Hp PROLIANT DL145 G3 Maintenance and Service Guide

HP ProLiant DL145 Generation 3 Server

Maintenance and Service Guide

Part number: 430047-004

Fourth Edition: April 2007

Legal notices

The information contained herein is subject to change without notice. The only warranties for HP products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP shall not be liable for technical or editorial errors or omissions contained herein.

AMD, AMD Opteron, and combinations thereof are trademarks of Advanced Micro Devices, Inc.

Printed in the US

Part number: 430047-004

Fourth Edition: April 2007

Illustrated parts catalog

Customer self-repair (CSR)......................................................................................................................... 4

Mechanical parts exploded view ............................................................................................................... 5

System components exploded view ............................................................................................................ 6

HP contact information ............................................................................................................................. 7

Before you contact HP .............................................................................................................................. 7

Removal and replacement procedures

Hardware configuration tools .................................................................................................................... 9

Hardware configuration warnings.............................................................................................................. 9

Symbols on equipment......................................................................................................................... 9

Rack warnings.................................................................................................................................. 10

Server warnings and precautions ........................................................................................................ 11

Hardware configuration information......................................................................................................... 11

Electrostatic discharge information ...................................................................................................... 11

Pre-installation procedures.................................................................................................................. 11

Post-installation procedures................................................................................................................. 12

Powering down the server....................................................................................................................... 12

Opening and closing the server ............................................................................................................... 12

Drive bay configuration .......................................................................................................................... 14

Cable routing diagrams ..................................................................................................................... 14

Optical drive .................................................................................................................................... 18

Hard drives ...................................................................................................................................... 20

System board ........................................................................................................................................ 29

Removing a system board .................................................................................................................. 29

Installing a system board.................................................................................................................... 30

System board configuration..................................................................................................................... 32

Processor ......................................................................................................................................... 32

Memory........................................................................................................................................... 38

Expansion boards ............................................................................................................................. 41

System battery .................................................................................................................................. 48

System fans ...................................................................................................................................... 50

Power supply unit (PSU) ..................................................................................................................... 54

Diagnostic tools

Overview of available diagnostic tools ..................................................................................................... 61

Connectors, buttons, and LEDs

Connectors and components ................................................................................................................... 62

Front panel components ..................................................................................................................... 62

Rear panel components ..................................................................................................................... 62

System board components.................................................................................................................. 63

Front panel board components ................................................................................................................ 65

Front panel board cable routing.......................................................................................................... 66

Status LED indicators .............................................................................................................................. 67

Front panel LED indicators.................................................................................................................. 67

Rear panel LED indicators .................................................................................................................. 68

System board LED indicators .............................................................................................................. 69

Physical and operating specifications

System unit............................................................................................................................................ 70

Memory................................................................................................................................................ 72

Processor .............................................................................................................................................. 72

Gigabit Ethernet controller ...................................................................................................................... 72

Index

Contents 3

Illustrated parts catalog

This chapter provides the illustrated parts breakdown and spare parts lists for the HP ProLiant DL145 Generation 3 server. Information for contacting HP is also provided.

Customer self-repair (CSR)

What is customer self-repair?

HP's customer self-repair program offers you the fastest service under either warranty or contract. It enables HP to ship replacement parts directly to you so that you can replace them. Using this program, you can replace parts at your own convenience.

A convenient, easy-to-use program:

• An HP support specialist will diagnose and assess whether a replacement part is required to address a

system problem. The specialist will also determine whether you can replace the part.

• Replacement parts are express-shipped. Most in-stock parts are shipped the very same day you contact HP.

You may be required to send the defective part back to HP, unless otherwise instructed.

• Available for most HP products currently under warranty or contract. For information on the warranty

service, refer to the HP website (http://h18004.www1.hp.com/products/servers/platforms/warranty/index.html

For more information about HP's customer self-repair program, contact your local service provider. For the North American program, refer to the HP website (http://www.hp.com/go/selfrepair

Table 1 and Table 2 show the customer replaceable parts under the CSR program.

NOTE: Table items marked with an asterisk (*) are not shown in the figures.

Illustrated parts catalog 4

Mechanical parts exploded view

Figure 1 Mechanical parts exploded view

Table 1 Mechanical spare parts list

Item Description Spare Part Number Customer Self Repair

1 Top cover 434437-001 Mandatory

2 Front bezel 434423-001 Mandatory

3 Full-sized riser board assembly 434459-001 Mandatory

4 Low-profile riser board assembly 434458-001 Mandatory

5 Optical drive bay bezel 434436-001 Mandatory

6 Air baffle 434424-001 Mandatory

7 Non-hot-plug hard disk drive (HDD) carrier 434425-001 Mandatory

Illustrated parts catalog 5

System components exploded view

Figure 2 System components exploded view

Table 2 System components spare parts list

Item Description Spare Part Number Customer Self Repair

1 Optical drive

a) DVD ROM drive b) DVD/CD RW combo drive

2 Hot-plug SAS hard drive

a) 36 GB b) 72 GB c) 146 GB d) 300 GB

3 Non-hot-plug SATA hard drive

a) 80 GB b) 160 GB c) 250 GB d) 500 GB e) 750 GB

4 Front panel board 434428-001 Mandatory

5 650 W power supply unit 434418-001 Mandatory

6 Hot-plug SATA/SAS backplane 434432-001 Mandatory

7 System fan module 434417-001 Mandatory

8 Optical drive docking board 434430-001 Mandatory

436951-001 436952-001

376593-001 376594-001 376595-001 432147-001

373311-001 399968-001 399969-001 404654-001 397377-001

Mandatory

Illustrated parts catalog 6

Table 2 System components spare parts list

Item Description Spare Part Number Customer Self Repair

9 Processor

a) 1.8 GHz, 68W AMD Opteron b) 1.8 GHz, 95W AMD Opteron c) 2.2 GHz, 68W AMD Opteron d) 2.4 GHz, 68W AMD Opteron e) 2.4 GHz, 95W AMD Opteron f) 2.6 GHz, 95 W AMD Opteron g) 2.8 GHz, 95 W AMD Opteron

10 Memory

a) 512 MB PC2-5300 DIMM b) 1 GB MB PC2-5300 DIMM c) 2 GB MB PC2-5300 DIMM

11 Processor heat sink 434433-001 Optional

12 Low-profile riser board

a) PCI Express x4 riser board b) PCI-X riser board

13 Full-sized riser board

a) PCI Express x16 riser board b) HTX riser board

14 System board 434426-001 Optional

PCI-X SATA/SAS controller board 403053-001 Mandatory

IDE data cable 434421-001 Mandatory

SATA data cable (long) 434461-001 Mandatory

SATA data cable (short) 434462-001 Mandatory

SAS cable assembly 385840-001 Mandatory

Front panel board LED cable assembly 434420-001 Mandatory

Front panel USB port 2.0 cable assembly 434419-001 Mandatory

Drive power cable assembly (non-hot-plug) 436538-001 Mandatory

Drive power cable assembly (hot-plug) 436539-001 Mandatory

3V 200-mAh internal lithium battery for system board 234556-001 Mandatory

434949-001 419473-001 419477-001 419479-001 419478-001 419480-001 439749-001

416355-001 416356-001 416357-001

434429-001 434434-001

434431-001 434435-001

Optional

Mandatory

HP contact information

For the name of the nearest HP authorized reseller:

• In the United States, call 1-800-345-1518.

• In Canada, call 1-800-263-5868.

• In other locations, refer to the HP website at www.hp.com.

For HP technical support:

• In North America:

• Call 1-800-HP-INVENT (1-800-474-6836). This service is available 24 hours a day, 7 days a week.

For continuous quality improvement, calls may be recorded or monitored.

• If you have purchased a Care Pack (service upgrade), call 1-800-633-3600. For more information

about Care Packs, refer to the HP website at www.hp.com.

• Outside North America, call the nearest HP Technical Support Phone Center. For telephone numbers for

worldwide Technical Support Centers, refer to the HP website at www.hp.com

Before you contact HP

Be sure to have the following information available before you call HP:

• Technical support registration number (if applicable)

Illustrated parts catalog 7

• Product serial number

• Product model name and number

• Applicable error messages

• Add-on boards or hardware

• Third-party hardware or software

• Operating system type and revision level

Illustrated parts catalog 8

Removal and replacement procedures

This chapter provides subassembly and module-level removal and replacement procedures for the HP ProLiant DL145 Generation 3 server.

Review the specifications of a new component before installing it to make sure it is compatible with the server. When you integrate new components into the system, record its model and serial number and any other pertinent information for future reference. After completing any removal or replacement procedure, run the diagnostics program to verify that all components operate properly.

Hardware configuration tools

When performing any hardware configuration procedure, you may need the following tools:

• T-15 Torx screwdriver

• Flat-blade screwdriver

• L-shaped wrench (ships with the server)

The following references and software tools may also be used:

• HP ProLiant DL145 Generation 3 Server Support CD

• IPMI Event Log

• Diagnostics software

NOTE: The figures used in this chapter to illustrate procedural steps are labeled numerically (1, 2, 3, and so on). When these figures are used in substep items, the alphabetically labeled instructions correspond to the numbered labels on the related figure (label 1 corresponds to step a, label 2 corresponds to step b, and so on).

The procedures described in this chapter assume that the server is out of the rack and is positioned on a flat, stable surface.

Hardware configuration warnings

Read the following sections before performing any servicing or troubleshooting procedure.

WARNING! Only authorized technicians trained by HP should attempt to repair this equipment. Because of the complexity of the individual boards and subassemblies, no one should attempt to make repairs at the component level or to make modifications to any printed wiring board. Improper repairs can create a safety hazard.

CAUTION: Whenever installing hardware or performing maintenance procedures requiring access to internal components, it is recommended that all server data be backed up to avoid loss.

Symbols on equipment

These symbols may be located on equipment in areas where hazardous conditions may exist.

WARNING! This symbol, in conjunction with any of the following symbols, indicates the presence of a potential hazard. The potential for injury exists if warnings are not observed. Consult your documentation for specific details.

This symbol indicates the presence of hazardous energy circuits or electric shock hazards. Refer all servicing to qualified personnel.

WARNING! To reduce the risk of injury from electric shock hazards, do not open this enclosure. Refer all maintenance, upgrades, and servicing to qualified personnel.

This symbol indicates the presence of electric shock hazards. The area contains no user or field serviceable

Removal and replacement procedures 9

parts. Do not open for any reason.

WARNING! To reduce the risk of injury from electric shock hazards, do not open this enclosure.

This symbol on an RJ-45 receptacle indicates a network interface connection.

WARNING! To reduce the risk of electric shock, fire, or damage to the equipment, do not plug telephone or telecommunications connectors into this receptacle.

This symbol indicates the presence of a hot surface or hot component. If this surface is contacted, the potential for injury exists.

WARNING! To reduce the risk of injury from a hot component, allow the surface to cool before touching.

These symbols, on power supplies or systems, indicate that the equipment is supplied by multiple sources of power.

WARNING! To reduce the risk of injury from electric shock, remove all power cords to completely disconnect power from the system.

This symbol indicates that the component exceeds the recommended weight for one individual to handle safely.

WARNING! To reduce the risk of personal injury or damage to the equipment, observe local occupational health and safety requirements and guidelines for manual material handling.

Rack warnings

WARNING! To reduce the risk of personal injury or damage to equipment, always ensure that the rack is adequately stabilized before extending a component outside the rack. A rack may become unstable if more than one component is extended for any reason. Extend only one component at a time.

WARNING! To reduce the risk of personal injury or damage to the equipment, be sure that:

WARNING! When installing the server in a Telco rack, make certain that the rack frame is adequately secured

to the building structure at the top and bottom.

WARNING! To reduce the risk of personal injury or damage to the equipment, at least two people are needed to safely unload the rack from the pallet. An empty 42U rack weighs 115 kg (253 lb), is more than 2.1 m (7 ft) tall, and may become unstable when being moved on its casters. Do not stand in front of the rack as it rolls down the ramp from the pallet. Handle the rack from both sides.

• The leveling jacks are extended to the floor.

• The full weight of the rack rests on the leveling jacks.

• The stabilizers are attached to the rack, if it is a single rack installation.

• The racks are coupled together in multiple rack installations.

CAUTION: This ProLiant server is intended for rack-mount operation. The server bezel is made from glossy material. For safety purposes, do not place the server in the visual field of users to prevent any accidents arising from light bouncing off the bezel’s surface.

ACHTUNG: Entsprechend der Bildschirmabeitsplatzverordnung, darf das Gerät nicht im Gesichtsfeld des Bedieners aufgestellt werden, da das Gehäuse eine glänzende Front aufweist.

Removal and replacement procedures 10

Server warnings and precautions

WARNING! Hazardous voltages are present inside the server. Always disconnect AC power from the server and other associated assemblies while working inside the unit. Serious injury may result if this warning is not observed.

WARNING! To reduce the risk of personal injury from hot surfaces, allow the hot-plug drives and the internal system components to cool before touching them.

WARNING! To reduce the risk of electric shock or damage to the equipment:

• Do not disable the power cord grounding plug. The grounding plug is an important safety

feature.

• Plug the power cord into a grounded (earthed) electrical outlet that is easily accessible at all

times.

• Disconnect all power cords to completely remove power from the system.

CAUTION: Protect the server from power fluctuations and temporary interruptions with a regulating uninterruptible power supply (UPS). This device protects the hardware from damage caused by power surges and voltage spikes and keeps the system in operation during a power failure.

CAUTION: The server must always be operated with the system top cover closed. Proper cooling is not achieved if the system top cover is removed.

Hardware configuration information

Electrostatic discharge information

Proper packaging and grounding techniques are necessary precautions to prevent damage. To prevent electrostatic damage, observe the following precautions:

• Transport products in static-safe containers such as conductive tubes, bags, or boxes.

• Keep electrostatic-sensitive parts in their containers until they arrive at static-free stations.

• Cover workstations with approved static-dissipating material. Use properly grounded (earthed) tools and

equipment and a wrist strap connected to the work surface.

• Keep the work area free of nonconductive materials, such as ordinary plastic assembly aids and foam

packing.

• Make sure that you are always properly grounded (earthed) when touching a static-sensitive component or

assembly.

• Avoid touching pins, leads, or circuitry.

• Always place drives with the Printed Circuit Board (PCB) assembly-side down.

• Use conductive field service tools.

Pre-installation procedures

Perform the steps below before you open the server or before you remove or replace any component:

WARNING! Failure to properly turn off the server before you open the server or before you start removing or installing hardware components may cause serious damage as well as bodily harm.

1. Turn off the server and all the peripherals connected to it.

Refer to the “Powering down the server” section on page 12 for detailed instructions on how to completely power down the server.

2. Disconnect the AC power cord from the power supply cable socket located on the server rear panel to

eliminate the risk of electrical shock.

Removal and replacement procedures 11

3. Remove the top cover by following the procedure described in the “Opening and closing the server”

section on page 12.

4. Follow the ESD precautions listed in the “Electrostatic discharge information” section on page 11 when

handling a server component.

IMPORTANT: To streamline the configuration process, read through the entire installation and removal procedures first and make sure you understand them before you before you begin.

Post-installation procedures

Perform the steps below after installing or removing a server component:

1. Be sure all components are installed according to the described step-by-step instructions.

2. Check to make sure you have not left loose tools or parts inside the server.

3. Reinstall any expansion boards, riser board assemblies, peripherals, board covers, brackets, and system

cables that you have removed.

4. Reinstall the top cover by following the procedure described in the “Opening and closing the server”

section on page 12.

5. Connect all external cables and the AC power cord to the system.

Route the cables properly through the available cable management arrangement.

6. Press the power button on the front panel to turn on the server.

Powering down the server

The server does not completely power down when the power button is pressed. The power button toggles between On and Standby. The standby position removes power from most electronics and the drives, but some internal circuitry remains active. To completely remove all power from the system, disconnect all power cords from the server.

To power down the server:

1. Shut down server as directed by the operating system documentation.

2. Press the power button to toggle to Standby.

This places the server in standby mode and changes the power LED indicator to amber. In this mode, the main power supply output is disabled. Standby does not completely disable or remove power from the system.

3. Disconnect the AC power cord from the AC outlet and then from the server.

4. Be sure that the power LED indicator is turned off and that the fan noise has stopped.

5. Disconnect all external peripheral devices from the server.

Opening and closing the server

The top cover is detachable. You need to remove this cover before you can remove or replace a server component.

To open the server:

1. Perform steps 1 and 2 of the pre-installation procedures on page 11.

2. Detach the top cover from the chassis: a. Loosen the captive screw on the rear panel.

To loosen the screw, HP recommends using the L-shaped wrench that ships with the server.

b. Slide the cover approximately 1.25 cm (0.5 in) toward the rear of the unit, then lift the cover away

from the chassis. You can use the two circular grips on the top cover to help you slide the cover more easily.

Removal and replacement procedures 12

Figure 3 Removing the top cover

3. Place the top cover in a safe place for reinstallation later.

To reinstall the top cover:

1. Perform steps 1 to 3 of the post-installation procedures described on page 12.

2. Reinstall the top cover: a. Place the cover on the chassis approximately 1.25 cm (0.5 in) toward the rear of the unit, then slide the

cover forward into place.

b. Tighten the captive screw on the rear panel.

To tighten the screw, HP recommends using the L-shaped wrench that ships with the server.

Figure 4 Reinstalling the top cover

3. Perform steps 5 and 6 of the post-installation procedure on page 12.

Removal and replacement procedures 13

Drive bay configuration

The server supports three drive bays — two drive bays for hard disk drives and one drive bay for a 9.5-mm optical drive.

Go to the HP website at http://www.hp.com/ information on supported hard drives and optical drives.

Figure 5 Drive bay configuration

and refer to the options list for this server model for the latest

Item Description

1 Optical drive bay

2 Hard disk drive (HDD) bay 1

3 HDD bay 2

Cable routing diagrams

Figure 6 to Figure 8 show the cable routing for the optical drive as well as the SATA and SAS hard drives. For detailed cable routing procedures for each type of drive, refer to the corresponding steps in the drive configuration sections later in this chapter.

CAUTION: Route the drive cables neatly. If possible, follow the pre-installed cable bundles in the chassis. The cables should be routed in a position where they will not be pinched or crimped by the top cover, and they should not hamper proper airflow inside the chassis.

Removal and replacement procedures 14

Optical drive cable routing

Figure 6 Optical drive cable routing

Item Description Connections

1 Drive power cable • P41 on the system board

• Power connector on the optical drive docking board

• Power connectors on any installed non-hot-plug SATA hard drives or the

hot-plug SATA/SAS backplane, if installed

2 IDE data cable • J7 on the system board

• Data connector on the optical drive docking board

Removal and replacement procedures 15

Hard drive cable routing

Non-hot-plug SATA hard drive cable routing

Figure 7 Non-hot-plug SATA hard drive cable routing

Item Description Connections

1 Drive power cable • P41 on the system board

• Power connector on each installed non-hot-plug SATA hard drive

• Power connector on the optical drive docking board, if installed

2 SATA data cables • P19 or P23 on the system board

• Data connector on each installed non-hot-plug SATA hard drive

Hot-plug SATA/SAS hard drive cable routing

Figure 8 shows the hot-plug hard drive cable routing when the server has a low-profile PCI Express x4 or PCI-X hot-plug SATA/SAS controller board installed. Figure 9 shows the hard drive cable routing when the server has a full-sized PCI Express x16 hot-plug SATA/SAS controller board installed.

Removal and replacement procedures 16

Figure 8 Hot-plug SATA/SAS hard drive cable routing with a low-profile controller board

Item Description Connections

1 Hot-plug SATA/SAS backplane power

cable

• P41 on the system board

• Power connectors on the hot-plug SATA/SAS backplane

• Power connector on the optical drive docking board, if installed

Hot-plug SATA/SAS cable assembly

• Data connector on the hot-plug SATA/SAS controller board

• Data connectors and the LED connector on the hot -plug SATA/SAS

backplane

Removal and replacement procedures 17

Figure 9 Hot-plug SATA/SAS hard drive cable routing with a full-sized controller board

Item Description Connections

1 Hot-plug SATA/SAS backplane power

Optical drive

The optical drive bay supports the installation of a 9.5-mm CD-ROM or CD/DVD combo drive. Go to the HP website at http://www.hp.com/ drives.

To install a CD-ROM or CD/DVD combo drive:

1. Perform the pre-installation procedures described on page 11.

2. Remove the optical drive bay bezel from the chassis: a. Push down on the two bezel tabs above the optical drive bay on the non-removable section of the

b. Remove the bezel from the optical drive bay.

cable

Hot-plug SATA/SAS cable assembly

and refer to the options list for this server model for a list of supported optical

chassis top cover.

Store the bezel for reassembly later.

• P41 on the system board

• Power connectors on the hot-plug SATA/SAS backplane

• Power connector on the optical drive docking board, if installed

• Data connector on the hot-plug SATA/SAS controller board

• Data connectors and the LED connector on the hot-plug SATA/SAS

backplane

CAUTION: Do not discard the bezel. If the optical drive is removed in the future, this bezel must be reinstalled in the chassis for the proper cooling of the system.

Removal and replacement procedures 18

Figure 10 Removing the optical drive bay bezel

3. Install the optical drive docking board: a. Hold the docking board at a slight angle to the chassis, then carefully slide it into place under the non-

removable section of the chassis top cover and on top of the optical drive bay. Be sure not to scratch any docking board components on the non-removable section of the chassis top

cover or on the captive thumbscrew on HDD bay 1 beneath the optical drive bay.

b. Attach the docking board to the chassis with the two screws included in the option kit.

Figure 11 Installing the optical drive docking board

4. Connect the IDE data cable and the small drive power cable to the docking board.

Both cables are already connected to the system board and routed to the optical drive bay within the chassis.

Figure 12 Connecting the optical drive cables

5. Remove the new optical drive from its protective packaging.

6. Align the optical drive with the optical drive bay, then push the drive fully into the drive bay.

Make sure the drive is not upside down.

Removal and replacement procedures 19

Figure 13 Installing an optical drive

7. Perform the post-installation procedures described on page 12.

Hard drives

The server has two HDD bays that support both non-hot-plug SATA hard drives and hot-plug SATA or SAS hard drives. You can add a hard drive to an empty HDD bay by installing an appropriate drive option; servers configured as non-hot-plug systems cannot use hot-plug hard drives, and servers configured as hot-plug systems cannot use non-hot-plug hard drives.

The non-hot-plug SATA drive options include only the hard drive. Install these drive options using the HDD carriers and mounting screws included with a server configured for non-hot-plug drives.

The hot-plug SATA and SAS drive options are pre-installed in hot-plug HDD carriers. Use these hot-plug drive assemblies to replace any installed hardware in an HDD bay of a server configured for hot-plug drives. A hotplug HDD bay may contain a blank drive carrier or a hot-plug drive assembly.

Go to the HP website at http://www.hp.com/ and refer to the options list for this server model for the latest information on supported hard drives.

Hard drive installation guidelines

Observe the following important guidelines when installing hard drives:

• Install only hard drive models specified for your ProLiant server. Installing unsupported hard drives may damage the system by consuming power and generating heat in excess of the operating tolerance of the server. This condition may result in a loss of system and/or data integrity.

• Install non-hot-plug SATA hard drives in the HDD carriers included with the server. Use four of the six HDD screws pre-installed in each of the two HDD carriers.

Removal and replacement procedures 20

Figure 14 Pre-installed screw locations in the non-hot-plug HDD carrier

• Hard drives installed in the server are labeled as drive 1 and drive 2 from left to right when viewed from the front of the server.

Figure 15 HDD bay locations

Removing a non-hot-plug SATA hard drive

If you intend to replace a non-hot-plug SATA hard drive with another non-hot-plug SATA hard drive, use the HDD carrier and screws you remove from the old drive to install the new drive.

To remove a non-hot-plug SATA hard drive:

1. Perform the pre-installation procedures described on page 11.

2. Disconnect the data and power cables from the rear of the hard drive.

3. Remove the HDD carrier from the chassis: a. Loosen the screw that secures the HDD carrier to the chassis. b. Push the HDD carrier toward the front of the chassis, then slide it out completely.

Removal and replacement procedures 21

Figure 16 Removing a non-hot-plug SATA hard drive from the chassis

4. Remove the hard drive from the HDD carrier: a. Remove the four mounting screws that secure the hard drive to the HDD carrier. b. Remove the hard drive from the HDD carrier.

Figure 17 Removing a non-hot-plug SATA hard drive from the HDD carrier

IMPORTANT: If you remove a hard drive and do not plan to install a new one immediately, you must reinstall

the mounting screws at their pre-installed location for future use, then reinstall the HDD carrier in the chassis to ensure the proper cooling of the system. Then perform the post-installation procedures described on page 12.

Installing a non-hot-plug SATA hard drive

1. Perform the pre-installation procedures described on page 11.

2. Select a drive bay for the new hard drive.

If the drive bay is occupied, remove the currently installed drive by following the procedures described in the “Removing a non-hot-plug SATA hard drive” section on page 21.

If the drive bay is empty, perform step 3 in the “Removing a non-hot-plug SATA hard drive” section described on page 21, then remove four mounting screws from the HDD carrier. You will use these screws to install the new drive.

3. Install the new hard drive in the HDD carrier: a. Align the new hard drive on the HDD carrier.

If you are installing the new drive in a previously occupied drive bay, use the HDD carrier and mounting screws you removed from the old drive.

Removal and replacement procedures 22

If you are installing the new drive in an empty drive bay, use the HDD carrier and mounting screws you removed from that drive bay.

b. Secure the hard drive to the HDD carrier with the four mounting screws. c. Slide the hard drive assembly into the chassis.

Figure 18 Installing a non-hot-plug SATA hard drive in the HDD carrier and chassis

CAUTION: Route the SATA data cables neatly. Follow the bundle of cables along the right side of the chassis.

The cables should be routed in a position where they will not be pinched or crimped by the top cover, and they should not hamper proper airflow inside the chassis.

4. Route the SATA data cable: a. Connect the SATA data cable to an open SATA connector on the system board (P19 or P23) if it is not

already connected.

b. Route the SATA data cable between the processor 2 socket DIMM slots and the PCI Express x4 slot to

the right edge of the chassis (as viewed from the front of the server).

c. Route the SATA data cable toward the front of the chassis, following the bundled cables. d. Route the SATA data cable between the drive bays and the system fans.

5. Connect the SATA data and power cables to their corresponding connectors on the rear of the new drive.

If necessary, you can remove the system fans to allow easier access to the drive connectors. Perform steps 2 to 4 in the “Removing a system fan” section described on page 51 to remove each system fan, then continue with this procedure.

Figure 19 Connecting the SATA data and power cables to a non-hot-plug hard drive

6. Check that all cables are clear of the HDD carrier and are properly routed to their corresponding

connectors, then tighten the screw that secures the hard drive assembly to the chassis. If you removed the system fans in the previous step, perform steps 1 to 3 in the “Installing a system fan”

section described on page 53.

7. Perform the post-installation procedures described on page 12.

Removal and replacement procedures 23

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