Huffy AIC250W User Manual

01/03 P/N 214982A

Toll-Free Customer Service Number for U.S: 1-800-558-5234, for Canada: 1-800-284-8339, for Europe: 00 800 555 85234 (Sweden: 009 555 85234),

for Australia: 1-800-333 061 - Internet Address: http://www.huffysports.com

Most injuries are caused by misuse and/or not following instructions.

Use caution when using this system.

• If using a ladder during assembly, use extreme caution.

• Two (2) people are recommended for this operation.

• Check base regularly for leakage. Slow leaks could cause system to tip

over unexpectedly.

• Seat the pole sections properly (if applicable). Failure to do so could allow the pole sections to separate during play and/or transport of the system.

• Climate, corrosion or misuse could result in system failure.

• Minimum operational height is 6' 6" (1.98 m) to the bottom of backboard.

• This equipment is intended for home recreational use only and NOT

excessive competitive play.

• Read and understand the warning label affixed to pole. Label is shown to the right.

• The life of your basketball pole depends on many conditions. The climate, placement of the pole, the location of the pole, exposure to corrosives such as pesticides, herbicides or salts are all important.

• If technical assistance is required, contact Huffy Sports.

• Adult supervision is recommended when adjusting height.

FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY

RESULT IN SERIOUS INJURY, PROPERTY DAMAGE AND WILL VOID

WARRANTY.

Owner must ensure that all players know and

follow these rules for safe operation of the system.

To ensure safety, do not attempt to assemble this system without following the instructions carefully. Proper and complete assembly, use and supervision is essential for proper operation and to reduce the risk of accident or injury. A high probability of serious injury exists if this system is not installed, maintained, and operated properly. Check entire box and inside all packing material for parts and/or additional instructional material. Before beginning assembly, read the instructions and identify parts using the hardware identifier and parts list in this document.

For more information on assembly, placement, proper use and maintenance, visit The American Basketball Council website at http://www.smarthoops.com.

SAFETY INSTRUCTIONS

REQUIRED TOOLS AND

MATERIALS:

• Two People

• Tape Measure

• Wood Board (Scrap)

• Wrenches: (Two) 7/16”, 1/2”, 9/16”, 3/4” or Large and Small Adjustable Wrenches

• Safety Goggles

• Sawhorse or Support Table

• Step Ladder 8 ft. (2.4 m)

• Garden Hose or Sand (225 lb.) (102 kg)

• Hammer

• Tape

• Phillips Head Screw Driver

TUFF STUFF® and associated trademarks are owned and used with permission of Mattel, Inc. Huffy products are not sponsored, endorsed or authorized in any way by Mattel, Inc. or any of its affiliated or subsidiary companies.

HUFFY

WRITE IN YOUR MODEL NUMBER:___________

Customer Service Center • N53 W24700 South Corporate Circle • Sussex, WI 53089 • U.S.A.

A Huffy Company

Portable Basketball System-Owners Manual

IMPORTANT! In U.S. and Canada only:

Have questions?...don’t go back to the store!

We appreciate your purchasing one of our many fine products. We are sure that you will be very satisfied with your selection. Although great care and effort have been taken, occasionally problems may occur. To

ensure prompt and correct handling of any problems, or to answer any questions, please contact our Toll-Free Customer Service Number listed below. Service will be quicker if you have your Model Number

(found on carton) and assembly instructions ready when calling. PLEASE WRITE YOUR MODEL NUMBER IN THE SPACE PROVIDED ABOVE.

NOTICE TO ASSEMBLERS

ALL Huffy Sports basketball Systems, including those used for DISPLAYS, MUST be assembled and ballasted with

sand or water according to instructions. Failure to follow instructions could result in SERIOUS INJURY. It is NOT acceptable to devise a makeshift weight system.

The NBA and individual NBA member team identifications reproduced on this product are trademarks and copyrighted designs, and/or other forms of intellectual property, that are the exclusive property of NBA Properties, Inc. and the respective NBA member teams and may not be used, in whole or in part, without the written consent of NBA Properties, Inc.

HUFFY

SPORTS

HEIGHT ADJUSTMENT

TO ADJUST BACKBOARD:

1. While holding handle, remove pin.

2. Move elevator up or down to desired height.

3. Replace pin full length to lock system at desired height.

MOVING SYSTEM

1. Adjust basketball backboard

height to lowest position.

2. While holding pole, rotate basketball system forward until wheels engage with ground.

3. Move basketball system to desired location.

4. Carefully rotate basketball system upright.

5. Reattach ground restraint and check system for stability.

201252 2/99

WARNING

FAILURE TO FOLLOW THESE WARNINGS MAY RESULT

IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.

Owner must ensure that all players know and follow

these rules for safe operation of the system.

• DO NOT HANG on the rim or any part of the system including backboard, support braces or net.

• During play, especially when performing dunk type activities, keep player's face away from the backboard, rim and net. Serious injury could occur if teeth/face come in contact with backboard, rim or net.

• Do not slide, climb, shake or play on base and/or pole.

• After assembly is complete, fill system completely with water or sand and stake to the ground. Never leave system in an upright position without filling base with weight, as system may tip over causing injuries.

• When adjusting height or moving system, keep hands and fingers away from moving parts.

• Do not allow children to move or adjust system.

• During play, do not wear jewelry (rings, watches, necklaces, etc.). Objects may entangle in net.

• Surface beneath the base must be smooth and free of gravel or other sharp objects. Punctures cause leakage and could cause system to tip over.

• Keep organic material away from pole base. Grass, litter, etc. could cause corrosion and/or deterioration.

• Check pole system for signs of corrosion (rust, pitting, chipping) and repaint with exterior enamel paint. If rust has penetrated through the steel anywhere, replace pole immediately.

• Check system before each use for proper ballast, loose hardware, excessive wear and signs corrosion and repair before use. Check system before each use for instability.

•

• Do not use system during windy and/or severe weather conditions; system may tip over. Place system in the storage position and/or in an area protected from the wind and free from personal property and/or overhead wires.

• Never play on damaged equipment.

• See instruction manual for proper installation and maintenance.

• When moving system, use caution to keep mechanism from shifting.

• Keep pole top covered with cap at all times.

• Do not allow water in tank to freeze. During sub-freezing weather add non-toxic antifreeze, sand or empty tank completely and store. (Do not use salt.)

• Use extreme caution if placing system on sloped surface. System may tip over more easily.

In the U.S.:1-800-558-5234 and Canada: 1-800-284-8339

201241 2/99

P/N 214982A 01/03

ENGLISH INSTRUCTIONS

IMPORTANT! WRITE DOWN MODEL NUMBER FROM BOX ON PAGE 1

OF THIS OWNERS MANUAL

Insert axle (2) into tank (1) as shown to secure wheel (3) and eyebolt (57) into position. Repeat procedure for opposite side.

Position front cover (47) on top of tank (1) as shown, insert eye bolts (57) through cover, snapping front cover over axles (2) at the same time. Tighten completely.

3. Mark pole sections with tape as shown.

4. IMPORTANT! Center alignment slot of middle pole section (5) in a

lower hole of top pole section (4) as shown. While maintaining

alignment, bounce top pole section (4) and middle section (5) together as shown until they no longer move toward taped reference mark. Upright assembly. NOTE: Pole sections should have a 3-1/2” (9 cm) overlap minimum.

5. IMPORTANT! Center alignment slot of lower pole section (6) in a

lower hole of middle pole section (5) as in step 4. While maintaining

alignment, bounce assembly and lower pole section (6) together as shown until they no longer move toward taped reference mark. NOTE: Pole sections should have a 3-1/2” (9 cm) overlap minimum.

6. Insert bolts (7) into bracket (9) as shown. Install bolt (14) through bracket (9) and bottom pole section (6) and secure with nut (12) as shown.

7. Carefully tip unit forward and secure pole assembly to tank (1) with washers (13) and nuts (16) as shown.

8. Install rod (11) through bottom pole section (6) as shown. Install eye bolts (8) onto rod (11) as shown.

9. Secure cover (47) to rod (11) using washers (55) nuts (10) and bolt covers (15) as shown.

10. Install pole mount bracket (17) and reinforcement bracket (58) with carriage bolts (18) as shown. Tighten flange nuts (16) completely.

11. Attach spacers (22, 23) to pole mount bracket (17) with bolts (21), washers (19), and nuts (20) as shown. IMPORTANT! Tighten just

until washers (19) stop moving.

12. Attach covers (24) onto pole mount bracket (17) with carriage bolt (25) and nut (16) as shown. IMPORTANT! Loop end of pin lanyard (27) over carriage bolt (25) during this assembly. NOTE: Assemble

lanyard (27) to locking pin (26) as shown.

13. Apply logo and height indicator labels (29) to adjustment rod (28) as shown. Attach handle parts (32, 33) to adjustment rod with screw (31), carriage bolts (30), and flange nuts (16) as shown. IMPORTANT!

Indicator labels should be applied as close to holes as possible to prevent labels from being damaged during height adjustment.

14. Insert handle assembly through pole mount assembly as shown. Lock

pole assembly in place at the 10’ (3.05 m) mark with pin (26).

15. Install spacers (36) onto backboard brackets (35), with bolts (21, 56) and lock nuts (20, 50) as shown.

IMPORTANT! Test fit bolts (37) into holes of brackets (35) and carefully rock them in a circular motion to ream out paint from holes if necessary.

16. Attach lower elevator tubes (40) and counter balance spring (41) to

backboard support brackets (35) using spacers (34), bolt (37), and nut (39) as shown.

17. Starting with nuts (16) flush against bracket (35) secure rim (42) and bracket to backboard. IMPORTANT! For spring loaded rim assembly, refer to instructions included with rim hardware. NOTE: Do not use washers here on spring return style rim. NOTE: Mounting nuts and bolts supplied with rim hardware.

18. Attach upper elevator tubes (43) to backboard support brackets (35) using spacers (34), bolt (37), and nut (39) as shown.

19. Support pole on sawhorse. Attach backboard assembly to top pole section (4) as shown. Install pole cap (46). NOTE: Two people are recommended for this step. Use caution; elevator assembly is heavy.

20. Install upper elevator tubes (43) to triangle plates (45) as shown. Install handle assembly to lower elevator tubes (40) using bolt (37), spacers (44), and nut (39) as shown. NOTE: Before going on to next step, set adjustable system assembly to the 10’ (3.05 m) setting.

WARNING: USE EYE PROTECTION WHEN INSTALLING SPRINGS.

21. Insert bolt (37) through left side upper elevator tube (43), then stretch

spring (41) onto bolt (37). Insert bolt (37) through right side upper elevator tube (43) and secure with nut (39).

22. Roll completed assembly to desired position. Fill tank with water (approx. 28 gallons (106 Liters)) or sand (approx. 225 lbs. (102 kg)) and snap cap (49) in place. Secure assembly to ground using rope (52) and tie down stake (53).

IMPORTANT! Add two gallons (7.6 Liters) of non-toxic antifreeze in sub-freezing climates.

WARNING: DO NOT LEAVE ASSEMBLY UNATTENDED WHEN EMPTY, MAY TIP OVER.

23. Apply height adjustment and moving label (54) to front of pole as shown. WARNING: DO NOT ALLOW CHILDREN TO ADJUST HEIGHT.

24. While holding handle, remove pin (26).

25. Move elevator up or down to desired height.

26. Replace pin (26) full length to lock system at desired height.

01/03 P/N 214982A

WARRANTY CARD:

Please remember to complete your product registration form either on-line at:

www.huffysports.com/warrantycard or mail-in the enclosed postcard.

WARNING: IF YOUR SYSTEM IS EQUIPPED WITH AN ACRYLIC

BACKBOARD, EXAMINE BACKBOARD FOR ANY DAMAGE THAT MAY HAVE OCCURRED DURING SHIPMENT. CRACKS IN THE BACKBOARD COULD RESULT IN SUDDEN BREAKAGE. IF BACKBOARD IS DAMAGED IN ANY WAY PRIOR TO OR AFTER ASSEMBLY, CALL TOLL-FREE NUMBER FOR FREE REPLACEMENT: U.S. 1-800-558-5234; CANADA: 1-800-284-8339; http://www.huffysports.com

Item Qty. Part No. Description

1 1 206620 Tank 2 2 203451 Wheel Axle, 13-5/8 Long 3 2 204447 Wheel, 6” (Black) 4 1 904847 Top Pole Section 5 1 908481 Middle Pole Section 6 1 900012 Bottom Pole Section 7 4 203223 Bolt, Carriage 5/16-18 x 1 8 2 206934 Large Eyebolt, 3/8”

9 1 201793 Pole Mount Bracket 10 2 203063 Nylon Insert Lock Nut, 3/8-16 11 1 206634 Rod, 1/2 x 9-1/2 Long 12 1 203099 Nut, Ny-lock, 5/16-18 13 6 203218 Washer, 5/16 Flat 14 1 202541 Bolt, Hex Head, 5/16-18 x 3-3/4 Long 15 2 200341 Bolt Cover 16 11 203100 Hex Flange Nut 5/16-18 17 1 204832 Bracket, Pole Mount 18 2 203231 Carriage Bolt, 5/16-18 x 3-1/2 Long 19 4 203232 Washer, Metal, 3/4” O.D. 20 4 201124 Lock Nut, 3/8-16 21 3 206360 Bolt, Hex Head, 3/8-16 x 2-5/8 Long 22 2 204858 Spacer, Plastic Biscuit 23 2 204857 Spacer, Metal 1/2” O.D. x 1.44 Long 24 2 204859 Cover, Pin Slide 25 3 203038 Carriage Bolt, 5/16-18 x 2-3/4 Long 26 1 204850 Pin, Locking 27 1 204853 Lanyard, Black Coil 28 1 904833 Height Adjustment Rod 29 1 204872 Label, Height Indicator 30 2 203103 Carriage Bolt, 5/16-18 x 2 Long

Item

Qty. Part No. Description

31 1 204803 Screw, Phillips Head 32 1 204855 Handle, Left 33 1 204856 Handle, Right 34 4 201683 Spacer, Plastic, .530 I.D. x 1.50 Long 35 2 900846 Bracket, Backboard Support 36 2 201129 Spacer, .500 O.D. x 1.8 Long 37 6 206244 Bolt, Hex Head, 1/2-13 x 8 Long 38 4 201681 Spacer, Plastic, .530 I.D. x .875 Long 39 7 206340 Lock Nut, Hex, 1/2-13 40 2 904820 Elevator Tube, Lower - Long 41 1 204837 Spring, Counter Balance 42 1 Rim 43 2 904808 Elevator Tube, Upper - Short 44 2 201682 Spacer, .530 I.D. x 1.875 45 2 900867 Plate, Triangle, (Black) 46 1 202814 Cap, Pole Top 47 1 206001 Front Cover 48 1 204870 Bolt, Hex, 1/2-13 x 3-1/2 Long 49 1 206219 Plug, Tank Cap 50 1 203493 Lock Nut, 1/4-20 51 1 204290 Net 52 1 204444 Black Nylon Rope 53 1 203124 Stake, Tie Down 54 1 201252 Label, Height Adjustment and Moving 55 2 203309 Washer, .406 I.D. x 1 O.D. Flat 56 1 240017 Bolt, Hex Head, 1/4-20 x 2-1/4 Long 57 2 203452 Small Eye Bolt, 5/16-18 58 1 206990 Reinforcement Bracket

HARDWARE IDENTIFIER - See Hardware Identifier

P/N 214982A 01/03

* You may have extra parts with this model.

HARDWARE IDENTIFIER

Item #8 (2)

Item #10 (2)

Item #13 (6)

Item #14 (1)

Item #16 (11)

Item #18 (2)

Item #19 (4)

Item #20 (4)

Item #21 (3)

Item #23 (2)

Item #25 (1)

Item #30 (2)

Item #31 (1)

HARDWARE IDENTIFIER (CONTINUED)

Item #22 (2)

Item #15 (2)

Item #7 (4)

Item #12 (1)

01/03 P/N 214982A

HARDWARE IDENTIFIER (CONTINUED)

Item #37 (7)

Item #55 (2)

Item #50 (1)

Item #56 (1)

* You may have extra parts with this model.

Item #57 (2)

Item #36 (2)

Item #38 (4)

Item #34 (4)

Item #39 (7)

Item #48 (1)

Item #44 (2)

Item #50 (12)*

P/N 214982A 01/03

IMPORTANT! WRITE MODEL NUMBER FROM BOX ONTO PAGE 1 OF THIS OWNERS MANUAL

01/03 P/N 214982A

IMPORTANT!

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IMPORTANT!

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Note

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WOOD SCRAP

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