Huffy Portable System User Manual

07/04 P/N 21463608

Toll-Free Customer Service Number for U.S: 1-800-558-5234,

For Canada: 1-800-284-8339,

For Europe: 00 800 555 85234 (Sweden: 009 555 85234),

For Australia: 1-800-333 061

Internet Address: http://www.huffysports.com

Portable System

Owners Manual

Customer Service Center

• N53 W24700 South Corporate Circle • Sussex, WI 53089 • U.S.A.

REQUIRED TOOLS AND MATERIALS:

• 2 People

• Tape Measure

• Wood Board (scrap)

• Sawhorse or Support Table

• Hammer

• Step Ladder 8 ft. (2.4m)

• Safety Glasses

• (2 each) Wrenches

(2) Socket Wrenches and Sockets

• Extension

• Tape

• Phillips-Head Screwdriver

7/16" 1/2" 9/16" 3/4"

AND/OR

• Garden Hose or Sand

• Optional: Large & Small Adjustable Wrenches

SAND

(225 lb.)

(102 kg)

7/16" 1/2" 9/16" 3/4"

READ AND UNDERSTAND OPERATOR'S MANUAL BEFORE USING THIS UNIT.

FAILURE TO FOLLOW OPERATING INSTRUCTIONS COULD RESULT IN INJURY OR DAMAGE TO PROPERTY.

WARNING!

Write Model Number

From Box Here:

P/N 21463608 07/04

BEFORE YOU START!

To ensure optimal playability of backboard system, a close tolerance fit between the elevator components and

hardware is required. Test-fit large bolts into large holes of elevator tubes, backboard brackets, and triangle

plates. Carefully rock them in a circular motion to ream out any excess paint from holes if necessary. NOTE: Not

all items pictured are included with every model.

AVANT DE COMMENCER !

Pour garantir l'utilisation optimale du panneau, les composants du système élévateur et la visserie doivent être bien

ajustés (serrés). À titre d'essai, insérez les gros boulons dans les gros trous des tubes du système élévateur, des supports

du panneau et des plaques triangulaires. Basculez-les avec précaution en imprimant un mouvement circulaire pour éliminer l'excédent de peinture, si nécessaire. REMARQUE: No todos los artículos ilustrados se incluyen con cada

modelo.

¡ANTES DE COMENZAR!

Para asegurar el óptimo rendimiento del sistema del respaldo en el juego, se requiere un ajuste de tolerancia estrecha

entre los componentes del elevador y el herraje. Pruebe el ajuste de los pernos grandes en los orificios grandes de los

tubos elevadores, soportes del respaldo y placas triangulares. Cuidadosamente muévalos en círculos para eliminar

cualquier exceso de pintura, si es necesario. HINWEIS: Nicht jedem Modell sind alle abgebildeten Teile beigepackt.

VORBEREITENDE MASSNAHMEN

Um sicherzustellen, dass das Korbwandsystem optimal für den Spielbetrieb geeignet ist, müssen die Komponenten der

Verlängerungsvorrichtung und die verschiedenen Befestigungsteile fest miteinander verschraubt werden. Große Schrauben

zur Probe in die großen Löcher der Verlängerungsrohre, Korbwandklammern und Dreiecksplatte stecken und diese

vorsichtig in einer Kreisbewegung hin- und herbewegen, um eventuelle Farbrückstände aus den Bohrungen zu entfernen.

NOTA: No todos los artículos ilustrados se incluyen con cada modelo.

07/04 P/N 21463608

WARNING

FAILURE TO FOLLOW THESE WARNINGS MAY RESULT

IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.

Owner must ensure that all players know and follow

these rules for safe operation of the system.

• DO NOT HANG on the rim or any part of the system including backboard, suppor t braces or net.

• During play, especially when performing dunk type activities, keep player's face away from the backboard, rim and net. Serious injury could occur if teeth/face come in contact with backboard, rim or net.

• Do not slide, climb, shake or play on base and/or pole.

• After assembly is complete, fill system completely with water or sand and stake to the ground. Never leave system in an upright position without filling base with weight, as system may tip over causing injuries.

• When adjusting height or moving system, keep hands and fingers away from moving parts.

• Do not allow children to move or adjust system.

• During play, do not wear jewelry (rings, watches, necklaces, etc.). Objects may entangle in net.

• Surface beneath the base must be smooth and free of gravel or other sharp objects. Punctures cause leakage and could cause system to tip over.

• Keep organic material away from pole base. Grass, litter, etc. could cause corrosion and/or deterioration.

• Check pole system for signs of corrosion (rust, pitting, chipping) and repaint with exterior enamel paint. If rust has penetrated through the steel anywhere, replace pole immediately.

• Check system before each use for proper ballast, loose hardware, excessive wear and signs corrosion and repair before use.

• Check system before each use for instability.

• Do not use system during windy and/or severe weather conditions; system may tip over. Place system in the storage position and/or in an area protected from the wind and free from personal property and/or overhead wires.

•

Never play on damaged equipment.

• See instruction manual for proper installation and maintenance.

• When moving system, use caution to keep mechanism from shifting.

• Keep pole top covered with cap at all times.

• Do not allow water in tank to freeze. During sub-freezing weather add non-toxic antifreeze, sand or empty tank completely and store. (Do not use salt.)

•

While moving system, Do not allow anyone to stand or sit on base or have added ballasting on base.

• Do not leave system unsupervised or play on system when wheels are engaged for moving.

• Use Caution when moving system across uneven surfaces. System may tip over.

• Use extreme caution if placing system on sloped surface. System may tip over more easily.

201246 2/99

In the U.S.:1-800-558-5234 and Canada: 1-800-284-8339

P/N 21463608 07/04

SAFETY INSTRUCTIONS

FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN SERIOUS INJURY OR

PROPERTY DAMAGE AND WILL VOID WARRANTY.

Owner must ensure that all players know and follow these rules for safe operation of the system.

To ensure safety, do not attempt to assemble this system without following the instructions carefully. Check entire box and inside all packing material for parts and/or additional instruction material. Before beginning assembly, read the instructions and identify parts using the hardware identifier and parts list in this document. Proper and complete assembly, use, and supervision are essential for proper operation and to reduce the risk of accident or injury. A high probability of serious injury exists if this system is not installed, maintained, and operated properly.

Most injuries are caused by misuse and/or not following instructions.

Use caution when using this system.

• If using a ladder during assembly, use extreme caution.

• Two (2) people are recommended for this operation.

• Check base regularly for leakage. Slow leaks could cause system to tip over unexpectedly.

• Seat the pole sections properly (if applicable). Failure to do so could allow the pole sections to separate during play and/or transport of the system.

• Climate, corrosion or misuse could result in system failure.

• Minimum operational height is 6' 6" (1.98 m) to the bottom of backboard.

• This equipment is intended for home recreational use only and NOT excessive competitive play.

• Read and understand the warning label affixed to pole. Label is shown to the right.

• The life of your basketball pole depends on many conditions. The climate, placement of the pole, the location of the pole, exposure to corrosives such as pesticides, herbicides or salts are all important.

• If technical assistance is required, contact Huffy Sports.

• Adult supervision is recommended when adjusting height.

HEIGHT ADJUSTMENT

TO ADJUST BACKBOARD:

1. While holding handle, remove pin.

2. Move elevator up or down to desired height.

3. Replace pin full length to lock system at desired height.

MOVING SYSTEM

1. Adjust basketball backboard

height to lowest position.

2. While holding pole, rotate basketball system forward until wheels engage with ground.

3. Move basketball system to desired location.

4. Carefully rotate basketball system upright.

5. Reattach ground restraint and check system for stability.

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07/04 P/N 21463608

For more information on assembly, placement, proper use, and maintenance, visit The American Basketball Council website at http://www.smarthoops.com.

IMPORTANT!

Remove all contents from boxes.

Be sure to check inside pole sections;

hardware and additional parts are packed inside.

NOTICE TO ASSEMBLERS

ALL Huffy Sports Basketball Systems, including those used for DISPLAYS, MUST be assembled

and ballasted with sand or water according to the instructions. Failure to follow instructions

could result in SERIOUS INJURY. It is NOT acceptable to devise a makeshift weight system.

WARRANTY CARD:

Please remember to complete your product registration form either on-line at: www.huffysports.com or mail-in the enclosed postcard.

P/N 21463608 07/04

Get to know the basic parts of your basketball system.....

FRONT

PANEL

BACKBOARD

FRONT

RIM

BASE

POLE

07/04 P/N 21463608

PARTS LIST - (See Hardware Identifier)

Item

Qty. Part No. Description

1 1 200503 Cover, Black OR

1 200504 Cover, Red 2 1 806620 Base Assembly 3 1 804833 Exacta Height Assembly 4 1 908006 Top Pole Section 5 1 908107 Middle Pole Section 6 1 908142 Bottom Pole Section 7 2 206934 Large Eyebolt, 3/8” 8 2 203063 Nylon Insert Lock Nut, 3/8-16 9 1 206634 Rod, 1/2 x 9-1/2 Long

10 1 203099 Nut, Ny-lock, 5/16-18 11 4 201681 Spacer, Plastic .530 I.D. x .88 Long 12 1 202662 Bolt, Hex Head, 5/16-18 x 4-1/2 Long 13 2 200341 Nut Cover 14 11* 203100 Hex Flange Nut 5/16-18 15 1 204832 Bracket, Pole Mount 16 2 203053 Carriage Bolt, 5/16-18 x 4 Long 17 4 203232 Washer, Metal, 3/4” O.D. 18 4 201124 Lock Nut, 3/8-16 19 4 206360 Bolt, Hex Head, 3/8-16 x 2-5/8 Long 20 2 204858 Spacer, Plastic Biscuit 21 2 204857 Spacer, Metal 1/2” O.D. x 1.44 Long 22 2 204859 Cover, Pin Slide 23 1 203038 Carriage Bolt, 5/16-18 x 2-3/4 Long 24 1 204850 Pin, Locking 25 1 204853 Lanyard, Black Coil 26 4 201683 Spacer, .530 I.D. x 1.5 Long 27 2 900964 Bracket, Backboard Support 28 2 200874 Spacer, Steel .402 I.D. x .5 O.D. x 1.5 Long 29 6 206244 Bolt, Hex Head, 1/2-13 x 8 Long 30 4 201642 Spacer, Plastic, .530 I.D. x .625 Long 31 7 206340 Lock Nut, Hex Head, 1/2-13 32 2 904820 Elevator Tube, Lower - Long 33 1 204837 Spring, Counter Balance 34 1 Rim 35 2 904808 Elevator Tube, Upper - Short 36 2 201682 Spacer, .530 I.D. x 1.875 37 2 900867 Plate, Triangle, (Black) 38 1 207103 Cap, Pole Top 39 2 200520 Screw, #8 x 1/2 40 1 202605 Bolt, Hex, 1/2-13 x 4.25 Long 41 1 206219 Plug, Tank Cap 42 12* 201219 Net Clip, (White) 43 1 204290 Net 44 1 204444 Black Nylon Rope 45 1 203124 Stake, Tie Down 46 1 201252 Label, Height Adjustment and Moving 47 6 203309 Washer, .406 I.D. x 1 O.D. Flat 48 4* 205528 Bolt, Hex Flange, 5/16-18 x 1 Long 49 1 206990 Reinforcement Bracket

NOTE: Hardware kit is designed for more than one style of basketball system. Not all hardware will be used.

* YOU MAY HAVE EXTRA PARTS WITH THIS MODEL.

WARNING: IF YOUR SYSTEM IS EQUIPPED WITH AN ACRYLIC BACKBOARD, EXAMINE BACKBOARD FOR ANY DAMAGE THAT MAY HAVE OCCURRED DURING SHIPMENT. CRACKS IN THE BACKBOARD COULD RESULT IN SUDDEN BREAKAGE. IF BACKBOARD IS DAMAGED IN ANY WAY PRIOR TO OR AFTER ASSEMBLY, CALL TOLL-FREE NUMBER: U.S. 1-800-558-5234; CANADA: 1-800-284-8339; http://www.huffysports.com

P/N 21463608 07/04

HARDWARE IDENTIFIER (BOLTS & SCREWS)

* You may have extra parts with this model.

Item #7 (2)

Item #40 (1)

Item #39 (2)

Item #23 (1)

Item #29 (6)

Item #16 (2)

Item #12 (1)

Item #48 (4)

07/04 P/N 21463608

HARDWARE IDENTIFIER (STEEL SPACERS)

HARDWARE IDENTIFIER (NUTS & WASHERS)

HARDWARE IDENTIFIER (PLASTIC SPACERS CAPS & CLIPS)

Item #28 (2)

Item #21 (2)

Item #13 (2)

Item #20 (2)

Item #26 (4)

Item #30 (4)

Item #36 (2)

Item #11(4)

Item #42 (12)*

Item #18 (4)

Item #14 (11)*

Item #10 (1)

Item #8 (2)

Item #31 (7)

Item #17 (4)

Item #47 (6)

P/N 21463608 07/04

TOOLS REQUIRED FOR THIS SECTION

HARDWARE USED IN THIS SECTION

(not actual size)

SECTION A: ASSEMBLE THE BASE

And/Or:

This is what your system will look like when you’ve finished this section:

Item #39

Item #23

Item #16

Item #12 (1)

Item #19

Item #21

Item #13

Item #20

Item #18

Item #14

Item #10

Item #8

Item #19

Item #47

1/2” 9/16”

Wrenches

(2) 1/2”

(2) 3/4”

(2) Socket Wrenches and Sockets

Extension

Phillips-Head

Screwdriver

07/04 P/N 21463608

1A.

Check the following pre-assembled base areas for tightness: Eye bolts P/N 203452, Washer P/N 203218, Nut P/N 203100, Carriage Bolts P/N 203223 .

Eye bolts P/N 203452

Washer P/N 203218

Nut P/N 203100

Front Cover P/N 206002

Pole Bracket P/N 201581

Carriage Bolts P/N 203223

Hex Flange Nut P/N 203100

Washer P/N 203218

Base P/N 206620

P/N 21463608 07/04

Check the following pre-assembled handle areas for tightness: Screw P/N

2048032, Nut P/N 203100, Carriage Bolts P/N 203103 .

Carriage Bolt P/N 203103

Nut P/N 203100

Handle, Right P/N 204856

Handle, Left P/N 204855

Screw P/N 204803

Carriage Bolt P/N 203103

Height Adjustment Rod P/N 904833

Label,Height Indicator P/N 204872

1B.

07/04 P/N 21463608

WOOD SCRAP

(NOT SUPPLIED)

While maintaining alignment, bounce middle pole section (5) into top section (4) using a wood scrap as shown until the top pole no longer moves toward the pole identification sticker on the middle pole.

Identification Sticker

Align dimple of top pole section (4) into trough of middle pole section (5) as shown.

IMPORTANT!:

HOLE

DIMPLE

middle pole

THE IDENTIFICATION STICKER IS LOCATED 5" FROM THE END OF THE POLE. WHEN PROPERLY POUNDED TOGETHER, THE POLE SECTIONS SHOULD HAVE A 3-1/2" MINIMUM OVERLAP, LEAVING 11/2" BETWEEN THE OVERLAPPING POLE AND THE IDENTIFICATION STICKER.

CAUTION!

middle pole

1-1/2"

Identify pole sections.

STICKER

TROUGH

P/N 21463608 07/04

WOOD SCRAP

(NOT SUPPLIED)

RODS SHOWN ARE

FOR VISUAL

REPRESENTATION

OF ALIGNMENT

AND ARE NOT

SUPPLIED WITH

THE HARDWARE

Align dimple of middle pole section (5) into trough of bottom pole section (6) as shown.

IMPORTANT!:

HOLE

DIMPLE

Bottom pole

CAUTION!

1-1/2"

STICKER

Bottom pole

Bounce top and middle pole assembly (4 & 5) onto bottom pole section (6) using a wood scrap as shown. Bounce until the top and middle pole assembly no longer moves toward the pole identification mark on the bottom pole.

TROUGH

07/04 P/N 21463608

Install bolt (12) through bracket and bottom pole section (6) and secure with nut (10) as shown. Nut should be tightened until flush (even) with locknuts outer edge.

Secure cover to rod (9) using washers (47) nuts (8) and nut covers (13) as shown.

Install rod (9) through bottom pole section (6) as shown. Install large eye bolts (7) onto rod (9) as shown.

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