HSM Powerline FA 400.2 User manual

HSM FA400.2 Strip Cut

Conveyor Belt Shredder

Instruction Manual

FA 400.2

OPERATING MANUAL

SHREDDER

Powerline FA 400.2

english

1.513.999.112 B – 08/2013

FA 400.2

Contents

1 Proper use, warranty .................................................................................................................3

2 Safety instructions .....................................................................................................................3

3 Overview ...................................................................................................................................4

4 Dimensions ...............................................................................................................................5

5 Transportation, installation ........................................................................................................6

6 Operating and display elements ...............................................................................................7

7 Start-up .....................................................................................................................................7

8 Malfunctions ..............................................................................................................................9

9 Maintenance and care ............................................................................................................10

10 Disposal / Recycling ................................................................................................................ 11

11 Scope of supply, accessories .................................................................................................. 11

12 Technical data .........................................................................................................................12

HSM (UK) Ltd.

14 Attwood Road / Zone 1
Burntwood Business Park
Burntwood
Staffordshire
WS7 3GJ

Tel. [phone]
Fax [phone]
[e-mail]
www.hsmuk.co.uk

HSM of America LLC

419 Boot Road

HSM GmbH + Co. KG

Austraße 1-9
88699 Frickingen / Germany

Tel. [phone]
Fax. [phone]
[e-mail]
www.hsm.eu

2 Powerline FA 400.2 08/2013

Downingtown, PA 19335

Tel. [phone]
[phone]
Fax [phone]
[e-mail]
[e-mail]
www.hsmofamerica.com

FA 400.2

1 Proper use, warranty

The shredder is exclusively designed for destroying
paper and cardboard, as well as store cards, credit cards,
CD-ROMs and fl oppy disks. Its sturdy drive mechanism is
not damaged by paper clips and staples.

Our general business conditions are applicable. We pro­vide a one year warranty for the document shredder. The
warranty period is 6 months when used in multiple shifts.
This warranty excludes wear, damage due to improper
handling, natural depreciation, and actions taken by third
parties.

Translation of the original operating instructions

2 Safety instructions

Danger:

It is prohibited to operate one only machine
of a combination-version machine.
The safety clearances are only guaranteed
with the combined document shredder and
HSM press.

Before using the machine for the fi rst time,
read the operating manual, and keep it for
later use and to pass on to any subsequent
users. Observe all safety instructions on to
the machine.

• Ensure that no unauthorised persons can access the
document shredder. When the machine is not in use,
it must be shut down and secured against unauthor­ised use. To do so, you can secure the mains switch
with a padlock when it is in the off position.

• Do not remove or modify safety devices which guar­antee the safe operation of the machine. No platforms
or other raised surfaces may be placed near the
shredder if they encroach on the specifi ed safety
clearances.

• Make sure that the power plug is easily accessible.

• Carry out inspection and maintenance regularly.

• Switch off the shredder, disconnect the power plug
and call customer service in the following circum­stances:

- Power cables or plugs are damaged

- Liquid has entered the shredder

- The shredder has been exposed to rain

- The machine does not work properly despite the
operating manual having been observed

- The shredder has been damaged

Danger of injury

Do not reach into the paper feed opening.

Splinters can cause injury

Before destroying credit cards and store
cards, CD-ROMs or fl oppy disks, you must
fi t a splinter guard (strip curtain, order no.

1.513.050.445).

Danger of injury during intake

Do not go near the paper feed opening with
long hair, loose clothing, ties, scarves, neck­laces, bracelets etc.
Do not destroy any material which might
become tangled, such as tapes, binder ties
or foil.

The shredder may not be operated by any­one under 16 years of age. Do not leave the
document shredder switched on when it is
unattended.

Switch off the shredder and pull out the
power plug before moving or cleaning the
shredder, or any other task outside its nor­mal scope of use.

Maintenance and service tasks may only be
performed by HSM customer service and
service engineers of our dealers.

Operating controls for your safety

Emergency stop button

In the event of danger, press the
emergency stop button immediately.
This switches off the shredder, and
stops the cutting block and feed belt.

Main switch (only Solo-version)

In the event of danger, turn the main
switch to “0”.
You can secure the main switch in
this position with a padlock to prevent
restarting.

08/2013 Powerline FA 400.2 3

3 Overview

FA 400.2

2

6

1

3

4

78 11

12

5

9

10

1 Main switch (only solo-version)
2 Keypad
3 Emergency stop button
4 Loading tray
5 Option: extra-wide work table
6 Left cover panel
7 Right cover panel
8 Intake conveyor,
paper feed opening
9 Front door
10 Braking swivel castors
11 Oiler on particle cut machines
12 Nameplate

4 Powerline FA 400.2 08/2013

4 Dimensions

HSM FA 400.2 Solo version

FA 400.2

1157

804

1646

1208

1564

HSM FA 400.2 Combi version

804

1157

804

1646

1208

1644

800

200

1646

1262

200

2414

1557

Transportation dimensions (without tray) Space requirements for operation and
maintenance

08/2013 Powerline FA 400.2 5

FA 400.2

5 Transportation, installation

• The transport device (e.g. hand pallet truck) must be
correspondingly rated for the weight of the machine
(425 kg).

• During transport, observe the high centre of gravity of
the paper shredder!

• Place the shredder in its packaging on a smooth, level
surface.

• Observe the instructions for unpacking.

• Remove the packaging.

• If you need to move the shredder through narrow
doors, you can wait until it is at its fi nal location before
fi tting the loading tray. Without the tray, the machine is
only 805 mm wide.

• The shredder may only be placed in dry rooms on a
hard, level fl oor – not on carpets. The fl oor load on
each roller is approximately 107 kg.

• Place the machine in such a way that the power plug
is easily accessible and the ventilation slots are free.
Make sure the power cable is unobstructed and that
nobody can tread on it.

• The shredder can be moved on its rollers.
If using a forklift to transport a Solo machine, you
must fi rst remove the waste trolley. Then you can
push the forks under the machine from the left or right
side and lift it up.

Fitting the loading tray:

Fasten the tray on both sides at the top with the Phillips
screws (1) and at the bottom with the 2 nuts (2).

1

2

• Solo machine:

- Lock the front castors by pressing down the brake
lever.

- Connect the power plug of the shredder to the 32A
CEE mains socket.

• Combination version:

- Push the shredder up to the baling press until the
press and the outlet chute of the shredder touch.

- Bolt the shredder and the baling press together.

- Lock the front castors by pressing down the brake
lever.

- Connect the power plug of the shredder to the com­bination socket of the baling press.

• The machine must be connected to a power source
which meets the specifi cations on the nameplate.

Attaching the waste bag (Solo version)

• Open the front door and pull out the waste trolley.

• You can modify the trolley from a double-chamber to a
single-chamber system by removing the brackets (1).

1

• Put in a new waste bag and fold it approximately
20 cm over the top frame tube. When using a two­chamber system, make sure that there is also around
20 cm of plastic foil below the brackets (1).

• Push in the waste trolley and close the front door.

6 Powerline FA 400.2 08/2013

6 Operating and display elements

FA 400.2

Paper jam or overload

Red LED

Door open

Red LED

Ready for operation

Green LED

Waste bag full

Red LED

Start button

The shredder switches on.
The feed belt moves in the intake
direction.

Stop button

The cutting block and feed belt stop.
The shredder is in standby mode.

Reverse button

The cutting block and feed belt run in
reverse.

7 Start-up

Inspecting the safety devices

Check that the safety devices are working
properly:

• At the start of each shift

• After any maintenance or repair work

Do not start the machine until you have checked the safe­ty devices and found them to be in perfect working order.
If any defect arises during operation stop the machine
immediately and make sure it is corrected.

Switching on the shredder

• Unlock the emergency stop button by turn­ing it anticlockwise.

• Solo-version: Turn the main switch to the I
position.
Combination-version: Turn the main switch
on the baling press to the I position.
 The green "Ready for operation" LED
lights up.

Note:

There is a safety switch on the front door
of the shredder. The machine can only be
switched on when the door is shut.

• Press the green start button.
 The cutting block and feed belt start up.

Caution!

The feed belt can run in reverse if the phase
wires in the power plug are incorrectly con­nected.
Turn off the main switch immediately and
pull out the power plug!
Have an electrician change two of the three

phase wires

08/2013 Powerline FA 400.2 7

FA 400.2

Checking the emergency stop button

Press the emergency stop button
while the machine is running.
The shredder must switch off immedi­ately. The cutting block and the feed
belt must stop.
The machine will only start again once
you have pulled out the emergency
stop button again.

Inspecting the door switch

• Open the front door.

The red "door open" LED must light up.
The cutting block and feed belt must

stop.

After you close the door, the LED should go
out and you can start the machine again by
pressing the start button.

Shredding material

Place the material to be shredded on the loading tray and
then place batches on the feed belt.

If material that is not supposed to be shred­ded is mistakenly placed onto the belt, never
attempt to pull it out.

• Press the stop button.
 The drive stops.

• Press the reverse button.
 The cutting block and feed belt run in
reverse.

• You can now remove the material from the
belt and start the shredder again by press­ing the start button.

Waste bag full

 The red LED on the keypad lights up. The

shredder switches off automatically.

• Press the reverse button for approx. 3 sec­onds.
 Part of the material is pulled back into
the apparatus.

• Open the front door and shake the waste
trolley.
 The cut material spreads in the cut mate­rial sack and does not fall into the interior
of the shredder.

• Pull the waste trolley out and change the
cut material sack.

• Push the trolley back in and start the
shredder again by pressing the green start
button.

8 Powerline FA 400.2 08/2013

FA 400.2

Stopping the shredder

• Press the stop button.

 The cutting block and feed belt stop.
 The shredder switches to standby mode.

Switching off the shredder

• Turn the main switch on the paper shred­der or the baling press to 0.
You can secure the main switch in this
position using a padlock.

8 Malfunctions

Check the following before calling customer service:

• Is the power plug connected?

• Is the shredder switched on?

• Is the front door closed?

• Is the waste bag full?

• Is there a paper jam in the shredder?

• Has the motor been overloaded?

Paper jam (excessive paper feed)

 The red LED on the keypad blinks

 The cutting block automatically runs in

reverse for several seconds.

Caution!

The blade rollers can still cause injuries
even while they are not running. Do not
reach into the cutting apparatus! Wear
safety gloves!
Do not alternately press the "Forwards" and
"Reverse" buttons to remove the blockage.
This will damage the shredder.

• Take out the pile of paper.

• Press the green start button and put less
paper on the feed belt.

Electric motor overheated

 The red LED on the keypad lights up.

 The shredder switches off automatically.

• Let the motor cool down for 20 - 30 min­utes.

• Press the green start button.

Door open

 The red LED on the keypad lights up.

 The shredder switches off automatically.

• Close the front door.

• Press the green start button.

08/2013 Powerline FA 400.2 9

FA 400.2

9 Maintenance and care

Cleaning the cutting block
Strip cut machines: (1 x daily)

• Switch off the shredder.

• Squirt special cutting apparatus oil through
the paper feed opening onto the blade roll­ers.
Order no. 1.235.997.403 for a 250 ml bottle
Order no. 1.235.997.501 for 5 litre con­tainer

• Let the cutting apparatus run forwards and
backwards several times without feeding
in any paper.
 This loosens paper dust and particles.

Cross cut machines:

If the cutting quality de­teriorates or the machine
becomes noisy:

• Let the shredder run without
feeding in any paper.

• Push the lever of the oiler
down several times.

MAX

MIN

• Make sure the oil level in
the container is between the
MIN and MAX markings.
Order no. 1.235.997.501 for
5 litre container

WARNING

Service work may only be carried out by
HSM Customer Service or by the service
technicians of our contractual partners.

Checking the chain tension (twice yearly)

• Switch off the shredder.

• Pull out the power plug.

• Remove the tray and the left cover panel.

The sag of the chain
should be 4 – 10 mm.

If you need to tighten the

chain:

• Remove the right cover
panel.

• Loosen the nuts and
push the motor and the
tensioning screws until
the chain sags by
4 – 10 mm.

• Tighten the nuts again.

• Put the cover panels and
the tray back on.

Note:
Do not tighten the chain too much, as this will cause pre­mature wear on the chain and bearings.

10 Powerline FA 400.2 08/2013

FA 400.2

Greasing the drive chains and cogs (twice
yearly)

• Switch off the shredder.

• Pull out the power plug.

• Remove the tray and the cover panels.

• Grease the cogs and the drive chains from
the motor to the cutting apparatus, the cut­ting block to the feed belt and the cutting
block to the regulating roller.
Recommended lubricating grease: K2K in
accordance with DIN 51502/DIN 51825

• Put the side cover panels and the tray
back on.

Tightening the feed belt

The feed belt should not slip when loaded with material.

You must check that the feed belt runs
straight:

Switch on the shredder and let it run for
10 minutes. During this time, the feed belt
must run in the middle of the snub roller. If it
slips to the left or right edge, you must alter
the setting of the snub roller.

Checking the feed belt for wear

The surface of the feed belt can become worn after long
periods of use. If you can see the fabric inlay in the belt, it
must be replaced. Please notify our customer service.

Cleaning the shredder:

• Switch off the shredder and disconnect the power
plug.

• Only use a soft cloth and mild soapy water for
cleaning. Never use scouring agent, cleaning fl uid,
petroleum or thinners.

• Switch off the shredder.

1 23

1

Note:

Only tighten the feed belt until it stops slipping. The feed
belt bearing may be damaged if it is tightened too much.

23

• Tighten the hex nuts on the snub roller and
the lock nuts on the tensioning bolts again.

• Loosen the hex nuts
(1) on the left and
right sides of the
snub roller.

• Loosen the lock nuts
(2) of the tensioning
bolts (3).

• Tighten the feed belt
evenly using the
tensioning bolts.

10 Disposal / Recycling

Dispose of the machine in an environmentally sound
way at the end of its service life. Observe the current
regulations when doing this. As legislation is subject to
ongoing changes, we request that you contact your local
authorities at the appropriate time. As the manufacturer,
HSM would be glad to advise you on the disposal of your
old machine.

11 Scope of supply, accessories

• Machine on pallet with a wooden frame, strapped with
packing tape and packed in foil

• 4 waste bags, order no. 1.513.995.000 for 2-chamber
system (Solo version)

• 1 waste bag, order no. 1.513.995.100 for 1-chamber
system (Solo version)

• Special cutting block oil
For strip cut machines: 250 ml bottle, order no.

1.235.997.403
For cross cut machines: 5 l container with spout, order
no. 1.235.997.501

• Operating manual

• Accessories: strip curtain, order no. 1.513.050.445

08/2013 Powerline FA 400.2 11

FA 400.2

12 Technical data

Cutting type Strip cut Cross cut

Cut size (mm) 11.8 5.8 5.8 x 50 3.9 x 40

Safety level DIN 66399 P-1, O-1, T-1, E-1 P-2, O-2, T-2,

E-2

Safety level DIN 32757 – 1 1 2 3 3

Cutting capacity (sheets), DIN A4, 70g/m

80g/m

2

2

180
144

130
104

Cutting speed 210 mm/s 220 mm/s

Effective width 428 mm

Weight approx. 425 kg

Waste container volume

(Solo machines)
1-chamber system
2-chamber system

Power supply 3 x 400 V, 50 Hz 3 x 220 V, 60 Hz

Rated power 4 kW

Fuse rate 20 A 40 A

Plug CEE 32A 250V/30A/3P+PE

Ambient conditions in operation:

Temperature
Relative humidity
Height above sea-level (MSL)

max. 90 %, without condensation

-10 °C to +40 °C

max. 2,000 m

Sound level (idling / under load) 61 dB(A) / 75 dB(A)

P-3, O-2, T-3,

460 l

2 x 230 l

E-2

120

96

P-4, O-3, T-4,

E-3, F-1

95 - 100

80 - 85

EC Declaration of Conformity

The manufacturer HSM GmbH + Co. KG, Austraße 1 - 9, 88699 Frickingen / Germany hereby declares that the machine
document shredder HSM FA 400.2
corresponds to the health and safety requirements of the following EC directives listed below due to its conception and design of
the version in which it was put into circulation by us:

Machinery directive 2006 / 42 / EC
EMC directive 2004 / 108 / EC

Applied standards and technical specifi cations:

• EN 394:1993 + A1:2008 • EN 13849-1:2008

• EN 12100-1:2003 + A1:2009 • EN 12100-2:2003 + A1:2009

• EN 55014-1:2006 • EN 55014-2:1997 + A1:2001

• EN 61000-3-2:2006 • EN 60950-1:2006

• EN 61000-3-3:1995 + A1:2001 + A2:2005

Authorised representative for the compilation of technical documentation: Hubert Kötzinger, HSM GmbH + Co. KG

Frickingen, 02.08.2013

ppa. Hubert Kötzinger - Head of Environmental Engineering Product Development

12 Powerline FA 400.2 08/2013