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Part number Q5916–90908
Edition 1, 11/2004
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Table of contents
1 Product information
Features and benefits..............................................................................................................................2
Hardware features .................................................................................................................2
Software features ...................................................................................................................2
Minimum system requirements ..............................................................................................3
Control-panel features ...........................................................................................................5
Model and serial numbers......................................................................................................7
Site requirements.....................................................................................................................................8
Table 8-14ADF left cover...............................................................................................................................219
Table 8-18Bottom unit assembly ..................................................................................................................227
Table 8-19Right hinge guide ........................................................................................................................229
Table 8-20Left hinge guide............................................................................................................................231
Table 8-34Alphabetical parts list...................................................................................................................258
Table 8-35Numerical parts list.......................................................................................................................262
x
List of figures
Figure 1-1External parts (1 of 3) ......................................................................................................................4
Figure 1-2External parts (2 of 3) ......................................................................................................................5
Figure 1-3External parts (3 of 3).......................................................................................................................5
Figure 8-13ADF left cover...............................................................................................................................218
Figure 8-17Bottom unit assembly ..................................................................................................................226
Figure 8-18Right hinge guide ........................................................................................................................228
Figure 8-19Left hinge guide ...........................................................................................................................230
Figure 8-29Scanner motor fan .......................................................................................................................250
This chapter contains information about the following topics:
Features and benefits
●
Digital-sender components
●
Site requirements
●
●
Digital sender specifications
Media specifications
●
●
Regulatory information
1
Features and benefits
The HP 9200c Digital Sender helps quickly and conveniently distribute paper documents in an
electronic format. It scans all kinds of documents and then uses the included HP Digital Sending
Software (HP DSS) to send them to e-mail addresses, fax destinations, or network folders. The
digital sender can also be set up to send documents to workflow destinations, along with metadata
files containing workflow information that is captured at the device control-panel interface.
Hardware features
The device includes the following hardware features:
■ADF-The device comes with a legal-size automatic document feeder (ADF) that accepts up to 50
pages.
■Interactive touchscreen control panel-Intuitive onscreen menus and wizards help to complete
digital-sending tasks.
■Flatbed scanner-The letter/A4-size scanner can scan both black-and-white and color
documents, with the ability to scan up to 1 mm (0.04 inch) from the paper edge.
■Memory-The device comes standard with 128 megabytes (MB) of random access memory
(RAM).
■Hard disk-The device includes a 20-gigabyte (GB) internal hard drive for storing documents and
settings.
■Connectivity-The device provides a 10/100Base-T port and an enhanced input/output (EIO) port
The HP DSS program supports the digital sender by providing the following features:
■Send to e-mail-Scan a document and send it to one or more e-mail recipients in the form of
a .PDF, .JPEG, .TIFF, or .MTIFF file.
■Send to secondary (secure) e-mail-Send a document by using a secure third-party e-mail
solution.
■Send to fax-Scan a document and send it to a local area network (LAN) fax, Internet fax, or
Windows® 2000 fax destination. (This device does not have analog fax capability.)
■Send to workflow-Scan a document and save it to a network folder or file transfer protocol
(FTP) site along with a file containing additional information about the document. A third-party
software program can then retrieve and decipher the information, and perform the appropriate
operation on the scanned image. A printer can also be set up as a workflow destination, so that
scanned documents can be printed.
■Send to network folder-Scan a document and send it to a folder on the network.
21 Product information
Minimum system requirements
The following table describes the network components that are used for digital sending.
Table 1-1 HP 9200c Digital Sender minimum system requirements
ComponentDescription
Network server running Microsoft® Windows 2000
Professional, Server, or Advanced Server; Windows XP
Professional; or Windows 2003 Standard or Enterprise Server
NetworkFast Ethernet 100Base-TX or Ethernet 10Base-T
Digital senders or MFP productsAn HP DSS server can support up to 250 HP 9200c Digital
Web browserUsers can use a Web browser from any computer on the
SMTP gatewayThis gateway facilitates the e-mail and Internet fax digital-
The server contains the following components:
■HP DSS
■HP MFP DSS Configuration Utility-used to configure
and monitor digital-sending features after the HP DSS
program has been installed
■Windows 2000 Fax service-required only when the
Windows 2000 Fax service is the method of fax transport
Senders or MFP products on the same network. Each
device can be individually configured to support any or all of
the digital-sending options.
NOTE HP DSS does not support the HP 9100C or
8100C Digital Senders.
network to configure and monitor the digital sender by using
HP Web Jetadmin, or the embedded Web server in the
digital sender.
sending options.
LAN fax serverA LAN fax server is a network device that centrally handles
LDAP serverAn LDAP server is a directory server that contains
FTP serverAn FTP server can be used as a destination for documents
Domain controller/Novell directory serverIn order to support user authentication, the digital sender
Network printerA network printer can be set up as a destination for
the sending and receiving of large numbers of fax jobs. HP
DSS can be used to configure the digital sender to route
outgoing faxes to a LAN fax server.
recipients' names and e-mail addresses and supports
Lightweight Directory Access Protocol (LDAP). HP DSS
uses the LDAP server to obtain addresses for the digitalsender address book.
scanned by the digital sender.
must have access to a domain controller or Novell directory
server in order to validate the user's login information.
documents scanned by the digital sender.
Features and benefits3
Digital-sender components
The following illustrations show the main external parts of the digital sender.
Digital-sender parts
Figure 1-1 External parts (1 of 3)
1Jam-release button
2Control panel
3On/off switch
4Output bin
5ADF input bin
41 Product information
Figure 1-2 External parts (2 of 3)
6ADF cable
7Control-panel cable
8Embedded Jetdirect 10/100Base-T network port
9EIO port
10Power connector
Figure 1-3 External parts (3 of 3)
11Scanner lock
12Serial number
Control-panel features
The digital-sender control panel contains the following items.
Digital-sender components 5
Figure 1-4 Control panel
1Touch-screen graphical display
2Numeric key pad
3R
4M
5S
6S
7S
8S
ESET
button
ENU
button
LEEP
button and LED
TATUS
button
TOP
button
TART
button and LED
9Attention LED
10Data LED
11Ready LED
12Contrast control wheel
Table 1-2 Control-panel button functions
ButtonFunction
R
M
ESET
ENU
Logs off the current user. Resets the job settings to factory or user-defined default values.
Shows the control-panel menu interface on the control-panel display. For a complete list of controlpanel menu items, see the HP 9200C Digital Sender Support Guide.
S
LEEP
S
TATUS
S
TOP
Puts the device into sleep mode, in which it shuts down some functions to conserve energy.
Shows the digital-sender supply status information on the control-panel display.
Cancels the job that is currently being scanned. After scanning is complete, the job cannot be
canceled.
S
TART
Begins a digital-sending job or continues a job that has been interrupted.
61 Product information
Model and serial numbers
The model and serial number are located on the back of the device. The serial number can also be
found at the back of the flatbed.
Digital-sender components 7
Site requirements
Place the digital sender on a sturdy surface, away from direct sunlight. Allow enough space around
the digital sender to open the doors and trays.
Physical specifications
Table 1-3 Product dimensions
ProductHeightDepthWidthWeight
HP 9200c Digital Sender340.26 mm (13.40
inches)
Figure 1-5 Product dimensions
Environmental specifications
Environmental condition
OperatingStorage/standby
571.82 mm (22.51
inches)
552.62 mm
(17.82 inches)
22.7 kg (50 lbs)
Temperature0°C to 40°C (32°F to 104°F)-40°C to 60°C (-40°F to 140°F)
Relative humidity15% to 80%15% to 90%
81 Product information
Digital sender specifications
Electrical specifications
Table 1-4 Power requirements
Power requirements100-240 V (±10%)
Minimum recommended circuit capacity1.0 Amp
50/60 Hz (±2 Hz)
PPM)
1
2
ReadySleepOff
Table 1-5 Power consumption (average, in watts)
Product modelScanning (47
HP 9200c Digital Sender95 W36 W13 W0 W
1
Values current as of June 22, 2004. Values
subject to change. See
support/9200c for current information.
2
Power reported is highest value measured
www.hp.com/
for color and monochrome scanning using
all standard voltages.
3
Default time from Ready mode to Sleep =
60 minutes.
4
Recovery time from Sleep to start of
scanning = less than 10 seconds.
5
Heat dissipation in Ready mode = 123 BTU/
hour.
Acoustic specifications
Table 1-6 Sound power and pressure level
Sound power levelDeclared per ISO 9296
Scanning (47 PPM)
1
L
= 6.6 Bels (A) [66 dB(A)]
WAd
Ready
L
= 5.4 Bels (A) [54 dB (A)]
pAm
Sound pressure level - Bystander PositionDeclared per ISO 9296
Scanning (47 PPM)
Ready
1
Values current as of April 26, 2004. Values subject to
change. See
information.
2
Configuration tested by Scanning simplex monochrome
www.hp.com/support/9200c for current
L
=51 dB (A)
pAm
L
=39 dB (A)
pAm
using ADF at 47 ppm and Letter-size paper.
Skew specifications
The skew specification is 0.6%. The actual skew varies depending on the length or the width of the
page. For example, on a letter-size page the vertical skew is a maximum of 1.67 mm (0.065 inches)
Digital sender specifications 9
and the horizontal skew is a maximum of 1.29 mm (0.05 inches). The digital sender conforms to the
following skew specifications:
■ADF platen <= 0.6%
■ADF simplex <= 0.6%
■ADF duplex <= 0.6%
MediaHorizontalVertical
Letter1.29 mm (0.05 inches)1.67 mm (0.065 inches)
A41.26 mm (0.0496 inches)1.78 mm (0.07 inches)
Legal1.29 mm (0.05 inches)2.13 mm (0.0838 inches)
101 Product information
Media specifications
The HP 9200c Digital Sender supports the following standard paper sizes:
■Letter: 215.9 x 279 mm (8.5 x 11 inches)
■Executive: 190 x 254 mm (7.5 x 10 inches)
■A4: 210 x 297 mm (8.3 x 11.7 inches)
■A5: 148 x 210 mm (5.83 x 8.27 inches)
■B5: 176 x 250 mm (6.9 x 9.8 inches)
■Legal (from the ADF only): 215.9 x 355.6 mm (8.5 x 14 inches)
Paper weight: 60 to 120 g/m2 (16 to 32 lb)
Up to 50 sheets of paper can be stacked in the ADF, for a maximum height of 5 mm (0.2 inch).
Media specifications11
Regulatory information
FCC and Telecom regulations
FCC regulations
This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses, and can
radiate radio frequency energy. If this equipment is not installed and used in accordance with the
instructions, it can cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation; the presence of interference can
be determined by turning the equipment off and on. If this equipment does cause harmful
interference to radio or television communications, the user is encouraged to try to correct the
interference by one or more of the following measures:
■Reorient or relocate the receiving antenna.
■Increase distance between equipment and receiver.
■Connect equipment to an outlet on a circuit different from that to which the receiver is located.
■Consult your dealer or an experienced radio/television technician.
NOTEAny changes or modifications to the device that are not expressly approved by HP
could void the user’s authority to operate this equipment.
Environmental Product Stewardship program
Protecting the environment
Hewlett-Packard Company is committed to providing quality products in an environmentally sound
manner. This product has been designed with several attributes to minimize impacts on our
environment.
Power consumption
Power usage drops significantly while in Sleep mode, which saves natural resources and saves
money without affecting the high performance of this product.
Plastics
Plastic parts over 25 grams are marked according to international standards that enhance the ability
to identify plastics for recycling purposes at the end of the product's life.
Materials and recycling information
Material restrictions
This HP product contains mercury in the fluorescent lamp of the control-panel liquid crystal display
that can require special handling at end-of-life. This HP product contains a lithium battery on the
formatter board that can require special handling at end-of-life.
121 Product information
For recycling information, you can contact www.hp.com/recycle or contact your local authorities or
the Electronics Industry Alliance:
The product herewith complies with the requirements of the EMC Directive 89/336/EEC and the Low Voltage Directive 73/23/EEC, and
carries the CE-Marking accordingly.
1) The product was tested in a typical configuration with Hewlett-Packard Personal Computer Systems. Compliance testing of product to
standard with the exception of Clause 9.5, which is not yet in effect.
2) This Device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause
harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
3) For regulatory purposes, this product is assigned a Regulatory model number. This number should not be confused with the marketing
name or the product number(s).
Boise, Idaho , USA
June 16, 2004
For regulatory topics only:
Australia Contact:Product Regulations Manager, Hewlett-Packard Australia Ltd.,, 31-41 Joseph Street Blackburn, Victoria 3130,
Australia,
European Contact:Your Local Hewlett-Packard Sales and Service Office or Hewlett-Packard GmbH, Department HQ-TRE /
USA Contact:Product Regulations Manager, Hewlett-Packard Company,, PO Box 15, Mail Stop 160 Boise, ID 83707-0015, ,
(Phone: 208-396-6000),
Regulatory information15
161 Product information
2Service approach
This chapter contains information about the following topics:
Service approach
●
How to order parts and supplies
●
Hewlett-Packard Limited Warranty Statement
●
●
Availability of support and service
HP maintenance agreements
●
17
Service approach
Digital-sender repair normally begins by using the digital sender internal diagnostics and the
following two-step process:
1Isolate the problem to the major system (for example, the network or server, or the digital-sender
system).
2Troubleshoot the problem by using the procedures in chapter 7.
After a faulty part is located, the digital sender can usually be repaired at the assembly level by
replacing field replaceable units (FRUs). Some mechanical assemblies might need to be repaired at
the subassembly level. Hewlett-Packard Company does not support replacement of components on
the printed circuit assembles.
How to order parts and supplies
You can obtain the following items directly from HP:
■Replacement parts To order replacement parts in the U.S. see
Outside the United States, order parts by contacting your local authorized HP service center.
■Supplies To order supplies in the U.S., see
worldwide, see
www.hp.com/ghp/buyonline.html.
www.hp.com/go/ljsupplies. To order supplies
www.hp.com/go/hpparts/.
182 Service approach
Hewlett-Packard Limited Warranty Statement
HP PRODUCT
HP 9200c Digital Sender
DURATION OF LIMITED WARRANTY
1 year, Onsite service
HP warrants to you, the end-user customer, that HP hardware and accessories will be free from
defects in materials and workmanship after the date of purchase, for the period specified above. If
HP receives notice of such defects during the warranty period, HP will, at its option, either repair or
replace products which prove to be defective. Replacement products might be either new or
equivalent in performance to new.
HP warrants to you that HP software will not fail to execute its programming instructions after the
date of purchase, for the period specified above, due to defects in material and workmanship when
properly installed and used. If HP receives notice of such defects during the warranty period, HP will
replace software which does not execute its programming instructions due to such defects.
HP does not warrant that the operation of HP products will be uninterrupted or error free. If HP is
unable, within a reasonable time, to repair or replace any product to a condition as warranted, you
will be entitled to a refund of the purchase price upon prompt return of the product.
HP products might contain remanufactured parts equivalent to new in performance or might have
been subject to incidental use.
Warranty does not apply to defects resulting from (a) improper or inadequate maintenance or
calibration, (b) software, interfacing, parts or supplies not supplied by HP, (c) unauthorized
modification or misuse, (d) operation outside of the published environmental specifications for the
product, or (e) improper site preparation or maintenance.
TO THE EXTENT ALLOWED BY LOCAL LAW, THE ABOVE WARRANTIES ARE EXCLUSIVE AND
NO OTHER WARRANTY OR CONDITION, WHETHER WRITTEN OR ORAL, IS EXPRESSED OR
IMPLIED AND HP SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTIES OR CONDITIONS OF
MERCHANTABILITY, SATISFACTORY QUALITY, AND FITNESS FOR A PARTICULAR
PURPOSE. Some countries/regions, states or provinces do not allow limitations on the duration of an
implied warranty, so the above limitation or exclusion might not apply to you. This warranty gives you
specific legal rights and you might also have other rights that vary from country/region to country/
region, state to state, or province to province. HP's limited warranty is valid in any country/region or
locality where HP has a support presence for this product and where HP has marketed this product.
The level of warranty service you receive might vary according to local standards. HP will not alter
form, fit or function of the product to make it operate in a country/region for which it was never
intended to function for legal or regulatory reasons.
TO THE EXTENT ALLOWED BY LOCAL LAW, THE REMEDIES IN THIS WARRANTY
STATEMENT ARE YOUR SOLE AND EXCLUSIVE REMEDIES. EXCEPT AS INDICATED ABOVE,
IN NO EVENT WILL HP OR ITS SUPPLIERS BE LIABLE FOR LOSS OF DATA OR FOR DIRECT,
SPECIAL, INCIDENTAL, CONSEQUENTIAL (INCLUDING LOST PROFIT OR DATA), OR OTHER
DAMAGE, WHETHER BASED IN CONTRACT, TORT, OR OTHERWISE. Some countries/regions,
states or provinces do not allow the exclusion or limitation of incidental or consequential damages,
so the above limitation or exclusion might not apply to you.
THE WARRANTY TERMS CONTAINED IN THIS STATEMENT, EXCEPT TO THE EXTENT
LAWFULLY PERMITTED, DO NOT EXCLUDE, RESTRICT OR MODIFY AND ARE IN ADDITION
TO THE MANDATORY STATUTORY RIGHTS APPLICABLE TO THE SALE OF THIS PRODUCT
TO YOU.
Hewlett-Packard Limited Warranty Statement19
Availability of support and service
Around the world, HP provides a variety of service and support options for purchase. Availability of
these programs will vary depending upon your location.
HP maintenance agreements
Hewlett-Packard Company has several types of maintenance agreements that meet a wide range of
support needs. Maintenance agreements are not part of the standard warranty. Support services
vary by location. Contact HP Customer Care to determine the services that are available and for
more information about maintenance agreements. In general, the digital sender will have the
following maintenance agreement:
Next-Day Onsite Service
This agreement provides support by the next working day following a service request. Extended
coverage hours and extended travel beyond HP’s designated service zones are available on most
onsite agreements (for additional charges).
202 Service approach
3Installation and configuration
This chapter contains information about the following topics:
What ships in the box
●
Viewing the digital sender information pages
●
Security features
●
21
What ships in the box
The following items ship in the box with the digital sender.
Figure 3-1 What ships in the box
1Getting started guide
2Warranty booklet
3HP DSS software and digital-sender documentation CDs
4Digital sender
5Control-panel overlays (optional)
6Power cord
223 Installation and configuration
Viewing the digital sender information pages
Because the digital sender cannot print its information pages, they must be viewed by using the
digital-sender control panel or by using the embedded Web server (EWS).
To view the device information pages by using the control panel
Follow these instructions to view the digital-sender information pages:
1Press the M
2Touch the INFORMATION menu.
3Touch SHOW CONFIGURATION.
4Use the scroll bar to scroll down through the configuration information. Touch NEXT to view the
EIO/Jetdirect information.
ENU
button on the control panel.
To view the device information pages by using the EWS
To view the EWS Web pages, you need to have the IP address for the device. You can find the IP
address in one of the following two ways:
■Go to the digital sender and look at the upper-left corner of the touchscreen. The IP address
should appear next to the word Ready.
ENU
■If the IP address does not appear on the touchscreen, press the M
panel. Touch the INFORMATION menu, and then touch SHOW CONFIGURATION. The digitalsender configuration information appears on the touchscreen. Touch the NEXT button to see the
Jetdirect data. Scroll through the information until you find the IP address.
NOTE You can gain access to the embedded Web server from any operating system that
supports the TCP/IP protocol and a Web browser, preferably either Netscape Navigator 4.7x
or Microsoft Internet Explorer 5.0x or later. You cannot view the embedded Web server pages
from outside a firewall.
button on the control
1Open a Web browser and type the digital sender IP address into the Address box to open the
EWS Web page.
2Click Configuration Page to view the configuration page information or Device Information to
see the device name and the IP address for the device.
3Scroll to view the information page that you want to see.
Configuration information
The following configuration information appears on the control panel or the EWS page.
Device Information
Product Name: hp 9200c Digital Sender
Device Name: hp 9200c Digital Sender
Model Number: XXXXXX
Viewing the digital sender information pages23
Device Serial Number: XXXXXXXXXX
Formatter Number: XXXXXXXXXX
CPB: X.XXX (X.X)
SCB: XXXX X
Firmware Datecode: XXXXXXXX XX.XX.0
Service ID: XXXXX
PS Wait Time–out: 300 seconds
Page Count: XXX
Document Feeder Kit Interval: 90000
Pages since last Doc Feeder Maintenance: XXX
Memory
Total RAM: 128MB
Security
Control Panel Lock: NONE
Control Panel Password: DISABLED
Write Protect: DISABLED
File System Access:
PJL: ENABLED
PML: ENABLED
NFS: ENABLED
PostScript: ENABLED
Options
DIMM Slot 1: Empty
Card Slot 1: 64 MB F/W FLASH: 2MB
Card Slot 2: Empty
EIO 1: Empty
EIO 2: HP Scanner Processor Card
LDAP Gateway: X.X.X.X
SMTP Gateway: X.X.X.X
hp MFP Digital Sending Server: X.X.X.X
243 Installation and configuration
The following information is important to note:
■Firmware date codes: CPB displays the firmware date code for the copy processor board, and
SCB displays the firmware date code for the scanner controller board. When you upgrade the
firmware, the firmware bundle upgrades all of the product components. See
Upgrading the
firmware for instructions to upgrade the firmware.
■The Page Count, Document Feeder Kit Interval, and Pages since last Doc Feeder
Maintenance items are important to note for digital-sender maintenance. The default Document
Feeder Kit replacement interval is 90,000 pages.
■The LDAP Gateway and SMTP Gateway addresses will be filled in if the digital sender is using
its embedded digital-sending functionality (that is, if it is not using a digital sending server). If the
digital sender is using a digital sending server, then the hp MFP Digital Sending Server
address will be filled in, and the LDAP and SMTP addresses will be 0.0.0.0. The hp MFP DigitalSending Server address is the IP address of the server where the HP MFP Digital Sending
Software is installed.
NOTE Using “restore factory defaults” command clears the HP MFP Digital Sending
Server address.
Viewing the digital sender information pages25
Security features
The most basic security feature of the digital sender is its ability to require a network login before a
user can gain access to digital sending functions. This prevents unauthorized users from walking up
to the device and sending documents. Hewlett-Packard Company highly recommends that
authentication be enabled when configuring the digital sender.
For users who are concerned about e-mail security, the digital sender comes with a secure e-mail
option. A number of third-party software vendors offer services for secure e-mail delivery. The
Secondary E-mail feature is designed to work with one of these third-party software programs for
users who require an extra measure of data security. It differs from the regular e-mail feature in that
the data between the device and the HP DSS server is encrypted. An rfc822-compliant e-mail
message that includes the scanned data as an attachment is created in a folder on the HP DSS
server. The third-party software program, which is monitoring this folder, processes the e-mail
message and sends it out in a secure manner.
Restricting software access
In order to keep the digital sender secure, you must also restrict access to the software programs
that can be used to configure the device. By default, the digital-sending configuration options in the
EWS are disabled when the digital sender begins using the HP DSS service. The digital sender can
then only be configured by using the HP MFP DSS Configuration Utility. This centralizes
configuration tasks and helps control security. Make sure that the HP DSS is installed on a secure
server and that unauthorized users cannot use the HP MFP DSS Configuration Utility.
In addition, a password can be set in the EWS to prevent unauthorized access to the device-settings
tabs. After the password has been set, users can only see the EWS Information tab.
Securing the embedded Web server
You can assign a password for access to the embedded Web server so that unauthorized users
cannot change the digital sender settings.
1Open the embedded Web server. See
2Click the Settings tab.
3On the left side of the window, click Security.
4Type the password next to New Password, and type it again next to Verify Password.
5Click Apply. Make note of the password, and store it in a safe place.
Viewing the digital sender information pages.
Securing HP Web Jetadmin
The final software program that can be used to control the digital sender is the HP Web Jetadmin
program. This program can also be configured to require a password before any changes can be
made. It should also be installed on a secure server and should be protected from unauthorized use.
Using the security lock
The security lock is a mechanical lock that prevents the removal of internal device components, such
as the hard disk, compact flash, and memory DIMM. The lock is a third-party computer lock similar to
the ones that are used to secure laptop computers. Purchase the lock separately, and then install it
on the product in the location shown in this figure.
263 Installation and configuration
Figure 3-2 Security lock
Security features27
283 Installation and configuration
4Maintenance
This chapter contains information about the following topics:
Cleaning the digital sender
●
Replacing the mylar sheet
●
Calibrating the scanner
●
●
Calibrating the control panel
Performing preventative maintenance
●
●
Setting the real-time clock
●
Upgrading the firmware
Configuring and verifying an IP address
●
29
Cleaning the digital sender
To maintain the scan quality, clean the device only if the ADF or glass is visibly marked or dirty, or if
you see a decrease in the scan quality (such as streaking). Clean the outside of the device with a
water-dampened cloth. Clean the inside with only a dry, lint-free cloth. Observe all warnings and
cautions in the following cleaning tasks.
To clean the glass
■
Clean the glass only if dirt is visible, or if you see poor scan quality (such as streaking).
■Clean the glass surface by wiping it gently with a clean, damp, lint-free cloth. Use an ammonia-
based surface cleaner to dampen the cloth.
CAUTION Do not pour or spray liquids directly onto the glass. Do not press hard on the
glass surface, as this could break the glass.
To clean the touchscreen
Clean the touchscreen when needed to clear away fingerprints or dust build-up. To clean it, wipe the
touchscreen gently with a clean, water-dampened, lint-free cloth.
CAUTION Use water only. Solvents or cleaners can damage the touchscreen. Do not pour
or spray water directly onto the touchscreen.
Cleaning the ADF delivery system
Clean the ADF only if it is visibly marked or dirty, or if you experience a decrease in scan quality
(such as streaking).
To clean the ADF delivery system
1Lift the top part of the digital sender.
2Locate the white, vinyl ADF backing.
304 Maintenance
3Locate the white, vinyl calibration strips.
4Clean the ADF backing and the calibration strips by wiping them with a clean, damp, lint-free
cloth. Use an ammonia-based surface cleaner to dampen the cloth.
5Close the top of the digital sender.
Cleaning the digital sender 31
To clean the ADF rollers
You should clean the rollers in the ADF if documents are misfeeding or if originals show marks as
they exit the ADF.
CAUTION Clean the rollers only if documents are misfeeding or marks appear on the
originals, and you notice dust on the rollers. Cleaning the rollers frequently could introduce
dust into the device.
1Open the top of the digital sender.
2Locate the rollers near the white, vinyl calibration strips.
3Wipe the rollers gently with a clean, water-dampened, lint-free cloth.
CAUTION Do not pour water directly onto the rollers. Doing so might damage the device.
4Close the top of the digital sender.
324 Maintenance
5Push the release button to open the ADF cover.
6Locate the rollers.
7Wipe the rollers with a clean, water-dampened, lint-free cloth.
CAUTION Do not pour water directly onto the rollers. Doing so might damage the device.
8Locate the separation pad.
9Wipe the pad with a clean, water-dampened, lint-free cloth.
10 Close the ADF cover.
NOTE If the separation pad and feed rollers cannot be cleaned adequately, they might
need to be replaced.
Cleaning the digital sender 33
Replacing the mylar sheet
If vertical streaks appear on the scanned images, as shown in the following figure, you might need to
replace the mylar sheet at the base of the ADF. The device ships with an envelope containing three
extra mylar sheets and installation instructions. The envelope is in a pocket behind the ADF vinyl
backing, as shown in the following figure.
Figure 4-1 Replacing the mylar sheet
Follow the instructions that come in the envelope to replace the mylar sheet.
NOTEIf necessary, order extra mylar sheet replacement kits from an HP sales
representative. The HP part number is Q6496A.
344 Maintenance
Calibrating the scanner
The purpose of the scanner calibration process is to compensate for offsets in the scanner imaging
system (carriage head) for ADF and flatbed scans. Because of mechanical tolerances, the scanner
carriage head might not read the position of the image accurately. During the calibration procedure,
scanner offset values are calculated and stored. The offset values are subsequently used when
producing scans so that the correct portion of the scanned image is obtained by either adding or
subtracting the number of pixels that are indicated in the offset from the lines or rows of the image.
Scanner calibration should only be carried out if you notice offset problems with the scanned images.
The scanner is calibrated before it leaves the factory and normally should not need to be calibrated
again.
NOTE The scanner should be recalibrated any time the ADF is removed or replaced.
Before calibrating the scanner, you must print the calibration target on a printer.
To print the calibration target
1Go to www.hp.com/go/9200c_scanner_cal and follow the instructions to download the calibration
target. The calibration target file is also available on the documentation CD that came with the
device. The file name is CALIBRATION.PDF or CALIBRATION.DOC.
Calibrating the scanner35
2Print the target on any HP LaserJet printer or another available, laser-quality printer.
aVerify that the page size in the software program is set to legal, and do not make any
adjustments to the image size.
NOTEIgnore any printer errors that might appear about using incorrect paper size.
By selecting legal as the page size and printing on letter or A4 paper, the file prints to
the edge of the paper.
bPlace letter or A4 paper in tray 1 (or the multipurpose tray) and adjust the side guides.
cPrint the first pass of the calibration target. (First copy of the file.)
dReturn the first pass of the calibration target to tray 1 so that the arrows are facing into the
printer.
ePrint the second pass (second copy of the file). The final calibration target must look like the
following figure.
Figure 4-2 Scanner calibration target
CAUTION If the calibration target does not look like the figure shown here, the
calibration process will fail and the quality of the digital-sender scans will be
degraded. Where shown, the black areas must extend completely to the edges of the
page. If they do not, use a black marker to extend the black areas to the edges of the
page. If you have problems printing the calibration target, try using a different printer.
To calibrate the scanner
Use the following procedure to calibrate the scanner:
1Take the calibration target to the digital sender.
2Place it into the scanner ADF face-up and adjust the side guides.
ENU
3Press the M
CALIBRATE SCANNER.
4After the calibration target has passed through the ADF once, reposition it in the ADF face down.
5After completing the second pass, position the target on the scanner glass and initiate the final
pass.
button, touch DIAGNOSTICS on the control-panel screen, and then touch
364 Maintenance
Calibrating the control panel
Use the following procedure to calibrate the control panel
1Hold down the number (#) key and the C key while turning on the power.
2Use non-scratching stylus to precisely touch the upper-left calibration point.
Calibrating the control panel37
3Use non-scratching stylus to precisely touch the lower-left calibration point.
4The calibration is complete, and a normal boot with the memory count should resume in a few
seconds.
384 Maintenance
Performing preventative maintenance
The only preventative maintenance operation for the digital sender is the replacement of the ADF
maintenance kit.
ADF maintenance kit
The device notifies you when it is time to replace the ADF Maintenance Kit by showing a message
on the control-panel display. You can view the remaining life of the Maintenance Kit at any time by
TATUS
pressing the S
Number Q5997A when you need to order a new ADF Maintenance Kit.
The ADF Maintenance Kit includes the following items:
■One pick-up roller assembly
■One separation pad
■One mylar-sheet kit
■An instruction sheet
Follow the instructions that come with the kit to install it.
After replacing the kit, set the NEW DOCUMENT FEEDER KIT setting in the control-panel RESETS
menu to YES.
button on the control panel or visiting the EWS Supplies Status page. Use Part
Performing preventative maintenance 39
Setting the real-time clock
Use the real-time clock feature to set the date and time settings. The date and time information is
attached to digital-send jobs. You can also set the digital sender to automatically warm up and
prepare for use at a set time each day.
Setting the date and time
When setting the date and time you can set the date format, date, time format, and time.
To set the date format
1Touch M
2Scroll to and touch CONFIGURE DEVICE.
3Scroll to and touch SYSTEM SETUP.
4Touch DATE/TIME.
5Touch DATE FORMAT.
6Touch the appropriate format. The settings are saved and the control panel returns to the DATE/
TIME submenu.
7Touch EXIT to exit the menu.
ENU
.
To set the date
1Touch M
2Scroll to and touch CONFIGURE DEVICE.
3Scroll to and touch SYSTEM SETUP.
4Touch DATE/TIME.
5Touch DATE.
6Touch the appropriate options to set the correct month, date, and the year.
ENU
.
NOTEThe order of modifying the month, date, and year depends upon the date format
setting.
7The settings are saved and the control panel returns to the DATE/TIME submenu.
8Touch EXIT to exit the menu.
To set the time format
1Touch M
2Scroll to and touch CONFIGURE DEVICE.
3Scroll to and touch SYSTEM SETUP.
4Touch DATE/TIME.
404 Maintenance
ENU
.
5Touch TIME FORMAT.
6Touch the appropriate format. The settings are saved and the control panel returns to the DATE/
TIME submenu.
7Touch EXIT to exit the menu.
To set the time
1Touch M
ENU
.
2Scroll to and touch CONFIGURE DEVICE.
3Scroll to and touch SYSTEM SETUP.
4Touch DATE/TIME.
5Touch TIME.
6Touch the appropriate options to set the correct hour, minute, and AM or PM setting.
NOTE The order of modifying the hour, minute, and AM or PM setting depends upon the
time-format setting.
7The settings are saved and the control panel returns to the DATE/TIME submenu.
8Touch EXIT to exit the menu.
Setting the wake time
Use the wake-time feature to wake the digital sender at a set time each day. If a wake time is set,
use an extended sleep-delay period. See
To set the wake time
Setting the sleep delay.
1Touch M
ENU
.
2Scroll to and touch CONFIGURE DEVICE.
3Scroll to and touch SYSTEM SETUP.
4Touch WAKE TIME.
5Touch the day of the week for which you want to set the wake time.
6Touch CUSTOM.
7Touch the appropriate options to set the correct hour, minute, and AM or PM setting.
8If you want to wake the digital sender at the same time each day, on the APPLY TO ALL DAYS
screen, touch YES.
9If you want to set the time for individual days, touch NO, and repeat the procedure for each day.
10 The settings are saved and the control panel returns to the WAKE TIME submenu.
11 Touch EXIT to exit the menu.
Setting the real-time clock41
Setting the sleep delay
Use the sleep-delay feature to set the period of time that the digital sender must be idle before it
enters the sleep mode.
NOTEIf the sleep-delay feature is turned off in the RESETS menu, the digital sender never
enters the sleep mode. Selecting a sleep-delay value automatically turns the sleep feature on.
The default value for the sleep delay setting is 60 minutes.
To set the sleep delay
1Touch M
2Scroll to and touch CONFIGURE DEVICE.
3Scroll to and touch SYSTEM SETUP.
4Touch SLEEP DELAY.
5Scroll to and touch the sleep-delay setting that you want.
6The settings are saved and the control panel returns to the SYSTEM SETUP submenu.
7Touch EXIT to exit the menu.
ENU
.
424 Maintenance
Upgrading the firmware
The HP 9200c Digital Sender features remote firmware update (RFU) capability. Use the following
steps to remotely upgrade the digital-sender firmware. These steps are explained in more detail in
the following sections.
1Determine the current level of firmware that is installed on the device.
2Go to the Web site and find out whether a new version is available. If it is, download the latest
firmware to your computer.
3Download the new firmware to the device.
Determining the current level of firmware
To determine the current level of firmware, view the configuration page on the digital-sender control
panel. To view the configuration page, follow these instructions.
1On the control panel, press the M
2Select the INFORMATION menu.
3Select VIEW CONFIGURATION.
4Scroll to the configuration section marked Device Information to find the Firmware date code.
The firmware date code looks something like this: 20030502 05.003.0.
ENU
button to open the menus.
Downloading the new firmware from the HP Web site
To find the most recent firmware upgrade for the digital sender, go to www.hp.com/
go/9200c_firmware. This page also contains instructions for how to download the new firmware
version. Download the new firmware version from the Web site and then use one of the following
methods to update the digital sender firmware.
Using FTP to upgrade the firmware on a direct network connection
The device must be in a "ready" state to receive an .RFU file update. Any jobs that are ahead of the
RFU job in the queue are completed before the update is processed.
The elapsed time for an update depends on the I/O transfer time as well as on the time that it takes
for the device to reinitialize. The I/O transfer time depends on a number of things, including the
speed of the host computer that is sending the update. If the remote firmware update process is
interrupted before the firmware is downloaded (while Receiving Upgrade appears on the controlpanel display), the firmware file must be sent again. If power is lost during the flash DIMM update
(while the Performing Upgrade message appears on the control-panel display), the update is
interrupted and the message Resend Upgrade appears (in English only) on the control-panel display.
Follow these instructions to perform the upgrade by using FTP.
Upgrading the firmware43
NOTEThe firmware update involves a change in the format of nonvolatile random-access
memory (NVRAM). Any menu settings that are changed from the default settings might return
to default settings and must be changed again if you want settings that are different from the
defaults.
1If you do not already have it, get the TCP/IP address of the digital sender from the Jetdirect
page. The HP Jetdirect page is the second page that you see when viewing the configuration
page on the control panel.
NOTEBefore connecting to the digital sender, make sure that it is not in Sleep mode.
Also make sure that any error messages are cleared from the control-panel display.
2Open a command window on your computer.
3
Type: ftp <TCP/IP ADDRESS>. For example, if the TCP/IP address is 192.168.0.90, type ftp
192.168.0.90.
4Press Enter on the keyboard.
5When prompted for the user name, press Enter.
6When prompted for the password, press Enter.
7
Type bin at the command prompt.
8Press Enter. The message 200 Types set to I, Using binary mode to transfer files appears in
the command window.
9
Type put <FILENAME>, where <FILENAME> is the path to the .RFU file that you downloaded
from the Web. For example, type put C:\LJ\3500FW.RFU, and then press Enter.
NOTE If the file name or path includes a space, you must enclose the file name or path
in quotation marks. For example, type put "C:\MY DOCUMENTS\LJ\3500FW.RFU"
The following series of messages appears in the command window:
200 PORT command successful
150 Opening BINARY mode data connection
226 Ready
226 Processing Job
226 Transfer complete
Then, a message containing the transfer-speed information appears.
10 The download process begins and the firmware is updated on the device. This can take about
five minutes. Let the process finish without further interaction with the device or computer.
NOTEThe digital sender automatically restarts the firmware after processing the
upgrade.
11
At the command prompt, type bye to exit the ftp command.
12
At the command prompt, type exit to return to the Windows interface.
444 Maintenance
Using HP Web Jetadmin to upgrade the firmware
This procedure requires HP Web Jetadmin Version 7.0 or later to be installed. Complete the
following steps to update a single device through HP Web Jetadmin after downloading the .RFU file
from the HP Web site.
1Start HP Web Jetadmin.
2Open the Device Management folder in the drop-down list in the Navigation panel. Navigate to
the Device Lists folder.
3Expand the Device Lists folder and select All Devices. Locate the digital sender that you want
to update in the list of devices, and then click to select it.
4Locate the drop-down box for Device Tools in the upper-right corner of the window. Select
Update Printer Firmware from the action list.
5Click Browse under Upload New Firmware Image and navigate to the location of the .RFU file
that you downloaded from the Web. Select the file.
6Click Upload to move the .RFU file to the correct location on the HP Web Jetadmin server. After
the upload is complete, the browser window refreshes.
7Select the new .RFU date code from the Select New Firmware Version drop-down menu.
8Click Update Firmware Now. HP Web Jetadmin sends the selected .RFU file to the device. The
digital-sender control panel shows messages that indicate the progress of the upgrade. At the
end of the upgrade process, the digital sender restarts the firmware.
Upgrading the HP Jetdirect Inside firmware
The HP Jetdirect Inside network interface in the device has firmware that can be upgraded
separately from the digital-sender firmware. This procedure requires HP Web Jetadmin Version 6.2
or greater to be installed. Complete the following steps to update the HP Jetdirect firmware with HP
Web Jetadmin.
1Open the Web Jetadmin program.
2Open the Device Management folder in the drop-down list in the Navigation panel. Navigate to
the Device Lists folder.
3Select the device that you want to update.
4In the Device Tools drop-down list, select Jetdirect Firmware Update.
5Under Jetdirect firmware version the Jetdirect model number and current firmware version are
listed. Write down this information.
6Go to
7Scroll down to the list of Jetdirect model numbers and find the model number that you wrote down.
8Look at the current firmware version for the model, and see if it is later than the version that you
www.hp.com/go/wja_firmware.
wrote down. If it is, right-click the firmware link and follow the instructions on the Web page to
download the new firmware file. The file must be saved into <drive>: \PROGRAM FILES\HP
WEB JETADMIN\DOC\PLUGINS\HPWJA\FIRMWARE \JETDIRECT on the computer that is
running the HP Web Jetadmin software.
Upgrading the firmware45
9In HP Web Jetadmin, return to the main device list and select the digital sender again.
10 In the Device Tools drop-down list, select Jetdirect Firmware Update again.
11 On the Jetdirect firmware page, the new firmware version appears under Jetdirect Firmware
Available on HP Web Jetadmin. Click the Update Firmware Now button to update the
Jetdirect firmware.
464 Maintenance
Configuring and verifying an IP address
You can use either of two options to assign and configure TCP/IP addresses on an HP Jetdirect print
server:
■HP Web Jetadmin
■Embedded Web server
TCP/IP assignment
The system administrator or primary user is responsible for determining the TCP/IP address for a
specific print server. If you are unsure what the TCP/IP address should be or if you are unfamiliar
with using TCP/IP on a network, go to the HP Web site at
left corner of the Web page and search for TCP/IP Overview.
Automatic discovery
The product is equipped with an HP Jetdirect Inside embedded print server. If a BootP or DHCP
server is available during product installation, the print server is automatically assigned an IP
address for use on the network. This occurs because the print server defaults to 192.0.0.192 (Legacy
default) or to 159.254.x.x (Auto IP) if the print server cannot obtain an IP address over the network
from a BootP or DHCP server. The default that is assigned depends on the particular network (small/
private or enterprise) by using sensing algorithms.
www.hp.com. Click Search in the upper-
To determine the new IP address, view the configuration page and check the TCP/IP status and
address.
Dynamic Host Configuration Protocol (DHCP)
When the product is turned on, the HP Jetdirect Inside print server broadcasts DHCP requests.
DHCP automatically downloads an IP address from a network server. DHCP servers maintain a fixed
set of IP addresses and only loan an IP address to the print server. Consult your operating system
documentation to set up DHCP service on your network.
Verifying the TCP/IP configuration
Two ways are available to view the TCP/IP address of the digital sender:
■Go to the digital sender and look at the upper-left corner of the touchscreen. The IP address
should appear next to the word Ready.
ENU
■If the IP address does not appear on the touchscreen, press the M
panel. Touch the INFORMATION menu, and then touch SHOW CONFIGURATION. The digitalsender configuration information appears on the touchscreen. Touch the NEXT button to see the
Jetdirect data. Scroll through the information until you find the IP address.
button on the control
Changing an IP address
Use the following procedures if you need to change the product TCP/IP address.
Configuring and verifying an IP address47
To change an IP address by using HP Web Jetadmin
Open HP Web Jetadmin. Type the TCP/IP address in the Quick Device Search field and click Go.
At the top menu bar, follow this procedure for discovery options.
1In the drop-down menu, click Devices.
2In the drop-down menu, click New Devices. Click Go.
3Click the column header of your choice (such as IP Address or Device Model) to arrange the list
of available devices in ascending or descending order.
4Highlight the product that you want to configure, and click Open Device.
5From the submenu at the top of the HP Web Jetadmin screen, select Configuration.
6Click the network link located on the left side of the configuration screen.
7Type the new IP information. You might need to scroll down for more options.
8Click Apply to save the settings.
9Click the Refresh button located next to the question mark on the right side of the screen.
10 Verify the IP information by clicking Status Diagnostics or by viewing the configuration page.
To change an IP address by using the embedded Web server
The digital sender has an embedded Web server that can be used to modify the TCP/IP parameters.
To use the embedded Web server, the IP address for the HP Jetdirect Inside print server must
already be configured. On a network, this is done automatically during initial product installation.
1In a supported Web browser, type the current IP address of the device as the URL. The Device
Status page of the embedded Web server appears.
2Click Networking. On this page, you can modify the digital sender network configuration.
484 Maintenance
5Theory of Operation
This chapter presents an overview of the relationships between major components in the digital
sender, and includes information about the following topics:
Basic operation
●
Formatter system
●
●
Engine control system
Flatbed unit and ADF system
●
49
Basic operation
All high-level digital sender processes are routed through the formatter, which processes the image
and communicates with the host computer.
The basic digital sender operation can be divided into three systems:
■The engine control system, which includes the power supply and the scanner controller board
■The pickup-and-feed system, which consists of various rollers and transports the media through
the digital sender
■The scanner system, which scans data and sends it to the formatter for sending
Sequence of operation (scanner)
Period (sequence)Description
Power onThe period of time from when the digital sender power is turned on until the main motor
InitializationThe period of time after the initial power-on sequence and before the digital sender is
StandbyThe period of time from the end of the initialization sequence until a request for a scan.
ScanThe period of time immediately following a request for a scan. The scanner fan turns on,
begins to rotate.
ready to scan. During this time, the scanner and ADF initialization is completed, scanner
calibration is performed, and the ADF checks for media in the input tray.
During this time, the scan carriage is in the Home position and the digital sender might go
into Sleep mode.
the scan start position is adjusted, the digital sender performs the scan, and data is sent to
the formatter.
505 Theory of Operation
Formatter system
The formatter is responsible for the following procedures:
■Controlling Sleep mode
■Receiving and processing scan data
■Monitoring control-panel functions and relaying digital-sender status information (through the
control panel and the network)
■Developing and coordinating data placement and timing with the scanner controller board
■Communicating with the host computer through the network
The formatter provides the electrical interface and mounting locations for one EIO card, two memory
DIMMs, the hard-disk, one flash memory slot for firmware, and one open flash memory card slot
Sleep mode
This feature conserves power after the digital sender has been idle for an adjustable period of time.
When the digital sender is in Sleep mode, the control-panel backlight is turned off, but the digital
sender retains all settings. The default setting is for Sleep mode to be enabled, and the digital sender
enters the Sleep mode after a 60-minute idle time. Sleep mode can also be turned off from the
Configure Device System Setup menu on the control panel.
The digital sender exits Sleep mode and enters the warm-up cycle when any of the following occurs:
■A PML or PJL command is received
■A control-panel button is pressed or you touch the touchscreen
■The top cover is opened
■Media is placed in the input tray
NOTE Digital-sender error messages override the Sleep message. The digital sender enters
Sleep mode at the appropriate time, but the error message continues to appear.
CPU
The formatter incorporates a 533 MHz RISC processor.
Memory
The formatter system contains the digital sender memory, which is divided into several components.
This section describes each memory component.
Formatter system51
NOTEIf the digital sender encounters a problem when managing available memory, a
clearable warning message appears on the control panel.
■Hard disk-The digital sender comes standard with a hard disk that has a capacity of more than
20 GB. The hard disk is used to store settings and jobs.
■DIMM slots with random-access memory-The random-access memory (RAM) contains the
scanned image. Memory capacity can be increased by adding a DIMM to the formatter or
replacing the existing DIMM with a larger DIMM.
■Flash-memory slots-The firmware is contained on a flash-memory card in the first slot on the
formatter. Do not remove the flash-memory card that contains the firmware or the device will not
boot. A remote firmware upgrade process is available, which overwrites the firmware on the flash-
memory card.
■Nonvolatile memory-The digital sender uses nonvolatile memory (NVRAM) to store I/O
information and other permanent information, such as page counts and serial number. The
contents of NVRAM are retained when the digital sender is turned off or disconnected.
Control panel
The control panel contains both touchscreen and hard keys, and sends user commands to the
formatter.
Scanner controller board
The scanner controller board sends data to the formatter and receives commands from the formatter.
The scanner controller board controls motors, fans, and sensors.
525 Theory of Operation
Engine control system
Engine power supply circuit
The power supply consists of a low-voltage circuit. The low-voltage circuit provides uninterrupted 5 V
and 3.3 V power to the formatter, and provides 24 V, 5 V, and 3.3 V power to the scanner controller
board.
Engine control system 53
Flatbed unit and ADF system
Electrical system
The scanner-assembly electrical system consists of the following components:
The scanner assembly has three motors and three fans. The motors are stepping motors, which
drive the components inside the scanner assembly. The fans cool various motors and components in
the system.
NamePurposeTypeRotationFailure detection
Scanner motor
(flatbed motor)
Feed motorDrives the pickup, the
Read motorDrives the feed and
Scanner base fanCools the power supply FanExhaustNo
Scanner motor fanCools the scanner
ADF fanCools the feed motor
Drives the scanner
carriage unit
separation, and
registration rollers
delivery rollers
lamp and the CCD
and the read motor
Stepping motorVariesNo
Stepping motorVariesNo
Stepping motorVariesNo
FanIntakeYes
FanExhaustYes
Optical assembly
The optical assembly contains the lamp, five mirrors, a lens, and the charged coupled device (CCD).
Figure 5-2 Scan carriage components
The scanner lamp illuminates a small strip of the document that is called the raster line. The mirrors
direct the light through the lens to the CCD. The CCD senses and records the light, creating an
analog representation of the raster line. If the ADF is being used, the document then advances in the
ADF to the next raster line. If the flatbed is being used, the carriage advances to the next raster line.
This advancing and collection process continues to the end of the sheet.
Flatbed unit and ADF system 55
Figure 5-3 Optical assembly
The image data is collected on the scanner controller board, where it is processed and sent to the
formatter.
565 Theory of Operation
ADF feed system
The ADF has built-in duplexing capability for scanning two-sided documents. Pages from the original
document enter the ADF from the ADF input tray. A separation roller and separation pad work
together to separate the top sheet from the stack. The page passes through a set of registration
rollers and two sets of feed rollers that advance the page. A set of delivery rollers delivers the page
to the ADF output bin. A bin-full sensor detects when the ADF output bin is full and stops the feed
mechanism until the bin is emptied.
Figure 5-4 ADF paper path and sensors
Jam detection
When the sensors inside the ADF detect a jam, the feed and read motors immediately stop. A signal
is sent to the scanner controller board, which notifies the formatter. An ADF Paper Jam message
appears on the control-panel display.
To clear a jam, open the jam-access cover and remove the media. When sensors do not detect
media after entering the jam state, the jam message is cleared from the control-panel display.
Residual-media jam
During the initialization sequence or after the ADF jam cover has been opened and closed, if the
registration sensor, read sensor, or exit sensor detects the presence of media, the scanner controller
board determines that a residual-media jam has occurred.
Flatbed unit and ADF system 57
ADF pickup jam
If the leading edge of the media did not reach the registration sensor within a specific period of time,
the scanner controller board determines that an ADF pickup jam has occurred.
ADF jam
ADF jams can occur in three places inside the ADF.
Registration-sensor jam
If the registration sensor does not detect the trailing edge of the media after the leading edge
reaches the scan-ready position, the scanner-controller board determines that an ADF jam has
occurred.
Also, when the scanner duplexer is in use, if the registration sensor does not detect the leading edge
of the media after a specific period of time after media enters the duplexer, the scanner-controller
board determines that an ADF jam has occurred.
Read-sensor jam
If the read sensor does not detect the leading edge of the media within a specific period of time, or if
the read sensor does not detect the trailing edge of the media within a specific period of time after it
detects the leading edge, the scanner-controller board determines that an ADF jam has occurred.
Exit-sensor jam
If the exit sensor does not detect the leading edge of the media within a specific period of time after
the leading edge reaches the read sensor, or if the exit sensor does not detect the trailing edge of
the media within a specific period of time after the read sensor detects the trailing edge, the scannercontroller board determines that an ADF jam has occurred.
ADF cover-open jam
If the ADF jam-access cover is opened while media is feeding through the ADF, a jam occurs.
ADF open jam
If the ADF is opened while media is feeding through the ADF, a jam occurs.
585 Theory of Operation
6Removal and replacement
This chapter contains information about the following topics:
Removal and replacement strategy
●
User-replaceable parts
●
External components and covers
●
●
Internal components
59
Removal and replacement strategy
This chapter describes how to remove, replace, and reassemble the major assemblies of the digital
sender. Replacement is generally the reverse of removal.
WARNING! Unplug the power cord from the power outlet (at the wall receptacle) before
attempting to service the digital sender. If you do not follow this warning, severe injury can
result. Certain functional checks during troubleshooting might require power to be supplied to
the digital sender. However, all power should be turned off and the product should be
unplugged when you remove any digital sender assemblies or components. Never operate or
service the digital sender when the protective cover is removed from the laser/scanner
assembly. The reflected beams, although invisible, can damage your eyes.
CAUTION The product contains components that are sensitive to electrostatic discharge
(ESD). Always perform service work at an ESD-protected workstation. If an ESD-protected
workstation is not available, discharge body static by grasping the digital sender chassis
before touching an ESD-sensitive component. Ground the digital sender chassis before
servicing the digital sender.
NOTETo identify the left side and right side of the digital sender, face the control panel.
Required tools
■#1 Phillips screwdriver
■#2 Phillips screwdriver
■#2 Phillips screwdriver with a shaft diameter of 6 mm (0.25 inch) or less
■Short #2 Phillips screwdriver shaft length of 76 mm (3.0 inches)
■Right-angle #2 Phillips screwdriver
■Small flat-blade screwdriver
■Needle-nose pliers
■ESD mat (if available; see the preceding ESD caution)
■Penlight (optional)
■Tape (optional)
CAUTION A pozidriv screwdriver can damage screw heads on the product. Use a #2 Phillips
screwdriver.
Before performing service
■If possible, go to the digital sender embedded Web server and print the configuration page.
606 Removal and replacement
After completing service
■Reconnect all cables to the product.
■Replace all of the accessories.
■Verify that the most recent firmware is installed. See
Viewing the digital sender information pages.
Screws that are used in the digital sender
This table describes the screws that are used in the digital sender and provides guidelines to help
determine where each type of screw is used. The screws can vary in length depending on the
thickness of the material that is being fastened. Always note where each type of screw is located and
replace each one in its original location.
NOTE When you are disassembling the product, place the screws into the chassis holes
from which they were removed. This prevents their loss, and ensures that the proper type and
length of screw for each location is used when the product is reassembled
Table 6-1 Common fasteners that are used in this digital sender
Drawing and descriptionPurpose
This screw is used to fasten metal to metal when good electrical contact is
needed. This screw also provides high resistance to loosening.
Phillips–head machine screw with
captive star washer
This screw is used to fasten sheet metal or plastic to plastic frames. The deep,
coarsely spaced threads provide an increased holding capability while
decreasing the possibility of stripping the target hole.
Phillips–head screw with self-tapping
threads
Phillips washer-head machine screw
with a broad, flat washer attached to the
screw head
Screw measurement guide
NOTE To install a self-tapping screw, first turn it counterclockwise to
align it with the existing thread pattern, and then carefully turn it
clockwise to tighten it. You will feel resistance and hear the screw click
when it engages the existing threads in the hole. Do not overtighten the
screw. If a self-tapping screw-hole becomes stripped, repair the screwhole or replace the affected assembly.
This screw is used to fasten sheet metal parts to the sheet metal chassis. It
spans large clearance holes and distributes the load by increasing the bearing
surface.
Removal and replacement strategy61
User-replaceable parts
●Separation pad
Pickup roller assembly
●
Pickup-roller cover
●
ADF mylar shield
●
●
Mylar-holder assembly
Control panel
●
●
Control-panel overlays
Formatter assembly
●
Hard disk
●
●
Hard-disk drive cable
Memory DIMM
●
●
Compact flash card
Hinge flaps
●
Paper input tray
●
626 Removal and replacement
Separation pad
1Open the ADF top cover.
2Raise the separation pad frame assembly.
Figure 6-1 Removing the separation pad (1 of 2)
User-replaceable parts63
3Push the bottom edge of the separation pad away from the frame.
Figure 6-2 Removing the separation pad (2 of 2)
4Remove the separation pad.
646 Removal and replacement
Pickup roller assembly
1Open the ADF top cover.
2
1
Figure 6-3 Removing the pickup roller assembly (1 of 3)
2Open the pickup-roller cover by pressing the locking tab and rotating the top of the assembly
away from the ADF.
Figure 6-4 Removing the pickup roller assembly (2 of 3)
3Disengage the left side (gear end) of the roller-assembly drive shaft, and slide the assembly to
the left of the device to remove it.
1
2
Figure 6-5 Removing the pickup roller assembly (3 of 3)
User-replaceable parts65
Pickup-roller cover
1Open the ADF top cover.
2Open the pickup-roller cover.
3Release two clips (callout 1) to remove the cover.
1
Figure 6-6 Removing the pickup-roller cover
666 Removal and replacement
ADF mylar shield
1Open the ADF/scanner assembly and release the locking tabs on the mylar-holder assembly.
Figure 6-7 Replacing the ADF mylar shield (1 of 5)
The mylar-holder assembly will drop open.
Figure 6-8 Replacing the ADF mylar shield (2 of 5)
User-replaceable parts67
2Carefully unhook the mylar shield from the four tabs on the mylar-holder assembly, and then
remove and discard the mylar shield.
Figure 6-9 Replacing the ADF mylar shield (3 of 5)
3Insert a new mylar shield, and clip it onto the four tabs on the mylar-holder assembly.
Figure 6-10 Replacing the ADF mylar shield (4 of 5)
686 Removal and replacement
4Close the mylar-holder assembly.
Figure 6-11 Replacing the ADF mylar shield (5 of 5)
User-replaceable parts69
Mylar-holder assembly
1Open the ADF/scanner assembly and release the locking tabs on the mylar-holder assembly.
Figure 6-12 Removing the mylar-holder assembly (1 of 2)
Figure 6-13 Removing the mylar-holder assembly (2 of 2)
2Remove the mylar-holder assembly by unclipping two clips (callout 1) and pulling the assembly
toward you.
706 Removal and replacement
Control panel
1Turn the two latches (callout 1) counterclockwise 90° until they click.
1
Figure 6-14 Removing the control panel (1 of 2)
2Rotate the top of the control panel away from the device and disconnect one connector to free
the control panel from the device.
Figure 6-15 Removing the control panel (2 of 2)
3Remove the control panel.
User-replaceable parts71
Control-panel overlays
Use a small flat-blade screwdriver to release the two control-panel overlays.
Figure 6-16 Removing the control panel overlays
726 Removal and replacement
Formatter assembly
1Unscrew the thumb screws at the back of the device and use them to pull the formatter cage out
of the unit.
Figure 6-17 Removing the formatter cage
2Remove the hard disk (see
memory DIMM (see
Memory DIMM), and install them into the new formatter cage.
Hard disk), the compact flash (see Compact flash card), and the
User-replaceable parts73
Hard disk
WARNING! The product contains components that are sensitive to electrostatic discharge
(ESD). Always perform service work at an ESD-protected workstation. If an ESD-protected
workstation is not available, discharge body static by grasping the device chassis before
touching an ESD-sensitive component. Ground the device chassis before servicing the product.
1Remove the formatter cage and open the formatter cage door. See Formatter assembly.
2Disconnect the hard-disk drive cable from the hard-disk drive.
Figure 6-18 Removing the hard drive (1 of 2)
746 Removal and replacement
3Squeeze the locking tab to release the hard-disk drive, and then push it to the right to remove it.
Figure 6-19 Removing the hard drive (2 of 2)
User-replaceable parts75
Hard-disk drive cable
WARNING! The product contains components that are sensitive to electrostatic discharge
(ESD). Always perform service work at an ESD-protected workstation. If an ESD-protected
workstation is not available, discharge body static by grasping the device chassis before
touching an ESD-sensitive component. Ground the device chassis before servicing the product.
1Remove the formatter cage and open the formatter cage door. See Formatter assembly.
2Disconnect the hard-disk-drive cable from the hard-disk drive (callout 1) and from the formatter
(callout 2).
Figure 6-20 Removing the hard-disk drive cable (1 of 2)
766 Removal and replacement
Memory DIMM
1Remove the formatter cage. See Formatter assembly.
2Push down on the two tabs (callout 1) and release the memory DIMM.
1
Figure 6-21 Removing the memory DIMM
User-replaceable parts77
Compact flash card
1Remove the formatter cage. See Formatter assembly.
2Slide the compact flash card up to remove it.
1
Figure 6-22 Removing the compact flash card
NOTEThe compact flash that contains the firmware image can only be installed in the
first slot.
786 Removal and replacement
Hinge flaps
Grasp each hinge flap (callout 1) by its edges and pull back to remove the flaps.
1
Figure 6-23 Removing the hinge flaps
User-replaceable parts79
Paper input tray
1Open the ADF top cover.
2Pull the tab on the left side of the paper input tray.
Figure 6-24 Removing the paper input tray
3Remove the tray.
806 Removal and replacement
External components and covers
●Control panel lower cover
Control panel upper cover
●
Control panel cover assembly
●
External control-panel cable
●
●
Output bin base cover or output bin extender
Output bin paper lever
●
●
ADF right cover
ADF right corner cover
●
ADF left cover
●
●
ADF left corner cover
ADF rear cover
●
●
Scanner right cover
Scanner left cover
●
Scanner front cover
●
●
Scanner rear cover
Right hinge cover
●
Left hinge cover
●
●
Upper hinge cover
Control panel lower cover
1Remove the control panel. See Control panel.
External components and covers 81
2Remove four screws (callout 1).
1
Figure 6-25 Removing the control panel lower cover
3Remove the control panel lower cover.
826 Removal and replacement
Control panel upper cover
1Remove the following items:
●Control panel. See
●Control panel lower cover. See
2Remove five screws (callout 1) in the back of the control panel, and pull two tabs (callout 2)
toward you to release the control panel upper cover.
Control panel.
Control panel lower cover.
1
2
Figure 6-26 Removing the control panel upper cover
3Remove the control-panel upper cover.
External components and covers 83
Control panel cover assembly
1Remove the control panel. See Control panel.
2Remove three screws (callout 1), and slide the cable bundle out of the slot.
1
Figure 6-27 Removing the control panel cover assembly (1 of 6)
3Slide the rear control-panel cover past the latches and remove the cover.
4Remove two screws (callout 2).
2
Figure 6-28 Removing the control panel cover assembly (2 of 6)
846 Removal and replacement
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