and services are set forth in the express warranty statements accompanying such products and services.
Nothing herein should be construed as constituting an additional warranty. HP shall not be liable for
technical or editorial errors or omissions contained herein.
Microsoft, Windows, and Windows NT are U.S. registered trademarks of Microsoft Corporation. Intel and
Xeon are trademarks or registered trademarks of Intel Corporation or its subsidiaries in the United States
and other countries. Linux is a U.S. registered trademark of Linus Torvalds.
June 2005 (Third Edition)
Part Number 379041-003
Audience assumptions
This guide is for an experienced service technician. HP assumes you are qualified in the servicing
of computer equipment and trained in recognizing hazards in products with hazardous energy
levels and are familiar with weight and stability precautions for rack installations.
System components ........................................................................................................................9
Customer self repair
What is customer self repair?
HP's customer self-repair program offers you the fastest service under either
warranty or contract. It enables HP to ship replacement parts directly to you so
that you can replace them. Using this program, you can replace parts at your own
convenience.
A convenient, easy-to-use program:
• An HP support specialist will diagnose and assess whether a replacement
part is required to address a system problem. The specialist will also
determine whether you can replace the part.
• Replacement parts are express-shipped. Most in-stock parts are shipped the
very same day you contact HP. You may be required to send the defective
part back to HP, unless otherwise instructed.
• Available for most HP products currently under warranty or contract. For
information on the warranty service, refer to the HP website
(http://h18004.www1.hp.com/products/servers/platforms/warranty/index.htm
l).
For more information about HP's customer self-repair program, contact your
local service provider. For the North American program, refer to the HP website
(http://www.hp.com/go/selfrepair
).
Customer replaceable parts are identified in the following tables.
8 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
Mechanical components
Item Description Assembly
part number
1 a) Blank, power supply 366450-002 — Yes
2 b) Blank, CD/DVD/diskette 377569-001 — Yes
3 c) Blank, memory board 374278-001 — Yes
4 Bezel, ProLiant DL580 G3 Server 367600-001 376481-001 Yes
14 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
Required tools
You need the following items for some procedures:
• Torx T-15 screwdriver (provided with the server ("Rear panel components"
on page 98
))
• Phillips screwdriver
• Flat-head screwdriver
• Diagnostics Utility
Safety considerations
Before performing service procedures, review all the safety information.
Preventing electrostatic discharge
To prevent damaging the system, be aware of the precautions you need to follow
when setting up the system or handling parts. A discharge of static electricity
from a finger or other conductor may damage system boards or other staticsensitive devices. This type of damage may reduce the life expectancy of the
device.
To prevent electrostatic damage:
• Avoid hand contact by transporting and storing products in static-safe
containers.
• Keep electrostatic-sensitive parts in their containers until they arrive at static-
free workstations.
• Place parts on a grounded surface before removing them from their
containers.
• Avoid touching pins, leads, or circuitry.
Removal and replacement procedures 15
• Always be properly grounded when touching a static-sensitive component or
assembly.
Server warnings and cautions
Before installing a server, be sure that you understand the following warnings
and cautions.
WARNING: To reduce the risk of electric shock or damage to
the equipment:
• Do not disable the power cord grounding plug. The grounding
plug is an important safety feature.
• Plug the power cord into a grounded (earthed) electrical outlet
that is easily accessible at all times.
• Unplug the power cord from the power supply to disconnect
power to the equipment.
• Do not route the power cord where it can be walked on or
pinched by items placed against it. Pay particular attention to
the plug, electrical outlet, and the point where the cord extends
from the server.
WARNING: To reduce the risk of personal injury from hot
surfaces, allow the drives and the internal system components to
cool before touching them.
CAUTION: Do not operate the server for long periods with the
access panel open or removed. Operating the server in this manner
results in improper airflow and improper cooling that can lead to thermal
damage.
Preparation procedures
To access some components and perform certain service procedures, perform one
or more of the following procedures:
• Extend the server from the rack.
If you are performing service procedures in an HP, Compaq branded, telco,
or third-party rack cabinet, you can use the locking feature of the rack rails to
support the server and gain access to internal components.
16 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
For more information about telco rack solutions, refer to the
RackSolutions.com website (http://www.racksolutions.com/hp
).
• Power down the server ("Powering down the server" on page 18
If you must remove a server from a rack or a non-hot-plug component from a
server, power down the server.
• Remove the server from the rack ("Removing the server from the rack" on
page 19
).
If the rack environment, cabling configuration, or the server location in the
rack makes it difficult to service the unit, remove the server from the rack.
• Remove the access panel ("Removing the access panel" on page 19
If you are servicing internal components, remove the access panel.
• Remove the system cage ("Removing the system cage" on page 20
If you must remove the system board, power backplane, or the BBWC,
remove the system cage.
Extending the server from the rack
The design of the server enables you to access several components through the
front of the server. Installing or accessing the following components will not
require extending the server from the rack:
• Processors
).
).
).
• PPMs
• Memory boards
• DIMMs
• Media drive
• Diskette drive
• Hard drives
To extend the server from the rack:
1. Release the two levers on the lower outside corners of the rack.
Removal and replacement procedures 17
NOTE: If the server is in a rack and in the shipping configuration,
remove the two shipping screws directly behind the levers and the two
shipping screws on the rails in the rear of the server.
IMPORTANT: If the server is installed in a telco rack, remove the
server from the rack to access internal components.
2. Extend the server on the rack rails until the server rail-release latches engage.
WARNING: To reduce the risk of personal injury or equipment
damage, be sure that the rack is adequately stabilized before
extending a component from the rack.
WARNING: To reduce the risk of personal injury, be careful
when pressing the server rail-release latches and sliding the server
into the rack. The sliding rails could pinch your fingers.
3. After performing the installation or maintenance procedure, slide the server
back into the rack by pressing the server rail-release latches.
18 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
NOTE: The release latches will lock into place when the rails are
fully extended.
Powering down the server
WARNING: To reduce the risk of personal injury, electric
shock, or damage to the equipment, remove the power cord to
remove power from the server. The front panel Power On/Standby
button does not completely shut off system power. Portions of the
power supply and some internal circuitry remain active until AC
power is removed.
IMPORTANT: If installing a hot-plug device, it is not necessary to
power down the server.
1. Shut down the OS as directed by the OS documentation.
2. Press the Power On/Standby button to place the server in standby mode.
When the server enters standby power mode, the system power LED changes
to amber.
3. Disconnect the power cords.
The system is now without power.
Removal and replacement procedures 19
Removing the server from the rack
To remove the server from an HP, Compaq branded, telco, or third-party rack:
1. Power down the server ("Powering down the server" on page 18
2. Extend the server from the rack.
3. Disconnect the cabling and remove the server from the rack. For more
information, refer to the documentation that ships with the rack mounting
option.
4. Place the server on a sturdy, level surface.
Removing the access panel
WARNING: To reduce the risk of personal injury from hot
surfaces, allow the drives and the internal system components to
cool before touching them.
CAUTION: Do not operate the server for long periods with the
access panel open or removed. Operating the server in this manner
results in improper airflow and improper cooling that can lead to thermal
damage.
IMPORTANT: When removing the access panel to view QuickFind
diagnostic LEDs, leave the server powered on. The QuickFind
diagnostic LEDs are cleared when the server is powered off.
1. Extend the server from the rack, if applicable.
2. If the locking latch is locked, use a Torx T-15 screwdriver to unlock the
latch.
).
NOTE: The T-15 Torx screwdriver is shipped with the server and
can be located on the rear panel ("Rear panel components" on page
98
).
20 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
3. Lift up on the hood latch, and remove the access panel.
4. After installing hardware options, replace the access panel. Be sure that the
panel is securely locked into place before powering up the server.
Removing the system cage
Installing or accessing some options in the server may require removing the
system cage. Refer to the instructions for each individual option to determine if
removing the system cage is necessary.
To remove the system cage:
1. Power down the server, if applicable ("Powering down the server" on page
18
).
2. Extend the server from the rack, if applicable.
3. Remove the access panel ("Removing the access panel" on page 19
).
4. Remove all expansion boards and expansion slot covers.
5. Remove the PCI-X Hot Plug basket, if applicable.
6. Disconnect the hot-plug board cable from the PCI-X Hot Plug mezzanine
board, if applicable.
7. Remove all system fans ("Replacing hot-plug fans" on page 60
).
Removal and replacement procedures 21
8. Remove all power supplies ("Removing a redundant hot-plug power supply"
on page 59
).
9. Loosen the thumbscrews, and lift the system cage from the server.
NOTE: The T-15 Torx screwdriver can be used to loosen the
thumbscrews. The T-15 Torx screwdriver is shipped with the server and
can be located on the rear panel ("Rear panel components" on page
98
).
Removing the front bezel
1. Power down the server ("Powering down the server" on page 18).
2. Extend the server from the rack.
3. Remove the access panel ("Removing the access panel" on page 19
4. Using the T-15 Torx screwdriver, remove the three screws on each side of
the front bezel.
).
22 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
NOTE: The T-15 Torx screwdriver is shipped with the server and
can be located on the rear panel ("Rear panel components" on page
98
).
5. Release the two levers on the lower outside corners of the rack.
6. Slide the bezel to the right, and detach the bezel from the server.
To replace the component, reverse the removal procedure.
Removal and replacement procedures 23
Removing a media drive blank
1. Power down the server ("Powering down the server" on page 18).
2. Use the T-15 Torx screwdriver to eject the drive blank, and pull the drive
blank out of the server.
NOTE: The T-15 Torx screwdriver is shipped with the server and
can be located on the rear panel ("Rear panel components" on page
98
).
To replace the component, reverse the removal procedure.
Removing a media drive
To remove the DVD drive, optional diskette drive, or optional CD-RW drive:
1. Power down the server ("Powering down the server" on page 18
2. Use the T-15 Torx screwdriver to eject the drive, and pull the drive out of the
server.
).
24 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
NOTE: The T-15 Torx screwdriver is shipped with the server and
can be located on the rear panel ("Rear panel components" on page
98
).
To replace the component, reverse the removal procedure.
Removing the processor module
NOTE: Refer the section "Processor module LEDs (on page 97)"
for information on the current processor and PPM status.
1. Power down the server ("Powering down the server" on page 18).
2. Remove the shipping bracket, if applicable.
NOTE: The shipping bracket is located near the processor module
lever, and is marked with an orange tab for easy identification.
Removal and replacement procedures 25
3. Release the latches to unlock the processor module.
4. Lower the processor module lever, and pull the module out of the server.
26 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
5. Release the latch, and open the cover to expose the processors.
NOTE: To install a new processor module, remove all processors
and PPMs from the processor module. Reinstall the processors and
PPMs into the replacement processor module.
To replace the component, reverse the removal procedure.
Removing a processor
CAUTION: To prevent thermal instability and damage to the
server, do not separate the processor from the heatsink. The processor,
heatsink, and retaining clip make up a single assembly.
CAUTION: To prevent possible server malfunction and damage to
the equipment, do not mix processors of different types.
IMPORTANT: If upgrading processor speed or adding additional
processors, update the system ROM before installing the processor.
IMPORTANT: Processor socket 1 and PPM slot 1 must be
populated at all times or the server will not function properly.
IMPORTANT: Always install a PPM when you install a processor.
The system fails to boot if the PPM is missing.
1. Power down the server ("Powering down the server" on page 18).
Removal and replacement procedures 27
2. Remove the processor module ("Removing the processor module" on page
24
).
3. Unlock the processor retaining bracket.
4. Open the processor retaining bracket, and open the processor locking lever.
CAUTION: Failure to completely open the processor locking lever
prevents the processor from seating during installation, leading to
hardware damage.
5. Remove the processor.
28 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
6. Install the replacement processor assembly, if applicable.
IMPORTANT: Determine the correct processor orientation by
observing the guide pins on the base of the processor retaining bracket
and the three corresponding guide slots on the processor assembly.
7. Insert the processor assembly into the processor socket, and close the locking
lever.
CAUTION: To prevent possible server malfunction or damage to
the equipment, be sure to completely close the processor locking lever.
Removal and replacement procedures 29
8. Close and lock the processor retaining bracket.
9. Close the cover, and replace the processor module.
Removing a PPM
The server PPMs provide the proper power to each processor. Each PPM must be
installed in the correct slot for the processor.
IMPORTANT: Processor socket 1 and PPM slot 1 must be
populated at all times or the server will not function properly.
IMPORTANT: Always install a PPM when you install a processor.
The system fails to boot if the PPM is missing.
To remove a PPM:
1. Power down the server ("Powering down the server" on page 18
).
2. Remove the processor module ("Removing the processor module" on page
24
).
30 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
3. Remove the PPM.
IMPORTANT: Always install a PPM when you install a processor.
The system fails to boot if the corresponding PPM is missing.
To replace the component, reverse the removal procedure.
Removing a PCI latch
1. Power down the server ("Powering down the server" on page 18).
2. Extend or remove the server from the rack ("Removing the server from the
rack" on page 19
3. Remove the access panel ("Removing the access panel" on page 19
CAUTION: To prevent improper cooling and thermal damage, do
not operate the server unless all expansion slots have either an
expansion slot cover or an expansion board installed.
4. Open the latch.
5. Remove the expansion board from the slot, if installed.
6. Remove the expansion slot cover from the slot, if installed.
).
).
Removal and replacement procedures 31
7. Remove the PCI latch by pushing up on the clear plastic piece of the PCI
latch that extends below the chassis under the latch.
To replace the component, reverse the removal procedure.
Removing a PCI retaining clip
1. Power down the server ("Powering down the server" on page 18).
2. Extend or remove the server from the rack ("Removing the server from the
rack" on page 19
3. Remove the access panel ("Removing the access panel" on page 19
CAUTION: To prevent improper cooling and thermal damage, do
not operate the server unless all expansion slots have either an
expansion slot cover or an expansion board installed.
).
).
4. Open the PCI latch, and unlock the PCI retaining clip.
5. Remove the expansion board from the slot, if installed.
32 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
6. Remove the PCI retaining clip.
To replace the component, reverse the removal procedure.
Removing the PCI-X Hot Plug basket
1. Power down the server ("Powering down the server" on page 18).
2. Extend or remove the server from the rack ("Removing the server from the
rack" on page 19
3. Remove the access panel ("Removing the access panel" on page 19
CAUTION: To prevent improper cooling and thermal damage, do
not operate the server unless all expansion slots have either an
expansion slot cover or an expansion board installed.
).
).
4. Remove the expansion board from the slot, if installed.
Removal and replacement procedures 33
5. Remove the PCI-X Hot Plug basket ("Removing the PCI-X Hot Plug basket"
on page 32
).
To replace the component, reverse the removal procedure.
Removing a non-hot-plug expansion board
1. Power down the server ("Powering down the server" on page 18).
2. Extend or remove the server from the rack ("Removing the server from the
rack" on page 19
3. Remove the access panel ("Removing the access panel" on page 19
).
).
4. Disconnect any required internal or external cables from the expansion
board.
5. Open the PCI latch.
6. Unlock the retaining clip.
34 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
7. Remove the expansion board.
To replace the component, reverse the removal procedure.
Removing the PCI-X Hot Plug mezzanine option
1. Power down the server ("Powering down the server" on page 18).
2. Extend or remove the server from the rack ("Removing the server from the
rack" on page 19
3. Remove the access panel ("Removing the access panel" on page 19
).
).
4. Remove the expansion boards from slots 1 and 2.
5. Remove the expansion boards from slots 3 and 4, if installed, to gain access
to the mezzanine board.
6. Remove the PCI-X Hot Plug basket ("Removing the PCI-X Hot Plug basket"
on page 32
).
7. Disconnect the cable from the PCI-X Hot Plug mezzanine board.
Removal and replacement procedures 35
8. Loosen the thumbscrews, and lift the mezzanine board from the server.
CAUTION: To prevent improper cooling and thermal damage, do
not operate the server unless all expansion slots have either an
expansion slot cover or an expansion board installed.
To replace the component, reverse the removal procedure.
Removing the PCI Express mezzanine option
1. Power down the server ("Powering down the server" on page 18).
2. Extend or remove the server from the rack ("Removing the server from the
rack" on page 19
3. Remove the access panel ("Removing the access panel" on page 19
4. Remove the expansion boards from slots 1 and 2.
5. Remove the expansion boards from slots 3 and 4, if installed, to gain access
to the mezzanine board.
).
).
36 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
6. Loosen the thumbscrews, and lift the mezzanine board from the server.
CAUTION: To prevent improper cooling and thermal damage, do
not operate the server unless all expansion slots have either an
expansion slot cover or an expansion board installed.
To replace the component, reverse the removal procedure.
Recovering data from the BBWC
If the server fails, you can recover any data temporarily trapped in the BBWC by
using the following procedure.
CAUTION: Before starting this procedure, read the information
about protecting against electrostatic discharge ("Preventing
electrostatic discharge" on page 14
1. Perform one of the following:
– Set up a recovery server station using an identical server model. Do not
install any internal drives or BBWC in this server. (This option is
preferred.)
– Find a server that has enough empty drive bays to accommodate all the
drives from the failed server and that meets all the other requirements for
drive and array migration.
).
Removal and replacement procedures 37
2. Power down the failed server ("Powering down the server" on page 18). If
any data is trapped in the cache module, the amber LED on the module
("BBWC LEDs" on page 117
CAUTION: Do not detach the cable that connects the battery pack
to the cache module. Detaching the cable causes any unsaved data in
the cache module to be lost.
) blinks every 15 seconds.
3. Transfer the hard drives from the failed server to the recovery server station.
4. Remove the BBWC cache module ("Removing the BBWC cache module" on
page 38
) and battery pack ("Removing the BBWC battery pack" on page 37)
from the failed server.
5. Perform one of the following:
– Install the BBWC into an empty BBWC DIMM socket on the system
board of the recovery server.
– Install the BBWC into an empty BBWC DIMM socket on any Smart
Array 641 or 642 controller in the recovery server.
6. Power up the recovery server. A 1759 POST message appears, stating that
valid data was flushed from the cache. This data is now stored on the drives
in the recovery server. You can now transfer the drives (and controller, if one
was used) to another server.
Removing the BBWC battery pack
1. Power down the server ("Powering down the server" on page 18).
2. Extend or remove the server from the rack ("Removing the server from the
rack" on page 19
3. Remove the access panel ("Removing the access panel" on page 19
4. Remove the system cage ("Removing the system cage" on page 20
CAUTION: To prevent a server malfunction or damage to the
equipment, do not add or remove the battery pack while an array
capacity expansion, RAID level migration, or stripe size migration is in
progress.
).
).
).
38 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
CAUTION: After the server is powered down, wait 15 seconds and
then check the amber LED before unplugging the cable from the cache
module. If the amber LED blinks after 15 seconds, do not remove the
cable from the cache module. The cache module is backing up data,
and data will be lost if the cable is detached.
5. Remove the BBWC battery pack.
To replace the component, reverse the removal procedure.
IMPORTANT: The battery pack may have a low charge when
installed. In this case, a POST error message is displayed when the
server is powered up, indicating that the battery pack is temporarily
disabled. No action is necessary on your part. The internal circuitry
automatically recharges the batteries and enables the battery pack. This
process may take up to 4 hours. During this time, the cache module will
function properly, but without the performance advantage of the battery
pack.
NOTE: The data protection and the time limit also apply if a power
outage occurs. When power is restored to the system, an initialization
process writes the preserved data to the hard drives.
Removing the BBWC cache module
1. Power down the server ("Powering down the server" on page 18).
Removal and replacement procedures 39
2. Extend or remove the server from the rack ("Removing the server from the
rack" on page 19
).
3. Remove the access panel ("Removing the access panel" on page 19
4. Remove the system cage ("Removing the system cage" on page 20
CAUTION: To prevent a server malfunction or damage to the
equipment, do not add or remove the battery pack while an array
capacity expansion, RAID level migration, or stripe size migration is in
progress.
CAUTION: After the server is powered down, wait 15 seconds and
then check the amber LED before unplugging the cable from the cache
module. If the amber LED blinks after 15 seconds, do not remove the
cable from the cache module. The cache module is backing up data,
and data will be lost if the cable is detached.
5. Open the latches, and remove the BBWC cache module.
).
).
6. Disconnect the cable from the cache module.
To replace the component, reverse the removal procedure.
Removing the system board
CAUTION: Only authorized technicians trained by HP should
attempt to remove the system board. If you believe the system board
requires replacement, contact HP Technical Support before proceeding.
40 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
IMPORTANT: HP recommends troubleshooting the system using
port 85 codes before replacing the system board. Refer to
"Troubleshooting the system using port 85 codes (on page 84
of codes and troubleshooting procedures.
)" for a list
1. Power down the server ("Powering down the server" on page 18).
2. Remove all media drives ("Removing a media drive" on page 23
drive blanks ("Removing a media drive blank" on page 23
) and media
).
3. Remove all hard drives ("Removing a hot-plug SCSI hard drive" on page 50
and hard drive blanks ("Removing a hard drive blank" on page 49
4. Remove all memory boards ("Removing a memory board" on page 75
"Removing a memory board (non-hot-plug)" on page 73
) and memory board
).
,
blanks.
5. Remove the processor module ("Removing the processor module" on page
24
).
6. Extend or remove the server from the rack ("Removing the server from the
rack" on page 19
7. Remove the access panel ("Removing the access panel" on page 19
8. Remove the media board ("Removing the media board" on page 44
9. Remove the SCSI backplane ("Removing the SCSI backplane" on page 45
10. Remove all system fans ("Replacing hot-plug fans" on page 60
).
).
).
).
).
11. Remove all expansion boards ("Removing a non-hot-plug expansion board"
on page 33
, "Removing a PCI-X Hot Plug expansion board" on page 57).
12. Remove the PCI-X Hot Plug basket ("Removing the PCI-X Hot Plug basket"
on page 32
), if installed.
)
13. Disconnect the cable from the PCI-X Hot Plug mezzanine board, if installed.
14. Remove the system cage ("Removing the system cage" on page 20
).
15. Unlock the latch and open the lever.
Removal and replacement procedures 41
16. Using the lever, lift the system board slightly, and slide the system board out
through the back of the server.
IMPORTANT: If replacing the system board or clearing NVRAM,
you must re-enter the server serial number through RBSU ("Re-entering
the server serial number and product ID" on page 41
).
To replace the component, reverse the removal procedure.
Re-entering the server serial number and product ID
After you replace the system board, you must re-enter the server serial number
and the product ID.
1. During the server startup sequence, press the F9 key to access RBSU.
2. Select the Advanced Options menu.
3. Select Serial Number. The following warning is displayed:
42 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
Warning: The serial number should ONLY be modified by
qualified service personnel. This value should always
match the serial number located on the chassis.
4. Press the Enter key to clear the warning.
5. Enter the serial number.
6. Select Product ID. The following warning is displayed.
Warning: The Product ID should ONLY be modified by
qualified service personnel. This value should always
match the Product ID located on the chassis.
7. Enter the product ID and press the Enter key.
8. Press the Escape key to close the menu.
9. Press the Escape key to exit RBSU.
10. Press the F10 key to confirm exiting RBSU. The server will automatically
reboot.
Removing the system battery
If the server no longer automatically displays the correct date and time, you
might need to replace the battery that provides power to the real-time clock.
Under normal use, battery life is five to 10 years.
WARNING: The computer contains an internal lithium
manganese dioxide, a vanadium pentoxide, or an alkaline battery
pack. A risk of fire and burns exists if the battery pack is not
properly handled. To reduce the risk of personal injury:
• Do not attempt to recharge the battery.
• Do not expose the battery to temperatures higher than
60°C (140°F).
• Do not disassemble, crush, puncture, short external contacts,
or dispose of in fire or water.
• Replace only with the spare designated for this product.
1. Power down the server ("Powering down the server" on page 18).
2. Extend or remove the server from the rack ("Removing the server from the
rack" on page 19
).
Removal and replacement procedures 43
3. Remove the access panel ("Removing the access panel" on page 19).
4. Locate the battery.
44 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
5. Remove the battery.
To replace the component, reverse the removal procedure.
Run RBSU to configure the server after replacing the battery. Refer to the HP ROM-Based Setup Utility User Guide on the Documentation CD for more
detailed information.
Removing the media board
1. Power down the server ("Powering down the server" on page 18).
2. Extend the server from the rack, if applicable.
3. Remove the access panel ("Removing the access panel" on page 19
4. Remove all media drives ("Removing a media drive" on page 23
drive blanks ("Removing a media drive blank" on page 23
5. Disconnect all cabling from the media board.
6. Loosen the thumbscrew, and slide the media board toward the front of the
server to disconnect it from the SCSI backplane.
).
) and media
).
Removal and replacement procedures 45
7. Remove the media board.
To replace the component, reverse the removal procedure.
Removing the SCSI backplane
1. Power down the server ("Powering down the server" on page 18).
2. Remove all media drives ("Removing a media drive" on page 23
drive blanks ("Removing a media drive blank" on page 23
3. Remove all hard drives ("Removing a hot-plug SCSI hard drive" on page 50
and hard drive blanks ("Removing a hard drive blank" on page 49
) and media
).
)
).
4. Extend the server from the rack, if applicable.
5. Remove the access panel ("Removing the access panel" on page 19
).
6. Disconnect all cables from the SCSI backplane.
7. Remove the media board ("Removing the media board" on page 44
).
46 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
8. Record the position of the SCSI simplex/duplex switch.
Removal and replacement procedures 47
9. Lift the levers, and pull the SCSI backplane out of the server.
IMPORTANT: Be sure to set the SCSI simplex/duplex switch to
the appropriate setting when replacing the SCSI backplane.
To replace the component, reverse the removal procedure.
Removing the power backplane
1. Power down the server ("Powering down the server" on page 18).
2. Remove all power supplies ("Removing a redundant hot-plug power supply"
on page 59
page 58
supply, use the T-15 Torx screwdriver provided with the server to
remove the shipping screw. It is located just under the port-colored
plastic handle of the power supply unit.
3. Extend or remove the server from the rack ("Removing the server from the
rack" on page 19
4. Remove the access panel ("Removing the access panel" on page 19
5. Remove the system cage ("Removing the system cage" on page 20
) and power supply blanks ("Removing a power supply blank" on
).
NOTE: If you remove or replace the primary hot-plug power
).
).
).
48 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
6. Loosen the thumbscrew, and remove the power backplane from the server.
To replace the component, reverse the removal procedure.
Removing the memory backplane
1. Power down the server ("Powering down the server" on page 18).
2. Remove all memory boards ("Removing a memory board" on page 75
"Removing a memory board (non-hot-plug)" on page 73
).
,
3. Remove the processor module ("Removing the processor module" on page
).
24
4. Extend or remove the server from the rack ("Removing the server from the
rack" on page 19
5. Remove the access panel ("Removing the access panel" on page 19
).
).
Removal and replacement procedures 49
6. Open the latch, and lift the memory backplane from the server.
To replace the component, reverse the removal procedure.
Removing a hard drive blank
CAUTION: To prevent improper cooling and thermal damage, do
not operate the server unless all bays are populated with either a
component or a blank.
50 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
Remove the hard drive blank by squeezing the release buttons, and pulling the
blank from the server.
To replace the component, reverse the removal procedure.
Removing a hot-plug SCSI hard drive
CAUTION: Always power down the server if the boot partition
resides on the drive you are replacing or if you are replacing the only
drive in the server.
CAUTION: To prevent improper cooling and thermal damage, do
not operate the server unless all bays are populated with either a
component or a blank.
1. Determine the status of the hard drive from the hot-plug hard drive LEDs
("Hot-plug SCSI hard drive LED combinations" on page 111
SCSI hard drive LEDs" on page 110
2. Back up all server data on the hard drive to be removed.
).
, "Hot-plug
Removal and replacement procedures 51
3. Remove the hard drive.
To replace the component, reverse the removal procedure.
Removing a hot-plug SAS hard drive
CAUTION: Always power down the server if the boot partition
resides on the drive you are replacing or if you are replacing the only
drive in the server.
CAUTION: To prevent improper cooling and thermal damage, do
not operate the server unless all bays are populated with either a
component or a blank.
1. Determine the status of the hard drive from the hot-plug hard drive LEDs
("SAS and SATA hard drive LED combinations" on page 113
).
2. Back up all server data on the hard drive to be removed.
52 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
3. Remove the hard drive.
Removing the SAS-SATA hard drive cage
1. Power down the server ("Powering down the server" on page 18).
2. Remove the access panel ("Removing the access panel" on page 19
3. Remove all hard drives ("Removing a hot-plug SAS hard drive" on page 51
and hard drive blanks ("Removing a hard drive blank" on page 49
4. Remove the screws securing the SAS hard drive cage.
).
)
).
Removal and replacement procedures 53
5. Slowly pull the SAS hard drive cage out of the server until there is enough
room to reach behind the SAS hard drive cage.
6. Disconnect all cables from the back of the SAS hard drive cage.
7. Disconnect and remove the power and SAS cables, if applicable.
To replace the SAS-SATA hard drive cage, perform the following procedures:
NOTE: You must provide a SAS controller before proceeding with
the SAS hard drive cage installation.
1. Power down the server ("Powering down the server" on page 18).
2. Remove all hard drives ("Removing a hot-plug SCSI hard drive" on page 50
and hard drive blanks ("Removing a hard drive blank" on page 49
).
)
3. Extend the server from the rack.
4. Remove the access panel ("Removing the access panel" on page 19
).
5. Install the SAS controller. Refer to the directions provided with the controller
for installation instructions.
6. Route and connect the power cable to the power cable connector.
54 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
CAUTION: When routing cables, always be sure that the cables
are not in a position where they can be pinched or crimped.
7. Route the SAS cables through the opening near the SCSI backplane and over
the center wall.
8. Connect the cables to the connectors on the back of the SAS hard drive cage.
Removal and replacement procedures 55
9. Install the SAS hard drive cage, pulling the slack in the SAS cables over the
center wall.
10. Connect the SAS cables to the controller.
11. Secure the SAS hard drive cage with the screws provided in the option kit.
12. Install the hot-plug hard drives or hard drive blanks into the SAS hard drive
cage.
CAUTION: To prevent improper cooling and thermal damage, do
not operate the server unless all bays are populated with either a
component or a blank.
56 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
The installation is complete.
Removing the SAS-SATA backplane
1. Power down the server ("Powering down the server" on page 18).
2. Remove the access panel ("Removing the access panel" on page 19
).
3. Remove all hard drives ("Removing a hot-plug SAS hard drive" on page 51
and hard drive blanks ("Removing a hard drive blank" on page 49
).
4. Remove the screws securing the SAS hard drive cage.
5. Slowly pull the SAS hard drive cage out of the server until there is enough
room to reach behind the SAS hard drive cage.
6. Disconnect all cables from the back of the SAS hard drive cage.
)
Removal and replacement procedures 57
7. Remove the SAS backplane from the rear of the cage.
To replace the component, reverse the removal procedure.
Removing a PCI-X Hot Plug expansion board
1. Extend or remove the server from the rack ("Removing the server from the
rack" on page 19
2. Remove the access panel ("Removing the access panel" on page 19
).
).
3. Press the PCI-X Hot Plug button to remove power from the slot. When the
green power LED on the slot stops flashing, power has been removed from
the slot.
4. Unlock the retaining clip (for full-length expansion boards).
58 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
5. Lift the latch, and remove the board from the server.
CAUTION: To prevent improper cooling and thermal damage, do
not operate the server unless all expansion slots have either an
expansion slot cover or an expansion board installed.
To replace the component, reverse the removal procedure.
Removing a power supply blank
NOTE: If you remove or replace the primary hot-plug power
supply, use the T-15 Torx screwdriver provided with the server to
remove the shipping screw. It is located just under the port-colored
plastic handle of the power supply unit.
Removal and replacement procedures 59
1. Remove the power supply blank.
To replace the component, reverse the removal procedure.
Removing a redundant hot-plug power supply
WARNING: To reduce the risk of electric shock, do not
disassemble the power supply or attempt to repair it. Replace it
only with the specified spare part.
CAUTION: If only one power supply is installed, do not remove the
power supply unless the server has been powered down. Removing the
only operational power supply will cause an immediate power loss.
NOTE: If you remove or replace the primary hot-plug power
supply, use the T-15 Torx screwdriver provided with the server to
remove the shipping screw. It is located just under the port-colored
plastic handle of the power supply unit.
NOTE: Refer to the section "Power supply LEDs (on page 100)"
for information on the current status of the hot-plug power supply.
1. Disconnect the power cord from the power supply.
2. Remove the shipping screw, if applicable.
60 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
NOTE: If you remove or replace the primary hot-plug power
supply, use the T-15 Torx screwdriver provided with the server to
remove the shipping screw. It is located just under the port-colored
plastic handle of the power supply unit.
3. Remove the hot-plug power supply from the server.
CAUTION: To prevent improper cooling and thermal damage, do
not operate the server unless all bays are populated with either a
component or a blank.
To replace the component, reverse the removal procedure.
Replacing hot-plug fans
The server supports redundant hot-plug fans ("Fan locations" on page 114) to
provide proper airflow to the server if a primary fan fails.
WARNING: To prevent personal injury from hazardous
energy:
Removal and replacement procedures 61
• Remove watches, rings, or other metal objects.
• Use tools with insulated handles.
• Do not place tools or metal parts on top of batteries.
IMPORTANT: Remove and replace one fan at a time. If the
system detects two fan failures in the same zone, the server shuts down
to avoid thermal damage.
1. Extend the server from the rack, if applicable.
2. Remove the access panel ("Removing the access panel" on page 19
).
3. Remove the malfunctioning hot-plug fan from the server.
4. Install the replacement fan.
5. Repeat to replace additional fans as needed.
6. Observe the LED on each installed fan to be sure it is illuminated green
("Hot-plug fan LEDs" on page 116
).
7. Observe the internal system health LED on the front panel to be sure it is
illuminated green ("Front panel LEDs and buttons" on page 93
).
NOTE: If the front panel internal system health LED is not green
after you install hot-plug fans, reseat the hot-plug fan or refer to the
troubleshooting section.
62 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
Memory overview
This server supports up to four memory boards. Each memory board contains
four DIMM slots for a total of 16 DIMM slots in the server. Memory can be
expanded by installing PC2-3200R Registered DDR2 DRAM DIMMs.
The server supports a host of AMP options to optimize server availability:
• Advanced ECC ("Advanced ECC memory" on page 64
• Online spare memory (on page 66
)
• Hot-plug mirrored memory (dual- and quad-board) ("Hot-plug mirrored
memory" on page 67
)
• Hot-plug RAID memory
Hot-plug operations can be hot-add or hot-replace. Hot-add makes additional
memory resources available to the operating system. Hot-replace allows failed or
degraded DIMMs to be replaced while the server is running.
The maximum supported total memory for this server is 64 GB using four
memory boards. The maximum supported memory per memory board is 16 GB
using four 4-GB DIMMs.
For an overview of single- and dual-rank DIMMs, refer to "Single- and DualRank DIMMs."
For DIMM slot locations and bank assignments, refer to "DIMM Slot Locations
(on page 108
)."
General memory configuration requirements
)
The following configuration requirements apply regardless of the AMP mode.
• DIMMs must be installed in pairs.
• DIMM pairs in a memory bank must contain identical DIMMs.
• Always populate the DIMMs in sequential order per bank: Bank A and then
Bank B.
Removal and replacement procedures 63
• Always populate the memory boards in sequential order: Board 1, Board 2,
Board 3, and Board 4. Any deviation from this requirement results in the
server defaulting to Advanced ECC ("Advanced ECC memory" on page 64
)
on the next reboot.
• Dual-rank DIMMs must be populated before single-rank DIMMs (dual-rank
DIMMs must be in the lower bank).
• The following table lists all valid combinations of single- and dual-rank
DIMM configurations for a memory board. "Single" indicates a bank of
single-rank DIMMs. "Dual" indicates a bank of dual-rank DIMMs.
Configuration Bank A Bank B
1 Single
2 Single Single
3 Dual
4 Dual Single
5 Dual Dual
NOTE: A bank contains 2 DIMMs.
• The server can be configured for any AMP mode in RBSU. RBSU displays a
warning message if the selected AMP mode is not supported by the current
DIMM configuration. However, if the DIMM configuration does not match
the AMP mode selected in RBSU, the server defaults to Advanced ECC
("Advanced ECC memory" on page 64
) on the next reboot. When this
occurs, a message displays during POST and the status LED for the
configured AMP mode flashes amber.
• Unpopulated memory boards (those without any installed DIMMs) can be
installed in the server for storing extra memory boards.
• If your server contains more than 4 GB of memory, consult your operating
system documentation for additional requirements.
64 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
Single- and dual-rank DIMMs
PC2-3200 DIMMs can either be single- or dual-rank. While it is not normally
important for you to differentiate between these two types of DIMMs, certain
DIMM configuration requirements are based on these classifications.
Certain configuration requirements exist with single- and dual-rank DIMMs that
allow the architecture to optimize performance. A dual-rank DIMM is similar to
having two separate DIMMs on the same module. Although only a single DIMM
module, a dual-rank DIMM acts as if it were two separate DIMMs. The primary
reason for the existence of dual-rank DIMMs is to provide the largest capacity
DIMM given the current DIMM technology. If the maximum DIMM technology
allows for creating 2-GB single-rank DIMMs, a dual-rank DIMM using the same
technology would be 4-GB.
Advanced ECC memory
Advanced ECC is the default memory protection mode for this server. In
Advanced ECC, the server is protected against correctable memory errors. The
server will provide notification if the level of correctable errors exceeds a
predefined threshold rate. The server does not fail because of correctable
memory errors.
Advanced ECC provides additional protection over Standard ECC in that it is
possible to correct certain memory errors that would otherwise be uncorrectable
and result in a server failure. Whereas Standard ECC can correct single-bit
memory errors, Advanced ECC can correct single-bit memory errors and multibit memory errors if all failed bits are on the same DRAM device on the DIMM.
The following guidelines apply to Advanced ECC memory:
• All general memory requirements apply ("General memory configuration
requirements" on page 62
).
• Advanced ECC mode is supported with one to four memory boards.
Removal and replacement procedures 65
• Board insertions do not convert the AMP mode while the server is running.
A server cannot be converted from Advanced ECC to another AMP mode by
inserting a board while the server is running. Board insertions in Advanced
ECC are solely for making additional memory resources available to the
operating system.
• Advanced ECC is the only mode in which hot-add operations are supported,
and is the only mode in which the amount of memory available to the
operating system can be increased without a reboot.
• If a memory board (which contains DIMMs) is unlocked while in Advanced
ECC mode, audio alarms and visual alerts occur.
The following rules apply to hot-add operations. Hot-add is performed by adding
a memory board while the server is running, and the additional memory is made
available to the operating system without a reboot.
• Boards must be inserted sequentially.
• Multiple hot-add board insertions can be performed one at a time on the
same server. For example, if a server has three empty memory board slots,
three hot-add board insertions can be performed.
• If multiple hot-add operations are performed, allow one board insertion
operation to complete (as indicated by the memory board LEDs ("Memory
board components and LEDs" on page 94
) and operating system logs) before
inserting another memory board.
CAUTION: When the memory board locking switch is unlocked in
a mode that does not support hot-add or hot-replace capabilities, audio
alarms and visual alerts occur. Removing the memory board at this
point causes server failure.
To end the audio alarms and visual alerts, move the memory board
locking switch back to the locked position. This action does not result in
data corruption or server failure.
If removal of a single memory board is required and it is the only
memory board, power down the server and make the necessary
memory changes.
66 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
Online spare memory
Online spare memory provides a higher level of memory protection than
Advanced ECC ("Advanced ECC memory" on page 64
memory, the probability of a server failing because of uncorrectable memory
errors is reduced.
In this mode, degraded memory that is receiving a high rate of correctable
memory errors is automatically disengaged and a replacement set of memory is
used in its place. Because DIMMs that are receiving a high rate of correctable
memory errors have an increased probability of receiving an uncorrectable
memory error (which results in a server failure), the server experiences higher
availability. The degraded memory can be replaced during scheduled downtime
and poses no additional risk to the server.
Online spare memory is supported with one to four memory boards installed. On
this server, each installed memory board is protected by its own spare memory.
No operating system support is required.
The following guidelines apply to online spare memory:
). With online spare
• All general memory requirements apply ("General memory configuration
• Each board must have a valid online spare configuration. No dependencies
exist for the configuration between different memory boards.
• Each memory board includes its own online spare bank. All boards will
operate in online spare memory mode independently. Each board can
failover to its online spare bank independent of the other memory boards.
Some boards can be in degraded online spare mode while others are still in
operational online spare memory mode.
• The minimum valid online spare configuration for a memory board requires
at least one bank of dual-rank DIMMs or two banks of single-rank DIMMs.
If the server does not meet these requirements, an error message appears
during POST and the server defaults to Advanced ECC ("Advanced ECC
memory" on page 64
).
• The server automatically configures the optimal online spare solution.
Removal and replacement procedures 67
• Hot-plug operations are not supported.
HP recommends the following configurations. These configurations result in
optimal use of memory. Other configurations are valid, but do not result in the
maximum amount of installed memory being available to the operating system.
• If only single-rank DIMMs are used on a memory board, all DIMMs should
be of the same size on that memory board.
• If only dual-rank DIMMs are used on a memory board, all DIMMs should be
of the same size on that memory board.
• If a mixture of single- and dual-rank DIMMs are used on a memory board,
the dual-rank DIMMs should be twice the size of any single-rank DIMM.
After installing DIMMs, use RBSU to configure the server ("Configuring the
memory" on page 70
) for online spare memory support.
Hot-plug mirrored memory
Hot-plug mirrored memory provides a higher level of memory protection than
either Advanced ECC ("Advanced ECC memory" on page 64
memory (on page 66
). With hot-plug mirrored memory, the server is protected
against uncorrectable memory errors that would otherwise result in server failure.
Hot-plug mirrored memory allows the server to keep two copies of all memory
data on separate memory boards.
) or online spare
If an uncorrectable error is encountered, the proper data is retrieved from the
memory board that did not fail. In addition, hot-plug mirrored memory allows
failed or degraded DIMMs to be replaced while the server is running without
requiring server downtime. The memory board with the failed DIMMs can be
removed, failed DIMMs replaced, and the board re-inserted into the server
without any interruption to the operating system.
Hot-plug mirrored memory is supported with either two or four memory boards
installed. No operating system support is required.
Hot-plug mirrored memory has two configurations: dual-board and quad-board.
Single-board mirrored memory is not supported. For either mode, choose
"Mirrored Memory with Advanced ECC" in RBSU.
68 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
The following guidelines apply to hot-plug mirrored memory:
• All general memory requirements apply ("General memory configuration
requirements" on page 62
).
• Hot-plug mirrored memory is supported with two or four memory boards.
• Memory boards 1 and 2 are populated for dual-board hot-plug mirrored
memory. Boards 1, 2, 3, and 4 are populated for quad-board hot-plug
mirrored memory. Any deviation from these guidelines results in the server
defaulting to Advanced ECC ("Advanced ECC memory" on page 64
• Memory boards 1 and 2 form a mirrored pair for dual-board hot-plug
mirrored memory. For quad-board hot-plug mirrored memory, memory
boards 3 and 4 also form a mirrored pair.
• Memory boards within a mirrored pair must have the same amount of total
memory. However, each board of the mirrored pair may have different
DIMM configurations as long as they have equal total size. For example,
memory boards 1 and 2 could each contain 2 GB of physical memory per
board with board 1 containing two 1-GB DIMMs and board 2 containing
four 512-MB DIMMs.
).
• The amount of memory between mirrored pairs can be different in quad-
board Hot-Plug Mirrored Memory mode. For example, memory pair 1
(boards 1 and 2) can contain 2 GB each while memory pair 2 (boards 3 and
4) contain 4 GB each.
• In quad-board hot-plug mirrored memory, the two pairs of memory boards
operate independently. One of the pairs of memory boards can be degraded
while the other pair of memory boards can still be fully mirrored.
• Hot-add operations are not supported. Board removals and insertions in Hot-
Plug Mirrored Memory mode are solely for the purpose of hot-replace
operations.
• For hot-replace to function properly, the memory board must be re-inserted
into the location from which it was removed. If the board is placed into the
incorrect slot (for example, if board 2 is removed in dual-board mode and reinserted into memory slots 3 or 4), a configuration error occurs. Attempting
to insert a board into the improper position results in audio alarms and visual
alerts.
Removal and replacement procedures 69
• Replace only one board at a time. That is, if memory boards 2 and 4 both
contain memory errors, remove board 2, correct the error, and replace board
2. Wait for the board status LED to stop flashing before proceeding to board
4.
• If a board is inserted into a valid memory slot but with an invalid DIMM
configuration (including too much or too little memory), a DIMM
configuration error occurs and a visual alert occurs (refer to Memory Board
Components and LEDs (on page 94
)).
• If you remove a board while the server is running and do not replace the
board, the server defaults to Advanced ECC ("Advanced ECC memory" on
page 64
) on the next reboot.
Hot-plug RAID memory
Hot-plug RAID memory provides a similar level of memory protection as hotplug mirrored memory (on page 67
memory. Hot-plug RAID memory protects the server against uncorrectable
memory errors that would otherwise result in a server failure.
) but obtains this protection using less total
Although hot-plug mirrored memory keeps two copies of all memory data, hotplug RAID memory keeps only one copy of all memory data and additional
parity information. If an uncorrectable memory error is encountered, the server
can create the proper data using the parity information and the information from
the other memory boards that contain no failures. In a hot-plug RAID memory
configuration, 25% of the installed memory is not available to the operating
system. In a hot-plug mirrored memory configuration, however, 50% of the
installed memory is not available to the operating system.
As with hot-plug mirrored memory, hot-plug RAID memory allows failed or
degraded DIMMs to be replaced while the server is running without requiring
server downtime. The memory board with the failed DIMMs can be removed,
failed DIMMs replaced, and the board re-inserted into the server without any
interruption to the operating system.
Hot-plug RAID memory is only supported if all four memory boards are
installed. No operating system support is required.
The following guidelines apply to hot-plug RAID memory:
70 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
• All general memory requirements apply ("General memory configuration
requirements" on page 62
).
• Hot-plug RAID memory is only supported with four memory boards.
• All four memory boards must have the same amount of total memory.
However, each board can have different DIMM configurations as long as
they have equal total size. Any deviation from this rule results in the server
defaulting to Advanced ECC ("Advanced ECC memory" on page 64
• Hot-replace operations are supported.
• If you remove a board while the server is running and do not replace it, the
server defaults to Advanced ECC on the next reboot.
Configuring the memory
Configuring the memory system of the server requires configuring both hardware
and software.
To configure the memory:
).
1. Install the correct amount of memory for the desired AMP mode. For a list of
AMP options, refer to "Memory Options." For more information, refer to
"General Memory Configuration Requirements (on page 62
2. Test the DIMMs for all AMP modes, except Advanced ECC, before
configuring the AMP mode in RBSU. The two testing methods are:
– POST memory test (on page 70
– ROM-Based Diagnostics test ("ROM-based diagnostics" on page 71
3. Select the AMP mode ("Selecting the AMP mode" on page 71).
POST memory test
1. Power on the server.
2. Press the F9 key, when prompted, to enter RBSU.
3. Select Advanced Options.
)."
)
)
NOTE: If the total amount of memory has changed, the POST
Memory Test will run automatically. Additional memory testing is not
necessary.
Removal and replacement procedures 71
4. Change POST Speed Up to Disable.
5. Press any key to return to the RBSU main menu.
6. Press the F10 key, when prompted, to exit RBSU. The server reboots and
tests all memory in the system.
7. Once the memory has been tested, re-enable POST Speed Up for faster
system boot, if desired.
ROM-based diagnostics
1. Power on the server.
2. Press the F10 key, when prompted, to enter the System Maintenance menu.
3. Select Diagnostics.
4. Run the Memory Diagnostics.
5. Once the memory has been tested, exit the utility and reboot.
6. Select the AMP mode ("Selecting the AMP mode" on page 71
Selecting the AMP mode
1. Upon reboot, press the F9 key, when prompted, to enter RBSU.
5. Press the Escape key twice to go back to the main RBSU menu.
6. Press the F10 key, when prompted, to exit RBSU. The server reboots and
tests all memory in the system.
).
72 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
IMPORTANT: To reconfigure the memory mode after initial setup,
you must reboot the system, enter RBSU, and select the desired AMP
mode.
Memory boards and DIMMs
Memory board and DIMM removal and replacement procedures can be either
hot-replace or non-hot-plug, depending on how the server is configured. Hotreplace enables failed or degraded DIMMs to be replaced while the server is
running, and has no operating system requirements.
When the server is configured for hot-plug mirrored memory or hot-plug RAID
memory, you can perform a hot-replacement procedure without powering down
the server or experiencing server downtime:
1. Remove a memory board ("Removing a memory board" on page 75
"Removing a memory board (non-hot-plug)" on page 73
).
2. Replace failed or degraded DIMMs ("Removing DIMMs" on page 76
,
).
3. Reinstall the memory board in the slot from which it was removed.
The replacement procedures in this section apply to both hot-replace and nonhot-plug memory procedures, except as noted.
IMPORTANT: Be sure to power down the server when performing
board removal procedures in a server that is not configured for
Advanced ECC, hot-plug mirrored memory, or hot-plug RAID memory.
Observe the following warnings when performing a hot-plug replacement
procedure.
WARNING: Always comply with all electrostatic and thermal
guidelines to prevent bodily injury and ensure a properly
functioning system when performing hot-plug operations.
WARNING: To prevent personal injury from hazardous
energy:
• Remove watches, rings, or other metal objects.
• Use tools with insulated handles.
• Do not place tools or metal parts on top of batteries.
Removal and replacement procedures 73
Removing a memory board blank
To remove the memory board blank, squeeze the levers and pull the blank out of
the server.
Removing a memory board (non-hot-plug)
1. Power down the server ("Powering down the server" on page 18
2. Unlock the locking switch, and open the release latch.
3. Use the ejector lever to pull the memory board out of the server.
).
74 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
4. Open the memory board.
5. Replace the DIMM ("Removing DIMMs" on page 76
IMPORTANT: Be sure to observe all DIMM installation
requirements for the desired memory mode.
6. Close the memory board.
IMPORTANT: Be sure that the locking switch is unlocked. The
memory board will not seat in the server if the locking switch is locked.
7. Install the memory board.
).
Removal and replacement procedures 75
8. Close the ejector lever, and lock the locking switch.
9. Power up the server.
10. Reference the memory board LEDs ("Memory board components and LEDs"
on page 94
) to be sure that the memory board is functioning properly.
Removing a memory board
1. Power down the server if the server is not configured for hot-plug RAID
memory or hot-plug mirrored memory.
CAUTION: Only memory boards with a green Removable LED can
be removed. Do not attempt to remove any memory board with the
Removable LED off.
CAUTION: To prevent system failure, do not remove the memory
board from the server until the board status LED stops flashing.
2. Unlock the locking switch, and open the release latch.
3. Use the ejector lever to pull the memory board out of the server.
NOTE: While the memory board with the failed or degraded DIMM
is being replaced, the server continues to read and write from the
operational memory board.
76 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
Removing DIMMs
1. Remove the memory board using the appropriate hot-replace or non-hot-plug
procedure ("Removing a memory board (non-hot-plug)" on page 73
2. Remove the DIMM.
).
To replace the component, reverse the removal procedure.
Automatic Server Recovery..........................................................................................................82
HP Systems Insight Manager .......................................................................................................83
HP Insight Diagnostics .................................................................................................................83
USB support .................................................................................................................................84
Troubleshooting the system using port 85 codes..........................................................................84
SmartStart software
SmartStart is a collection of software that optimizes single-server setup,
providing a simple and consistent way to deploy server configuration. SmartStart
has been tested on many ProLiant server products, resulting in proven, reliable
configurations.
SmartStart assists the deployment process by performing a wide range of
configuration activities, including:
• Configuring hardware using embedded configuration utilities, such as RBSU
and ORCA
• Preparing the system for installing "off-the-shelf" versions of leading
operating system software
• Installing optimized server drivers, management agents, and utilities
automatically with every assisted installation
78 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
• Testing server hardware using the Insight Diagnostics Utility ("HP Insight
Diagnostics" on page 83
)
• Installing software drivers directly from the CD. With systems that have
internet connection, the SmartStart Autorun Menu provides access to a
complete list of ProLiant system software.
• Enabling access to the Array Configuration Utility, Array Diagnostic Utility,
and Erase Utility
SmartStart is included in the HP ProLiant Essentials Foundation Pack. For more
information about SmartStart software, refer to the HP ProLiant Essentials
Foundation Pack or the HP website (http://www.hp.com/servers/smartstart
SmartStart Scripting Toolkit
The SmartStart Scripting Toolkit is a server deployment product that delivers an
unattended automated installation for high-volume server deployments. The
SmartStart Scripting Toolkit is designed to support ProLiant BL, ML, and DL
servers. The toolkit includes a modular set of utilities and important
documentation that describes how to apply these new tools to build an automated
server deployment process.
).
Using SmartStart technology, the Scripting Toolkit provides a flexible way to
create standard server configuration scripts. These scripts are used to automate
many of the manual steps in the server configuration process. This automated
server configuration process cuts time from each server deployed, making it
possible to scale server deployments to high volumes in a rapid manner.
For more information, and to download the SmartStart Scripting Toolkit, refer to
the HP website (http://www.hp.com/servers/sstoolkit
).
Diagnostic tools 79
HP Instant Support Enterprise Edition
ISEE is a proactive remote monitoring and diagnostic tool to help manage your
systems and devices, a feature of HP support. ISEE provides continuous
hardware event monitoring and automated notification to identify and prevent
potential critical problems. Through remote diagnostic scripts and vital system
configuration information collected about your systems, ISEE enables fast
restoration of your systems. Install ISEE on your systems to help mitigate risk
and prevent potential critical problems.
For more information on ISEE, refer to the HP website
(http://www.hp.com/hps/hardware/hw_enterprise.html
To download HP ISEE, visit the HP website
(http://www.hp.com/hps/hardware/hw_downloads.html
For installation information, refer to the HP ISEE Client Installation and Upgrade
Guide (ftp://ftp.hp.com/pub/services/hardware/info/isee_client.pdf
).
).
).
Option ROM Configuration for Arrays
Before installing an operating system, you can use the ORCA utility to create the
first logical drive, assign RAID levels, and establish online spare configurations.
The utility also provides support for the following functions:
• Reconfiguring one or more logical drives
• Viewing the current logical drive configuration
• Deleting a logical drive configuration
• Setting the controller to be the boot controller
If you do not use the utility, ORCA will default to the standard configuration.
For more information regarding array controller configuration, refer to the
controller user guide.
80 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
For more information regarding the default configurations that ORCA uses, refer
to the HP ROM-Based Setup Utility User Guide on the Documentation CD.
HP ROM-Based Setup Utility
RBSU, an embedded configuration utility, performs a wide range of
configuration activities that may include:
• Configuring system devices and installed options
• Displaying system information
• Selecting the primary boot controller
• Configuring memory options
• Language selection
For more information on RBSU, refer to the HP ROM-Based Setup Utility User
Guide on the Documentation CD or the HP website
(http://www.hp.com/servers/smartstart
).
ROMPaq utility
Flash ROM enables you to upgrade the firmware (BIOS) with system or option
ROMPaq utilities. To upgrade the BIOS, insert a ROMPaq diskette into the
diskette drive and boot the system.
The ROMPaq utility checks the system and provides a choice (if more than one
exists) of available ROM revisions. This procedure is the same for both system
and option ROMPaq utilities.
For more information about the ROMPaq utility, refer to the HP website
(http://www.hp.com/servers/manage
).
Diagnostic tools 81
System Online ROM flash component utility
The Online ROM Flash Component Utility enables system administrators to
efficiently upgrade system or controller ROM images across a wide range of
servers and array controllers. This tool has the following features:
• Works offline and online
• Supports Microsoft® Windows NT®, Windows® 2000, Windows® Server
2003, Novell Netware, and Linux operating systems
IMPORTANT: This utility supports operating systems that may not
be supported by the server. For operating systems supported by the
server, refer to the HP website (http://www.hp.com/go/supportos
• Integrates with other software maintenance, deployment, and operating
system tools
• Automatically checks for hardware, firmware, and operating system
dependencies, and installs only the correct ROM upgrades required by each
target server
To download the tool and for more information, refer to the HP website
(http://h18000.www1.hp.com/support/files/index.html
).
).
Integrated Management Log
The IML records hundreds of events and stores them in an easy-to-view form.
The IML timestamps each event with 1-minute granularity.
You can view recorded events in the IML in several ways, including the
following:
• From within HP SIM ("HP Systems Insight Manager" on page 83
• From within Survey Utility
• From within operating system-specific IML viewers
– For NetWare: IML Viewer
– For Windows®: IML Viewer
)
82 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
– For Linux: IML Viewer Application
• From within HP Insight Diagnostics (on page 83
For more information, refer to the Management CD in the HP ProLiant Essentials
Foundation Pack.
Integrated Lights-Out technology
The iLO subsystem is a standard component of selected ProLiant servers that
provides server health and remote server manageability. The iLO subsystem
includes an intelligent microprocessor, secure memory, and a dedicated network
interface. This design makes iLO independent of the host server and its operating
system. The iLO subsystem provides remote access to any authorized network
client, sends alerts, and provides other server management functions.
Using iLO, you can:
• Remotely power up, power down, or reboot the host server.
• Send alerts from iLO regardless of the state of the host server.
• Access advanced troubleshooting features through the iLO interface.
• Diagnose iLO using HP SIM through a web browser and SNMP alerting.
For more information about iLO features, refer to the Integrated Lights-Out User
Guide on the Documentation CD or on the HP website
(http://www.hp.com/servers/lights-out
).
)
Automatic Server Recovery
ASR is a feature that causes the system to restart when a catastrophic operating
system error occurs, such as a blue screen, ABEND, or panic. A system fail-safe
timer, the ASR timer, starts when the System Management driver, also known as
the Health Driver, is loaded. When the operating system is functioning properly,
the system periodically resets the timer. However, when the operating system
fails, the timer expires and restarts the server.
Diagnostic tools 83
ASR increases server availability by restarting the server within a specified time
after a system hang or shutdown. At the same time, the HP SIM console notifies
you by sending a message to a designated pager number that ASR has restarted
the system. You can disable ASR from the HP SIM console or through RBSU.
HP Systems Insight Manager
HP SIM is a web-based application that allows system administrators to
accomplish normal administrative tasks from any remote location, using a web
browser. HP SIM provides device management capabilities that consolidate and
integrate management data from HP and third-party devices.
IMPORTANT: You must install and use HP SIM to benefit from the
Pre-Failure Warranty for processors, hard drives, and memory modules.
For additional information, refer to the Management CD in the HP ProLiant
Essentials Foundation Pack or the HP SIM website
(http://www.hp.com/go/hpsim
).
HP Insight Diagnostics
HP Insight Diagnostics is a proactive server management tool, available in both
offline and online versions, that provides diagnostics and troubleshooting
capabilities to assist IT administrators who verify server installations,
troubleshoot problems, and perform repair validation.
HP Insight Diagnostics Offline Edition performs various in-depth system and
component testing while the OS is not running. To run this utility, launch the
SmartStart CD.
HP Insight Diagnostics Online Edition is a web-based application that captures
system configuration and other related data needed for effective server
management. Available in Microsoft® Windows® and Linux versions, the utility
helps to ensure proper system operation.
For more information or to download the utility, refer to the HP website
(http://www.hp.com/servers/diags
).
84 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
USB support
HP provides both standard USB support and legacy USB support. Standard
support is provided by the operating system through the appropriate USB device
drivers. HP provides support for USB devices before the operating system loads
through legacy USB support, which is enabled by default in the system ROM.
HP hardware supports USB version 1.1 or 2.0, depending on the version of the
hardware.
Legacy USB support provides USB functionality in environments where USB
support is normally not available. Specifically, HP provides legacy USB
functionality for:
• POST
• RBSU
• Diagnostics
• DOS
• Operating environments which do not provide native USB support
For more information on ProLiant USB support, refer to the HP website
(http://h18004.www1.hp.com/products/servers/platforms/usb-support.html
Troubleshooting the system using port 85 codes
1. Locate the port 85 code display on the media board.
IMPORTANT: Be sure the port 84/85 switch is set to display port
85 codes on the media board ("Setting the switch to view port 85 codes"
on page 107
2. Locate the code in the following table.
3. Reference the designated section in this guide for the appropriate
troubleshooting steps.
For example, if the port 85 code displays "31h," refer to "Processor-related port
85 codes (on page 85
).
)" for more information.
).
Diagnostic tools 85
Port 85 code Description
3xh Port 85 codes in this format indicate processor-related errors. Refer to
"Processor-related port 85 codes (on page 85)" for more information.
4xh Port 85 codes in this format indicate memory-related errors. Refer to "Memory-
related port 85 codes (on page 86
6xh Port 85 codes in this format indicate expansion board-related errors. Refer to
"Expansion board-related port 85 codes (on page 87
)" for more information.
)" for more information.
All other codes,
including 00h, 01h,
and 5xh
Port 85 codes in this range cover several areas. Refer to the section
"Miscellaneous port 85 codes (on page 88
Processor-related port 85 codes
Processor-related port 85 codes display on the media board in the format 3xh.
IMPORTANT: Reboot the server after completing each numbered
step. If the error condition continues, proceed with the next step.
To troubleshoot processor-related error codes:
1. Bring the server to base configuration by removing all components that are
not required by the server to complete POST. This process can include
removing all:
– Expansion boards ("Removing a non-hot-plug expansion board" on page
, "Removing a PCI-X Hot Plug expansion board" on page 57)
33
– Processors ("Removing a processor" on page 26
installed in socket 1
IMPORTANT: Processor socket 1 and PPM slot 1 must be
populated at all times or the server will not function properly.
)" for more information.
), except the processor
– PPMs ("Removing a PPM" on page 29), except the PPM installed in slot
1
– DIMMS ("Removing DIMMs" on page 76
), except the first bank from
one memory board
– Hard drives ("Removing a hot-plug SCSI hard drive" on page 50
)
– Peripheral devices
86 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
2. Reseat the processor in socket 1.
3. Reseat the remaining processors, rebooting after each installation to identify
any failed processors.
IMPORTANT: Populate the processors in the following order: 1, 2,
4, 3.
IMPORTANT: Always install a PPM when you install a processor.
The system fails to boot if the PPM is missing.
4. Replace the processor in socket 1.
5. Replace the processor board, if applicable.
6. Replace the system board.
IMPORTANT: If replacing the system board or clearing NVRAM,
you must re-enter the server serial number through RBSU ("Re-entering
the server serial number and product ID" on page 41
).
Memory-related port 85 codes
Memory-related port 85 codes display on the media board in the format 4xh.
IMPORTANT: Reboot the server after completing each numbered
step. If the error condition continues, proceed with the next step.
To troubleshoot memory-related error codes:
1. Check the memory board LEDs ("Memory board components and LEDs" on
page 94
) for any identified errors or failed DIMMs, and take corrective
action.
2. Bring the server to base configuration by removing all components that are
not required by the server to complete POST. This process can include
removing all:
– Expansion boards ("Removing a non-hot-plug expansion board" on page
, "Removing a PCI-X Hot Plug expansion board" on page 57)
33
– Processors ("Removing a processor" on page 26
), except the processor
installed in socket 1
IMPORTANT: Processor socket 1 and PPM slot 1 must be
populated at all times or the server will not function properly.
Diagnostic tools 87
– PPMs ("Removing a PPM" on page 29), except the PPM installed in slot
1
– DIMMS ("Removing DIMMs" on page 76
one memory board
– Hard drives ("Removing a hot-plug SCSI hard drive" on page 50
– Peripheral devices
3. Reseat the remaining memory boards, rebooting after each installation to
isolate any failed memory boards.
4. Replace the DIMMs with a remaining bank of memory.
5. Replace the memory board.
6. Replace the system board.
IMPORTANT: If replacing the system board or clearing NVRAM,
you must re-enter the server serial number through RBSU ("Re-entering
the server serial number and product ID" on page 41
Expansion board-related port 85 codes
Expansion board-related port 85 codes display on the media board in the format
6xh.
IMPORTANT: Reboot the server after completing each numbered
step. If the error condition continues, proceed with the next step.
), except the first bank from
)
).
To troubleshoot expansion board-related error codes:
1. Reseat all expansion boards.
2. Bring the server to base configuration by removing all components that are
not required by the server to complete POST. This process can include
removing all:
– Expansion boards ("Removing a non-hot-plug expansion board" on page
, "Removing a PCI-X Hot Plug expansion board" on page 57)
33
– Processors ("Removing a processor" on page 26
), except the processor
installed in socket 1
88 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
IMPORTANT: Processor socket 1 and PPM slot 1 must be
populated at all times or the server will not function properly.
– PPMs ("Removing a PPM" on page 29), except the PPM installed in slot
1
– DIMMS ("Removing DIMMs" on page 76
one memory board
– Hard drives ("Removing a hot-plug SCSI hard drive" on page 50
– Peripheral devices
3. Install the expansion boards one at a time, rebooting between each
installation to isolate the failed expansion board.
4. Replace the failed expansion board, if applicable.
5. Replace the PCI riser board, if applicable.
6. Replace the system board.
IMPORTANT: If replacing the system board or clearing NVRAM,
you must re-enter the server serial number through RBSU ("Re-entering
the server serial number and product ID" on page 41
Miscellaneous port 85 codes
To troubleshoot all other port 85 codes:
IMPORTANT: Reboot the server after completing each numbered
step. If the error condition continues, proceed with the next step.
1. Bring the server to base configuration by removing all components that are
not required by the server to complete POST. This process can include
removing all:
), except the first bank from
)
).
– Expansion boards ("Removing a non-hot-plug expansion board" on page
, "Removing a PCI-X Hot Plug expansion board" on page 57)
33
– Processors ("Removing a processor" on page 26
), except the processor
installed in socket 1
IMPORTANT: Processor socket 1 and PPM slot 1 must be
populated at all times or the server will not function properly.
Diagnostic tools 89
– PPMs ("Removing a PPM" on page 29), except the PPM installed in slot
1
– DIMMS ("Removing DIMMs" on page 76
), except the first bank from
one memory board
– Hard drives ("Removing a hot-plug SCSI hard drive" on page 50
)
– Peripheral devices
2. Install each remaining system component, rebooting between each
installation to isolate any failed components.
3. Clear the system NVRAM ("System maintenance switch" on page 103
4. Replace the system board.
IMPORTANT: If replacing the system board or clearing NVRAM,
you must re-enter the server serial number through RBSU ("Re-entering
the server serial number and product ID" on page 41
).
).
91
Server component identification
In this section
Front panel components................................................................................................................92
Front panel LEDs and buttons......................................................................................................93
Memory board components and LEDs.........................................................................................94
92 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
Front panel components
Item Description
1 Memory board or blank
2 USB port
3 Optional multibay drive or blank
4 DVD drive
5 Processor module
6 Hard drive bay
Server component identification 93
Front panel LEDs and buttons
Item Description Status
1 UID switch and LED Blue = Activated
Flashing blue = Server being managed remotely
Off = Deactivated
2 Internal system health
LED
3 External system health
LED
4 NIC 1 link/activity LED Green = Linked to network
Green = Normal (system on)
Flashing amber = System health is degraded
Flashing red = System health is critical
Off = Normal (system off)
Green = Normal (system on)
Flashing amber = System health is degraded
Flashing red = System health is critical
Off = Normal (system off)
Flashing green = Linked with activity on the network
Off = No network connection
94 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide
Item Description Status
5 NIC 2 link/activity LED Green = Linked to network
Flashing green = Linked with activity on the network
Off = No network connection
6 Power on/Standby button
and LED
Amber = System has AC power and is in standby mode
Green = System has AC power and is turned on
Off = System has no AC power
Memory board components and LEDs
Error indicators remain illuminated when the system is powered off so that the
status of the LEDs can still be seen. This behavior matches the behavior of all the
other error indicators in the server.
The indicators are only cleared in the following situations:
• If the locking switch is locked after the board is reinstalled
• If the server is rebooted
• If the board is removed from the server
CAUTION: When the memory board locking switch is unlocked in
a mode that does not support hot-add or hot-replace capabilities, audio
alarms and visual alerts occur. Removing the memory board at this
point causes server failure.
To end the audio alarms and visual alerts, move the memory board
locking switch back to the locked position. This action does not result in
data corruption or server failure.
Server component identification 95
If removal of a single memory board is required and it is the only
memory board, power down the server and make the necessary
memory changes.
Item Description Status
1 Locking switch N/A
2 Release latch N/A
3 Ejector lever N/A
4 Removable Off = Do not remove memory board if
server is powered on
Green = Memory board can be safely
removed
5 DIMM LEDs (1–4) Off = Normal or DIMM not installed
Amber = Uncorrectable error detected or
correctable error threshold reached
Flashing amber = DIMM configuration error
96 HP ProLiant DL580 Generation 3 Server Maintenance and Service Guide