Huffy AR64S-H User Manual

Portable System
Owners Manual
Customer Service Center
• N53 W24700 South Corporate Circle • Sussex, WI 53089 • U.S.A.
Adult Assembly
Required.
Write Model Number
From Box Here:
This manual, accompanied by sales receipt, should be saved and kept on hand as a convenient reference, as it
contains important information about your model.
WARNING!
READ AND UNDERSTAND OPERATOR'S MANUAL BEFORE USING THIS UNIT.
FAILURE TO FOLLOW OPERATING INSTRUCTIONS COULD RESULT IN INJURY OR DAMAGE TO PROPERTY.
• 2 People
• Tape Measure
• Wood Board (scrap)
• Sawhorse or Support Table
• Hammer
• Step Ladder 8 ft. (2.4m)
• Safety Glasses
• (2 each) Wrenches
1/2" 9/16" 3/4"
AND/OR
(2) Socket Wrenches and Sockets
1/2" 9/16" 3/4"
• Extension
• Phillips-Head Screwdriver
• Garden Hose or Sand
SAND
SAND
(300 lb.)
(300 lb.)
(136 kg)
(136 kg)
• Optional: Large & Small Adjustable Wrenches
Toll-Free Customer Service Number for U.S: 1-800-558-5234,
For Canada: 1-800-284-8339,
For Europe: 00 800 555 85234 (Sweden: 009 555 85234),
For Australia: 1-800-333 061
Internet Address: http://www.huffysports.com
© COPYRIGHT 2005 by SPALDING
1
02/06 ID# M661144
BEFORE YOU START!
To ensure optimal playability of backboard system, a close tolerance fit between the elevator
components and hardware is required. Test-fit large bolts into large holes of elevator tubes,
backboard brackets, and triangle plates. Carefully rock them in a circular motion to ream out
any excess paint from holes if necessary.
NOTE: Not all items pictured are included with every model.
ID# M661144 02/06
2
10-3/4" High 4" Wide PMS 021 for Warning
Owner must ensure that all players know and follow these rules
for safe operation of the system.
WARNING
D
O NOT HANG on the rim or any part of the system including
backboard, support braces or net.
During play, especially when performing dunk type activities, keep player's face away from the backboard, rim and net. Serious injury could occur if teeth/face come in contact with backboard, rim or net.
Do not slide, climb, shake or play on base and/or pole.
After assembly is complete, fill system completely with water or sand. Never leave system in an upright position without filling base with weight, as system may tip over causing injuries.
When adjusting height or moving system, keep hands and fingers away from moving parts.
Do not allow children to move or adjust system.
During play, do not wear jewelry (rings, watches, necklaces, etc.). Objects may entangle in net.
Surface beneath the base must be smooth and free of gravel or other sharp objects. Punctures cause leakage and could cause system to tip over.
Keep organic material away from pole base. Grass, litter, etc. could cause corrosion and/or deterioration.
Check pole system for signs of corrosion (rust, pitting, chipping) and repaint with exterior enamel paint. If rust has penetrated through the steel anywhere, replace pole immediately.
Check system before each use for proper ballast, loose hardware, excessive wear and signs of corrosion and repair before use.
Check system before each use for instability.
Do not use system during windy and/or severe weather conditions; system may tip over. Place system in the storage position and/or in an area protected from the wind and free from personal property and/or overhead wires.
Never play on damaged equipment.
When moving system, use caution to keep mechanism from shifting.
Keep pole top covered with cap at all times.
Do not allow water in tank to freeze. During sub-freezing weather add 2 gallons of non-toxic antifreeze, sand or empty tank completely and store. (Do not use salt.)
While moving system, do not allow anyone to stand or sit on base or have added ballasting on base.
Do not leave system unsupervised or play on system when wheels are engaged for moving.
Use Caution when moving system across uneven surfaces. System may tip over.
Use extreme caution if placing system on sloped surface. System may tip over more easily.
See instruction manual for proper installation and maintenance.
R
ead and understand warnings listed
below before using this product
.
F
ailure to follow these warnings may result in serious injury and/or property damage
.
ID#: 561000 01/06
MUNSELL NOTATION Hue Value Chroma
5.0 YR 6.0/15
Equiv. CIE Data (Y%) x y
30.05 0.5510 0.4214
Approx. PMS Color 13 parts yellow 3 parts Warm Red 1/4 part Black
Warning Area = Orange
Size = 4" x 6.5"
Corner Radius = 3/8"
Die Cut Label
3.25 Mil Vinyl
All Temp. Permanent Adhesive
1 Mil. Polypropolyne Overlaminate
Illustrator 8.0 = EPS
Backing + 1/16 Circumference
Rolls of 500
In the U.S.: 1-888-713-5488
In the U.S.: 1-800-558-5234 In Canada: 1-800-284-8339
In the U.S.: 1-800-334-9111
In the U.S.: 1-800-558-5234 In Canada: 1-800-284-8339
3
02/06 ID# M661144
Size = 4" x 5.5"
Corner Radius = 3/8"
Die Cut Label
3.25 Mil Vinyl
All Temp. Permanent Adhesive
1 Mil. Polypropolyne Overlaminate
Illustrator 8.0 = EPS
Backing + 1/16 Circumference
Rolls of 500
2
2
1
3
TO ADJUST BACKBOARD:
1. While holding handle, remove pin.
2. Move elevator up or down to desired height.
3. Replace pin full length to lock system at desired height.
511679 05/05
1
2
4
3
MOVING SYSTEM
Adjust basketball backboard height to lowest position.
While holding pole, rotate basketball system forward until wheels engage with ground.
Move basketball system to desired location.
Carefully rotate basketball system upright.
1.
2.
3.
4.
5.
Check system for stability.
HEIGHT ADJUSTMENT
SAFETY INSTRUCTIONS
FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN SERIOUS INJURY OR
PROPERTY DAMAGE AND WILL VOID WARRANTY.
Owner must ensure that all players know and follow these rules for safe operation of the system.
To ensure safety, do not attempt to assemble this system without following the instructions carefully. Check entire box and inside all packing material for parts and/or additional instruction material. Before beginning assembly, read the instructions and identify parts using the hardware identifier and parts list in this document. Proper and complete assembly, use, and supervision are essential for proper operation and to reduce the risk of accident or injury. A high probability of serious injury exists if this system is not installed, maintained, and operated properly.
• If using a ladder during assembly, use extreme caution.
• Two (2) capable adults are recommended for this operation.
• Check base regularly for leakage. Slow leaks could cause system to tip over unexpectedly.
• Seat the pole sections properly (if applicable). Failure to do so could allow the pole sections to separate during play and/or transport of the system.
• Climate, corrosion, or misuse could result in system failure.
• Minimum operational height is 6' 6" (1.98 m) to the bottom of backboard.
• This equipment is intended for home recreational use only and NOT excessive competitive play.
• Read and understand the warning label affixed to pole.
• The life of your basketball pole depends on many conditions. The climate, placement of the pole, location of the pole, exposure to corrosives such as pesticides, herbicides, or salts are all important. If technical assistance is required, contact Customer Service.
• Adult supervision is recommended when adjusting height.
ID# M661144 02/06
Most injuries are caused by misuse and/or not following instructions.
Use caution when using this system.
46
4
NOTICE TO ASSEMBLERS
Adult Assembly Required. Dispose of ALL packaging materials promptly.
ALL basketball systems, including those used for DISPLAYS, MUST be assembled and ballasted with
sand or water according to instructions. Failure to follow instructions could result in SERIOUS INJURY.
It is NOT acceptable to devise a makeshift weight system.
IMPORTANT!
Remove all contents from boxes.
Be sure to check inside pole sections;
hardware and additional parts are packed inside.
WARNING: IF YOUR SYSTEM IS EQUIPPED WITH AN ACRYLIC
BACKBOARD, EXAMINE BACKBOARD FOR ANY DAMAGE THAT MAY HAVE OCCURRED DURING SHIPMENT. CRACKS IN THE BACKBOARD COULD RESULT IN SUDDEN BREAKAGE. IF BACKBOARD IS DAMAGED IN ANY WAY PRIOR TO OR AFTER ASSEMBLY, CALL TOLL-FREE NUMBER: U.S. 1-800-558-5234; CANADA: 1-800-284-8339; http://www.huffysports.com
PRODUCT REGISTRATION:
Please remember to complete your product registration form on-line at: www.huffysports.com/customer_support/product_registration.
5
02/06 ID# M661144
RIM
Get to know the basic parts of your basketball system...
BACKBOARD
ELEVATOR
SYSTEM
FRONT
PANEL
POLE
BASE
ID# M661144 02/06
6
PARTS LIST - See Hardware Identifier
Item Qty. Part No. Description
1 1 266000 Base 2 2 908184 Strut, Pole to Base 3 1 804833 Exacta Height Assembly 4 1 FR908006 Top Pole Section 5 1 FR918107 Middle Pole Section 6 1 FR908179 Bottom Pole Section 7 2 108183 Wheel Bracket 8 2 266200 Wheel, 4 Inch
9 2 108182 Rod, Axle 10 1 203099 Nut, Ny-lock, 5/16-18 11 6 203063 Nylon Insert Lock Nut, 3/8-16 12 1 202662 Bolt, Hex Head, 5/16-18 x 4-1/2 Long 13 4 206938 Pushnut, 7/16 Shaft Diameter 14 7* 203100 Hex Flange Nut 5/16-18 15 1 204832 Bracket, Pole Mount 16 2 203053 Carriage Bolt, 5/16-18 x 4 Long 17 4 203232 Washer, Flat, 3/4” O.D. 18 4 204962 Bolt, Hex Head, 5/16-18 x .625 Long 19 2 206360 Bolt, Hex Head, 3/8-16 x 2-5/8 Long 20 2 204858 Spacer, Plastic Biscuit 21 2 204857 Spacer, Metal 1/2” O.D. x 1.44 Long 22 2 204859 Cover, Pin Slide 23 1 203038 Carriage Bolt, 5/16-18 x 2-3/4 Long 24 1 204850 Pin, Locking 25 1 204853 Lanyard, Black Coil 26 4 203527 Spacer, .530 I.D. x 1.5 Long 27 2 908256 Bracket, Backboard Support 28 1 266100 Cover, Front 29 6 206244 Bolt, Hex Head, 1/2-13 x 8 Long 30 4 201642 Spacer, Plastic, .530 I.D. x .625 Long 31 7 206340 Lock Nut, Hex 1/2-13 32 2 904820 Elevator Tube, Lower - Long
Qty. Part No. Description
Item
33 1 204837 Spring, Counter Balance 34 1 Rim
5 2 904808 Elevator Tube, Upper - Short
3 36 2 201682 Spacer, .530 I.D. x 1.875 37 2 900867 Plate, Triangle, (Black)
8 1 207103 Cap, Pole Top
3 39 2 200520 Screw, #8 x 3/4 Long 40 1 202605 Bolt, Hex, 1/2-13 x 4.25 Long
1 1 266300 Cap, Base
4 42 1 206990 Reinforcement Bracket 43 1 Net
4 4* 205528 Bolt, Hex Flange, 5/16-18 x 1 Long
4 45 4* 203309 Washer, Flat, 3/8 46 1 511679 Label, Height Adjustment and Moving
FR511679 47 6 203738 Carriage Bolt, 5/16-18 x 1.75 Long 48 6 200982 Nut, Locking, 5/16-18 49 1 108181 Plate, Pole Mouting 50 2 203331 Bolt, Hex Head, 3/8-16 x 1.5 Long 51 6 203218 Washer, Flat, 5/16 52 4 204961 Bolt, Hex Head, 3/8-16 x 0.625 Long 53 1 200516 Cover, Bolt End, Vinyl 54 1 900033 Bracket, Slam Jam 55 1 203796 Bolt, Tee, 3/8-16, 5” Long 56 1 200318 Bracket, Reinforcement, Slam Jam 57 1 203472 Spring, Rim 58 1 203795 Nut, Special, 3/8-16 59 1 203470 Washer, Flat, 1.5 O.D.
60 1 200503 Cover, Black OR
200504 Cover, Red
61 1 202795 Logo, NBA
* YOU MAY HAVE EXTRA PARTS WITH THIS MODEL.
NOTE
Hardware kit is designed for more than one
style of basketball system. Not all hardware
will be used.
7
02/06 ID# M661144
HARDWARE IDENTIFIER (BOLTS & SCREWS)
#63 (6)
#44 (4)*
#19 (2)
#16 (2)
#19 (2)
#29 (6)
Item #23 (1)*
#47 (6)
#18 (4)
#39 (2)
#40 (1)
#12 (1)
#55 (1)
#52 (4)
ID# M661144 02/06
* You may have extra parts with this model.
8
HARDWARE IDENTIFIER (NUTS & WASHERS)
#10 (1)
#17 (4)
#64 (6)
#14 (7)*
#51 (6)
#58 (1)
#11 (6)
#45 (4)*
#31 (7)
#48 (6)
#59 (1)
HARDWARE IDENTIFIER (STEEL SPACERS)
#21 (2)
#9 (2)
#13 (1)
9
02/06 ID# M661144
HARDWARE IDENTIFIER (PLASTIC SPACERS CAPS & CLIPS)
#30 (4)
#53 (1)
#13 (4)
#26 (4)
#36 (2)
#20 (2)
HARDWARE IDENTIFIER (OTHER)
#57 (1)
ID# M661144 02/06
#54 (1)
#56 (1)
10
SECTION A: ASSEMBLE THE BASE
This is what your system will look like when you’ve finished this section.
Phillip
Screwdriver
s-Head
TOOLS REQUIRED FOR THIS SECTION
Wrenches: (1) 1/2” and (1) 9/16”
And/Or:
11
(2) Socket W
1/2” 9/16”
renches
and Socket
02/06 ID# M661144
s
Extension
1.
Check the following pre-assembled handle areas for tightness: Screw P/N 204803, Nut P/N 203100, Carriage Bolts P/N 203103.
Label,Height Indicator P/N 204872
3
Height Adjustment Rod P/N 904833
Label,Height Indicator P/N 204872
Nut P/N 203100
Nut P/N 203100
Handle, Right P/N 204856
Carriage Bolt P/N 203103
Screw P/N 204803
ID# M661144 02/06
Carriage Bolt P/N 203103
Handle, Left P/N 204855
12
Complete wheel assembly as shown in Figure A. Secure wheel bracket (7), wheel (8), axle (9), and push
2.
nuts (13) to the tank (1) with a single bolt (18) and washer (51). Repeat procedure for opposite wheel.
NOTE:
Do not install both bolts into the wheel assembly at this time. The front bolt will be installed during strut assembly in Step 3 of this section
1
Wood Block
18
NOTE:
TO INSTALL SECOND PUSHNUT:
• Assemble Pushnut, Wheels, Axle, And Wheel Bracket As Shown.
• Support Pushnut/Axle From The End With A Block Of Wood To Install The Second Pushnut Onto The Axle.
51
7
13
9
8
13
Fig. A
13
02/06 ID# M661144
3.
Identify pole sections.
5
Identification Sticker
4
6
While maintaining alignment, bounce middle pole section (5) into top section (4)
4.
using a wood scrap as shown until the top pole no longer moves toward the pole identification sticker on the middle pole.
CAUTION!
IMPORTANT!
Align dimple of top pole section (4) into trough of middle pole section (5) as shown.
middle pole
ID
STICKER
THE IDENTIFICATION STICKER IS LOCATED 5" FROM THE END OF THE POLE. WHEN PROPERLY POUNDED TOGETHER, THE POLE SECTIONS SHOULD HAVE A 3-1/2" MINIMUM OVERLAP, LEAVING 1­1/2" BETWEEN THE OVERLAPPING POLE AND THE IDENTIFICATION STICKER.
5"
1-1/2"
DIMPLE
HOLE
5
middle pole
4
WOOD SCRAP
(NOT SUPPLIED)
ID# M661144 02/06
14
Bounce top and middle pole assembly (4 and 5) onto bottom pole section (6) using a
5.
wood scrap as shown. Bounce until the top and middle pole assembly no longer moves toward the pole identification mark on the bottom pole.
IMPORTANT!
Align dimple of middle pole section (5) into trough of bottom pole section (6)
CAUTION!
as shown.
THE IDENTIFICATION STICKER IS LOCATED 5" FROM THE END OF THE POLE. WHEN PROPERLY POUNDED TOGETHER, THE POLE SECTIONS SHOULD HAVE A 3-1/2" MINIMUM OVERLAP, LEAVING 1-1/2" BETWEEN THE OVERLAPPING POLE AND THE IDENTIFICATION STICKER.
1-1/2"
Bottom pole
5"
Bottom pole
ID
STICKER
DIMPLE
HOLE
4
RODS SHOWN ARE
FOR VISUAL
REPRESENTATION
5
OF ALIGNMENT
AND ARE NOT
SUPPLIED WITH
THE HARDWARE
WOOD SCRAP
SUPPLIED)
(NOT
15
6
02/06 ID# M661144
6.
Attach pole assembly to base (1) as shown. Secure pole assembly to tank using bolts (50) and pole mounting bracket (49) as shown.
6
WARNING!
TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
7.
Secure tank struts (2) to pole as shown. Place cover (53) over exposed end of bolt as shown.
6
1
IMPORTANT!
DO NOT TIGHTEN
COMPLETELY
50
49
53
10
49
50
51
12
51
WARNING!
TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
ID# M661144 02/06
2
16
8.
Rotate non-secured ends of tank struts (2) outward to mounting holes in tank as shown. Secure ends of tank struts (2) to wheel bracket (7), as shown. Repeat for opposite side.
IMPORTANT!
DO NOT TIGHTEN
COMPLETELY
9.
WARNING!
18
TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
Secure cover (28) to tank struts (2) using bolts (47) and nuts (48) as shown.
IMPORTANT!
TIGHTEN
COMPONENTS
COMPLETELY (STEPS 7-9)
ALL
51
2
2
18 51
7
28
47
17
48
02/06 ID# M661144
10.
Install pole mount bracket (15) and reinforcement bracket (42) with carriage bolts (16) as shown. Tighten flange nuts (14) completely.
14
15
14
42
16
16
11.
4
Attach spacers (20, 21) to pole mount bracket (15) with bolts (19), washers (17), and nuts (11) as shown.
IMPORTANT!
Tighten just until washers (17) stop moving.
17
11
17
20
21
15
17
17
19
ID# M661144 02/06
21
20
18
12.
Assemble lanyard (25) to locking pin (24) as shown (FIG A). Attach covers (22) onto pole mount bracket (15) with carriage bolt (23) and nut (14) as shown.
FIG. A
25
24
23
25
24
14
22
IMPORTANT!
Loop end of pin lanyard (25) over carriage bolt (23) as it passes through the pole mount bracket (15) during this assembly.
15
25
22
23
24
13.
Insert handle assembly through pole mount assembly as shown. Lock pole assembly in place at the 10’ (3.05 m) mark with pin (24).
24
19
02/06 ID# M661144
SECTION B: ATTACH THE BACKBOARD
This is what your system will look like when you’ve finished this section.
TOOLS REQUIRED FOR THIS SECTION
Wrenches:
(2) 1/2", (2) 9/16”, and (2) 3/4”
Phillips-Head
Screwdriver
And/Or
Sawhorse
(2) Socket Wrenches and Sockets
1/2” 9/16”
Extension
3/4”
Identify elevator tubes.
TOWARDS
ID# M661144 02/06
35
BOARD
Upper Elevator tube
Lower Elevator tube
32
20
TOWARDS
POLE
Assemble backboard brackets (27) using bolts (52), and nuts (11) as shown.
1.
11
11
27
52
52
27
21
02/06 ID# M661144
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