Huffy AR410W User Manual

07/03 P/N 214955D

Toll-Free Customer Service Number for U.S: 1-800-558-5234, for Canada: 1-800-284-8339, for Europe: 00 800 555 85234 (Sweden: 009 555 85234),

for Australia: 1-800-333 061 - Internet Address: http://www.huffysports.com

WARNING

Most injuries are caused by misuse and/or not following instructions.

Use caution when using this system.

• If using a ladder during assembly, use extreme caution.

• Two (2) people are recommended for this operation.

• Check base regularly for leakage. Slow leaks could cause system to

tip over unexpectedly.

• Seat the pole sections properly (if applicable). Failure to do so could

allow the pole sections to separate during play and/or transport of

the system.

• Climate, corrosion or misuse could result in system failure.

• Minimum operational height is 6' 6" (1.98 m) to the bottom of

backboard.

• This equipment is intended for home recreational use only and NOT

excessive competitive play.

• Read and understand the warning label affixed to pole. Label is

shown on page 1.

• The life of your basketball pole depends on many conditions. The

climate, placement of the pole, the location of the pole, exposure to

corrosives such as pesticides, herbicides or salts are all important.

• If technical assistance is required, contact Huffy Sports.

• Adult supervision is recommended when adjusting height.

FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY

RESULT IN SERIOUS INJURY, PROPERTY DAMAGE AND WILL

VOID WARRANTY.

Owner must ensure that all players know and

follow these rules for safe operation of the system.

To ensure safety, do not attempt to assemble this system without

following the instructions carefully. Proper and complete

assembly, use and supervision is essential for proper operation

and to reduce the risk of accident or injury. A high probability of

serious injury exists if this system is not installed, maintained, and

operated properly. Check entire box and inside all packing material

for parts and/or additional instructional material. Before beginning

assembly, read the instructions and identify parts using the

hardware identifier and parts list in this document.

For more information on assembly, placement, proper use and

maintenance, visit The American Basketball Council website at

http://www.smarthoops.com.

SAFETY INSTRUCTIONS

REQUIRED TOOLS AND

MATERIALS:

• Two People

• Tape Measure

• Wood Board (Scrap)

• Wrenches: (Two) 7/16”, 1/2”,

9/16”, 3/4” or Large and Small

Adjustable Wrenches

• Safety Goggles

• Sawhorse or Support Table

• Step Ladder 8 ft. (2.4 m)

• Garden Hose or Sand (225 lb.)

(102 kg)

• Hammer

• Tape

• Phillips Head Screw Driver

• Scissors

TUFF STUFF® and associated trademarks are owned and used with permission of Mattel, Inc. Huffy products are

not sponsored, endorsed or authorized in any way by Mattel, Inc. or any of its affiliated or subsidiary companies.

WRITE IN YOUR MODEL NUMBER:_________________

Customer Service Center • N53 W24700 South Corporate Circle • Sussex, WI 53089 • U.S.A.

A Huffy Company

Portable Basketball System-Owners Manual

IMPORTANT! In U.S. and Canada only:

Have questions?...don’t go back to the store!

We appreciate your purchasing one of our many fine products. We are sure that you will be very satisfied with your selection. Although great care and effort have been taken, occasionally problems may occur. To

ensure prompt and correct handling of any problems, or to answer any questions, please contact our Toll-Free Customer Service Number listed below. Service will be quicker if you have your Model Number

(found on carton) and assembly instructions ready when calling. PLEASE WRITE YOUR MODEL NUMBER IN THE SPACE PROVIDED ABOVE.

NOTICE TO ASSEMBLERS

ALL Huffy Sports basketball Systems,

including those used for DISPLAYS,

MUST be assembled and ballasted with

sand or water according to instructions.

Failure to follow instructions could result

in SERIOUS INJURY. It is NOT

acceptable to devise a makeshift weight

system.

these rules for safe operation of the system.

IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.

Owner must ensure that all players know and follow

FAILURE TO FOLLOW THESE WARNINGS MAY RESULT

including backboard, support braces or net.

activities, keep player's face away from the backboard, rim

and net. Serious injury could occur if teeth/face come in

• DO NOT HANG on the rim or any part of the system

contact with backboard, rim or net.

• During play, especially when performing dunk type

• Do not slide, climb, shake or play on base and/or pole.

• After assembly is complete, fill system completely with

water or sand and stake to the ground. Never leave system

in an upright position without filling base with weight, as

system may tip over causing injuries.

fingers away from moving parts.

etc.). Objects may entangle in net.

• When adjusting height or moving system, keep hands and

• Do not allow children to move or adjust system.

• During play, do not wear jewelry (rings, watches, necklaces,

gravel or other sharp objects. Punctures cause leakage and

could cause system to tip over.

etc. could cause corrosion and/or deterioration.

chipping) and repaint with exterior enamel paint. If rust has

penetrated through the steel anywhere, replace pole

• Surface beneath the base must be smooth and free of

• Keep organic material away from pole base. Grass, litter,

• Check pole system for signs of corrosion (rust, pitting,

immediately.

• Check system before each use for proper ballast, loose

HEIGHT ADJUSTMENT

TO ADJUST BACKBOARD:

1. While holding handle, remove pin.

2. Move elevator up or down to

hardware, excessive wear and signs corrosion and repair

before use.•Check system before each use for instability.

conditions; system may tip over. Place system in the

• Do not use system during windy and/or severe weather

desired height.

system at desired height.

3. Replace pin full length to lock

storage position and/or in an area protected from the wind

and free from personal property and/or overhead wires.

• Never play on damaged equipment.

• See instruction manual for proper installation and

MOVING SYSTEM

maintenance.

• When moving system, use caution to keep mechanism from

1. Adjust basketball backboard

shifting.

height to lowest position.

weather add non-toxic antifreeze, sand or empty tank

completely and store. (Do not use salt.)

• Keep pole top covered with cap at all times.

2. While holding pole, rotate

System may tip over more easily.

• Do not allow water in tank to freeze. During sub-freezing

• Use extreme caution if placing system on sloped surface.

basketball system forward

until wheels engage with

ground.

desired location.

3. Move basketball system to

system upright.

check system for stability.

4. Carefully rotate basketball

5. Reattach ground restraint and

201241 2/99

In the U.S.:1-800-558-5234 and Canada: 1-800-284-8339

201252 2/99

P/N 214955D 07/03

* You may have extra parts with this model.

HARDWARE IDENTIFIER (CONTINUED)

HARDWARE IDENTIFIER (BOLTS & WASHERS)

PARTS LIST - See Hardware Identifier

Item #10 (1)

Item #12 (1)

Item #13 (7)

Item #16 (9)

Item #39 (7)

Item #9 (1)

Item Qty. Part No. Description

1 1 206336 Tank 2 2 206330 Wheel Axle, 4-1/4 Long 3 2 226401 Wheel, 4“ (Black) 4 1 904847 Top Pole Section 5 1 908481 Middle Pole Section 6 1 908487 Bottom Pole Section 7 1 202820 Rod, 3/8 O.D. x 4-3/4 Long 8 1 202822 Eyebolt, 3/8-16 x 3-3/4 Long

9 1 202821 Disk, 2-3/4 Diameter 10 1 203063 Nylon Insert Lock Nut, 3/8-16 11 2 906410 Strut, 43” Long, With Flat Ends 12 1 203220 Nut, Ny-lock, 5/16-18 13 7 203218 Washer, 5/16 Flat 14 1 201625 Bolt,Yellow Dichromate,5/16-18 X 3.60 Long 15 2 203798 Bolt, Hex Flange, 5/16-18 x 1-1/2 Long 16 9 203100 Hex Flange Nut 5/16-18 17 1 204832 Bracket, Pole Mount 18 2 203231 Carriage Bolt, 5/16-18 x 3-1/2 Long 19 4 203232 Washer, Metal, 3/4” O.D. 20 4 201124 Lock Nut, Hex Head, 3/8-16 21 4 206360 Bolt, Hex Head, 3/8-16 x 2-5/8 Long 22 2 204858 Spacer, Biscuit, Plastic 23 2 204857 Spacer, Metal 1/2” O.D.x1.44 Long 24 2 204859 Cover, Spring 25 1 203038 Carriage Bolt, 5/16-18 x 2-3/4 Long 26 1 204850 Pin, Locking 27 1 204853 Lanyard, Black Coil 28 1 904833 Height Adjustment Rod 29 1 204872 Label, Height Indicator 30 2 203103 Carriage Bolt, 5/16-18 x 2 Long

Item Qty. Part No. Description

31 1 204803 Screw, Phillips Head 32 1 204855 Handle, Left 33 1 204856 Handle, Right 34 2 900103 Board Bracket 35 1 203255 Front Cover 36 2 200874 Spacer, Steel .402 I.D. x .50 O.D. x 1.5 Long 37 1 206990 Reinforcement Bracket 38 4 201681 Spacer, Plastic, .530 I.D. x .875 Long 39 7 206340 Lock Nut, Hex Head, 1/2-13 40 2 908408 Elevator Tube, Lower - Long 41 1 204837 Spring 42 1 Rim 43 2 904820 Elevator Tube, Upper - Short 44 2 201682 Spacer, .530 I.D. x 1.875 Long 45 2 900867 Plate, Triangle, (Black) 46 1 202814 Cap, Pole Top 47 6 206244 Bolt, Hex, 1/2-13 x 8 Long 48 1 204870 Bolt, Hex, 1/2-13 x 3-1/2 Long 49 2 203617 Plug Cap 50 12 201219 Smart Clip, Net Holder 51 1 Net 52 1 201568 Anchor, T-Strap 53 1 203124 Stake, Tie Down 54 1 201252 Label, Height Adjustment and Moving 55 4* 205528 Bolt, Hex Flange, 5/16-18 x 1 Long 56 4* 203257 Zip Tie 57 4 201683 Spacer, 530 I.D. x1.5 Long

* YOU MAY HAVE EXTRA PARTS WITH THIS MODEL.

WARRANTY CARD:

Please remember to complete your product registration form either on-line at:

www.huffysports.com or mail-in the enclosed postcard.

Item #20 (4)

Item #19 (4)

07/03 P/N 214955D

* You may have extra parts with this model.

Item #8 (1)

Item #15 (2)

Item #18 (2)

Item #25 (1)

Item #30 (2)

Item #31 (1)

HARDWARE IDENTIFIER (BOLTS & SCREWS)

Item #47 (6)

Item #55 (4)*

Item #21 (4)

Item #14 (1)

Item #48 (1)

P/N 214955D 07/03

Item #23 (2)

Item #22 (2)

Item #36 (2)

Item #44 (2)

Item #57 (4)

Item #38 (4)

Item #50 (12)

Item #2 (2)

Item #7 (1)

HARDWARE IDENTIFIER (STEEL SPACERS & RODS)

HARDWARE IDENTIFIER (PLASTIC SPACERS & CLIPS)

07/03 P/N 214955D

INSTRUCTIONS

IMPORTANT! WRITE MODEL NUMBER FROM BOX ONTO PAGE 1 OF

THIS OWNERS MANUAL

1. Remove all contents from underside of tank. Keep tank (1) bottom side

up.

2. Insert axle rod (2) through wheel (3), as shown. Secure wheel assembly

to tank (1) by tapping wheel downward with hammer, snapping it into position. Repeat for opposite side, then carefully, turn tank (1) over.

3. Mark pole sections with tape as shown.

4. IMPORTANT! Center alignment slot of middle pole section (5) in a lower hole of top pole section (4) as shown. While maintaining

alignment, bounce pole top (4) and middle section (5) together as shown until they no longer move toward taped reference mark. Upright assembly. NOTE: Pole sections should have a 3-1/2” (9 cm) overlap minimum.

5. IMPORTANT! Center alignment slot of lower pole section (6) in a lower hole of middle pole section (5) as in step 4. While maintaining

alignment, bounce assembly and lower section (6) together as shown until they no longer move toward taped reference mark. NOTE: Pole sections should have a 3-1/2” (9 cm) overlap minimum.

6. Install rod (7) through holes in bottom pole section (6) and eyebolt (8).

7. Insert pole assembly into tank assembly as shown.

8. Carefully place unit on its side. Secure pole bottom (6) to tank with

anchor strap (52), washers (9 & 13) and nut (10) as shown. Upright unit. NOTE: Keep unnecessary pressure off of the pole assembly when in this position. Two people recommended for this procedure. IMPORTANT!

DO NOT over tighten.

9. Secure strut tubes (11) to bottom pole section (6) as shown. WARNING: TIGHTEN BOLT (14) IN LOCK NUT (12) UNTIL FLUSH

(EVEN) WITH LOCK NUT’S OUTER EDGE.

10. Carefully place unit in the side position and secure strut (11) to tank (1)

as shown. Completely tighten. Repeat for opposite side. NOTE: Keep unnecessary pressure off of the pole assembly when in this position. Two people recommended for this procedure.

11. Install pole mount bracket (17) and reinforcement bracket (37) with carriage bolts (18) as shown. Tighten flange nuts (16) completely.

12. Attach spacers (22, 23) to pole mount bracket (17) with bolts (21), washers (19), and nuts (20) as shown. IMPORTANT! Tighten just until

washers (19) stop moving.

13. Attach covers (24) onto pole mount bracket (17) with carriage bolt (25) and nut (16) as shown. IMPORTANT: Loop end of pin lanyard (27) over carriage bolt (25) during this assembly. NOTE: Assemble

lanyard (27) to locking pin (26) as shown.

14. Apply logo and height indicator labels (29) to adjustment rod (28) as shown. Attach handle parts (32, 33) to adjustment rod with screw (31), carriage bolt (30), and flange nut (16) as shown. IMPORTANT!

Indicator labels should be applied as close to holes as possible to prevent labels from being damaged during height adjustment.

15. Insert handle assembly through pole mount assembly as shown. Lock

pole assembly in place at the 10’ (3.05 m) mark with pin (26).

16. Attach backboard support brackets (34) to the backboard frame using bolts (21), spacers (36), and nuts (20) as shown.

17. Assemble lower elevator tubes (40) as shown. NOTE: Test fit bolts into holes of brackets (34) and carefully rock them in a circular motion to

ream out paint from holes if necessary. IMPORTANT! It is necessary

for all parts to be installed for this mechanism to work safely and properly.

18. Assemble upper elevator tubes (43) to backboard brackets (34).

19. Support pole on sawhorse. Attach backboard assembly to top pole

section (4) as shown. Install pole cap (46). NOTE: Two people are recommended for this step. Use caution; elevator assembly is heavy.

20. Install upper elevator tubes (43) to triangle plates (45) as shown. Install

handle assembly to lower elevator tubes (40) using bolt (47), spacers (44), and nut (39) as shown. NOTE: Before going on to next step, set adjustable system assembly to the 10’ (3.05 m) setting.

21. Insert bolt (47) through left side upper elevator tube (43), then stretch

spring (41) onto bolt (47). Insert bolt (47) through right side upper elevator tube (43) and secure with nut (39).

WARNING: USE EYE PROTECTION WHEN INSTALLING SPRINGS.

22. Roll completed assembly to desired position. Secure assembly to ground

using anchor strap (52) and tie down stake (53). Fill tank with water (approx. 30 gallons (115 Liters)) or sand (approx. 255 lbs. (113 kg)) and snap cap (49) in place. IMPORTANT! Add two gallons (7.6 Liters) of

non-toxic antifreeze in sub-freezing climates. WARNING: DO NOT LEAVE ASSEMBLY UNATTENDED WHEN

EMPTY, MAY TIP OVER.

23. While holding handle, remove pin (26). WARNING: DO NOT ALLOW CHILDREN TO ADJUST HEIGHT.

24. Move elevator up or down to desired height.

25. Replace pin (26) full length to lock system at desired height.

26. Apply height and transport label (54) to front of pole as shown.

27. Install front cover (35) onto struts (11) as shown.

28. Loop zip tie (56) around strut (11) and cover (35). Pull flat end of zip tie

(56) through square end of zip tie until completely tightened. NOTE: Ridges on zip tie (56) should be on inside of loop when pulling flat end of tie through square end.

29. Once fully secured in the four areas shown, trim excess of zip tie (56) with scissors.

WARNING: USE OF THIS PRODUCT WITHOUT PROPER

INSTALLATION OF SMART CLIPS, OR WHEN ALL SMART CLIPS ARE NOT PRESENT COULD RESULT IN BODILY HARM. BE SURE TO FOLLOW DIRECTIONS CAREFULLY.

30. Install net clips as shown. (See illustration)

31. Install net as shown. (See illustration)

WARNING: IF YOUR SYSTEM IS EQUIPPED WITH

AN ACRYLIC BACKBOARD, EXAMINE BACKBOARD FOR ANY DAMAGE THAT MAY HAVE OCCURRED DURING SHIPMENT. CRACKS IN THE BACKBOARD COULD RESULT IN SUDDEN BREAKAGE. IF BACKBOARD IS DAMAGED IN ANY WAY PRIOR TO OR AFTER ASSEMBLY, CALL TOLL-FREE NUMBER FOR FREE REPLACEMENT: U.S. 1-800-558-5234; CANADA: 1-800-284-8339; http://www.huffysports.com

BEFORE YOU START!

To ensure optimal playability of backboard system, a close tolerance fit between the elevator components and hardware is required. Test fit

large bolts into large holes of elevator tubes, backboard brackets and triangle plates. Carefully rock them in a circular motion to ream out any

excess paint from holes if necessary.

P/N 214955D 07/03

IMPORTANT! WRITE MODEL NUMBER FROM BOX ONTO PAGE 1 OF THIS OWNERS MANUAL

07/03 P/N 214955D

IMPORTANT!

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Note

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IMPORTANT!

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WOOD SCRAP

P/N 214955D 07/03

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Note

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IMPORTANT!

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