resistance of CommScope 5730 or less (32
ohms/1000 feet). The cable length cannot exceed 100 feet.
Note: Do not use splitters.
Note: Use plenum rated cable only if the cable is to be run in
plenum space which is carrying return air for the air circulation
system, or when local laws require it.
Installation methods
There are three ways to install the DW6000:
• Satellite-based commissioning (SBC) is now the preferred
method. All commissioning is done over the satellite
connection. No installer software is required. Assemble and
install the system using the instructions in
Chapter 2 –
Installing the DW6000 using satellite-based commissioning
(SBC).
• If SBC is not available and an analog phone line is available,
use the installer software and your laptop to install and
commission the system. See
Appendix A – Installing the
DW6000 using dial-up commissioning, on page 83.
• If SBC and an analog phone line are not available, use the
Installer Console to install and commission the system. See
Appendix B – Installing the DW6000 using the Installer Console, on page 113.
CAUTION
Only use the Installer Console to install the DW6000 if
instructed to do so by Hughes.
Note: Sometimes the unit must be configured via the Installer
Console for various reasons. Only units installed for enterprise
customers can be configured via the Installer Console. The
installation specification will note when SBC or dial-up
commissioning is not available. In those cases, follow the
instructions in
Installer Console, on page 113.
Appendix B – Installing the DW6000 using the
Chapter 1 • Introduction
1033295-0001 Revision A
7
Satellite-based
commissioning (SBC)
overview
Satellite-based commissioning (SBC) is currently the preferred
commissioning method for registering DW6000 units. The SBC
process is completed via satellite and does not require a dial-up
connection to the registration server.
Note: A dial-up connection to the registration server is required
if SBC is not available.
Procedures to complete SBC are provided in Chapter 2 –
Installing the DW6000 using satellite-based commissioning
(SBC).
SBC configuration file
An SBC configuration file (sbc.cfg) is present in DW6000s that
support SBC. The sbc.cfg file contains satellite information for
SBC and the auto-commissioning server (ACS) to be used during
the commissioning process. Occasionally, new satellites are
activated to support satellite service. As a result, installers might
be required to upload an sbc.cfg file to the DW6000 prior to
installation or manually enter satellite parameters during the
installation process.
If a new satellite is activated, and a new sbc.cfg file is available
for installers, then installers will be instructed to download the
sbc.cfg file from an installation support Web site. The sbc.cfg file
must be saved on the installer laptop prior to commissioning and
then uploaded to the DW6000. Instructions for uploading the
sbc.cfg file to the DW6000 are provided in
configuration file to the DW6000 on page 23.
If a new satellite is activated, and a new sbc.cfg file is not
available, then the new satellite parameters will be distributed to
installers via a technical update e-mail or in an installation
specification. The satellite parameters must be manually entered.
If SBC is not available, the DW6000 system must be installed
using a dial-up connection to the registration server (refer to
Appendix A – Installing the DW6000 using dial-up
commissioning) or manually (refer to Appendix B – Installing the
DW6000 using the Installer Console).
Uploading the SBC
Chapter 1 • Introduction
8
1033295-0001 Revision A
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