HP L25500 User Manual

HP Designjet L25500 Printer series
User’s guide (first edition)
Legal notices
Trademarks
© 2009 Hewlett-Packard Development Company, L.P.
The information contained herein is subject to change without notice.
The only warranties for HP Products and services are set forth in the express warranty statement accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP shall not be liable for technical or editorial errors or omissions contained herein.
Microsoft® and Windows® are U.S. registered trademarks of Microsoft Corporation.
Table of contents
1 Introduction
Safety precautions ................................................................................................................................ 1
The printer's main features ................................................................................................................... 4
The printer's main components ............................................................................................................ 5
The Embedded Web Server ................................................................................................................. 8
2 Connectivity and software instructions
Connection method ............................................................................................................................ 10
Connect to a network ......................................................................................................................... 10
3 Basic setup options
Printer setup options .......................................................................................................................... 11
Embedded Web Server setup options ................................................................................................ 13
4 Handle the substrate
Overview ............................................................................................................................................ 15
Load a roll onto the spindle ................................................................................................................ 16
Load a roll into the printer ................................................................................................................... 19
Unload a roll from the printer .............................................................................................................. 22
Use the take-up reel ........................................................................................................................... 23
View information about the substrate ................................................................................................. 31
Store the substrate ............................................................................................................................. 31
Download substrate presets ............................................................................................................... 32
Add a new substrate type ................................................................................................................... 32
Color calibration ................................................................................................................................. 39
Color profiles ...................................................................................................................................... 39
5 Handle the ink system
Ink system components ...................................................................................................................... 40
Ink system tips .................................................................................................................................... 43
Work with ink system components ..................................................................................................... 43
Order ink supplies .............................................................................................................................. 58
6 Print options
Printer states ...................................................................................................................................... 60
Change margins ................................................................................................................................. 60
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Request the printer's internal prints .................................................................................................... 61
7 Accessories
Order accessories .............................................................................................................................. 62
8 Printer specifications
Functional specifications .................................................................................................................... 63
Physical specifications ....................................................................................................................... 64
Memory specifications ........................................................................................................................ 64
Power specifications ........................................................................................................................... 64
Ecological specifications .................................................................................................................... 64
Environmental specifications .............................................................................................................. 65
Acoustic specifications ....................................................................................................................... 65
Glossary ............................................................................................................................................................. 66
Index ................................................................................................................................................................... 68
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1 Introduction

Safety precautions

Before using your printer, read the following safety precautions to make sure you use the equipment safely.

General safety guidelines

Refer to installation instructions before connecting the printer to the supply.
There are no operator-serviceable parts inside the printer. Refer servicing to qualified service
personnel.
Turn off the printer, unplug both power cords from the power outlets, and call your service
representative in any of the following cases:

Introduction

The power cord or plug is damaged.
Liquid has entered the printer.
There is smoke or an unusual smell coming from the printer.
The printer has been dropped or the drying or curing module damaged.
The printer's built-in Residual Current Circuit Breaker (Ground Fault Circuit Interrupter) has
been repeatedly tripped.
Fuses have blown.
The printer is not operating normally.
Turn off the printer and unplug both power cords from the power outlets in either of the following
cases:
During a thunderstorm
During a power failure

Electrical shock hazard

WARNING! The drying and curing modules operate at hazardous voltages capable of causing death
or serious personal injury.
The printer uses two power cords. Unplug both power cords before servicing the printer. The printer must be connected to earthed mains outlets only.
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Introduction

Heat hazard

Fire hazard

To avoid the risk of electric shock:
Do not attempt to dismantle the drying and curing modules or the electrical control cabinet.
Do not remove or open any other closed system covers or plugs.
Do not insert objects through slots in the printer.
NOTE: A blown fuse may indicate malfunctioning electrical circuits within the system. Call your service
representative, and do not attempt to replace the fuse yourself.
The drying and curing subsystems of the printer operate at high temperatures and can cause burns if touched. To avoid personal injury, take the following precautions.
Do not touch the internal enclosures of the printer's drying and curing modules. Even after opening
the window latch that disconnects drying and curing power, the internal surfaces could be hot.
Take special care when accessing the substrate path.
The drying and curing subsystems of the printer operate at high temperatures. Call your service representative if the printer's built-in Residual Current Circuit Breaker (Ground Fault Circuit Interrupter) is repeatedly tripped.
To avoid the risk of fire, take the following precautions.
Use the power supply voltage specified on the nameplate.
Connect the power cords to dedicated lines, each protected by a branch circuit breaker according
to the rating of the wall socket. Do not use a power strip (relocatable power tap) to connect both power cords.
Use only the power cords supplied by HP with the printer. Do not use a damaged power cord. Do
not use the power cords with other products.
Do not insert objects through slots in the printer.
Take care not to spill liquid on the printer.
Do not use aerosol products that contain flammable gases inside or around the printer.
Do not block or cover the openings of the printer.
Do not attempt to dismantle the drying or curing module, or the electrical control cabinet.
Load substrates that can be used at an operating temperature of up to 125°C (257°F), and have
auto-ignition temperatures above 250°C (482°F).

Mechanical hazard

The printer has moving parts that could cause injury. To avoid personal injury, take the following precautions when working close to the printer.
Keep your clothing and all parts of your body away from the printer's moving parts.
Avoid wearing necklaces, bracelets and other hanging objects.
If your hair is long, try to secure it so that it will not fall into the printer.
Take care that sleeves or gloves do not get caught in the printer's moving parts.
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Avoid standing close to the fans, which could cause injury and could also affect print quality (by
obstructing the air flow).
Do not touch gears or moving rolls during printing.

Heavy substrate hazard

Special care must be taken to avoid personal injury when handling heavy substrates.
Handling heavy substrate rolls may require more than one person. Care must be taken to avoid
back strain and/or injury.
Consider using a forklift, pallet truck or other handling equipment.
When handling heavy substrate rolls, wear personal protective equipment including boots and
gloves.

Ink handling

Your printer does not use solvent inks and does not have the traditional problems associated with them. However, HP recommends that you wear gloves when handling ink system components.

Warnings and cautions

The following symbols are used in this manual to ensure the proper use of the printer and to prevent the printer from being damaged. Follow the instructions marked with these symbols.
Introduction
WARNING! Failure to follow the guidelines marked with this symbol could result in serious personal
injury or death.
CAUTION: Failure to follow the guidelines marked with this symbol could result in minor personal injury
or damage to the product.

Warning labels

Label Explanation
Risk of burns. Do not touch the internal enclosures of drying and curing modules of the printer.
Risk of burns. Do not touch the drying enclosure of the printer. Even after opening the window latch, which disconnects the power to the drying and curing modules, the internal surfaces could be hot.
Electric shock hazard. The printer has two input power cords. A voltage is still present in the drying and curing modules after the main switch is turned off. There are no operator­serviceable parts inside the printer. Refer servicing to qualified service personnel. Disconnect all power cords before servicing.
ENWW Safety precautions 3
Introduction
Label Explanation
See installation instructions before connecting to the supply. Ensure that the input voltage is within the printer's rated voltage range. The printer requires two dedicated lines, each protected by a branch circuit breaker according to the rating of the wall socket outlet. Use only earthed mains outlets and the power cords supplied by HP with the printer.
Risk of trapped hands. Do not push the roll while loading. Lift the loading table to ease the spindle into the printer.
Risk of trapped fingers. Do not touch spindle gears while moving.
Do not put objects on top of the printer. Do not cover the fans.

The printer's main features

Your printer is a color inkjet printer designed for printing high-quality images on flexible substrates from 23 in (584 mm) to 42 or 60 in (1.07 or 1.52 m) wide, depending on which printer model you have. Some major features of the printer are shown below:
Printing speeds in draft mode of up to 250 ft²/h (24 m²/h) with the 60-in printer, 220 ft²/h (21 m²/h)
with the 42-in printer.
Environmentally friendly, odorless, aqueous latex inks in six colors
No special ventilation required, no hazardous waste
775 ml ink cartridges
Print on a wide range of substrates—including most low-cost, uncoated, solvent-compatible
substrates
You are recommended to wear gloves when handling ink cartridges, printhead cleaning cartridges and the printhead cleaning container.
A range of HP recyclable substrates is available
Durable prints with outdoor display permanence up to three years unlaminated, five years
laminated
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Accurate and consistent color reproduction with automatic color calibration (built-in
spectrophotometer)
ENERGY STAR® qualified product
To send print jobs to your printer, you will need Raster Image Processor (RIP) software, which should be run on a separate computer. RIP software is available from various different companies; it is not provided with the printer.

The printer's main components

The following views of the printer illustrate its main components.

Front view 60-in printer

Introduction
1. Ink cartridge
2. Platen
3. Printhead
4. Printhead carriage
5. Ink funnel
6. Front panel
7. Printhead cleaning cartridge
8. Substrate-adjustment lever
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Introduction

Rear view 60-in printer

9. Spindle lock lever
10. Take-up reel motor
11. Take-up reel cable and sensor housing unit
12. Spindle
13. Loading table
14. Drying module
15. Take-up reel sensor
16. Take-up reel spindle stop
17. Curing module
1. Printhead cleaning container
2. Sockets for communication cables and optional accessories
3. Power switch and power sockets
4. Residual current circuit breakers for the heating components
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Take-up reel motor

1. Take-up reel spindle lever
2. Manual winding buttons
3. Wind-direction switch

The front panel

Your printer's front panel is located at the front right of the printer. It has the following important functions:
Introduction
Assists you in troubleshooting issues
Is used when performing certain physical operations, such as unloading substrate and maintaining
the printer
Displays information in brief about the status of the printer
Displays warning and error messages, when appropriate, along with audio alerts to call attention
to a warning or message
The front panel has the following components:
1. Power key: To turn the printer off. See
Turn the printer on and off on page 11.
2. Power light: Indicates the printer's power status. If the light is off, the printer is off. If it is solid green,
the printer is on. If it is flashing green, the printer is in transition between on and off.
3. Front-panel display: Displays error, warnings and information on using your printer.
4. Status light: Indicates the printer's operational status. If the light is off, the printer is not ready. If it
is solid green, the printer is ready and idle. If it is flashing green, the printer is busy: receiving data,
ENWW The printer's main components 7
Introduction
processing or printing. If it is flashing amber, your intervention is required. If it is solid amber, a serious error has occurred.
5. Up key: To go up in a menu or option, or to increase a value.
6. OK key: To confirm an action while in a procedure or interaction. To enter in a submenu in the
menu. To select a value when given an option.
7. Down key: To go down in a menu or option, or to decrease a value.
8. Back key: To go to the previous step in a procedure or interaction. To go to the upper level, or leave
the option in the menu, or when given an option.
9. Cancel key: To cancel a procedure or interaction.
10. Reset key: To restart the printer (as if it were switched off and switched on again). You will need
an implement with a narrow tip to operate this key.
11. Move substrate key: To move the loaded substrate forwards or backwards. While the printer is
printing, it can be used to fine-tune the substrate advance on the fly.
To highlight an item in the front-panel display, press the Up or Down key until the item is highlighted.
To select an item in the front-panel display, first highlight it and then press the OK key.
When this guide shows a series of front-panel display items like this: Item1 > Item2 > Item3, it means that you should select Item1, then select Item2, then select Item3.
Information about specific uses of the front panel can be found throughout this guide.

The Embedded Web Server

The Embedded Web Server is a Web server running inside the printer. You can use it to obtain printer information, manage settings and presets, align printheads, upload new firmware and troubleshoot problems. Service engineers can use it to retrieve internal information that helps to diagnose printer problems.
You can access the Embedded Web Server remotely by using an ordinary Web browser running on any computer. See
The Embedded Web Server window displays three separate tabs. Buttons near the top of each page provide access to online help and supplies reordering.
Access the Embedded Web Server on page 13.
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Main tab

The Main tab provides information about the following items:
Introduction
Substrate, ink, printhead and maintenance status
Temperatures of the drying and curing modules
Substrate and ink usage and accounting

Setup tab

The Setup tab includes options to complete these tasks:
Specify printer settings such as units of measurement and refresh date
Specify network and security settings
Set the date and time
Update firmware
Align printheads
Upload substrate presets

Support tab

The Support tab contains options to complete these functions:
Browse helpful information from a variety of sources
Access HP Designjet links for technical support with your printer and accessories
Access service support pages that show current and historical data on the usage of your printer
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2 Connectivity and software instructions

Connectivity

Connection method

Connect to a network

Your printer can be connected in the following way.
Connection type Speed Maximum cable length Other factors
Gigabit Ethernet Fast; varies according to
NOTE: The speed of any network connection depends on all the components that are used in the
network, which can include network interface cards, hubs, routers, switches, and cables. If any one of these components cannot operate at high speed, you will have a low-speed connection. The speed of your network connection can also be affected by the total amount of traffic from other devices on the network.
Before you begin, check your equipment:
The printer should be set up and turned on.
The Gigabit switch or router should be on and functioning correctly.
All computers on the network should be turned on and connected to the network.
network traffic
Long (100 m=328 ft) Requires extra equipment
(switches)
The printer should be connected to the switch.
When the printer is connected to the network and turned on, you should see the printer's IP address appear on the front panel (192.168.1.1 in this example). Make a note of the IP address: you can use it later to access the Embedded Web Server.
If you see this screen without the IP address, either the printer is not successfully connected to the network, or your network has no DHCP server. In the latter case, you will have to set the IP address manually: see the Maintenance and troubleshooting guide.
Refer to the RIP instructions (not provided by HP) to install the software RIP.
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3 Basic setup options

Printer setup options

Turn the printer on and off

To turn on the printer, ensure that the power switch at the rear of the printer is turned on, ensure that the residual current circuit breakers are in the up position, then press the Power button on the front panel. You can leave the printer on without wasting energy. Leaving it on improves response time. When the printer has not been used for a certain period of time, it saves power by going into sleep mode. Any interaction with the printer returns it to active mode, and it can resume printing immediately.
If you want to turn the printer on or off, the normal and recommended method is to use the Power button on the front panel.
When you turn off the printer this way, the printheads are automatically stored with the printhead cleaning cartridge, which prevents them from drying out.
However, if you plan to leave the printer turned off for a long period of time, you are recommended to turn it off using the Power button, and then also turn off the power switch at the rear.
To turn it back on later, use the power switch at the rear, and then press the Power button.

Basic setup options

When the printer is turned on, it will take about ten minutes to initialize itself.
ENWW Printer setup options 11

Restart the printer

In some circumstances you may be advised to restart the printer. Please proceed as follows:
1. Press the Power button on the front panel to turn the printer off. Wait a few moments, and then
press the Power button again. This should restart the printer. If it does not, continue with step 2.
2. Use the Reset button on the front panel. You will need a non-conductive implement with a narrow
tip to press the Reset button. This normally has the same effect as pressing the Power button, but may work if the Power button does not.
3. If neither steps 1 nor 2 seems to have any effect, turn off the printer by using the power switch at
the rear of the printer. Check that the residual current circuit breakers are in the up position.
4. Remove the power cords from the power sockets.
5. Wait for 10 seconds.
6. Reinsert the power cords into the power sockets and turn on the printer by using the power switch.
7. Make sure that the Power light on the front panel illuminates. If it does not, use the Power button
to turn on the printer.

Change the language of the front panel

Basic setup options
Two methods are available to change the language that is used for the front-panel menus and messages.
If you can understand the current front panel language, go to the front panel and select the
and then select Front panel options > Select language.
If you cannot understand the current front panel language, start with the printer powered off. At the
front panel, press the OK button and hold it down. While holding down the OK button, press the
Power button and hold it down. Continue to hold down both buttons until the green light on the left
side of the front panel starts flashing, and then release both buttons. You can expect a delay of about one second. If the green light starts flashing without any delay, you may need to start again.
Whichever method you used, the language selection menu should now appear on the front panel.
Highlight your preferred language, and then press the OK button.
icon,
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Request e-mail notification of specific error conditions

1. In the Embedded Web Server, go to the E-mail server page on the Setup tab and ensure that the
following fields are correctly filled in:
SMTP server. This is the IP address of the outgoing mail server (Simple Mail Transfer Protocol
[SMTP]) that processes all e-mail messages from the printer. If the mail server requires authentication, e-mail notifications will not work.
Printer e-mail address. Each e-mail message that the printer sends must include a return
address. This address does not need to be a real, functional e-mail address, but it should be unique, so that recipients of the message can identify the printer that sent it
2. Go to the Notification page, which is also on the Setup tab.
3. Click the New icon to request new notifications, or click the Edit icon to edit notifications that have
already been set up. Then specify the e-mail addresses to which notifications are sent, and select the incidents that result in notification messages.

Change the sleep mode setting

If the printer is left turned on but unused for a certain period of time, it automatically goes into sleep mode to save power. The default period of time it waits is 30 minutes. To change the time the printer waits before it goes into sleep mode, go to the front panel and select the
panel options > Sleep mode wait time. Highlight the wait time that you want, and then press the OK button.
icon, and then select Front

Change the front panel display contrast

To change the contrast of the front-panel display, select the icon, select Front panel options > Select display contrast, and then select a value by using the Up or Down button. Press the OK button
to save the value.

Change the units of measurement

To change the units of measurement that appear on the front panel, select the icon, select Front panel options > Select units, and then select English or Metric.
The units of measurement can also be changed in the Embedded Web Server.

Embedded Web Server setup options

Access the Embedded Web Server

Use the Embedded Web Server to view printer information remotely through an ordinary Web browser running on any computer.
The following browsers are known to be compatible with the Embedded Web Server:
Internet Explorer 6 to 8 for Windows
Mozilla Firefox 2 to 3.5
Basic setup options
To use the Embedded Web Server on any computer, open your Web browser and type the printer's URL. The printer's URL appears on the status screen on the printer's front panel (http://192.168.1.1 in this example):
ENWW Embedded Web Server setup options 13
If you follow these instructions but fail to open the Embedded Web Server, see the Maintenance and troubleshooting guide.

Change the language of the Embedded Web Server

The Embedded Web Server functions in the following languages: English, Portuguese, Spanish, Catalan, French, Italian, German, Simplified Chinese, Traditional Chinese, Korean, and Japanese. It uses the language that you specified in your Web browser options. If you specify a language that it cannot support, it functions in English.
To change the language, change your Web browser's language setting. For example, in Internet
Basic setup options
Explorer version 6, go to the Tools menu and select Internet Options > Languages. Make sure that the language you want is at the top of the list in the dialog box.
To complete the change, close and reopen your Web browser.
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4 Handle the substrate

Overview

You can print on a wide variety of printing materials, all of which are referred to in this guide as substrates.

Use substrate

Choosing the correct substrate for your needs is an essential step in ensuring good print quality. For best printing results, use only recommended HP substrates (see
on page 16), which have been developed and thoroughly tested to ensure reliable performance. All
printing components (printer, ink system, and substrate) have been designed to work together to offer trouble-free operation and ensure optimal print quality.
Here are some additional tips about substrate usage:
Supported substrate families
Allow all substrates to adapt to room conditions, out of the packaging, for 24 hours before using
them for printing.
Handle film and photo substrates by the edges, or wear cotton gloves. Skin oils can be transferred
to the substrate, leaving fingerprint marks.
Keep the substrate tightly wound on the roll throughout the loading and unloading procedures. To
make sure that the roll stays tightly wound, consider using tape to stick the leading edge of the roll to the core just before removing the roll from the printer. You can keep the roll taped during storage. If the roll starts to unwind, it can become difficult to handle.
NOTE: The use of tape to stick the leading edge of the roll to the core is especially important for
heavy substrates, because the inherent stiffness of the substrate can cause it to loosen and unwind from the core.
Whenever you load a roll, the front panel prompts you to specify the substrate family that you are
loading. For good print quality, it is essential to specify this correctly. Check that the substrate belongs to the family named on the front panel, and check also that it matches the substrate profile in the RIP.
Print quality could be impaired if you use a substrate that is unsuitable for your image.
Make sure that the appropriate print-quality setting is selected in the RIP.
If the substrate family shown on the front panel does not correspond to the substrate that you intend
to use, take one of the following actions:

Handle the substrate

Reload the roll into the printer and select the correct substrate family. See
the printer on page 22 and Load a roll into the printer on page 19.
At the printer's front panel, select the
Change loaded substrate.
NOTE: Substrate advance calibration is not performed when the substrate family is changed
from the front panel.
ENWW Overview 15
icon, and then select View loaded substrate >
Unload a roll from
CAUTION: Removing the substrate from the printer manually without using the front panel could
damage the printer. Do this only when necessary to clear a substrate jam.

Supported substrate families

Substrate family Substrate types
Self-adhesive Self-adhesive vinyls (cast and calendered), perforated vinyls
Banner Banners
Film Polyester films
Fabric Fabrics and canvas
Mesh Mesh materials
Paper-Aqueous Papers compatible with water-based inks (otherwise known as offset)
Paper-Solvent Papers compatible with solvent-based inks, cellulose coating (otherwise known as billboard)
HP Photorealistic HP Photorealistic Poster Paper

Load a roll onto the spindle

1. Make sure that the printer wheels are locked (the brake lever is pressed down) to prevent the printer
from moving.
Handle the substrate
2. Lift the spindle lock lever to disengage the spindle.
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3. Remove the first end of the spindle from the right side of the printer, and then move the spindle to
the right in order to extract the other end. Do not insert your fingers into the spindle supports during the removal process.
The spindle has a stop at each end to keep the roll in position. Remove the blue stop at the left end to mount a new roll (the stop at the other end can also be removed, if you wish). The stop slides along the spindle to hold rolls of different widths.
4. Slide the lever-lock on the blue stop to the unlocked position.
5. Remove the stop from the left end of the spindle.
Handle the substrate
ENWW Load a roll onto the spindle 17
6. Rest the roll of substrate that you want to load on the loading table. If the roll is long and heavy,
you may need two people to handle it.
7. Slide the spindle into the roll.
Handle the substrate
8. The right stop of the spindle has two positions: one for rolls of the printer's maximum width, and
another for narrower rolls.
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