HP SURESTORE 165ST, SURESTORE 330FX, SURESTORE 300ST, SURESTORE 600FX User Manual

128/238-Slot, 5.2 Gbyte-Drive

Optical Jukebox

Upgrade and Conversion Instructions

Edition 1

Part No. C1104-90018

Printed in USA 3/98

Printing History

New editions of these instructions incorporate all material updated since the previous edition. The printing date and part number indicate the current edition. The printing date changes when a new edition is printed. (Minor corrections and updates incorporated at reprint do not change thi s date .)

Part number C1104-90018 Edition 1 March 1998

Typographical Conventions

The following typographical conventions are used in these instructions: Emphasis: Denotes important information.

Keycap: Keys on the libr ary.

Computer Output: Information displayed in the display window an d screen menu items that you can select.

WARNING Warnings call attention to a procedure or practice that could result in personal

injury if not correctly performed. Do not proceed until you fully understand and meet the required conditions.

CAUTION Cautions call attention to an operating procedure or practice that could damage the

product if not correctly performed. Do not proceed until understanding and meeting these required conditions.

NOTE Notes provide information that can be helpful in u nderstanding the operation of the

product.

iii

These Instructions

These upgrade/conversion instructions include the following topics: Chapter 1 Checking the parts in your kit against the parts list. Checking

that you have the corr ect tool s. Checkin g that you have t he most

current firmware for the jukebox controller and the drives. Chapter 2 Procedures for adding drives to the jukebox. Chapter 3 Procedures for converting models of this jukebox from using

2.6 Gbyte drives to using 5.2 Gbyte drives.

Chapter 4 Checking and upgrading the jukebox controller and drives

firmware to the most current revision level. Chapter 5 Verifying proper jukebox operation, applying labels and

nameplates reflecting the upgrade/conversion, and cleanup.

1 First Steps

1-1

First Steps

Overview

This chapter provides the following:

• Contents of each upgrade and conversion kit

• A checklist of equipment, tools, and firmware needed

1-2

First Steps

Upgrades, Conversions, and Kit Contents

These instructions explain how to install upgrade/con version kits for the following:

Adding two drives to upgrade a four-drive jukebox to a six-drive jukebox.

•

• Adding four drives to upgrade a six-drive jukebox to a ten-drive jukebox.

• Activating and additional 110 sl ots to upgrade a 128-slot jukebox to a 238 -s lot jukebox.

Converting 2.6 Gb, four- or six-drive, 128-slot jukeboxes to 5.2 Gb, four- or

•

six-drive, 128-slot jukeb oxes . Converting 2.6 Gb, 6-, 8-, 10-, or 12-drive, 238-slot jukeboxes to 5.2 Gb 4-, 6-,

•

or 10-drive, 238-slot jukeboxes.

NOTE A “J,” “K,” and “L,” suffix on a kit number denotes the sales channel in which it is

distributed.

What is an Upgrade?

Upgrades add drives or available slots to the jukebox. The 5.2-Gb-drive-based jukebox is.shipped with a all slots installed. The slot

upgrade is done on a “half” jukebox and makes an additional 110 of these pre-installed slots available for use. Total slots available becomes 238.

For an upgrade, use the following steps: Step 1 - Check the upgrade kit contents and that you have the necessary equipment,

tools, and firmware.

Step 2 - Go to Chapter 2, “Upgrading Drives and Capacity in 5.2 Gb Drive

Jukeboxes” Step 3 - Go to Chapter 4, “Checking/Downloading Firmware” Step 4 - Go to Chapter 5 - “Verifying Proper Jukebox Operation and Labeling.”

1-3

First Steps

Upgrades, Conversions, and Kit Contents

Table 1-1 Contents of the C1154J/K/L Upgrade Kits

Part Qty

Part

Number

The “x” in the 60000-series part numbers represents a number from “0” to “9” depending on the revision of the part.

5.2 Gbyte drive 2 C1113-60x08 drive SCSI cable 1 C1107-60x46 drive interface cable 1 C1107-60x63 drive power cable 1 C1107-60x55 drive enclosure air seal 1 C1107-80604 M3x6 T-10 screw 12 0515-2382 cable clamp 2 1400-0611 product label 1 5181-9902 placed over the current

Upgrade and

1 C1104-90018 These instructions.

Conversion Instructions

Table 1-2 Contents of the C1158J/K/L Upgrade Kits

Comments

product label

Part Qty Part Number Comments

The “x” in the 60000-series part numbers represents a number from “0” to “9” depending on the revision of the part.

5.2 Gbyte drive 4 C1113-60x08 power supply, 200 W 1 C1107-60x32 drive enclosure

3 C1107-60x47

assembly drive enclosure air seal 2 C1107-80604 drive power cable 2 C1107-60x55

1-4

Upgrades, Conversions, and Kit Contents

Part Qty Part Number Comments

First Steps

lower drive power

1 C1107-60x68

cable drive interface cable 2 C1107-60x63 drive SCSI cable 2 C1107-60x46 lower interposer PCA 1 C1110-60x05 lower interposer SCSI

1 C1107-60x60

cable SCSI interface PCA 1 C1150-60x08 ferrite RFI clamp 1 9170-1648 SCSI module p ort label 1 C1192-84304 drive/slot map label 1 C1110-84300 single-ended SCSI

1 1250-2548

terminator SCSI port dust cover 1 1252-5089 wide differential

1 A1658-62024

terminator 68-pin port dust cover 1 1252-7123 M3x6 T-10 screw 24 0515-2382 T-20 screw 18 0515-2282 2-56 screwlock 8 1252-7212 jumper 1 1258-0209 cable clamp 4 1400-0611 short 12 V AC cable 1 C1107-60x50 standoffs 6 0380-4416

1-5

First Steps

Upgrades, Conversions, and Kit Contents

Part Qty Part Number Comments

T-15 screw 6 2360-0552 product label 1 5181-9902 placed over the current

product label

Upgrade and

1 C1104-90018 These instructions.

Conversion Instructions

Table 1-3 Contents of the C1159J/K/L Upgrade Kits

Part Qty

Part

Number

The “x” in the 60000-series part numbers represents a number from “0” to “9” depending on the revision of the part.

configuration module 1 C1110-60x03 product label 1 5181-9902 placed over the current

1200ex nameplate

1 C1107-84310 or 10/238 nameplate (see

C1107-84312

Note below) NOTE:

The 10/238 nameplate is used on 4-,6-, and 10-drive versions of the 238-slot jukebox. See the product numbers below.

Comments

product label C1159J kit

C1159K, C1159L option #726 kits only

C1107K/L option #726 C1110K/L option #726 C1111K/L option #726

Upgrade and

1 C1104-90018 These instructions. Conversion Instructions

1-6

First Steps

Upgrades, Conversions, and Kit Contents

What is a Conversion?

Conversions of this jukebox mean changing from a previous capacity drive technology (2.6 Gbyte) to the new capacity (5.2 Gbyte).

The drives are changed one-to-one. If the jukebox had four 2.6 Gb drives before, it will have four 5.2 Gb drives after the conversion.

All jukeboxes based o n 5.2- Gbyte drives are ship ped with al l possi ble cartr idge slot s installed. When converting a older jukebox, based on 2.6 Gb drives, slot magazines are included in the kit so that the converted jukebox will match the configuratio n of

the jukeboxes as currently shippe d — all slots installed. Future upgrading of the converted jukebox from a “half” to a “full” capacity only

requires plugging in the configuration module — the same as current, 5.2 Gb jukeboxes.

Check your conversion kit contents in the following table before you begin. You will be using the following chapters:

• Chapter 3 - “Converting From 2.6 Gb Disk Drives to 5.2 Gb Disk Drives”

• Chapter 4 - “Checking/Downloading Firmware”

• Chapter 5 - ““Verifying Jukebox Operation, Labeling, and Cleanup”

Table 1-4 Contents of the C5138J/K/L Conversion Kits

Part Qty

Part

Number

The “x” in the 60000-series part numbers represents a number from “0” to “9” depending on the revision of the part.

5.2 Gbyte drive 4 C1113-60x08 upper interposer PCA 1 C1110-60x04 interface PCA 1 C1150-60x08 8-slot magazine 24 C1100-44400 6-slot magazine 6 C1160-41215 drive/slot map label 1 C1107-84311 ferrite RFI clamp 2 9170-1735

Comments

1-7

First Steps

Upgrades, Conversions, and Kit Contents

Part Qty

Part

Number

Comments

EMI gasket 3 C1160-80602 flat RFI cable clamp 6 1400-0514 cable clamp 2 1400-1742 T-20 screw 6 0515-2282 M3x6 T-10 screw 24 0515-2382 T-15 screw 6 2360-0552 cable clamp 4 1400-0611 wheel chock 1 4320-0448 product label 1 5181-9902 placed over the current

product label

660ex nameplate or 6/128 nameplate

1 C1104-84302

or C1104-84304

C5138J kit only

C5138K and C5138L option #726 kits only

NOTE: The 6/128 nameplate is used on 4- and 6-drive of the 128-slot jukebox. See the

product numbers below. C1104K/L option #726 C1105K/L option #726

1-8

First Steps

Upgrades, Conversions, and Kit Contents

Part Qty

Part

Number

User Guide 1 C1104-90015

or C1104-90016 or C1104-90017

User Guide, localized

1 C1112-90000 C5138J kit only

CD ROM Upgrade and

1 C1104-90018 These instructions.

Conversion Instructions

Table 1-5 Contents of the C5139J/K/L Conversion Kits

Part Qty

Part

Number

The “x” in the 60000-series part numbers represents a number from “0” to “9” depending on the revision of the part.

Comments

C5138J kit only

C5138K and C5138L #726 kits only

C5138L #700 and #768 kits only

Comments

5.2 Gbyte drive 4 C1113-60x08 upper interposer PCA 1 C1110-60x04 interface PCA 1 C1150-60x08 configuration module 1 C1110-60x03 drive/slot map label 1 C1107-84311 ferrite RFI clamp 2 9170-1735 on SCSI cable below lower

interposer PCA EMI gasket 3 C1160-80602 flat RFI cable clamp 6 1400-0514 ferrite clamp 2 9170-1648 cable clamp 2 1400-1742

1-9

First Steps

Upgrades, Conversions, and Kit Contents

Part Qty

Part

Number

Comments

T-20 screw 6 0515-2282 extra assembly and panel

mounting screws

M3x6 T-10 screw 20 0515-2382 for mounting drives in the

drive enclosure wheel chock 1 4320-0448 cable clamp 6 1400-0611 product label 1 5181-9902 placed over the current

product label 1200 ex nameplate

or 10/238 nameplate (see

Note below)

1 C1107-84310

or C1107-84312

C5139J

C5139K and C5139L #726

kits only NOTE:

The 10/238 nameplate is used on 4-,6-, and 10-drive versions of the 238-slot jukebox. See the product numbers below.

C1107K/L option #726 C1110K/L option #726 C1111K/L option #726

User Guide 1 C1104-90015

C1139J kit only

User Guide, localized

C1104-90016 or C1104-90017

1 C1112-90000 C5133J kit only

C5139K and C5139L

option #726 kits only

C5139L #700 and #768 kits

only

CD ROM Upgrade and

1 C1104-90018 These instructions.

Conversion Instructions

1-10

First Steps

Equipment, Tools, and Firmware Needed

PC Tool Equipment and Software Needed

When upgrading or co nvertin g the librar y you wil l be connect ing your PC too l to th e jukebox for two reaso ns: downlo ading firmwar e to the jukebox co ntroller and drives and verifying proper operation of the drives after installation. The following hardware and software is required:

• IBM AT-compatible computer

• Adaptec interface board

• Cables and adapters that will enable you to connect the SCSI port of your PC tool to a high-density SCSI port on the jukebox.

In addition to a service SCSI cable stored inside the jukebox you may need an adapter from the list below:

PTI cable: 50-pin to 68-pin cable (PTI part number HP01) Adaptec products Adaptec APA 1460 connector

(Adaptec part no. ACK-1460-50HD) Internal converter

(Adaptec part no. ACK-68P-50P-IU) Standard 68-pin male to 68-pin male SCSI cable

• A firmware download utility

• An MO scratch disk for testing the d r ives.

SCSI PRO® CoComp www.cocomp.com

SCSI Toolbox® Peripheral Test Instruments (PTI) www.pti.com

1-11

First Steps

Equipment, Tools, and Firmware Needed

Tools Required

• T-10 and T-20 Torx® drivers

Firmware Needed

Before begi nning an upgrade or conversion, obtain the most current version of the jukebox controller and drive firmware for the model and option of the jukebox you are upgrading/converting.

Firmware for all models and options of this jukebox is available for download at: www.hp.com/isgupport/optical/fw/firmware.html.

1-12

2 Upgrading Drives and Capacity in

5.2-Gb Drive Jukeboxes

Upgrading Drives and Capacity in 5.2-Gb Drive Jukeboxes

Before You Begin

Check the kit contents, tools and equipment needed for this upgrade in Chapter 1.

IMPORTANT Before you begin, make sure you have the most current firmware for the jukebox

controller and the drives for the model and option jukebox you are upgrading. Firmware may be obtained at www.hp.com/isgsupport/optical/firmware.html.

A Guide to this Chapter

FIRST — Access the drive/electronics area using directions on page 2-3. THEN:

• If you are upgrading drives, go to page 2-4

• If you are upgrading slot capacity, go to page 2-23.

2-2

Upgrading Drives and Capacity in 5.2-Gb Drive Jukeboxes

Access the Drive /Electronics Area

WARNING Disconnect the power cord before taking the jukebox apart to prevent possible

electrical shock.

CAUTION Do not switch off power to the jukebox until you are sure the SCSI bus is inactive.

Switching off the jukebox when the SCSI bus is active can caus e data loss and/or indeterminate bus states.

Figure 2-1 Access Panels

2-3

Upgrading Drives and Capacity in 5.2-Gb Drive Jukeboxes

Upgrading Drives (C1154J/K/L, C1158J/K/L Kits)

NOTE If you are upgrading the capacity on a four- or six-drive jukebox, go to “Upgrading

Slot Capacity from 128 to 23 8 Slo ts In a Four- or Six -Drive Jukeb ox” on page 3-23.

Adding Two Drives (Upgrading a 4- Drive to a 6-Drive Jukebox C1154J/K/L Kit)

1. Remove the empty drive enclosure at position #3 (see Figure 2-2). a. Disconnect the drive fan power cable from the interposer PCA.

b. Remove the two T-20 screws that mount the drive enclosure to the chassis.

2-4

Upgrading Drives and Capacity in 5.2-Gb Drive Jukeboxes

Upgrading Drives (C1154J/K/L, C1158J/K/L Kits)

Figure 2-2 Drive and Drive Cover Plate Locations

2. Remove the top and bottom cover on the dri ve enclosure as s hown in Figure 2- 3.

2-5

Upgrading Drives and Capacity in 5.2-Gb Drive Jukeboxes

Upgrading Drives (C1154J/K/L, C1158J/K/L Kits)

Figure 2-3 Top and Bottom Access Panels on the Drive Enclosure

3. Route the drive cables for two drives into the enclosure as shown in Figure 2-4.

Figure 2-4 Routing Cables to the Drives in the Enclosure

2-6

Upgrading Drives and Capacity in 5.2-Gb Drive Jukeboxes

Upgrading Drives (C1154J/K/L, C1158J/K/L Kits)

4. Mount the cable clip on the rear of both drives as shown in #4 of Figure 2-4.

5. Slide the bottom drive into the enclosure far enough to connect a set of drive cables to the drive as shown in #1, #2, and #3 on Figure 2-4.

As you connect the drive interface cable, slide the cable into the cable clip on the rear of the drive.

6. Slide the top drive into the enclosure far enough to connect a set of drive cables to the drive as shown in #1, #2, and #3 on Figure 2-4.

As you connect the drive interface cable, slide the cable into the cable clip on the rear of the drive.

7. Insert the T-10 screws to mount the drives (see screws labeled #3 and #4 on Figure 2-5).

Each drive uses four screws; two on each side.

Figure 2-5 Mounting the Drives Into the Drive Enclosure

8. Remount the top and bottom covers on the enclosure (see #1 and #2 on Figure 2-5)

2-7

Upgrading Drives and Capacity in 5.2-Gb Drive Jukeboxes

Upgrading Drives (C1154J/K/L, C1158J/K/L Kits)

9. Mount the air seals on the two sides of the enclosure as shown in Figure 2-6. Mount an air seal on the left side of the enclosure to cover the remainder of the

hole used by the cables. Mount a smaller air seal on the hole on the right side of the enclosure.

Figure 2-6 Applying the Air Seals to the Drive Enclosure

2-8

Upgrading Drives and Capacity in 5.2-Gb Drive Jukeboxes

Upgrading Drives (C1154J/K/L, C1158J/K/L Kits)

10. Insert the drive enclosure into position #3 in the chassis and secure the enclosure with two T-20 screws on each side (see #5 on Figure 2-7).

11. Connect the cables from the drives to the interposer PCA as shown in #1, #2, #3, and #4 on Figure 2-7.

• #1 - drive power cable (for both drives)

• #2 - drive interface cable (split, one for each drive)

• #3 - drive enclosure fan power cable

• #4 - SCSI cable (to both drives)

Figure 2-7 Connecting Drive Cables to the Interposer for Enclosure #3

2-9

Upgrading Drives and Capacity in 5.2-Gb Drive Jukeboxes

Upgrading Drives (C1154J/K/L, C1158J/K/L Kits)

Adding Four Drives and Support Components (Upgrading a 6-Drive to a 10-Drive Jukebox C1158J/K/L Kit)

Step 1: Remove Drive Enclosure #3

1. Remove the three right-side panels and the upper and lower RFI panels (see Figure 2-1).

Figure 2-8 Drive and Drive Cover Plate Locations

2-10

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