HSM FP 1500, FP 3000 Instruction Manual
HSM FP3000
Barrel Crusher
Instruction Manual
GB
PRODUCT
SERVICE
Keep this instruction for future use!
OPERATING INSTRUCTIONS
BARREL PRESS
HSM FP 1500
HSM FP 3000
6.817.999.520 - Edition 03/2000
HSM - Pressen GmbH + Co.KG,
Bahnhofstraße 115,
88682 Salem, Germany
Tel. ++49 (0) 75 53/822-0
Fax ++49 (0) 75 53/ 82 21 60
e-mail: info@hsm-online.de
Keep this instruction for future use!
6.817.999.520 - Edition 03/2000
FP 1500 Contents
FP 3000
1 Introduction
1.1 About this documentation 1-1
1.2 Nameplate and machine number 1-2
1.3 Copyright 1-2
1.4 Explanations 1-3
1.5 Pictograms 1-4
2 Safety
2.1 Use according to instructions 2-1
2.2 Selection and qualificationof staff 2-2
2.3 Organisational measures 2-3
2.4 Handling the barrel press 2-3
2.5 Maintenance and repair 2-4
2.6 Environmental protection 2-5
2.7 Checklist for checking the safety devices 2-5
3 Description
3.1 Short description of baling presses 3-1
3.2 Technical data 3-2
3.3 Description of operating elements 3-5
4 Transport
4.1 Transport information 4-1
4.2 Transport to a different operating site 4-2
5 Installation
5.1 General information 5-1
5.2 Installing the barrel press 5-2
5.3 Start-up at installation site 5-3
5.4 Move cylinder into position 5-4
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I
Contents FP 1500
FP 3000
6 Working with the barrel press
6.1 Normal operation 6-1
6.2 Operation outdoors 6-2
7 Troubleshooting 7-1
8 Maintenance
8.1 General information 8-1
8.2 Oil level/venting lid 8-2
8.3 Changing the hydraulic oil 8-3
8.4 Cleaning the hydraulic oil tank 8-4
8.5 Lubricating moving parts 8-5
9 Replacing components 9-1
10 Waste disposal information 10-1
11 Wiring diagrams 11-1
12 Hydraulic diagram 12-1
6.817.999.520 Edition 03/2000II
1 Introduction
1.1 About this documentation
The purpose of this Operating Manual is to assist you in the operation of the barrel
press in accordance with the intended use. It contains important information for the
safe, expert and economical operationof the barrel press. Observing this Operating
Manual helps to prevent danger, to reduce repair costs and downtime and to improve
the reliability and service life of the barrel press.
The Operating Manual must always be available to the personnel.
The Operating Manual must be read and used by all persons who work with and on
the barrel press, e.g. with the following:
– Operation, including set-up, troubleshooting, disposal of production waste,
disposal of operating and auxiliary materials
FP 1500 Introduction
FP 3000
– Maintenance (maintenance, inspection, repair)
– Transport
In addition to this Operating Manual and the compulsory accident prevention
regulations in the user country and at the installation location, the recognised
technical rules for operation according to safety and technical practices must be
observed.
Please contact your local dealer if you still have questions after reading this
Operating Manual.
HSM - Pressen GmbH + Co. KG
reserve the right to perform any changes and modifications which are deemed
necessary. However, this does not imply the obligation for a subsequent modification
of already delivered machines.
Design and technical modifications as compared to the representations and statements
in this Operating Manual are reserved.
This Operating Manual was established with consideration of the EC directives.
permanently aspire to improve their products. They
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Introduction FP 1500
FP 3000
1.2 Nameplate and machine number
HSM-Pressen GmbH+CoKGHSM-Pressen GmbH+CoKG
Postfach 1163Postfach 1163
D-88 678 SalemD-88 678 Salem
West Germany West Germany
MODELL
MASCH.-NR.:
PRESSKRAFT: kN
SPANNUNG: V Hz
BAUJAHR:
The machine number is specified on the nameplate of the barrel press, shown above.
Guarantee claims and inquires cannot be processed if you do not quote the machine
number.
Please therefore enter this number in the grey field on the nameplate immediately
after receipt of the barrel press.
1.3 Copyright
We own the copyright to this Operating Manual. It is issued only to purchasers of our
machines.
Without our permission, these documents may neither be reproduced nor issued to
third parties, in particular to competitors. This applies also to extracts from this
documentation.
LEISTUNG: kW
NENNSTROM: A
1 - 2
6.817.999.520 Edition 03/2000
1.4 Explanations
The header and footer contain the following information concerning this Operating
Manual:
– Chapter headline
– Type
– Identification number of Operating Manual
– Date of edition
– Specification of chapter and page
Control elements
FP 1500 Introduction
FP 3000
The designations of the control elements are marked with double quotes in this
manual. When a figure containing the mentioned control element is referred to in the
text, the item number is indicated following the designation.
Example: "Standby light symbol" (3-4/2).
Figure legends and item numbers
figures have consecutive numbers. Important system or machine parts shown on the
figure have an item number.
In the legend to the figure, the machine parts are listed in the sequence of the item
numbers. When a figure is referred to within the text, the machine part can be easily
found used the specified chapter number, figure number and item number.
Example: (3-4/2) means chapter 3 - figure 4 / item number 2.
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Introduction FP 1500
☞
FP 3000
1.5 Pictograms
The following symbols (pictograms) are used in this Operating Manual for especially
important information.
➪ This arrow prompts the user for an action.
Safety information
This pictogram marks information on damage prevention for the user.
Note
This pictogram marks special characteristics of the barrel press.
Assembly and installation information
This pictogram marks information on the assembly of single parts and
assemblies.
Functional information
Special characteristics in the operation or handling of the barrel press
are pointed out.
Maintenance information
This pictogram marks special characteristics in maintenance for the
operator (e.g. a special tool to be used).
Environmental information
1 - 4
This pictogram marks environmental regulations for the operator (e.g.
water act, waste act).
6.817.999.520 Edition 03/2000
FP 1500 Safety
FP 3000
2 Safety
2.1 Use according to instructions
The barrel press FP 1500 is intended only for compacting empty light sheet metal
barrels as well as any other materials specified in the contract.
The barrel press FP 3000 is intended only for compacting empty light sheet metal
barrels and empty rolling hoop drums as well as any other materials specified in
the contract.
Warning
Explosive danger!
You can be severely insured by spreading metal parts and splinters.
Do not press
- containers of highly inflamable or explosive goods
- containers under pressure
Any other use beyond the scope described here is regarded as not being in
accordance with the instructions.
The manufacturer will not be made liable for damage resulting from incorrect use.
The assembly, dismantling, re-assembly, start-up, operation and maintenance work
specified by the manufacturer must be observed.
Irrespective of the laws and regulations mentioned in this Operating Manual, the
appropriate national laws and regulations which are valid for the operator must be
observed.
The customer service of HSM must be consulted before the barrel press is used
outside its contractually agreed and intended scope of application otherwise the
manufacturer's warranty will become void.
The barrel press has been inspected for safety by the Berufsgenossenschaft Druck
und Papier (mutual indemnity association print and paper processing).
However, improper operation and misuse endanger:
• the health and life of the user
• the barrel press and other valuable equipment of the operator
• the efficient performance of the barrel press.
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Safety FP 1500
FP 3000
2.2 Selection and qualification of staff
The barrel press employs state-of-the-art technology. However, this machine can
become hazardous if used incorrectly or for purposes other than those for which it
was designed.
– The barrel press may only be operated, serviced and repaired by authorized,
trained and instructed personnel.
– Each person given duties of assembling, dismantling and reassembling and
maintenance (inspection, servicing, repair) of the barrel press must have read and
fully understood the entire Operating Manual, in particular the "Safety" section
before starting to work. We suggest the management obtains written confirmation
in particular from personnel only working occasionally with the barrel press.
– The management has the obligation to instruct the personnel in handling the barrel
press and to create binding instructions. The operating and maintenance personnel
must receive regular training on safety regulations.
– The responsibilities of the staff for assembly, dismantling and reassembling, start-
up, operation and maintenance must be clearly delegated and observed.
– Persons to be trained or instructed may operate the barrel press only under the
permanent supervision of an experienced person.
– The barrel press may not be operated by persons under 16 years of age.
– Work on the electrical system of the barrel press may only be performed by a
qualified electrician or by instructed persons under instruction and supervision of
a qualified electrician according to the electro-technical rules.
– Only persons with specialist knowledge and experience with hydraulics may work
on the hydraulic equipment.
6.817.999.520 Edition 03/20002 - 2
2.3 Organisational measures
– The Operating Manual must always be available to the personnel.
– All safety and danger information on the barrel press must be kept complete and
legible.
– In addition to the Operating Manual the generally recognised legal and other
binding regulations concerning accident prevention and environmental protection
must be observed.
– The barrel press must not be modified or converted without prior approval from the
manufacturer.
– Only use original spare parts.
FP 1500 Safety
FP 3000
2.4 Handling the barrel press
– Always work according to the instructions.
– Before switching on and starting the barrel press, ensure that nobody is jeopardized
by the operation of the barrel press.
– Operate the barrel press only when all protective devices and safety-technical
equipment have been installed and are operative. Do not make any conversions
or modifications on your own initiative.
– In normal operation, open the loading flap and the bale ejection door only when
the hydraulic cylinder is idle.
– Check the barrel press at least once per shift for externally visible damage and
defects.
– Ensure that the barrel press workplace is always clean and safe.
– Immediately shut down and secure the barrel press when malfunctions occur.
– Immediately report any changes in the the operational behaviour to the competent
person. Shut the machine down and secure it, if necessary.
– Wear your personal safety clothes during operation.
– Observe the relevant safety and environmental regulations (e.g. hazardous
material act, waste act, water act) when handling hazardous materials.
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Safety FP 1500
FP 3000
2.5 Maintenance and repair
– Work on the electrical system of the barrel press may only be performed by a
qualified electrician or by instructed persons under instruction and supervision of
a qualified electrician according to the electro-technical rules.
Mechanical maintenance and repair work
➪ Switch off main switch and secure against switching on again.
➪ Pull mains plug.
– Mechanical and hydraulic functional elements must be inspected by qualified staff
for correct function and wear every six months.
– Check whether all protective devices have been re-installed before putting the
machine into operation again after repairs.
Electrical maintenance and repair work
➪ Switch off main switch and secure against switching on again.
➪ Pull mains plug.
– All electrical functional elements and components must be inspected by a qualified
electrician every six months.
– All connecting cables must be laid in such a way that they cannot be tripped over.
– Check whether all protective devices have been re-installed before putting the
machine into operation again after repairs.
Oils, greases and other chemical substances
– When handling oils, greases and other chemical substances observe the safety
regulations which are applicable for these products. The relevant DIN safety data
sheets are provided by the respective supplier.
6.817.999.520 Edition 03/20002 - 4
FP 1500 Safety
FP 3000
Hydraulic system
– Only persons with specialist knowledge and experience with hydraulics may work
on the hydraulic equipment.
– All lines, hoses and screw joints must be regularly inspected for tightness and
visual evidence of damage. Observe the safety regulations for hydraulic hoses.
Spurting oil can cause injuries and fires.
– The hoses must be immediately replaced when defects are determined during the
check.
– Any system sections and pressurized lines which can be opened must be de-
pressurized according to the hydraulic diagram before repair work begins.
2.6 Environmental protection
– Observe the applicable environmental legislation for all work on and with the barrel
press.
– Dispose of waste oil and resiudal fluids from the compressed material in a correct
manner. These substances may neither be disposed of via the drainage system
nor be allowed to permeate into the ground.
– Observe the safety data sheet according to DIN 52 900 when using cleaning
agents and solvents. This data sheet contains the physical, safety-technical,
toxicological and ecological data which are essential when handling chemical
substances. In addition it contains recommendations for the safe storage, handling
and transport of these substances.
2.7 Checklist for checking the safety devices
when • at the start of each work shift (when operation is sporadic)
• at least once a week in continuous operation
• after each maintenance or repair
for • specified condition • safe attachment
• specified location • specified function
Copy the following checklist for the regular checks.
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Safety FP 1500
FP 3000
Checklist for the safety devices
Check off the individual points when they are in order. ✔
Operate the barrel press only when all points have been checked and are in order.
Check the function of the safety switch on the
loading door.
When you open the loading door while the barrel
press is in operation, the barrel press must
immediately switch off. It must be impossible to
switch the barrel press on while the loading door
is open. After closing the loading door, it must be
possible to switch the barrel press on again.
1 2 3
All protective covers must be installed and
screwed tight.
• front cover (3)
• rear cover
• rear panel
The control cabinet (2) must be closed.
The warning sign with the lightning symbol (1)
must be attached at the indicated position.
Checked
........................... .......................................................
Date Signature
6.817.999.520 Edition 03/20002 - 6
FP 1500 Description
FP 3000
3 Description
3.1 Short description of barrel presses
The barrel press FP 1500 is intended only for compacting empty light sheet metal
barrels as well as any other materials specified in the contract.
The barrel press FP 3000 is intended only for compacting empty light sheet metal
barrels and empty rolling hoop drums as well as any other materials specified in
the contract.
Consult the customer service of HSM if you plan to use the barrel press outside its
contractually agreed and intended scope of application.
Technical characteristics • short cycles
• usable indoor and outdoor
• collecting basin for residual liquid
• electro-hydraulic drive
• membrane keypad with LED-display
• automatic return stroke
• press ram on roller bearings
• press ram with spikes for barrel opening
• piston rod hard-chrome plated
• almost maintenance free
• enclosed construction with inspection window
• welded frame
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Description FP 1500
FP 3000
3.2 Technical data
Machine characteristics FP 1500 FP 3000
Total weight approx. 720 kg approx. 990 kg
Press data
Pressing power 180 kN 280 kN
Pressing time with return stroke 16 s 31 s
Max. height of barrel 932 mm 1092 mm
Max. diameter of barrel 618 mm 618 mm
Type of barrel light sheet metal rolling hoop
light sheet metal
Motor data
Rated power P
n
7,5 kW 7,5 kW
Operating voltage U 400 V 200 V
Frequency f 50 Hz 50 or 60 Hz
Rated current I
Output RPM n
n
out
14.5 A 25.3 A
3000 min
-1
3600 min
Protection mode IP54 IP54
Hydraulic system
Pump
Discharge Q with 3000 min
Operating pressure p
Operation
-1
41.4 l/min
210 bar
Oil tank
Volume 27 l
Oil type Multigrade oil (DIN 51524-T3)
ISO viscosity class HVLP 22
-1
6.817.999.520 Edition 03/20003 - 2
FP 1500 Description
FP 3000
Colour
Frame orange RAL 2008
Covers grey-white RAL 9002
Machine dimensions
(ready for operation) FP 1500 FP 3000
Width 1168 mm 1168 mm
Depth 960 mm 960 mm
Max. height 2430 mm 2892 mm
2430
1785
932
1168
963
618
1168
963
2892
1917
1092
618
Fig. 3-1 FP 1500 Fig. 3-2 FP 3000
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