HP Compaq nx6115 Notebook PC Schematic

Maintenance and Service Guide
HP Compaq nx6115 and nx6125 Notebook PCs
Document Part Number: 389608-001
August 2005
This guide is a troubleshooting reference used for maintaining and servicing the notebook. It provides comprehensive information on identifying notebook features, components, and spare parts; troubleshooting notebook problems; and performing notebook disassembly procedures.
© Copyright 2005 Hewlett-Packard Development Company, L.P.
Microsoft and Windows are U.S. registered trademarks of Microsoft Corporation. AMD, Sempron, Turion, and combinations thereof, are trademarks of Advanced Micro Devices, Inc. Bluetooth is a trademark owned by its proprietor and used by Hewlett-Packard Company under license.
The information contained herein is subject to change without notice. The only warranties for HP products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP shall not be liable for technical or editorial errors or omissions contained herein.
Maintenance and Service Guide HP Compaq nx6115 and nx6125 Notebook PCs First Edition August 2005 Document Part Number: 389608-001

Contents

1 Product Description
1.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2
1.2 Resetting the Notebook . . . . . . . . . . . . . . . . . . . . . . . 1–4
1.3 Power Management. . . . . . . . . . . . . . . . . . . . . . . . . . 1–5
1.4 External Components . . . . . . . . . . . . . . . . . . . . . . . . 1–6
1.5 Design Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . 1–22
2 Troubleshooting
2.1 Computer Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
2.2 Troubleshooting Flowcharts . . . . . . . . . . . . . . . . . . . 2–7
3 Software Update and Recovery
3.1 Software Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
3.2 System Recovery. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–6
4 Illustrated Parts Catalog
4.1 Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 4–1
4.2 Notebook Major Components. . . . . . . . . . . . . . . . . . 4–2
4.3 Miscellaneous Plastics Kit . . . . . . . . . . . . . . . . . . . 4–12
4.4 Miscellaneous Cable Kit . . . . . . . . . . . . . . . . . . . . . 4–13
4.5 Mass Storage Devices . . . . . . . . . . . . . . . . . . . . . . . 4–14
4.6 Miscellaneous (Not Illustrated). . . . . . . . . . . . . . . . 4–16
4.7 Sequential Part Number Listing . . . . . . . . . . . . . . . 4–18
5 Removal and Replacement Preliminaries
5.1 Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
5.2 Service Considerations . . . . . . . . . . . . . . . . . . . . . . . 5–2
5.3 Preventing Damage to Removable Drives . . . . . . . . 5–3
5.4 Preventing Electrostatic Damage . . . . . . . . . . . . . . . 5–4
5.5 Packaging and Transporting Precautions . . . . . . . . . 5–5
Maintenance and Service Guide iii
Contents
5.6 Workstation Precautions . . . . . . . . . . . . . . . . . . . . . . 5–6
5.7 Grounding Equipment and Methods . . . . . . . . . . . . . 5–7
6 Removal and Replacement Procedures
6.1 Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1
6.2 Disassembly Sequence Chart . . . . . . . . . . . . . . . . . . 6–2
6.3 Preparing the Notebook for Disassembly . . . . . . . . . 6–4
6.4 Hard Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–6
6.5 Notebook Feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–9
6.6 Bluetooth Board . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–10
6.7 Memory Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–12
6.8 Optical Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–14
6.9 Switch Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–16
6.10 Power Button Board . . . . . . . . . . . . . . . . . . . . . . . 6–20
6.11 Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–22
6.12 Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–26
6.13 Heat Sink. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–27
6.14 Processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–30
6.15 Button Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–32
6.16 Mini PCI Communications Card. . . . . . . . . . . . . . 6–34
6.17 Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 6–36
6.18 Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–40
6.19 TouchPad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–44
6.20 RTC Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–46
6.21 Speaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–48
6.22 System Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–50
6.23 PC Card Assembly . . . . . . . . . . . . . . . . . . . . . . . . 6–54
7 Specifications A Connector Pin Assignments
B Power Cord Set Requirements
C Screw Listing
D Display Component Recycling
Index
iv Maintenance and Service Guide
1

Product Description

The HP Compaq nx6115 and nx6125 Notebook PCs offer advanced modularity, AMD Turion™ 64 mobile technology and Mobile AMD Sempron™ processors, and extensive multimedia support.
HP Compaq nx6115 and nx6125 Notebook PCs
Maintenance and Service Guide 1–1
Product Description

1.1 Features

The following processors are available, varying by
notebook model:
AMD Turion 64 ML-40 (2.2-GHz)
AMD Turion 64 ML-37 (2.0-GHz)
AMD Turion 64 ML-34 (1.8-GHz)
AMD Turion 64 ML-32 (1.8-GHz)
AMD Turion 64 ML-30 (1.6-GHz)
AMD Turion 64 ML-28 (1.6-GHz)
Mobile AMD Sempron 3100+ (1.80-GHz)
Mobile AMD Sempron 3000+ (1.80-GHz)
Mobile AMD Sempron 2800+ (1.60-GHz)
The following displays are available, varying by
notebook model:
15.0-inch, SXGA+WVA, TFT (1400 × 1050) with over
16.8 million colors
15.0-inch, XGA, TFT (1280 × 800) with over 16.8 million
colors
80-, 60-, 40-, or 30-GB high-capacity hard drive, varying by
notebook model
256-MB DDR PC2700 synchronous DRAM (SDRAM) at
333 MHz, expandable to 2.0 GB
Microsoft® Windows® XP Home Edition or Windows XP
Professional, varying by notebook model
1–2 Maintenance and Service Guide
Product Description
Full-size Windows keyboard with embedded numeric keypad
TouchPad pointing device, including a dedicated vertical
scroll region.
Integrated 10 Base-T/100 Base-TX (HP Compaq nx6115
only) and 10 Base-T/100 Base-TX/1000 Gigabit (HP Compaq nx6125 only) Ethernet local area network (LAN) network interface card (NIC) with RJ-45 jack
Integrated high-speed 56K modem with RJ-11 jack
Integrated wireless support for Mini PCI IEEE 802.11a/b/g or
802.11b/g WLAN device
Support for one Type II PC Card slot, with support for both
32-bit (CardBus) and 16-bit PC Cards, varying by notebook model
External 65-watt AC adapter with 3-wire power cord, varying
by notebook model
6-cell Li-Ion battery pack
Stereo speakers
The following features are available only on HP Compaq nx6125
models:
6-in-1 Digital Media Slot
S-Video-out jack
Docking connector
Volume up, volume mute, and volume down buttons
Info Center and Presentation mode buttons
Support for one ExpressCard slot
Maintenance and Service Guide 1–3
Product Description
Support for the following optical drives:
DVD±RW and CD-RW Combo Drive
DVD/CD-RW Combo Drive
DVD-ROM drive
CD-ROM drive Connectors:
Audio-out (headphone)
Audio-in (microphone)
Universal Serial Bus (USB) v. 2.0 (3 ports)
Power
External monitor
RJ-11 (modem)
RJ-45 (network)
IEEE 1394
Travel battery
Digital Media Slot (HP Compaq nx6125 models only)
S-Video-out (HP Compaq nx6125 models only)
Docking connector (HP Compaq nx6125 models only)

1.2 Resetting the Notebook

If the notebook you are servicing has an unknown password, follow these steps to clear the password. These steps also clear CMOS:
1. Prepare the notebook for disassembly (refer to Section 6.3,
“Preparing the Notebook for Disassembly,” for more
information).
2. Remove the RTC battery (refer to Section 6.20, “RTC
Battery,” for more information on removing and replacing the
RTC battery).
1–4 Maintenance and Service Guide
3. Wait approximately 5 minutes.
4. Replace the RTC battery and reassemble the notebook.
5. Connect AC power to the notebook. Do not reinsert any battery packs at this time.
6. Turn on the notebook.
All passwords and all CMOS settings have been cleared.

1.3 Power Management

The notebook comes with power management features that extend battery operating time and conserve power. The notebook supports the following power management features:
Standby
Hibernation
Setting customization by the user
Hotkeys for setting the level of performance
Battery calibration
Product Description
Lid switch standby/resume
Power/standby button
Advanced Configuration and Power Management (ACPM)
compliance
Maintenance and Service Guide 1–5
Product Description

1.4 External Components

The external components on the front of the notebook are shown below and described in Table 1-1.
Front Components
Tabl e 1-1
Front Components
Item Component Function
1 Wireless light On: An integrated wireless device, such as
2 Power/standby light Green: The notebook is on.
1–6 Maintenance and Service Guide
a wireless LAN device and/or a Bluetooth® device, is turned on.
Blinking green: The notebook is in standby mode.
Off: The notebook is off or in hibernation.
Tabl e 1-1
Product Description
Front Components
(Continued)
Item Component Function
3 Battery light Amber: A battery pack is charging.
Green: A battery pack is close to full charge capacity.
Blinking amber: A battery pack that is the only available power source has reached a low-battery condition. When the battery reaches a critical low-battery condition, the battery light begins blinking more quickly.
Off: If the notebook is connected to an external power source, the light is turned off when all batteries in the notebook are fully charged. If the notebook is not connected to an external power source, the light is turned off until the battery reaches a low-battery condition.
4 IDE (Integrated Drive
Electronics) drive light
5 Display release latch Opens the notebook.
6 Speakers (2) Produce system sound.
7 6-in-1 Digital Media
Slot (HP Compaq nx6125 models only)
Blinking: The hard drive or optical drive is being accessed.
Supports 6 optional digital memory card formats: SD (Secure Digital) Memory Card, MultiMediaCard, Memory Stick, Memory Stick Pro, SmartMedia, and xD-Picture Card.
8 6-in-1 Digital Media
Slot light (HP Compaq nx6125 models only)
Maintenance and Service Guide 1–7
On: Slot is accessing a digital memory card.
Product Description
The external components on the right side of the notebook are shown below and described in Table 1-2.
Right-Side Components
1–8 Maintenance and Service Guide
Tabl e 1-2
Right-Side Components
Item Component Function
1 Optical drive Holds an optical disc.
2 RJ-11 (modem) jack Connects a modem cable.
Product Description
Maintenance and Service Guide 1–9
Product Description
The external components on the left side of the notebook are shown below and described in Table 1-3.
Left-Side Components
Tabl e 1-3
Left-Side Components
Item Component Function
1 Vent Enables airflow to cool internal
components.
To prevent overheating, do not obstruct vents. Using the
Ä
notebook on a soft surface, such as a pillow, blanket, rug, or thick clothing, may block airflow.
2 External monitor port Connects an external monitor.
1–10 Maintenance and Service Guide
Tabl e 1-3
Product Description
Left-Side Components
(Continued)
Item Component Function
3 1394 port Connects an optional IEEE 1394 device,
such as a camcorder.
4 USB ports (2) Connect USB 1.1- and 2.0-compliant
devices to the notebook using a standard USB cable, or connect an optional External MultiBay II to the notebook. The MultiBay II must also be connected to an external power source.
5 Audio-in (microphone)
jack
6 Audio-out (headphone)
jack
7 PC Card slot Supports optional Type I or Type II
8 ExpressCard slot
(HP Compaq nx6125 models only)
9 PC Card slot eject
button
Connects an optional stereo or monaural microphone.
Produces system sound when connected to optional powered stereo speakers, headphones, headset, or television audio.
PC Cards.
Suppports optional ExpressCard/54 or ExpressCard/34 cards.
Ejects the PC Card from the PC Card slot.
Maintenance and Service Guide 1–11
Product Description
The external components on the rear panel of the notebook are shown below and described in Table 1-4.
Rear Panel Components
1–12 Maintenance and Service Guide
Product Description
Table 1-4
Rear Panel Components
Item Component Function
1 Security cable slot Attaches an optional security cable to the
notebook.
Security solutions are designed to act as deterrents. These
Ä
deterrents may not prevent a product from being mishandled or stolen.
2 Battery bay Holds a battery pack.
3 Power connector Connects an AC adapter or an optional
4 RJ-45 (network) jack Connects a network cable.
5 USB port Connects USB 1.1- and 2.0-compliant
6S-Video-out jack
(HP Compaq nx6125 models only)
combination power adapter.
devices to the notebook using a standard USB cable, or connect an optional External MultiBay II to the notebook. The MultiBay II must be connected to an external power source.
Connects an optional S-Video device such as a television, VCR, camcorder, overhead projector, or video capture card.
Maintenance and Service Guide 1–13
Product Description
The standard keyboard components of the notebook are shown below and described in Table 1-5.
Standard Keyboard Components
Table 1-5
Standard Keyboard Components
Item Component Function
1 Function keys Execute frequently used system
2 caps lock key Enables caps lock and turns on the
3 fn
1–14 Maintenance and Service Guide
key Executes frequently used system
functions when pressed in combination with the fn key.
caps lock light.
functions when pressed in combination with a function key or the esc key.
Table 1-5
Product Description
Standard Keyboard Components
(Continued)
Item Component Function
4 Windows logo key Displays the Microsoft Windows
Start menu.
5Windows
applications key
6 Arrow keys Moves the cursor around the screen.
7 Keypad keys Can be used like the keys on an external
8 num lock key Enables numeric lock, turns on the
Displays a shortcut menu for items beneath the pointer.
numeric keypad.
embedded numeric keypad, and turns on the num lock light.
Maintenance and Service Guide 1–15
Product Description
The notebook top components are shown below and described in Table 1-6.
Top Components
Table 1-6
Top Components
Item Component Function
1 Display lid switch Puts the notebook in standby if the display
is closed while the notebook is turned on.
2 Power/standby button When the notebook is:
Off, press the button to turn on the notebook.
In standby, briefly press the button to exit standby.
In hibernation, briefly press the button to exit hibernation.
If the notebook has stopped responding and Microsoft Windows shutdown procedures cannot be used, press the power/standby button and hold for 5 seconds to turn off the notebook.
1–16 Maintenance and Service Guide
Table 1-6
Product Description
Top Components
(Continued)
Item Component Function
3 Info Center button
(HP Compaq nx6125 models only)
4 Wireless button Turns the wireless functionality on or off,
To establish a wireless connection, a wireless network must
already be set up.
5 Presentation mode
6 Caps lock light On: Caps lock is on.
7 Num lock light On: Num lock is on or the embedded
8 Volume mute button
9 Volume down button
10 Volume up button
button (HP Compaq nx6125 models only)
(HP Compaq nx6125 models only)
(HP Compaq nx6125 models only)
(HP Compaq nx6125 models only)
Launches Info Center, which enables you to quickly open the following software solutions: Altiris Local Recovery, Contact HP, Help and Support, Options Demo, ProtectTools Security Manager, Software Setup, System Information, and Wireless Assistant.
but does not create a wireless connection.
Turns on Presentation mode.
numeric keypad is enabled.
Mutes system sound.
Decreases system sound.
Increases system sound.
Maintenance and Service Guide 1–17
Product Description
The notebook TouchPad components are shown below and described in Table 1-7.
TouchPad Components
1–18 Maintenance and Service Guide
Product Description
Table 1-7
TouchPad Components
Item Component Function
1 TouchPad Moves the pointer and selects or activates
items on the screen. Can be set to perform other mouse functions, such as scrolling, selecting, and double-clicking.
2 Left and right
TouchPad buttons
3 Fingerprint reader
HP Compaq nx6125 models only)
4 TouchPad scroll zone Scrolls upward or downward.
Function like the left and right buttons on an external mouse.
Allows a fingerprint logon to Windows instead of using a password.
Maintenance and Service Guide 1–19
Product Description
The external components on the bottom of the notebook are shown below and described in Table 1-8.
Bottom Components
Table 1 -8
Bottom Components
Item Component Function
1 Primary battery bay Holds the primary battery pack.
2 Primary battery locking
latch
3 Docking connector
(HP Compaq nx6125 models only)
4 Travel battery connector Connects an optional travel battery.
1–20 Maintenance and Service Guide
Secures the primary battery pack into the battery bay.
Connects the notebook to an optional HP Advanced Docking Station or HP Docking Station.
Table 1 -8
Product Description
Bottom Components
(Continued)
Item Component Function
5 Memory module
compartment
6 Hard drive bay Holds the hard drive.
7 Primary battery release
latch
Contains the memory module slots.
Releases the primary battery pack from the battery bay.
Maintenance and Service Guide 1–21
Product Description

1.5 Design Overview

This section presents a design overview of key parts and features of the notebook. Refer to Chapter 4, “Illustrated Parts Catalog,” to identify replacement parts, and Chapter 6, “Removal and
Replacement Procedures,” for disassembly steps.
The system board provides the following device connections:
AMD Turion 64 MT, Turion 64 ML, and Mobile AMD
Sempron processors
Audio
Display
Hard drive
Keyboard and TouchPad
Memory module
Mini PCI communications devices
PC Card
CAUTION: To properly ventilate the notebook, allow at least a 7.6-cm
Ä
(3-inch) clearance on the left and right sides of the notebook.
The notebook uses an electric fan for ventilation. The fan is controlled by a temperature sensor and is designed to be turned on automatically when high temperature conditions exist. These conditions are affected by high external temperatures, system power consumption, power management/battery conservation configurations, battery fast charging, and software applications. Exhaust air is displaced through the ventilation grill located on the left side of the notebook.
1–22 Maintenance and Service Guide

Troubleshooting

WARNING: Only authorized technicians trained by HP should repair
Å
this equipment. All troubleshooting and repair procedures are detailed to allow only subassembly-/module-level repair. Because of the complexity of the individual boards and subassemblies, do not attempt to make repairs at the component level or modifications to any printed wiring board. Improper repairs can create a safety hazard. Any indication of component replacement or printed wiring board modification may void any warranty or exchange allowances.

2.1 Computer Setup

Computer Setup is a preinstalled, ROM-based utility that can be used even when the operating system is not working or will not load. If the operating system is working, the notebook restarts the operating system after you exit Computer Setup.
Pointing devices are not supported in Computer Setup; you
must use the keyboard to navigate and make selections.
2
The menu tables later in this chapter provide an overview of Computer Setup options.
Maintenance and Service Guide 2–1
Troubleshooting

Accessing Computer Setup

The information and settings in Computer Setup are accessed from the File, Security, To ols, and Advanced menus.
1. Open Computer Setup by turning on or restarting the notebook. Press displayed in the lower-left corner of the screen.
To change the language, press f2.
To view navigation information, press f1.
To return to the Computer Setup menu, press esc.
2. Select the File, Security, Tools, or Advanced menu.
3. To exit Computer Setup, choose one of the following:
To exit without saving any changes, use the arrow keys to
select File > Ignore changes and exit, and then follow the instructions on the screen.
To exit and save all the settings you have entered, use the
arrow keys to select File > Save changes and exit, and then follow the instructions on the screen.
Your preferences are set when you exit Computer Setup and take effect when the notebook restarts.
f10 while the F10 = Based Setup message is

Computer Setup Defaults

To return all settings in Computer Setup to the values that were set at the factory:
1. Open Computer Setup by turning on or restarting the notebook. Press is displayed in the lower-left corner of the screen.
To change the language, press f2.
To view navigation information, press f1.
2. Use the arrow keys to select File > Restore defaults.
3. Select the Restore Defaults check box.
2–2 Maintenance and Service Guide
f10 while the F10 = Based Setup message
Troubleshooting
4. To confirm the restoration, press f10.
5. Select File > Save changes and exit, and then follow the instructions on the screen.
When the computer restarts, the factory settings are restored, and any identification information you have entered is saved.

Selecting from the File Menu

Tabl e 2-1
File Menu
Select To Do This
System Information View identification information about the
notebook and any battery packs in the system.
View specification information about the processor, memory and cache size, video revision, keyboard controller version, and system ROM.
Save to floppy Save system configuration settings to a diskette.
Restore from floppy Restore system configuration settings from a
diskette.
Restore defaults Replace configuration settings in Computer Setup
with factory default settings. (Identification information is retained.)
Ignore changes and exit Cancel changes entered during the current
session. Then exit and restart the notebook.
Save changes and exit Save changes entered during the current session.
Then exit and restart the notebook. The changes you save are in effect when the notebook restarts.
Maintenance and Service Guide 2–3
Troubleshooting

Selecting from the Security Menu

Table 2 -2
Security Menu
Select To Do This
Administrator password Enter, change, or delete an HP Administrator
password.
Power-on password Enter, change, or delete a power-on password.
Password options Enable/Disable stringent security.
Enable/Disable required password on restart.
DriveLock passwords Enable/disable DriveLock; change a DriveLock
user or master password.
DriveLock Settings are accessible only
when you enter Computer Setup by turning on (not restarting) the notebook.
Smart Card security Enable/disable power-on support for smart cards.
This feature is supported by select Smart
Card readers only.
Embedded security Enable/Disable the embedded security chip.
Restore embedded security chip to factory settings.
Enable/Disable power-on authentication support.
Enable/Disable automatic DriveLock.
Reset power-on authentication credential
Embedded Security settings are accessible
only if the notebook is equipped with an embedded security chip.
Device security Enable/Disable devices in the system.
Enable NIC for inclusion in MultiBoot.
System IDs Enter user-defined identification values.
2–4 Maintenance and Service Guide
Troubleshooting

Selecting from the Tools Menu

Table 2 -3
Tools M enu
Select To Do This
HDD Self Test options Run a quick or comprehensive self-test on any
hard drive in the system.
Battery Information View information about any battery packs in the
notebook.
Memory Check Run a self-test on memory modules in the
notebook.
View information about memory modules installed in the notebook.
Maintenance and Service Guide 2–5
Troubleshooting

Selecting from the Advanced Menu

Table 2 -4
Advanced Menu
Select To Do This
Language (or press f2) Change the Computer Setup language.
Boot options Enable/Disable MultiBoot, which sets a startup
sequence that can include most bootable devices and media in the system.
Set the boot order.
Device options Swap the functions of the fn key and left
ctrl key.
Enable/Disable multiple pointing devices at startup. (To set the notebook to support only a single, usually nonstandard, pointing device at startup, select Disable.)
Enable/Disable USB legacy support for a USB keyboard, mouse, and hub. When USB legacy support is enabled
A USB keyboard, mouse, and hub work
even when a Windows operating system is not loaded.
The notebook starts from a bootable hard
drive, diskette drive diskette, or CD, CD-RW, or DVD inserted into a drive connected by a USB connector to the notebook or to an optional docking device.
Select a parallel port mode: EPP (Enhanced Parallel Port), standard, bidirectional, or ECP (Enhanced Capabilities Port).
Enable/Disable all settings in the SpeedStep window. (When Disable is selected, the notebook runs in Battery Optimized mode.)
2–6 Maintenance and Service Guide
Troubleshooting

2.2 Troubleshooting Flowcharts

Tabl e 2-5
Troubleshooting Flowcharts Overview
Flowchart Description
2.1 “Flowchart 2.1—Initial Troubleshooting”
2.2 “Flowchart 2.2—No Power, Part 1”
2.3 “Flowchart 2.3—No Power, Part 2”
2.4 “Flowchart 2.4—No Power, Part 3”
2.5 “Flowchart 2.5—No Power, Part 4”
2.6 “Flowchart 2.6—No Video, Part 1”
2.7 “Flowchart 2.7—No Video, Part 2”
2.8 “Flowchart 2.8—Nonfunctioning Docking Device (if applicable)”
2.9 “Flowchart 2.9—No Operating System (OS) Loading”
2.10 “Flowchart 2.10—No OS Loading, Hard Drive, Part 1”
2.11 “Flowchart 2.11—No OS Loading, Hard Drive, Part 2”
2.12 “Flowchart 2.12—No OS Loading, Hard Drive, Part 3”
2.13 “Flowchart 2.13—No OS Loading, Diskette Drive”
Maintenance and Service Guide 2–7
Troubleshooting
Tabl e 2-5
Troubleshooting Flowcharts Overview
Flowchart Description
2.14 “Flowchart 2.14—No OS Loading, Optical Drive”
2.15 “Flowchart 2.15—No Audio, Part 1”
2.16 “Flowchart 2.16—No Audio, Part 2”
2.17 “Flowchart 2.17—Nonfunctioning Device”
2.18 “Flowchart 2.18—Nonfunctioning Keyboard”
2.19 “Flowchart 2.19—Nonfunctioning Pointing Device”
2.20 “Flowchart 2.20—No Network/Modem Connection”
(Continued)
2–8 Maintenance and Service Guide
Flowchart 2.1—Initial Troubleshooting
Begin
troubleshooting.
N
Go to Is there power?
Y
N
Beeps,
LEDs, or error
messages?
Y
N
Is there video?
(no boot)
Y
N
Is the OS
loading?
Y
N
Is there
sound?
Y
“Flowchart
2.2—No Power, Par t 1.”
Check
LED board,
speaker
connections.
Go to
“Flowchart
2.6—No Video, Part 1.”
Go to
“Flowchart
2.9—No Operating System (OS)
Loading.”
Go to
“Flowchart
2.15—No Audio, Par t 1.”
N
All drives working?
Y
N
Keyboard/
pointing
device
working?
Y
N
Connecting
to network
or modem?
Y
End
Troubleshooting
Go to
“Flowchart
2.17—Nonfunc­tioning Device.”
Go to
“Flowchart
2.18—Nonfunc-
tioning Keyboard”
or “Flowchart
2.19—Nonfunc­tioning Pointing
Device.”
Go to
“Flowchart
2.20—No
Network/Modem
Connection.”
Maintenance and Service Guide 2–9
Troubleshooting
N
Flowchart 2.2—No Power, Part 1
No power
(power LED
is off).
Remove from
docking device
(if applicable).
N
Go to
“Flowchart
2.3—No Power, Par t 2.”
N
Go to
“Flowchart
2.4—No Power, Part 3.”
Y
Y
Power up
on battery
power?
Power up
on AC
power?
N
Reset
power.*
Power up
on battery
power?
Y
N
Reset
power.*
Power up
on AC power?
Y
Y
Power up in
docking device?
1. Reset the power cables in the docking device and at the AC outlet.
2. Ensure the AC power source is active.
3. Ensure that the power strip is working.
Done
YN
Done
Power up
in docking
device?
*NOTES
1. On select models, there is a separate reset button.
2. On select models, the notebook can be reset using the standby switch and either the lid switch or the main power switch.
Go to
“Flowchart
2.8—Nonfunctioning Docking Device (if
applicable).”
2–10 Maintenance and Service Guide
Flowchart 2.3—No Power, Part 2
N
Continued from
“Flowchart
2.2—No Power, Par t 1.”
Visually check for
debris in battery
socket and clean
if necessary.
Y
Troubleshooting
Power on?
Check battery by
recharging it,
moving it to
another notebook,
or replacing it.
Done
N
Power on?
Replace
power supply
(if applicable).
Y
N
Go to
Done
Power on?
“Flowchart
2.4—No Power, Part 3.”
Y
Done
Maintenance and Service Guide 2–11
Troubleshooting
Flowchart 2.4—No Power, Part 3
Continued from
“Flowchart
2.3—No Power, Part 2.”
Plug directly
into AC outlet.
Y
Power LED
on?
N
Reseat AC adapter
in notebook and
at power source.
Power on?
N
Power outlet
active?
Y
Replace
power cord.
Power on?
Done
Y
Done
External
N
Try different
outlet.
Internal or
external AC
adapter?
Internal
Go to
“Flowchart
2.5—No Power, Part 4.”
Replace external
AC adapter.
N
Power on?
Y
Y
Done
Done
N
2–12 Maintenance and Service Guide
Flowchart 2.5—No Power, Part 4
Continued from
“Flowchart
2.4—No Power, Par t 3.”
Open
notebook.
Troubleshooting
N
Y
Loose or
damaged
parts?
Close
notebook and
retest.
Power on?
Done
Y
Reseat loose
components and
boards and
replace damaged
items.
N
Replace the following items (if applicable). Check notebook operation after each replacement:
1. Internal DC-DC converter*
2. Internal AC adapter
3. Processor board*
4. System board*
*NOTE: Replace these items as a set to prevent shorting out among components.
Maintenance and Service Guide 2–13
Troubleshooting
Flowchart 2.6—No Video, Part 1
No video.
Docking Device
Stand-alone
or docking
device?
Go to
“Flowchart
2.7—No Video, Part 2.”
*NOTE: To change from internal to external display, use the hotkey combination.
Stand-alone
Internal or
external
display*?
External
Adjust
brightness.
Internal
Y
Video OK? Done
N
Check for bent
pins on cable.
N
Video OK?
Adjust
brightness.
Video OK? Done
N
A
Press lid
switch to ensure
operation.
Video OK? Done
N
Replace the following one at a time. Test after each replacement.
1. Cable between notebook and notebook display (if applicable)
2. Display
3. System board
Try another display.
Internal and
external
video OK?
Y
Y
N
Replace
system
board.
YY
Done
Done
2–14 Maintenance and Service Guide
Flowchart 2.7—No Video, Part 2
Continued from
“Flowchart
2.6—No Video, Part 1.”
Remove
notebook from
docking device,
if connected.
Troubleshooting
Adjust
display
brightness.
N
Video OK?
Y
Check that notebook is properly
seated in docking device, for
bent pins on cable, and for
monitor connection.
Y
Video OK?
N
Adjust external
monitor display.
Go to “A” in
“Flowchart
2.6—No Video, Part 1.”
Done
Check brightness
of external
monitor.
Video OK?
N
Try another
external monitor.
Internal
and external
video OK?
N
Go to
“Flowchart
2.8—Nonfunctioning Docking Device (if
applicable).”
Y
Done
Y
Done
Maintenance and Service Guide 2–15
Troubleshooting
Flowchart 2.8—Nonfunctioning Docking Device (if applicable)
Nonfunctioning
docking device.
Reset power cord in
docking device and
power outlet.
Check voltage
setting on docking
device.
Reset monitor
cable connector at
docking device.
Docking
device
operating?
N
Remove
notebook, reset
all internal parts,
and replace any
damaged items in
docking device.
Reinstall
notebook into
docking device.
Y
Docking
device
operating?
Y
Done
N
Replace the following docking device components one at a time. Check notebook operation after each replacement.
1. Power supply
2. I/O board
3. Backplane board
4. Switch box
5. Docking device motor mechanism
Done
2–16 Maintenance and Service Guide
Troubleshooting
Flowchart 2.9—No Operating System (OS) Loading
No OS
loading.*
Reset power
cord in docking
device and
power outlet.
No OS loading from hard drive,
“Flowchart 2.10—No OS Loading,
go to
go to
Hard Drive, Part 1.”
No OS loading from diskette drive,
“Flowchart 2.13—No OS Loading,
Diskette Drive.”
No OS loading from CD-ROM or DVD-ROM
drive, go to
“Flowchart 2.20—No Network/Modem
go to
*NOTE: Before beginning troubleshooting, always check cable connections, cable ends, and drives for bent or damaged pins.
“Flowchart 2.14—No OS
Loading, Optical Drive.”
No OS loading from network,
Connection.”
Maintenance and Service Guide 2–17
Troubleshooting
Flowchart 2.10—No OS Loading, Hard Drive, Part 1
OS not
loading from
hard drive.
Nonsystem
disk message?
N
Reseat
external
hard drive.
OS loading?
N
Boot
from
CD?
Y
Check the Setup utility for correct
booting order.
Boot from
hard drive?
Y
Done
Y
Go to
“Flowchart
2.11—No OS Loading,
Hard Drive, Part 2.”
Y
Done
N
N
Boot from
diskette?
Y
N
Change boot priority through the Setup utility
and reboot.
Go to
“Flowchart
2.13—No OS Loading,
Diskette Drive.”
N
Boot from
hard drive?
2.17—Nonfunctioning
Go to
“Flowchart
Device.”
Y
2–18 Maintenance and Service Guide
Troubleshooting
Flowchart 2.11—No OS Loading, Hard Drive, Part 2
Continued from
“Flowchart
2.10—No OS Loading,
Hard Drive, Part 1.”
CD or
diskette in
drive?
Y
Remove
diskette and
reboot.
N
1. Replace
2. Replace system
hard drive.
board.
N
Reseat
hard drive.
Hard drive
accessible?
Run FDISK.
Y
Done
N
from diskette
Y
Boot from
hard drive?
Boot
drive?
Y
N
Diskette Drive.”
Done
Go to
“Flowchart
2.13—No OS Loading,
Hard drive
partitioned?
Y
Hard drive
formatted?
Y
N
Create partition, and then format
hard drive to
bootable
C:\ prompt.
N
Format hard drive
and bring to
abootable
C:\ prompt.
N
Y
Notebook
booted?
Load OS using
Operating System
disc (if applicable).
Y
Hard drive
accessible?
Done
N
Go to
“Flowchart
2.12—No OS Loading,
Hard Drive, Part 3.”
Maintenance and Service Guide 2–19
Go to
“Flowchart
2.12—No OS Loading,
Hard Drive, Part 3.”
Troubleshooting
Flowchart 2.12—No OS Loading, Hard Drive, Part 3
Continued from
“Flowchart
2.11—No OS Loading,
Hard Drive, Part 2.”
N
System
files on hard
drive?
Y
Install OS
and reboot.
Virus
on
hard drive?
N
Run SCANDISK and
check for
bad sectors.
Can bad
sectors
be fixed?
Y
Fix bad
sectors.
Y
OS
Clean virus.
loading from
hard drive?
Y
Done
N
Y
Diagnostics
on diskette?
Replace
hard drive.
N
N
Replace
hard drive.
Run diagnostics
and follow
recommendations.
N
Boot from
hard drive?
Replace
hard drive.
Y
Done
2–20 Maintenance and Service Guide
Troubleshooting
N
N
Flowchart 2.13—No OS Loading, Diskette Drive
Y
OS not loading
from
diskette drive.
Reseat
diskette drive.
OS
loading?
Done
N
Nonsystem
disk message?
Y
Bootable
diskette in drive?
N
Install bootable
diskette and
reboot notebook.
Y
N
Boot
from another
device?
Y
Go to
“Flowchart
2.17—Nonfunc­tioning Device.”
N
Diskette
drive enabled
in the Setup
utility?
Enable drive
and cold boot
notebook.
Y
Y
Reset the notebook.
Is diskette
drive boot
order
correct?
Refer to
Section 1.2,
“Resetting the
Notebook,”
instructions.
for
Check diskette
for system files.
Try d iff er ent
diskette.
Nonsystem disk error?
N
loading?
N
OS
Y
1. Replace diskette
2. Replace system
Y
drive.
board.
Done
Change boot priority using
the Setup utility.
2.17—Nonfunctioning
Go to
“Flowchart
Device.”
Maintenance and Service Guide 2–21
Troubleshooting
Flowchart 2.14—No OS Loading, Optical Drive
loading from
CD-ROM or
DVD-ROM drive.
Boots from
CD or DVD?
N
Reseat
No OS
drive.
N
bootable disc.
Disc
in drive?
Install
Y
Bootable
disc in drive?
Y
Try another
bootable disc.
N
Install bootable
disc and
reboot
notebook.
Y
Done
Y
Boots from
CD or DVD?
Done
N
Y
Booting
from another
device?
N
2.17—Nonfunctioning
Go to
“Flowchart
Device.”
Reset the notebook.
Booting
correct?
N
Correct boot
order using
the Setup utility.
order
Y
Refer to
Section 1.2,
“Resetting the
Notebook,”
instructions.
for
2.17—Nonfunctioning
Go to
“Flowchart
Device.”
2–22 Maintenance and Service Guide
Flowchart 2.15—No Audio, Part 1
N
Turn up audio
No audio.
internally or
externally.
Audio? Done
N
Troubleshooting
Y
Notebook in
docking device
(if applicable)?
Y
Undock
Internal
audio?
N
Go to
“Flowchart
2.16—No Audio, Par t 2.”
Y
Go to
“Flowchart
2.16—No Audio, Par t 2.”
Replace the following docking device components one at a time, as applicable. Check audio status after each change.
1. Reset docking device audio cable.
2. Replace audio cable.
3. Replace speaker.
4. Replace docking device audio board.
5. Replace backplane board.
6. Replace I/O board.
Y
Go to
“Flowchart
2.17—Nonfunctioning Device.”
Audio? Done
N
Maintenance and Service Guide 2–23
Troubleshooting
Flowchart 2.16—No Audio, Part 2
Continued from
“Flowchart
2.15—No Audio, Part 1.”
N
Audio driver in OS configured?
Y
N
Correct
drivers for
application?
Y
Connect to
external
speaker.
Reload
audio drivers.
Load drivers and set configuration
in OS.
Replace audio
board and
Audio?
YN
speaker
connections
in notebook
(if applicable).
Audio? Done
1. Replace internal speakers.
2. Replace audio board (if applicable).
3. Replace system board.
YN
2–24 Maintenance and Service Guide
Flowchart 2.17—Nonfunctioning Device
Nonfunctioning
device.
Reseat device.
Unplug the nonfunctioning device from the notebook
and inspect cables and plugs for bent or broken
Clear
CMOS.
Reattach device.
Close notebook,
plug in power,
and reboot.
pins or other damage.
Any physical
device detected?
N
Replace hard drive.
Y
Operating System
Troubleshooting
Fix or
replace
broken item.
Go to
“Flowchart
2.9—No
(OS) Loading.”
N
Device
boots
properly?
Y
Done
Replace NIC.
If integrated NIC,
replace system
board.
Y
Replace diskette
drive.
Maintenance and Service Guide 2–25
Device
boots
properly?
Done
N
Troubleshooting
Flowchart 2.18—Nonfunctioning Keyboard
Keyboard
not operating
properly.
Connect notebook
to good external
keyboard.
N
Y
Reseat internal
connector
(if applicable).
Y
External
device
works?
keyboard
Replace
system
board.
N
OK?
Replace internal
keyboard or
cable.
Y
Done Done
OK?
N
Replace
system
board.
2–26 Maintenance and Service Guide
Troubleshooting
Flowchart 2.19—Nonfunctioning Pointing Device
Pointing device
not operating
properly.
Connect notebook
to good external pointing device.
N
External
device
works?
Y
Reseat internal pointing device
connector
(if applicable).
Replace
system
board.
N
OK?
Replace internal
pointing device
or cable.
Y
Y
Done Done
OK?
N
Replace
system
board.
Maintenance and Service Guide 2–27
Troubleshooting
Flowchart 2.20—No Network/Modem Connection
No network
or modem
connection.
N
Network
or modem jack
active?
Y
Digital
line?
N
Replace jack
or have jack
activated.
Y
Connect
to nondigital
line.
Y
Done
Y
Disconnect all
the notebook
NIC/modem
configured
in OS?
power from
and open.
N
Reload
drivers and
reconfigure.
OK?
N
Replace NIC/modem
(if applicable).
Y
Reseat NIC/modem
(if applicable).
OK? Done
N
Replace
system
board.
2–28 Maintenance and Service Guide
Software Update and

3.1 Software Updates

To stay current with the newest technology and maintain optimal performance, install the latest versions of HP software on your computer as they become available.
To update HP software:
1. Identify your computer model, product category, and series or family. Prepare for a system ROM update by identifying the ROM version currently installed on the computer. For more information, refer to “Accessing Computer
Information.”
CAUTION: If your computer is connected to a network, it is
Ä
recommended that you consult with your network administrator before installing any software updates, especially system ROM updates.
3
Recovery
The computer system ROM stores the BIOS software. The
BIOS initializes the operating system, determines how the computer will interact with the hardware devices, and provides for data transfer among hardware devices, including the time and date.
2. Access the updates through the HP Web site (
http://www.hp.com) or the Support Software CD (purchased
separately). For information about obtaining the Support Software CD, refer to “Obtaining the Support Software CD.”
3. Install the updates.
Maintenance and Service Guide 3–1
Software Update and Recovery

Accessing Computer Information

Before you access the updates for your computer, collect the following information:
The product category is Notebook.
The product family name and series number are printed on
the display bezel.
Model information is provided on the serial number label on
the bottom of the computer.
To determine whether available ROM updates contain later ROM versions than those currently installed on the computer, you need to know the version of the system ROM currently installed.
ROM version information (also known as ROM date and System BIOS) can be displayed by pressing Microsoft Windows) or by opening Computer Setup.
To use Computer Setup for displaying ROM information:
1. Open Computer Setup by turning on or restarting the computer, and then pressing Based Setup” message is displayed in the lower-left corner of the screen.
fn+esc (if you are already in
f10 while the “F10 = ROM
2. Use the arrow keys to select File > System Information, and then press
enter.
ROM date information is displayed.
3. To exit Computer Setup, use the arrow keys to select File > Ignore changes and exit. Then follow the instructions on the screen.
3–2 Maintenance and Service Guide
Software Update and Recovery

Obtaining the Support Software CD

The Support Software CD provides HP software updates and installation instructions. The CD includes device drivers, ROM updates, and utilities.
To purchase the current Support Software CD or a subscription that provides both the current version and future versions of the CD, visit the HP Web site at
http://www.hp.com.

Software Updates and the HP Web Site

Most software on the HP Web site is packaged in compressed files called SoftPaqs. Some ROM updates may be packaged in compressed files called ROMPaqs.
Most download packages contain a file named Readme.txt. A Readme.txt file contains information regarding installing and troubleshooting the file. The Readme.txt files included with ROMPaqs are provided in English only.
Downloading a ROM Update
CAUTION: To prevent damage to the computer or an unsuccessful
Ä
installation, download and install a ROM update only when the computer is connected to reliable external power using the AC adapter. Do not download or install a ROM update while the computer is running on battery power, docked in an optional docking device, or connected to an optional power source. During the download and installation:
Do not disconnect power from the computer by unplugging the
power cord from the AC outlet.
Do not shut down the computer or initiate standby or hibernation.
Do not insert, remove, connect, or disconnect any device, cable,
or cord.
Maintenance and Service Guide 3–3
Software Update and Recovery
To download a ROM update:
1. Access the page on the HP Web site that provides software for your computer:
Select Start > Help and Support, and then click a
software update link.
– or –
Visit the HP Web site at http://www.hp.com/support.
2. Follow the instructions on the screen to identify your computer and access the ROM update you want to download.
3. At the download area:
a. Identify the ROM update that is later than the ROM
version currently installed on your computer. Make a note of the date, name, or other identifier. You may need this information to locate the update later, after it has been downloaded to your hard drive.
b. Follow the instructions on the screen to download your
selection to the hard drive.
Make a note of the path to the location on your hard
drive where the ROM package will be downloaded. You may need to access the ROM package after it has been downloaded.
Installing a ROM Update
If your computer is connected to a network, it is recommended
that you consult with your network administrator before installing any software updates, especially system ROM updates.
3–4 Maintenance and Service Guide
Software Update and Recovery
ROM installation procedures vary. Follow any instructions that are displayed on the screen after the download is complete. If no instructions are displayed:
1. Open Windows Explorer by selecting Start > All Programs > Accessories > Windows Explorer.
2. In the left pane of the Windows Explorer window:
a. Click My Computer and then your hard drive
designation. (The hard drive designation is typically Local Disk C.)
b. Open the folder on your hard drive that contains the
update.
Follow the path you made a note of before you
downloaded the update.
3. Double-click the file with an .exe extension (for example, filename.exe).
The ROM installation begins.
4. Complete the installation by following the instructions on the screen.
After a message on the screen reports a successful installation,
you may delete the downloaded file from your hard drive.
Downloading Other Software
To download and install software other than a ROM update:
1. Access the page on the HP Web site that provides software for your computer:
Select Start > Help and Support, and then click a
software update link.
– or –
Visit the HP Web site at http://www.hp.com/support and click
Download drivers and software to download the software for your computer model.
Maintenance and Service Guide 3–5
Software Update and Recovery
2. Follow the instructions on the screen to find the software you want to update.
3. At the download area, select the software you want and follow the download instructions on the Web page.
Make a note of the path to the location on your hard drive
where the ROM package will be downloaded. You may need to access the ROM package after it has been downloaded.
4. When the download is complete, open Windows Explorer by selecting Start > All Programs > Accessories > Windows Explorer.
5. In the left pane of the Windows Explorer window, click My Computer and then your hard drive designation. (The hard drive designation is typically Local Disk C.)
Follow the path you made a note of earlier to the folder on
your hard drive that contains the update.
6. Open the folder and double-click the file with an .exe extension (for example, filename.exe).
The installation begins.
7. Complete the installation by following the instructions on the screen.
After a message on the screen reports a successful installation,
you may delete the download package from your hard drive.

3.2 System Recovery

The computer system recovery process provides several ways to recover optimal system functionality. For best results, attempt to recover optimal computer functionality by using the following procedures in the order described here.
3–6 Maintenance and Service Guide

Safeguarding Your Data

Software or devices added to the computer can cause your system to become unstable. To safeguard your documents, store personal files in the My Documents folder and periodically create a backup copy of the My Documents folder.

Altiris Local Recovery

Altiris Local Recovery is a preloaded application that protects the files on your computer by storing copies of files, called snapshots. If files on your computer are accidentally deleted or corrupted, you can easily restore the files yourself. You can also restore your complete file system to a previous state.
Altiris Local Recovery provides protection of files by backing up files to a hidden Altiris recovery partition. When you install the software, the Recovery Agent Partition Wizard guides you through the process of creating the recovery partition. After the partition is created, the computer restarts and creates the first snapshot. After the snapshot is created, the computer restarts, making the snapshot available for recovery through Windows.
By default, Local Recovery automatically takes snapshots of your files on a regular basis. You can change the snapshot schedule. For more information, refer to the Altiris Local Recovery Help.
To access your snapshots in the Altiris Recovery Agent folder:
Software Update and Recovery
1. Right-click the Altiris Recovery Agent icon on your desktop.
2. Click Open.
To restore one of the listed snapshots, drag the snapshot file to the appropriate location on your hard drive.
For more information on configuring and using Altiris Local Recovery, visit the HP Web site at or open the software and click Help on the menu bar.
Maintenance and Service Guide 3–7
http://www.hp.com/go/easydeploy,
Software Update and Recovery

Using System Restore Points

System Restore is an operating system feature that allows you to reverse undesirable changes to your computer by restoring the computer to an earlier state, called a restore point. A restore point is a “snapshot” of your software, drivers, and operating system files at a particular time. The computer automatically creates restore points at regular intervals and may create additional restore points when you change your personal settings or add software or hardware.
You can manually create additional restore points to provide increased protection for your system files and settings. It is recommended that you manually create restore points
Before you add or extensively modify software or hardware.
Periodically, whenever the system is performing optimally.
Restoring to any restore point does not affect your data files. For example, restoring your system software to an earlier state will not affect documents or e-mails that you saved after that time.
If you do not like the results of your restoration, you can
reverse the restoration.
Creating a System Restore Point
To create a system restore point:
1. Select Start > Help and Support.
2. Click System Restore.
The System Restore window opens.
3. Click Create a restore point, and then click Next.
4. Follow the on-screen instructions.
3–8 Maintenance and Service Guide
Restoring to a Restore Point
To restore the computer to a previous date and time when it was functioning optimally:
1. Select Start > Help and Support.
2. Click System Restore.
The System Restore window opens.
3. Click Restore my computer to an earlier time, and then click Next.
4. Follow the on-screen instructions.

Reinstalling Applications

Applications preinstalled or preloaded on your computer can be reinstalled by using the Recovery disc or a third-party software disc.
In most cases, the applications preloaded on your computer,
such as those available in the Software Setup utility, can be reinstalled from your hard drive. To access the Software Setup utility, select Start > All Programs > Software Setup.
Software Update and Recovery
The application reinstallation process replaces corrupted system files within the application and reinstalls deleted system files within the application.
In most cases: If the application you are reinstalling is still
installed on your computer, the reinstallation process does not affect your settings within the application.
In all cases: If an application has been deleted from your
computer, the reinstallation process reinstalls the application or utility to the factory image but cannot restore your personal settings.
Maintenance and Service Guide 3–9
Software Update and Recovery
Reinstalling Applications from the Hard Drive
To reinstall a preloaded application or utility from your hard drive:
1. Select Start > All Programs > Software Setup, and then follow the instructions on the screen.
2. When you are prompted to select the software you want to reinstall, select or clear the appropriate check boxes.
Reinstalling Applications from Discs
To reinstall applications from discs:
1. Insert the disc into the optical drive.
If autorun is enabled, an installation wizard opens.
If autorun is disabled, select Start > Run. Enter
x:\setup.exe
where x is your optical drive designation
and then select OK.
2. When the installation wizard opens, follow the installation instructions on the screen.
3. Restart the notebook if prompted.

Repairing the Operating System

To attempt an operating system repair without deleting your personal data, use the Operating System disc that was shipped with the computer:
If your computer does not have an optical drive, you may need
to connect to an optional external MultiBay.
3–10 Maintenance and Service Guide
Software Update and Recovery
1. Connect the computer to external power through the AC adapter and turn on the computer.
2. Immediately insert the Operating System disc into the computer.
3. Press and hold the power/standby button for at least 5 seconds to turn off the computer.
4. Press the power/standby button again to turn on the computer.
5. When prompted, press any key to start from the disc.
After a few minutes, you may need to select your language, and then the Setup Wizard opens.
On the “Welcome to Setup” page, do not press R (step 8 in
this procedure) until you have completed steps 6 and 7.
6. Press enter to continue.
A licensing agreement page is displayed.
7. Press
f8 to accept the agreement and continue.
The “Setup” page is displayed.
8. Press
R to repair the selected Windows installation.
The repair process begins. This process takes 1 to 2 hours to complete.
The computer restarts in Windows after the process is complete.
Maintenance and Service Guide 3–11
Software Update and Recovery

Reinstalling the Operating System

CAUTION: To protect your personal data and the software installed on
Ä
the computer, back up your data before reinstalling the operating system. See the Windows online Help utility to learn more about backing up your files. Select Start > Help and Support. Then type “backup” in the Search box.
During the reinstallation, you may be prompted for your
Product Key. Your Product Key is provided on the Microsoft Certificate of Authenticity label on the bottom of the computer.
If other recovery efforts do not successfully repair the operating system, you can reinstall it.
To reinstall the operating system:
If your computer does not have an optical drive, you may need
to connect to an optional external MultiBay.
1. Connect the computer to external power through the AC adapter and turn on the computer.
2. Immediately insert the Operating System disc into the computer.
3. Press and hold the power/standby button for at least 5 seconds to turn off the computer.
3–12 Maintenance and Service Guide
Software Update and Recovery
4. Press the power/standby button again to turn on the computer.
5. When prompted, press any key to start from the disc.
After a few minutes, you may need to select your language, and then the Setup Wizard opens.
6. Press
enter to continue.
A licensing agreement page is displayed.
7. Press
f8 to accept the agreement and continue.
The “Setup” page is displayed.
8. Press
esc to continue installing a new copy of the operating
system instead of repairing it.
9. Press
10. Press
enter to set up the operating system.
C to continue setup using this partition.
11. Select Format the partition using the NTFS file system (Quick), and then press
Formatting this drive deletes all current files.
Ä
enter.
12. Press F to format the drive.
The reinstallation process begins. This process takes 1 to 2 hours to complete.
The computer restarts in Windows when the process is complete.
Maintenance and Service Guide 3–13
Software Update and Recovery

Reinstalling Device Drivers and Other Software

After the operating system installation process is complete, you must reinstall drivers.
To reinstall drivers, use the Recovery disc included with the computer:
1. While running Windows, insert the Recovery disc into the optical drive.
2. If you do not have autorun enabled:
a. Select Start > Run.
b. Then type D:\SWSETUP\APPINSTL\SETUP.EXE
where D indicates the optical drive.
3. Follow the on-screen instructions for installing the drivers.
After the drivers are reinstalled, you must reinstall any software you added to the computer. Follow the installation instructions provided with the software.
3–14 Maintenance and Service Guide

Illustrated Parts Catalog

This chapter provides an illustrated parts breakdown and a reference for spare part numbers.

4.1 Serial Number Location

When ordering parts or requesting information, provide the notebook serial number and model number located on the bottom of the notebook.
4
Serial Number Location
Maintenance and Service Guide 4–1
Illustrated Parts Catalog

4.2 Notebook Major Components

Notebook Major Components
4–2 Maintenance and Service Guide
Illustrated Parts Catalog
Table 4 -1
Spare Parts: Notebook Major Components
Item Description
1 Display assemblies (include wireless antenna
boards and cables)
15.0-inch, SXGA+WVA, TFT
15.0-inch, XGA, TFT
Display brackets with hinges (not illustrated) 393553-001
Display inverters (not illustrated) 393556-001
Microphone (not illustrated) 393555-001
Bracket Kit (not illustrated) 393595-001
Wireless antenna set (not illustrated) 393558-001
2 Power button board (includes power button board
cable)
3 Switch covers
For use on HP Compaq nx6125 models For use on HP Compaq nx6115 models
Spare Part Number
393552-001 393551-001
393583-001
393561-001 393562-001
Maintenance and Service Guide 4–3
Illustrated Parts Catalog
Notebook Major Components
4–4 Maintenance and Service Guide
Table 4 -1
Illustrated Parts Catalog
Spare Parts: Notebook Major Components
(Continued)
Spare Part
Item Description
4 Keyboards
Brazil Czech Republic Denmark Europe France French Canada Germany Greece Hungary Iceland Israel Italy Japan Korea Latin America The Netherlands Norway
5 Heat sink (includes thermal paste) 393567-001
393568-201 393568-221 393568-081 393568-021 393568-051 393568-121 393568-041 393568-151 393568-211 393568-DD1 393568-BB1 393568-061 393568-291 393568-AD1 393568-161 393568-331 393568-091
People’s
Republic
of China Poland Portugal Russia South Africa Saudi Arabia Slovakia Slovenia Spain Sweden Switzerland Ta i wa n Thailand Tu r ke y United Kingdom United States
Number
393568-AA1
393568-241 393568-131 393568-251 393568-AR1 393568-171 393568-231 393568-BA1 393568-071 393568-101 393568-111 393568-AB1 393568-281 393568-141 393568-031 393568-001
Maintenance and Service Guide 4–5
Illustrated Parts Catalog
Notebook Major Components
4–6 Maintenance and Service Guide
Table 4 -1
Illustrated Parts Catalog
Spare Parts: Notebook Major Components
(Continued)
Spare Part
Item Description
6 Processors (include thermal paste)
AMD Turion 64 ML-40 2.2-GHz AMD Turion 64 ML-37 2.0-GHz AMD Turion 64 ML-34 1.8-GHz AMD Turion 64 ML-32 1.8-GHz AMD Turion 64 ML-30 1.6-GHz AMD Turion 64 ML-28 1.6-GHz Mobile AMD Sempron 3100+ (1.80-GHz) Mobile AMD Sempron 3000+ (1.80-GHz) Mobile AMD Sempron 2800+ (1.60-GHz)
7 Fan 393597-001
8 TouchPad (includes TouchPad cable) 393587-001
9 Button boards (include button board cable)
For use on HP Compaq nx6125 models For use on HP Compaq nx6115 models
10 Top covers (include TouchPad)
For use on HP Compaq nx6125 models For use on HP Compaq nx6115 models
Number
393579-001 393578-001 393577-001 395744-001 395743-001 395742-001 393582-001 393581-001 393580-001
393584-001 393585-001
393559-001 393560-001
Fingerprint sensor (not illustrated) 393586-001
11 PC Card assembly
With Smart Card reader, for use on HP Compaq nx6125 models
Without Smart Card reader, for use on HP Compaq nx6125 models
Without Smart Card reader, for use on HP Compaq nx6115 models
Maintenance and Service Guide 4–7
393589-001
393590-001
393591-001
Illustrated Parts Catalog
Notebook Major Components
4–8 Maintenance and Service Guide
Table 4 -1
Illustrated Parts Catalog
Spare Parts: Notebook Major Components
(Continued)
Spare Part
Item Description
12 RTC battery 393588-001
13 Speaker 393563-001
14 System boards
For use on HP Compaq nx6125 models For use on HP Compaq nx6115 models
15 Optical drives (include bezel)
24X Max CD-ROM drive 8X Max DVD-ROM drive 24X Max DVD/CD-RW Combo Drive 8X Max DVD±RW and CD-RW Combo Drive DVD±RW and CD-RW Combo Drive, Dual Layer Drive
16 Mini PCI communications cards
802.11a/b/g WLAN card for use in most of the world
802.11a/b/g WLAN card for use in the rest of the world
802.11a/b/g WLAN card for use in Japan
802.11b/g WLAN card for use in the United States
802.11b/g WLAN card for use in the rest of the world
802.11b/g WLAN card for use in Japan
Number
393569-001 393570-001
393537-001 393538-001 393539-001 393540-001 393541-001
377407-001 377407-002 377407-291
392557-001 392557-002 392557-291
17 Base enclosures
For use on HP Compaq nx6125 models For use on HP Compaq nx6115 models
Maintenance and Service Guide 4–9
393564-001 393565-001
Illustrated Parts Catalog
Notebook Major Components
4–10 Maintenance and Service Guide
Table 4 -1
Illustrated Parts Catalog
Spare Parts: Notebook Major Components
Item Description
18 Memory modules (333-MHz, DDR, PC2700)
1024 MB 512 MB 256 MB
Miscellaneous Plastics Kit 393593-001
Includes: 19a 19b
20 Hard drives (include frame and connector)
Memory module compartment cover (includes 2 captive screws)
Hard drive cover (includes 2 captive screws)
Not illustrated:
Notebook feet PC Card slot space saver ExpressCard slot space saver
5400-rpm
80-GB
60-GB
40-GB
393548-001 393546-001 393544-001
4200-rpm 80-GB 60-GB 40-GB 30-GB
(Continued)
Spare Part Number
393573-001 393572-001 393571-001
393547-001 393545-001 393543-001 393542-001
21 Broadcomm Bluetooth wireless board (includes
Bluetooth board cable)
22 Battery packs
6-cell, 4.8-AHr
6-cell, 4.4-AHr
6-cell, 4.4-AHr
Maintenance and Service Guide 4–11
393566-001
385894-001 385895-001 393549-001
Illustrated Parts Catalog

4.3 Miscellaneous Plastics Kit

Table 4-2
Miscellaneous Plastics Kit
Spare Part Number 393593-001
Item Description
1 Memory module compartment cover (includes 2 captive screws)
2 Hard drive cover (includes 2 captive screws)
3 Notebook feet (4)
4 ExpressCard slot space saver
5 PC Card slot space saver
4–12 Maintenance and Service Guide

4.4 Miscellaneous Cable Kit

Tabl e 4-3
Miscellaneous Cable Kit
Illustrated Parts Catalog
Spare Part Number 393594-001
Item
1 Bluetooth board cable
2 RJ-11 connector module and cable
3 TouchPad cable
Maintenance and Service Guide 4–13
Description
Illustrated Parts Catalog

4.5 Mass Storage Devices

4–14 Maintenance and Service Guide
Tabl e 4-4
Mass Storage Devices
Spare Part Number Information
Item Description
1 Hard drives (include frame and connector)
5400-rpm
80-GB
60-GB
40-GB
2 Optical drives (include bezel)
393548-001 393546-001 393544-001
4200-rpm 80-GB 60-GB 40-GB 30-GB
Illustrated Parts Catalog
Spare Part Number
393547-001 393545-001 393543-001 393542-001
24X Max CD-ROM drive
8X Max DVD-ROM drive
24X Max DVD/CD-RW Combo Drive
8X Max DVD±RW and CD-RW Combo Drive
DVD±RW and CD-RW Combo, Dual Layer Drive
Maintenance and Service Guide 4–15
393537-001 393538-001 393539-001 393540-001 393541-001
Illustrated Parts Catalog

4.6 Miscellaneous (Not Illustrated)

Tabl e 4-5
Miscellaneous (Not Illustrated)
Spare Part Information
Spare Part
Description
Label Kit 393592-001
Adjustable notebook stand 372420-001
HP Advanced Docking Station 374504-001
HP Docking Station 374803-001
65 watt AC adapter 338136-001
Number
Screw Kit (includes the following screws; refer to
Appendix C, “Screw Listing,” for more information on
specifications and usage
Phillips PM2.5×6.0 screw
Phillips PM3.0×5.0 screw
Phillips PM1.5×3.0 screw
Phillips PM1.5×4.0 screw
4–16 Maintenance and Service Guide
Torx T8M2.5×9.0 screw
Torx T8M2.5×7.0 screw
Torx T8M2.5×4.0 screw
393596-001
Illustrated Parts Catalog
Tabl e 4-5
Miscellaneous (Not Illustrated)
Spare Part Information
Description
Power cords
For use in:
Australia and New Zealand 350188-011
Belgium, Europe, Finland, France, Germany, Greece, the Netherlands, Norway, Portugal, Spain, and Sweden
Canada, French Canada, Latin America, Taiwan, Thailand, and the United States
Denmark 350188-081
Hong Kong and the United Kingdom 350188-031
Israel 350188-BB1
Japan 350188-291
People’s Republic of China 350188-AA1
Saudi Arabia 350188-171
(Continued)
Spare Part Number
350188-021
350188-001
Maintenance and Service Guide 4–17
Illustrated Parts Catalog

4.7 Sequential Part Number Listing

Table 4 -6
Sequential Part Number Listing
Spare Part Number Description
338136-001 65 watt AC adapter
350188-001 Power cord for use in Canada, French Canada, Latin America,
Taiwan, Thailand, and the United States
350188-011 Power cord for use in Australia and New Zealand
350188-021 Power cord for use in Belgium, Europe, Finland, France,
Germany, Greece, the Netherlands, Norway, Portugal, Spain, and Sweden
350188-031 Power cord for use in Hong Kong and the United Kingdom
350188-081 Power cord for use in Denmark
350188-171 Power cord for use in Saudi Arabia
350188-291 Power cord for use in Japan
350188-AA1 Power cord for use in People’s Republic of China
350188-BB1 Power cord for use in Israel
372420-001 Adjustable notebook stand
374504-001 HP Advanced Docking Station
374803-001 HP Docking Station
377407-001 802.11a/b/g WLAN mini PCI communications card for use in
most of the world
377407-002 802.11a/b/g WLAN mini PCI communications card for use in
the rest of the world
4–18 Maintenance and Service Guide
Table 4 -6
Illustrated Parts Catalog
Sequential Part Number Listing
(Continued)
Spare Part Number Description
377407-291 802.11a/b/g WLAN mini PCI communications card for use
in Japan
385894-001 6-cell, 4.8-AHr battery pack
385895-001 6-cell, 4.4-AHr battery pack
392557-001 802.11b/g WLAN mini PCI communications card for use in the
United States
392557-002 802.11b/g WLAN mini PCI communications card for use in the
rest of the world
392557-291 802.11b/g WLAN mini PCI communications card for use in
Japan
393537-001 24X Max CD-ROM drive
393538-001 8X Max DVD-ROM drive
393539-001 24X Max DVD/CD-RW Combo Drive
393540-001 8X Max DVD±RW and CD-RW Combo Drive
393541-001 DVD±RW and CD-RW Combo, Dual Layer Drive
393542-001 4200-rpm, 30-GB hard drive (includes frame and connector)
393543-001 4200-rpm, 40-GB hard drive (includes frame and connector)
393544-001 5400-rpm, 40-GB hard drive (includes frame and connector)
393545-001 4200-rpm, 60-GB hard drive (includes frame and connector)
393546-001 5400-rpm, 60-GB hard drive (includes frame and connector)
393547-001 4200-rpm, 80-GB hard drive (includes frame and connector)
Maintenance and Service Guide 4–19
Illustrated Parts Catalog
Table 4 -6
Sequential Part Number Listing
(Continued)
Spare Part Number Description
393548-001 5400-rpm, 80-GB hard drive (includes frame and connector)
393549-001 6-cell, 4.4-AHr battery pack
393551-001 15.0-inch, XGA, TFT display assembly (include wireless
antenna boards and cables)
393552-001 15.0-inch, SXGA+WVA, TFT display assembly (include
wireless antenna boards and cables)
393554-001 Display bracket with hinges for use on models with 14.1-inch
displays
393555-001 Microphone
393556-001 Display inverter for use on models with 15.0-inch displays
393558-001 Wireless antenna set
393559-001 Top cover for use on HP Compaq nx6125 models (includes
TouchPad)
393560-001 Top cover for use on HP Compaq nx6115 models (includes
TouchPad)
393561-001 Switch cover for use on HP Compaq nx6125 models
393562-001 Switch cover for use on HP Compaq nx6115 models
393563-001 Speaker
393564-001 Base enclosure for use on HP Compaq nx6125 models
393565-001 Base enclosure for use on HP Compaq nx6115 models
393566-001 Broadcomm Bluetooth wireless board (includes Bluetooth
board cable)
4–20 Maintenance and Service Guide
Table 4 -6
Illustrated Parts Catalog
Sequential Part Number Listing
(Continued)
Spare Part Number Description
393567-001 Heat sink (includes thermal paste)
393568-001 Keyboard for use in the United States
393568-021 Keyboard for use in Europe
393568-031 Keyboard for use in the United Kingdom
393568-041 Keyboard for use in Germany
393568-051 Keyboard for use in France
393568-061 Keyboard for use in Italy
393568-071 Keyboard for use in Spain
393568-081 Keyboard for use in Denmark
393568-091 Keyboard for use in Norway
393568-101 Keyboard for use in Sweden
393568-111 Keyboard for use in Switzerland
393568-121 Keyboard for use in French Canada
393568-131 Keyboard for use in Portugal
393568-141 Keyboard for use in Turkey
393568-151 Keyboard for use in Greece
393568-161 Keyboard for use in Latin America
393568-171 Keyboard for use in Saudi Arabia
393568-201 Keyboard for use in Brazil
393568-211 Keyboard for use in Hungary
Maintenance and Service Guide 4–21
Illustrated Parts Catalog
Table 4 -6
Sequential Part Number Listing
(Continued)
Spare Part Number Description
393568-221 Keyboard for use in Czech Republic
393568-231 Keyboard for use in Slovakia
393568-241 Keyboard for use in Poland
393568-251 Keyboard for use in Russia
393568-281 Keyboard for use in Thailand
393568-291 Keyboard for use in Japan
393568-331 Keyboard for use in the Netherlands
393568-AA1 Keyboard for use in the People’s Republic of China
393568-AB1 Keyboard for use in Taiwan
393568-AD1 Keyboard for use in Korea
393568-AR1 Keyboard for use in South Africa
393568-BA1 Keyboard for use in Slovenia
393568-BB1 Keyboard for use in Israel
393568-DD1 Keyboard for use in Iceland
393569-001 System board for use on HP Compaq nx6115 models
393570-001 System board for use on HP Compaq nx6125 models
393571-001 256-MB memory module (333-MHz, DDR, PC2700)
393572-001 512-MB memory module (333-MHz, DDR, PC2700)
393573-001 1024-MB memory module (333-MHz, DDR, PC2700)
4–22 Maintenance and Service Guide
Table 4 -6
Illustrated Parts Catalog
Sequential Part Number Listing
(Continued)
Spare Part Number Description
393577-001 AMD Turion 64 ML-34 1.8-GHz processor (includes thermal
paste)
393578-001 AMD Turion 64 ML-37 2.0-GHz processor (includes thermal
paste)
393579-001 AMD Turion 64 ML-40 2.2-GHz processor (includes thermal
paste)
393580-001 Mobile AMD Sempron 3100+ (1.60-GHz) processor (includes
thermal paste)
393581-001 Mobile AMD Sempron 3100+ (1.80-GHz) processor (includes
thermal paste)
393582-001 Mobile AMD Sempron 3100+ (1.80-GHz) processor (includes
thermal paste)
393583-001 Power button board (includes power button board cable)
393584-001 Button board for use on HP Compaq nx6125 models (includes
button board cable)
393585-001 Button board for use on HP Compaq nx6115 models (includes
button board cable)
393586-001 Fingerprint sensor
393587-001 TouchPad (includes TouchPad cable)
393588-001 RTC battery
393589-001 PC Card assembly with Smart Card reader, for use on
HP Compaq nx6125 models
Maintenance and Service Guide 4–23
Illustrated Parts Catalog
Table 4 -6
Sequential Part Number Listing
(Continued)
Spare Part Number Description
393590-001 PC Card assembly without Smart Card reader, for use on
HP Compaq nx6125 models
393591-001 PC Card assembly without Smart Card reader, for use on
HP Compaq nx6115 models
393592-001 Label Kit
393593-001 Miscellaneous Plastics Kit
393594-001 Miscellaneous Cable Kit
393595-001 Bracket Kit
393596-001 Screw Kit
393597-001 Fan
395742-001 AMD Turion 64 ML-28 1.6-GHz processor (includes thermal
paste)
395743-001 AMD Turion 64 ML-30 1.6-GHz processor (includes thermal
paste)
393744-001 AMD Turion 64 ML-32 1.8-GHz processor (includes thermal
paste)
4–24 Maintenance and Service Guide
Removal and Replacement
This chapter provides essential information for proper and safe removal and replacement service.

5.1 Tools Required

You will need the following tools to complete the removal and replacement procedures:
Magnetic screwdriver
Phillips P0 screwdriver
Torx T8 screwdriver
3/16-inch Hex socket wrench
Flat-bladed driver
Tool kit—includes connector removal tool, loopback plugs,
and case utility tool
5
Preliminaries
Maintenance and Service Guide 5–1
Removal and Replacement Preliminaries

5.2 Service Considerations

The following sections include some of the considerations that you should keep in mind during disassembly and assembly procedures.
As you remove each subassembly from the notebook, place
the subassembly (and all accompanying screws) away from the work area to prevent damage.

Plastic Parts

Using excessive force during disassembly and reassembly can damage plastic parts. Use care when handling the plastic parts. Apply pressure only at the points designated in the maintenance instructions.

Cables and Connectors

CAUTION: When servicing the notebook, ensure that cables are
Ä
placed in their proper locations during the reassembly process. Improper cable placement can damage the notebook.
Cables must be handled with extreme care to avoid damage. Apply only the tension required to unseat or seat the cables during removal and insertion. Handle cables by the connector whenever possible. In all cases, avoid bending, twisting, or tearing cables. Ensure that cables are routed in such a way that they cannot be caught or snagged by parts being removed or replaced. Handle flex cables with extreme care; these cables tear easily.
5–2 Maintenance and Service Guide
Removal and Replacement Preliminaries

5.3 Preventing Damage to Removable Drives

Removable drives are fragile components that must be handled with care. To prevent damage to the notebook, damage to a removable drive, or loss of information, observe the following precautions:
Before removing or inserting a hard drive, shut down the
notebook. If you are unsure whether the notebook is off or in hibernation, turn the notebook on, and then shut it down through the operating system.
Before removing a diskette drive or optical drive, ensure that
a diskette or disc is not in the drive and ensure that the optical drive tray is closed.
Before handling a drive, ensure that you are discharged of
static electricity. While handling a drive, avoid touching the connector.
Handle drives on surfaces covered with at least one inch of
shock-proof foam.
Avoid dropping drives from any height onto any surface.
After removing a hard drive, an optical drive, or a diskette
drive, place it in a static-proof bag.
Avoid exposing a hard drive to products that have magnetic
fields, such as monitors or speakers.
Avoid exposing a drive to temperature extremes or liquids.
If a drive must be mailed, place the drive in a bubble pack
mailer or other suitable form of protective packaging and label the package “FRAGILE: Handle With Care.”
Maintenance and Service Guide 5–3
Removal and Replacement Preliminaries

5.4 Preventing Electrostatic Damage

Many electronic components are sensitive to electrostatic discharge (ESD). Circuitry design and structure determine the degree of sensitivity. Networks built into many integrated circuits provide some protection, but in many cases, the discharge contains enough power to alter device parameters or melt silicon junctions.
A sudden discharge of static electricity from a finger or other conductor can destroy static-sensitive devices or microcircuitry. Often the spark is neither felt nor heard, but damage occurs.
An electronic device exposed to electrostatic discharge might not be affected at all and can work perfectly throughout a normal cycle. Or the device might function normally for a while, then degrade in the internal layers, reducing its life expectancy.
5–4 Maintenance and Service Guide
Removal and Replacement Preliminaries

5.5 Packaging and Transporting Precautions

Use the following grounding precautions when packaging and transporting equipment:
To avoid hand contact, transport products in static-safe
containers, such as tubes, bags, or boxes.
Protect all electrostatic-sensitive parts and assemblies with
conductive or approved containers or packaging.
Keep electrostatic-sensitive parts in their containers until
the parts arrive at static-free workstations.
Place items on a grounded surface before removing items
from their containers.
Always be properly grounded when touching a sensitive
component or assembly.
Store reusable electrostatic-sensitive parts from assemblies
in protective packaging or nonconductive foam.
Use transporters and conveyors made of antistatic belts and
roller bushings. Ensure that mechanized equipment used for moving materials is wired to ground and that proper materials are selected to avoid static charging. When grounding is not possible, use an ionizer to dissipate electric charges.
Maintenance and Service Guide 5–5
Removal and Replacement Preliminaries

5.6 Workstation Precautions

Use the following grounding precautions at workstations:
Cover the workstation with approved static-shielding material
(refer to
Use a wrist strap connected to a properly grounded work
surface and use properly grounded tools and equipment.
Use conductive field service tools, such as cutters,
screwdrivers, and vacuums.
When fixtures must directly contact dissipative surfaces, use
fixtures made only of static-safe materials.
Keep the work area free of nonconductive materials, such
as ordinary plastic assembly aids and Styrofoam.
Handle electrostatic-sensitive components, parts, and
assemblies by the case or PCM laminate. Handle these items only at static-free workstations.
Avoid contact with pins, leads, or circuitry.
Turn off power and input signals before inserting or removing
connectors or test equipment.
Table 4-2, “Static-Shielding Materials”).
5–6 Maintenance and Service Guide
Removal and Replacement Preliminaries

5.7 Grounding Equipment and Methods

Grounding equipment must include either a wrist strap or a foot strap at a grounded workstation.
When seated, wear a wrist strap connected to a grounded
system. Wrist straps are flexible straps with a minimum of one megohm ±10% resistance in the ground cords. To provide proper ground, wear a strap snugly against the skin at all times. On grounded mats with banana-plug connectors, use alligator clips to connect a wrist strap.
When standing, use foot straps and a grounded floor mat.
Foot straps (heel, toe, or boot straps) can be used at standing workstations and are compatible with most types of shoes or boots. On conductive floors or dissipative floor mats, use foot straps on both feet with a minimum of one megohm resistance between the operator and ground. To be effective, the conductive strips must be worn in contact with the skin.
Other grounding equipment recommended for use in preventing electrostatic damage includes:
Antistatic tape
Antistatic smocks, aprons, and sleeve protectors
Conductive bins and other assembly or soldering aids
Nonconductive foam
Conductive tabletop workstations with ground cords of
one megohm resistance
Static-dissipative tables or floor mats with hard ties to
the ground
Field service kits
Static awareness labels
Material-handling packages
Nonconductive plastic bags, tubes, or boxes
Metal tote boxes
Electrostatic voltage levels and protective materials
Maintenance and Service Guide 5–7
Removal and Replacement Preliminaries
Table 5-1 shows how humidity affects the electrostatic voltage levels generated by different activities.
Tabl e 5-1
Typical Electrostatic Voltage Levels
Relative Humidity
Event 10% 40% 55%
Walking across carpet 35,000 V 15,000 V 7,500 V
Walking across vinyl floor 12,000 V 5,000 V 3,000 V
Motions of bench worker 6,000 V 800 V 400 V
Removing DIPS from plastic tube 2,000 V 700 V 400 V
Removing DIPS from vinyl tray 11,500 V 4,000 V 2,000 V
Removing DIPS from Styrofoam 14,500 V 5,000 V 3,500 V
Removing bubble pack from PCB 26,500 V 20,000 V 7,000 V
Packing PCBs in foam-lined box 21,000 V 11,000 V 5,000 V
A product can be degraded by as little as 700 V.
Table 5-2 lists the shielding protection provided by antistatic bags and floor mats.
Table 5 -2
Static-Shielding Materials
Material Use Voltage Protection Level
Antistatic plastic Bags 1,500 V
Carbon-loaded plastic Floor mats 7,500 V
Metallized laminate Floor mats 5,000 V
5–8 Maintenance and Service Guide
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