Huffy RC5200, RC2000MK2, RC9200, RC3200 User Manual

1
04/03 P/N 211657B
© COPYRIGHT 2002 by HUFFY SPORTS
Customer Service
N53 W24700 South Corporate Circle
Sussex, WI 53089
U.S.A.
A Huffy Company
___________
REQUIRED TOOLS AND
MATERIALS:
• (Two) People
• Tape Measure
• Tape
• Wood Board (Scrap)
• Wrenches: (Two) 1/2”, 9/16”, 3/4”or (Two) Large and Small Adjustable Wrenches (9/16” Deep Socket w/Ext. Recommended)
• Garden Hose or Sand (420 lb.) (191 kg)
• 2 Gallons (7.6 Liters) of Non-Toxic Antifreeze
• Sawhorse or Support Table
• Two Step Ladders 8 ft. (2.4 m)
Portable Basketball System
Owners Manual
Toll-Free Customer Service Number for U.S: 1-800-558-5234 Canada Only: 1-800-284-8339
Internet Address: http://www.huffysports.com
In U.S. and Canada only: Have questions...don’t go back to the store!
We appreciate your purchasing one of our many fine products. We are sure that you will be very satisfied with your selection. Although great care and effort have been taken, occasionally problems may occur. To ensure prompt and correct handling of any problems, or to answer any questions, please contact our Toll-Free Customer Service Number listed below. Service will be quicker if you have your
Model Number (found on carton) and assembly instructions ready when calling. PLEASE WRITE YOUR MODEL NUMBER IN THE SPACE PROVIDED ABOVE.
SAFETY INSTRUCTIONS
Most injuries are caused by misuse and/or not following instructions.
Use caution when using this system.
• If using a ladder during assembly, use extreme caution.
• Two (2) people are recommended for this operation.
• Check base regularly for leakage. Slow leaks could cause system to tip over unexpectedly.
• Seat the pole sections properly (if applicable). Failure to do so could allow the pole sections to separate during play and/or transport of the system.
• Climate, corrosion or misuse could result in system failure.
• Minimum operational height is 6' 6" (1.98 m) to the bottom of backboard.
• This equipment is intended for home recreational use only and NOT excessive competitive play.
• Read and understand the warning label affixed to pole. Label is shown on page 2.
• The life of your basketball pole depends on many conditions. The climate, placement of the pole, the location of the pole, exposure to corrosives such as pesticides, herbicides or salts are all important.
• If technical assistance is required, contact Huffy Sports.
• Adult supervision is recommended when adjusting height.
FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN
SERIOUS INJURY, PROPERTY DAMAGE AND WILL VOID WARRANTY.
Owner must ensure that all players know and follow these rules for safe
operation of the system.
To ensure safety, do not attempt to assemble this system without following the instructions carefully. Proper and complete assembly, use and supervision is essential for proper operation and to reduce the risk of accident or injury. A high probability of serious injury exists if this system is not installed, maintained, and operated properly. Check entire box and inside all packing material for parts and/or additional instructional material. Before beginning assembly, read the instructions and identify parts using the hardware identifier and parts list in this document.
For more information on assembly, placement, proper use and maintenance, visit The American Basketball Council website at http://www.smarthoops.com.
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P/N 211657B 04/03
30
WARNING
FAILURE TO FOLLOW THESE WARNINGS MAY RESULT
IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
Owner must ensure that all players know and follow
these rules for safe operation of the system.
• DO NOT HANG on the rim or any part of the system including backboard, suppor t braces or net.
• During play, especially when performing dunk type activities, keep player's face away from the backboard, rim and net. Serious injury could occur if teeth/face come in contact with backboard, rim or net.
• Do not slide, climb, shake or play on base and/or pole.
• After assembly is complete, fill system completely with water or sand and stake to the ground. Never leave system in an upright position without filling base with weight, as system may tip over causing injuries.
• When adjusting height or moving system, keep hands and fingers away from moving parts.
• Do not allow children to move or adjust system.
• During play, do not wear jewelry (rings, watches, necklaces, etc.). Objects may entangle in net.
• Surface beneath the base must be smooth and free of gravel or other sharp objects. Punctures cause leakage and could cause system to tip over.
• Keep organic material away from pole base. Grass, litter, etc. could cause corrosion and/or deterioration.
• Check pole system for signs of corrosion (rust, pitting, chipping) and repaint with exterior enamel paint. If rust has penetrated through the steel anywhere, replace pole immediately.
• Check system before each use for proper ballast, loose hardware, excessive wear and signs corrosion and repair before use.
Check system before each use for instability.
• Do not use system during windy and/or severe weather conditions; system may tip over. Place system in the storage position and/or in an area protected from the wind and free from personal property and/or overhead wires.
• Never play on damaged equipment.
• See instruction manual for proper installation and maintenance.
• When moving system, use caution to keep mechanism from shifting.
• Keep pole top covered with cap at all times.
• Do not allow water in tank to freeze. During sub-freezing weather add non-toxic antifreeze, sand or empty tank completely and store. (Do not use salt.)
• Use extreme caution if placing system on sloped surface. System may tip over more easily.
201241 2/99
In the U.S.:1-800-558-5234 and Canada: 1-800-284-8339
HEIGHT ADJUSTMENT
TO ADJUST BACKBOARD:
Position looped end of crank
onto hook as shown. Rotate
crank handle to raise or lower
backboard.
MOVING SYSTEM
1
2
3
4
Height
Indicator
Hook
1. Adjust basketball backboard height to lowest position.
2. Rotate basketball system forward, while holding pole, until wheels engage with ground.
Move basketball system to
3. desired location.
4. Carefully rotate basketball system upright.
5. Reattach ground restraint and check system for stability.
Crank
201254 2/99
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04/03 P/N 211657B
IMPORTANT! WRITE DOWN MODEL NUMBER FROM BOX ON PAGE 1 OF THIS OWNERS MANUAL
1.
Carefully, position front tank (1) upside down. Secure wheel (2) into place from bottom side (illust. A) making sure the wheel bracket (5) seeds into base as in illust. B. Repeat procedure for opposite wheel. Finger tighten, then upright assembly.
2.
Correctly identify each pole section and mark tape as shown.
TOP
MIDDLE
BOTTOM
3.
5” (13 cm)
35-1/2”
(90.2 cm)
5” (13 cm)
Remove all parts from packing material and separate tanks from the shipping position.
8
7
9
LARGE
HOLE
LARGE
HOLE
BOTTOM VIEW
Wood Scrap
5.
4.
IMPORTANT! Bounce
pole top (7) and middle section (8) together as shown until they no longer move toward taped reference mark. Upright assembly.
NOTE: Pole sections should have a 3-3/4" (9.5 cm) minimum overlap.
7
8
IMPORTANT! Holes in
top (7) and bottom pole (9) sections MUST ALIGN to correctly position elevator system toward playing surface. Add bottom pole section (9) to assembly as shown and bounce until completely tight.
NOTE: Pole sections should have a 3-3/4" (9.5 cm) minimum overlap.
8
7
5
6
3
9
4
5
6
2
3
1
BOTTOM VIEW
4
B
A
SIDE VIEW
4
P/N 211657B 04/03
1
Install rod (15) through holes in bottom pole section (9) and eyebolt (16).
7.
Set rear tank (17) onto front tank (1) and insert pole assembly into tank assembly as shown.
8.
16
15
10
7
9
8
17
Spread collar (10) open and carefully raise collar (10) to 35-1/2” (90.2 cm) taped mark. Finger tighten hardware to prevent collar (10) from moving and scratching pole.
NOTE: Avoid scratching pole.
6.
11
9
13
10
14
12
16
9
12
5
04/03 P/N 211657B
Loosen hardware on collar (10) and secure struts (20) to collar (10) as shown and tighten.
NOTE: Final adjustments to collar may need to be made. Refer to Step
32.
10.
FRONT
VIEW
20
20
11
10
13
20
12
14
12
9.
Carefully position system on its side, and secure bottom of pole to tank as shown, a deep socket is recommended. Upright system.
NOTE: Keep unnecessary pressure off of the pole assembly when in this position. Two people recommended for this step.
BOTTOM
VIEW
12
1
9
18
17
IMPORTANT!
DO NOT
OVER TIGHTEN.
19
18
12
19
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P/N 211657B 04/03
Once again, carefully position system in the side position and secure strut (20) to tank (1) as shown. Repeat for opposite side. Completely tighten including bolts from step 2 then carefully upright system.
11.
11
13
20
1
12
7
04/03 P/N 211657B
27
4
6
24
24
4
6
26
4
4
13.
Install left screw jack support plate (26) and right screw jack support plate (27) to pole. Finger tighten.
ELEVATOR INSTALLATION
TWO PERSON MINIMUM REQUIRED
FOR THIS PROCEDURE. NOT
FOLLOWING RECOMMENDATION
MAY RESULT IN SERIOUS BODILY
INJURY AND/OR PROPERTY
DAMAGE.
WARNING
WARNING
(See Text Page)
SAWHORSE OR SUPPORT TABLE
Note
(See Text Page)
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P/N 211657B 04/03
15.
16.
1
7
9
8
32
Center screw jack (29) between support plates (26 & 27) and secure as shown below. Finger tighten.
Place cover over screw jack (29). Install pole cap (32).
28
29
33
26
7
27
4
4
33
IMPORTANT!
DO NOT OVER
TIGHTEN.
31
14.
Attach height decal (28) on screw jack (29). Align lower edge of decal with bottom of black indicator tube.
4
4
6
6
29
FRONT VIEW OF
ASSEMBLY
TWO PERSON MINIMUM REQUIRED
FOR THIS PROCEDURE. NOT
FOLLOWING RECOMMENDATION
MAY RESULT IN SERIOUS BODILY
INJURY AND/OR PROPERTY
DAMAGE.
WARNING
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04/03 P/N 211657B
37
NOTE: Be sure to use proper bracket as shown.
17.
36
36
35
35
19
19
10
P/N 211657B 04/03
40
4
4
38
38
39
39
37
6
Refer To Instructions
Included With Rim
Hardware For Rim
Assembly.
18.
Finger tighten.
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04/03 P/N 211657B
4
4
38
38
40
39
37
6
39
20.
Finger tighten.
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P/N 211657B 04/03
½
Secure board and elevator tube assembly to pole assembly as shown. Finger tighten.
IMPORTANT!
DO NOT OVER
TIGHTEN.
4
6
38
38
40
4
TWO PERSON MINIMUM
REQUIRED FOR THIS
PROCEDURE. NOT
FOLLOWING
RECOMMENDATION
MAY RESULT IN
SERIOUS BODILY
INJURY AND/OR
PROPERTY DAMAGE.
Insert spacer (41) through top holes of height indicator cover (31) and screw jack assembly as shown. Align spacer and screw jack assembly between elevator tubes (34) and secure.
IMPORTANT!
WHEN SECURING SCREW JACK (20) TO
TOP ELEVATOR TUBES (34), USE
SPACER (41) BETWEEN ELEVATOR
TUBES AS SHOWN.
NOTE:
NOW COMPLETELY TIGHTEN ALL
BOLTS FROM STEPS 13-22.
4
40
4
6
SCREW JACK
ASSEMBLY
21.
22.
SAWHORSE OR SUPPORT TABLE
41
25
WARNING
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04/03 P/N 211657B
Make final adjustments to level the rim. If backboard and rim are tipped back, raise collar (10) until level and tighten. If backboard and rim are tipped forward, lower collar until level and tighten. Maximum adjustment travel is 33” to 37” (84-94 cm) from bottom of pole to top of collar.
24.
10
23.
Roll assembly to desired playing area. Secure assembly to ground using rope (21) and tie down stake (22). Fill larger tank (1) with water (approx. 24 gallons (91 liters)) or sand (approx. 300 lbs (136 kg)) and smaller tank (17) with (approx. 10 gallons (78.9 liters)) or sand (approx. 120 lbs (54.4 kg)) and snap fill caps (23) in place.
22
23
21
WARNING
23
23
1
17
IMPORTANT!
Two Gallons (7.6 Liter) of
Non-Toxic Antifreeze
Required. Add one gallon
(3.8 liters) to each tank to
prevent freezing in sub-
freezing climates.
DO NOT LEAVE ASSEMBLY
UNATTENDED WHEN EMPTY,
IT MAY TIP OVER.
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P/N 211657B 04/03
Position looped end of height adjustment crank (34) onto hook as shown. Rotate crank handle to raise or lower backboard. View label (28) to determine approximate backboard height.
NOTE: If height adjustment is difficult to operate, you may have over tightened the areas indicated.
Height Adjustment
26.
HOOK
34
28
WARNING
STORE CRANK OUT OF REACH
OF CHILDREN. DO NOT ALLOW
CHILDREN TO ADJUST HEIGHT
WITHOUT ADULT SUPERVISION
COULD RESULT IN SERIOUS
BODILY HARM AND/OR
PROPERTY DAMAGE.
25.
10 feet
(3.05 m)
30
Apply height adjustment label (30) to front of pole as shown.
Regulation Rim
Height is
10 feet (3.05 m).
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04/03 P/N 211657B
Item #3 (2)
Item #6 (13)
Item #15 (1)
Item #11 (4)
Item #4 (24)
* YOU MAY HAVE EXTRA PARTS WITH THIS MODEL.
HARDWARE IDENTIFIER (CONTINUED)
Item
Qty. Part No. Description
1 1 226350 Tank, (Front Section) 2 2 226403 Wheel 3 2 206245 Bolt, Hex Head, 1/2-13 x 5-1/2 Long 4 24 203474 Washer, 1/2 I.D., 1-5/64 O.D. 5 2 206341 Bracket, Wheel 6 13 206340 Locknut, Hex, 1/2-13 7 1 918812 Top Pole Section 8 1 990062 Middle Pole Section
9 1 908407 Bottom Pole Section 10 1 906343 Collar, Pole/Strut 11 4 203113 Bolt, Hex Head Flange,
5/16-18 x 2-1/2 Long 12 12 203232 Washer, Flat, 3/4 O.D. 13 10 203100 Nut, Hex Flange, 5/16-18 14 2 200516 Bolt Cover, Vinyl, (Black) 15 1 206347 Rod, Steel, 1/2 O.D. x 4-3/4 Long 16 1 206352 Eyebolt, 3/8 x 6 Long 17 1 226351 Tank, (Rear Section) 18 1 206346 Washer, Rectangle, 1-7/8 x 4 19 3 201124 Locknut, Hex 3/8-16 20 2 906410 Strut, 1-1/4 O.D. x 43
Item
Qty. Part No. Description
21 1 202438 Black Nylon Rope 22 1 203124 Stake, Tie Down 23 3 206219 Fill Cap 24 2 206273 Bolt, Hex Head, 1/2-13 x 4-1/2 Long 25 4 201651 Spacer 26 1 906277 Plate, Jack Support, (Left) 27 1 906276 Plate, Jack Support, (Right) 28 1 205229 Label, Height Indicator 29 1 805231 Screw Jack 30 1 201254 Label, Height Adjustment & Moving 31 1 206234 Cover, Height Indicator 32 1 206913 Cap, Pole, 3-1/2 Round 33 2 206249 Bolt, Hex Flange, 1/2-13 x 1-1/4 34 1 806259 Crank, Height Adjustment 35 2 206360 Bolt, Hex Head 3/8-16 x 2.625 Long 36 2 200874 Spacer 37 1 900964 Board Bracket 38 4 904807 Tube, 25.5 x 1.5, 4 Holes 39 4 202862 Spacer, Black Plastic, 1.19” Long 40 5 206244 Bolt Hex Head, 1/2-13 x 8, Zinc Plated 41 1 206269 Spacer, 4 Long x .500 ID x .750 OD
Item #13 (10)
Item #12 (12)
Item #14 (2)
* You may have extra parts with this model.
HARDWARE IDENTIFIER
PARTS LIST
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P/N 211657B 04/03
Item #41 (1)
Item #40 (5)
Item #39 (4)
Item #24 (2)
Item #19 (3)
Item #35 (2)
Item #18 (1)
Item #33 (2)
Item #36 (2)
HARDWARE IDENTIFIER (CONTINUED)
HARDWARE IDENTIFIER
* YOU MAY HAVE EXTRA PARTS WITH THIS MODEL.
Item #25 (4)
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