Huffy 540D User Manual

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A DIVISION OF RUSSELL CORPORATION
Owners Manual
Customer Service Center
• N53 W24700 South Corporate Circle • Sussex, WI 53089 • U.S.A.
READ AND UNDERSTAND OPERATOR'S MANUAL BEFORE USING THIS UNIT.
FAILURE TO FOLLOW OPERATING INSTRUCTIONS COULD RESULT IN INJURY OR DAMAGE TO PROPERTY.
© COPYRIGHT 2005 by HUFFY SPORTS
WARNING!
Toll-Free Customer Service Number for U.S: 1-800-558-5234,
For Europe: 00 800 555 85234 (Sweden: 009 555 85234),
Internet Address: http://www.huffysports.com
REQUIRED TOOLS AND MATERIALS:
• 2 People
• Optional: Large & Small Adjustable Wrenches
For Canada: 1-800-284-8339,
For Australia: 1-800-333 061
1
• (2 each) Wrenches and/or Socket Wrenches and Sockets.
Deep sockets recommended.
1/2" 9/16"
AND/OR
1/2" 9/16"
10/05 ID# 21198805
• Garden Hose or Sand
SAND
SAND
(360 lb.)
(360 lb.)
(163 kg)
(163 kg)
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201261 3/99
1
3
2
MOVING SYSTEM
1. While holding pole, rotate basketball system forward until wheels engage with ground.
2. Move basketball system to desired location.
3. Carefully rotate basketball system upright.
4. Reattach ground restraint and check system for stability.
SAFETY INSTRUCTIONS
FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN SERIOUS INJURY OR
Owner must ensure that all players know and follow these rules for safe operation of the system.
PROPERTY DAMAGE AND WILL VOID WARRANTY.
To ensure safety, do not attempt to assemble this system without following the instructions carefully. Check entire box and inside all packing material for parts and/or additional instruction material. Before beginning assembly, read the instructions and identify parts using the hardware identifier and parts list in this document. Proper and complete assembly, use and supervision are essential for proper operation and to reduce the risk of accident or injury. A high probability of serious injury exists if this system is not installed, maintained, and operated properly.
• DO NOT position system near trampolines, diving boards, slides, or any play area.
• If using a ladder during assembly, use extreme caution.
• This equipment is intended for home recreational use only and NOT excessive competitive play.
• DO NOT position system near trampolines, diving boards, slides, or any play area equipment. System misuse could cause serious bodily injury.
• Two pole assembly is for in-ground pool side use only.
• Read and understand the warning label affixed to pole.
• The life of your basketball pole depends on many conditions. The climate, placement of the pole, the location of the pole, exposure to corrosives such as chlorine, pesticides, herbicides or salts are all important factors.
• During assembly, if using a ladder use extreme caution. Two people are recommended for this operation.
• Seat the pole sections properly (if applicable). Failure to do so could allow the pole sections to seperate during play and/or during transport of the system.
• Climate, corrosion and excessive use or misuse could result in system failure.
• Check tank regularly for leakage. Slow leaks could cause system to tip over unexpectedly.
• If technical assistance is required, contact Huffy Customer Service Center.
• Adult supervision is recommended when adjusting system.
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ID# 21198805 10/05
Most injuries are caused by misuse and/or not following instructions.
Use caution when using this system.
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NOTICE TO ASSEMBLERS
ALL Huffy Sports Basketball Systems, including those used for DISPLAYS, MUST be assembled
and ballasted with sand or water according to instructions. Failure to follow instructions could
result in SERIOUS INJURY. It is NOT acceptable to devise a makeshift weight system.
IMPORTANT!
Remove all contents from boxes.
Be sure to check inside pole sections,
hardware and additional parts are packed inside.
WARRANTY CARD:
Please remember to complete your product registration form either on-line at:
www.huffysports.com/customer_support/product_registration or mail-in the enclosed postcard.
For more information on assembly, placement, proper use and maintenance, visit The American Basketball Council website at http://www.smarthoops.com.
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10/05 ID# 21198805
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Get to know the basic parts of your basketball system.....
FRONT
BASE
STRUTS
EXTENSION ARM
POLE
WHEEL
CARRIAGE
ASSEMBLY
ID# 21198805 10/05
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WARNING
FAILURE TO FOLLOW THESE
WARNINGS MAY RESULT IN
SERIOUS INJURY AND/OR
PROPERTY DAMAGE.
Owner must ensure that all players know and
follow these rules for safe operation of the system.
In the U.S.: 1-800-558-5234 and Canada Only: 1-800-284-8339
211239 2/05
See instruction manual for proper installation and maintenance. DO NOT position system near trampolines, diving boards, slides or any play area equipment. System misuse could result in serious bodily injury. DO NOT perform dunk type activities on this system. DO NOT hang from any part of system, including backboard, support braces, rim or net. DO NOT jump, slide, climb, shake or play on tank and/or pole. Surface beneath the tank must be smooth and free of gravel or other sharp objects. Punctures cause leakage and could cause system to tip over. After assembly is complete, fill tank completely with water or sand and stake to ground and/or permanent solid object. Never leave system in an upright position without filling tank with weight, as system may tip over causing injury. DO NOT allow water in tank to freeze. During sub-freezing weather fill with 2 gallons of non-toxic antifreeze, sand or empty tank completely and store. (Do Not Use Salt.) Keep pole top covered with cap at all times. Keep organic material away from pole tank. Grass, litter, etc. could cause corrosion and/or deterioration. Check pole system for signs of corrosion (rust, pitting, chipping) and repaint with exterior enamel paint. If rust has penetrated through steel anywhere, replace pole immediately. Check system before each use for loose hardware, excessive wear and signs of corrosion and repair before using. Check system before each use for stability. DO NOT use system during windy and/or severe weather conditions, system may tip over. Place system in the storage position and/or in an area protected from the wind and free from personal property and/or overhead power lines. During play, use extreme caution to keep player's face away from the backboard, rim or net. Serious injury could occur if teeth/face come in contact with backboard, rim or net. When adjusting height or moving unit, keep hands and fingers away from moving parts. Do not allow children to adjust system. During play, do not wear jewelry (rings, watches, necklaces, etc.) Objects may entangle in net.
Warning Area = PMS 021 Orange Size = 4" x 10"
Corner Radius = 3/8"
/But Cut Label
3 Mil Vinyl
All Temp. Permanent Adheshive
1 Mil. Polypropolyne Overlaminate
Illustrator 4.0 = EPS
Backing +1/16 Circumference
Rolls of 500
F:\engineer\images\labels\warning\211239
USED WITH STREET HEAT POOL PORTABLES
Eng: Dan 1st Used: POOL SHARK 1/98
A Division of Russell Corporation
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10/05 ID# 21198805
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PARTS LIST (See Hardware Identifier)
Item Qty. Part No. Description
1 1 206740 Tank (White) 2 1 200628 Wheel Axle 3 2 226401 Wheel 4 1 908121 Bottom Pole Section 5 1 202820 Rod, 3/8 O.D. x 4-3/4 Long 6 1 202822 Eye Bolt, 3/8-16 x 3-3/4 Long 7 1 200627 Wheel Bracket 8 5 203063 Lock Nut, Nylon Insert, 3/8-16 9 1 201625 Bolt, Hex Head, Yellow Dichromate,
5/16-18 x 3.60" Long 10 6* 203218 Washer, 5/16 Flat 11 2 986206 Tank Strut 12 1 203220 Lock Nut, 5/16-18 13 1 201261 Label, Moving System 14 2 203156 Bolt, Hex Head, 5/16-18 x 1 Long 15 6* 203100 Nut, Hex Flange 5/16-18 16 1 Rim 17 12* 201219 Clip, Net Holder
HARDWARE IDENTIFIER (BOLTS & NUTS)
Qty. Part No. Description
Item
18 1 902006 Extension Arm, White 19 8* 203309 Washer, 1 O.D. 20 4 203104 Bolt, Hex Flange, 5/16-18 x 2 Long 21 2 200837 Spacer, Plastic 22 2 201562 U-bolt, Round, 3/8-16 x 2-3/4 Long 23 1 Net 24 1 201190 Cap 25 1 203124 Tie Down Stake 26 2 201651 Spacer, Wheel Axle 27 1 201568 T-Strap 28 1 201189 Tank Cap 29 4 200516 Bolt Covers, Black Vinyl
* You may have extra parts with this model. * Units with 42” steel frame acrylic backboard do not require the use of included board struts (.75” x 22”)
Item #20 (4)
Item #14 (2)
Item #9 (1)
Item #8 (5)
Item #6 (1)
HARDWARE IDENTIFIER (OTHER)
Item #5 (1)
Item #12 (1)
Item #15 (6)
Item #29 (4)*
Item #10 (6)*
ID# 21198805 10/05
Item #19 (8)*
Item #26 (2)
Item #17 (12)*
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SECTION A: ASSEMBLE THE BASE
This is what your system will look like when you’ve finished this section:
* Units with 42” steel frame acrylic backboard do not require the use of included board struts (.75” x 22”)
NOTE:
TOOLS REQUIRED FOR THIS SECTION
9/16” and 1/2”
AND/OR
HARDWARE USED IN THIS SECTION
(not actual size)
Item #5
Item #10
Item #6
Item #9
Item #26
Item #14
Item #15
9/16” and 1/2”
Item #12
7
Item #8
10/05 ID# 21198805
Item #19
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1.
Remove contents from tank
1
2.
Install rod (5) through holes in bottom pole section (4) and eyebolt (6).
4
6
5
4
5
6
ID# 21198805 10/05
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3.
Install wheel axle (2) through wheel carriage (7) and install wheels (3) onto wheel axle (2) with spacers (26) as shown. Insert pole assembly into tank assembly as shown. Secure bottom pole (4) to tank and wheel bracket as shown, a deep socket is recommended. IMPORTANT! DO NOT OVER
TIGHTEN.
7
26
3
2
IMPORTANT!:
THE SPACER (26) WILL FIT LOOSELY UNTIL SECURED INTO THE CAVITY OF THE BASE.
Secure tank struts (11) to pole.
4.
Rotate non-secured ends of tank struts (11) outward to mounting
WARNING!
TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
10
26
4
3
5
6
8
10
holes in tank as shown.
WARNING!
TIGHTEN BOLT (9) IN LOCK NUT (12) UNTIL FLUSH (EVEN) WITH LOCK NUT’S OUTER EDGE.
12
9
11
1
11
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10/05 ID# 21198805
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5.
Secure non-secured ends of tank struts (11) to tank as shown. Repeat for opposite side.
11
14
11
10
10
15
Attach extension arm (18) to pole using
6.
11
U-bolt (22), washers (19), nuts (8), as shown. Install pole cap (24) as shown.
24
18
1
22
ID# 21198805 10/05
8
19
WARNING!
DO NOT LEAVE ASSEMBLY UNATTENDED WHEN EMPTY; IT MAY TIP OVER.
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SECTION B: ASSEMBLE THE BACKBOARD
This is what your system will look like when you’ve finished this section:
TOOLS REQUIRED FOR THIS SECTION
1/2”
OR
1/2”
HARDWARE USED IN THIS SECTION
Item #15
Item #17
Item #20
Item #19
Item #29
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10/05 ID# 21198805
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7.
Install backboard assembly to the pole assembly as shown. Attach backboard and rim (16) to the extension arm (18) using bolts (20), spacers (21), washers (10, 19) and nuts (15) as shown. Tighten completely. Attach bolt covers (29).
WARNING!
TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
NOTE:
Peel protective
film from surface
of acrylic
backboard prior
to use.
NOTE:
BOARD STYLE
MAY VARY
29
15
10
18
21
20
19
16
Do not use
washers here on
spring return
style rims.
ID# 21198805 10/05
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8.
Install net clips.
WARNING: Use of this product without proper installation of net
clips, or when all net clips are not present could result in bodily harm. Be sure
o follow directions carefully.
t
17
WARNING!
USE OF THIS PRODUCT WITHOUT PROPER INSTALLATION OF SMART CLIPS®, OR WHEN ALL SMART CLIPS®ARE NOT PRESENT COULD RESULT IN BODILY HARM. BE SURE TO FOLLOW DIRECTIONS CAREFULLY.
16
Insert one “arm” of clip into ram as shown. Twist “body” of clip slightly so that second “arm” slides over the top of the first “arm” as shown. Push in the direction indicated by arrow.
AA
CLIP “ARM”
CLIP “BODY”
BB
CC
Push second “arm” back and into ram as shown.
Twist “body” of clip slightly again to spread “arms” of clip. Clip “arms” must be flat and touching edge to edge as shown, not overlapping.
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10/05 ID# 21198805
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NET INSTALLATION
9.
16
23
Insert net into bottom of clip as shown.
17
SIDE VIEW
NETCLIP
NET
Twist net until it snaps into position. Net must be centered through clip.
ID# 21198805 10/05
SIDE VIEW
NETCLIP
NET
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SECTION B: SECURING THE SYSTEM
SAND
450 LBS
.
(204 KG)
Place assembled unit to desired location. Fill tank with water (30 gallons/114
1.
liters) or sand (360 lb./163 kg) and snap tank cap (28) in place. Insert T-strap (27) through slot on back of base as shown. Secure unit to ground by twisting tie down stake (25) into ground and hooking T-strap (27) onto tie down stake (25).
CAUTION!
ADD TWO GALLONS (7.6 LITERS) OF NON-TOXIC ANTIFREEZE IN SUB-
27
FREEZING CLIMATES.
28
27
SAND
SAND
(360 lb.)
(360 lb.)
25
NOTE:
IF USING SAND:
2 GALLONS OF
(163 kg)
(163 kg)
ANTI-FREEZE IS
NOT
REQUIRED
WARNING!
TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
27
15
10/05 ID# 21198805
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SECTION C: APPLY HEIGHT AND MOVING LABEL
Size = 4" x 3"
Corner Radius = 3/8"
Die Cut Label
3.25 Mil Vinyl
All Temp. Permanent Adhesive
1 Mil. Polypropolyne Overlaminate
Illustrator 8.0 = EPS
Backing + 1/16 Circumference
Rolls of 500
201261 3/99
1
3
2
MOVING SYSTEM
1. While holding pole, rotate basketball system forward until wheels engage with ground.
2. Move basketball system to desired location.
3. Carefully rotate basketball system upright.
4. Reattach ground restraint and check system for stability.
1.
Apply Height and Moving label on pole as shown.
WARNING!
DO NOT LEAVE ASSEMBLY UNATTENDED WHEN EMPTY; IT MAY TIP OVER.
ID# 21198805 10/05
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