HP Model 744, Model 748, A4268A Installation And Service Manual

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Model A4268A FWD SCSI Adapter
Installation and Service Guide
Embedded
Systems Operation
Part No. A4268–90601
Edition E1097
Page 2
Hewlett–Packard Co. 1995, 1997
UNIX
is a registered trademark in the United States and other countries, licensed exclusively
X/Open Company Limited.
NOTICE
The information contained in this document is subject to change without notice.
HEWLETT–PACKARD MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MATERIAL INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Hewlett–Packard shall
be liable
not
for errors contained herein or for incidental or consequential damages in connection with
the furnishing, performance or use of this material.
through
Hewlett–Packard
assumes no responsibility for the use or reliability of its software on equipment that is
not furnished by Hewlett–Packard.
This
document contains proprietary information which is protected by copyright. All rights reserved.
No
part of
this document may be photocopied, reproduced or translated to another language without the
prior written consent of Hewlett–Packard Company.
RESTRICTED RIGHTS LEGEND. Use, duplication, or disclosure by government is subject to restrictions
as set forth in subdivision (c) (1) (ii) of the Rights in T
echnical Data and Computer Software
Clause at DFARS 252.227.7013. Hewlett–Packard Co., 3000 Hanover St., Palo Alto, CA 94304
10 9 8 7 6 5 4 3 2 1
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Contents
Preface
Chapter 1 Preparing for the Installation
Product Description 1–2.
Features 1–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Physical and Environmental Specifications 1–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check That You Have the Necessary Equipment 1–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Prerequisites 1–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hardware Prerequisites 1–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Firmware Prerequisites 1–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Software Prerequisites 1–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record Adapter Information 1–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check the Switch Settings 1–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 2 Installing the FWD SCSI Adapter
Remove SBC from the Card Cage. 2–2.
Remove blank plate from front panel. 2–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
For Model 743 only, install new Boot ROM if required. 2–5.
Install FWD SCSI Adapter card. 2–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replace the SBC in the Card Cage. 2–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connect the disk drives. 2–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Verify the operation of the FWD SCSI adapter. 2–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
iii
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Contents
Chapter 3 Troubleshooting
Diagnostic Information 3–2.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Term Power LED 3–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Off–Line Diagnostics 3–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAPPER 3–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IOTEST 3–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Field Replaceable Units
Removing and Replacing the Term Power Fuse 3–4. . . . . . . . . . . . . . . . . . . . . . . . . . .
3–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Preface
This guide describes how to install and configure the Fast–Wide–Differential (FWD) SCSI adapter on your Model 743 or 744 Single Board Computer or Model 748 Industrial System.
We’ve organized this guide as follows:
Chapter 1 This chapter describes how to prepare your computer for the installation.
Chapter 2 This chapter describes the step–by–step procedure for installing the FWD
Chapter 3 This chapter tells you what to do if you experience problems after
Audience
This guide is intended for use by anyone familiar with the Model 743 or 744 Single Board Computer or Model 748 Industrial System who wants to install a FWD SCSI adapter.
It lists the contents of the kit, and system prerequisites.
SCSI adapter.
installing the new adapter.
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Preface
Installation Notice
Products designated in the applicable Hewlett–Packard price list as customer installable can be installed by computer–knowledgeable customers who carefully read and follow the instructions provided. Customers who elect to have the product installed by our field personnel are charged the applicable field installation charge, as covered under the standard terms and conditions. For more information, please contact your local sales representative.
Related Manuals
For more information, refer to the following documents:
Model 744 Owner’s Guide (A4511–90602)
Model 743 Owner’
s Guide
(A2636–90606)
Model 748 Owner’s Guide (A4511–90604)
HP–RT Operating System 3.01 Release Notes (B5487–90013)
HP–RT System Administration T
asks
(B5487–90002)
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Revision History
The revision history for each edition of the manual is listed below:
Edition Revision History E0495 First edition. E1097 Second edition, revised to include information relating to the
Preface
Model 744.
vii
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Preface
Problems, Questions, and Suggestions
If
you have any questions or problems with our hardware, software, or documentation, please
contact your designated service representative.
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Documentation Conventions
Unless otherwise noted in the text, this guide uses the following symbolic conventions:
literal values Bold words or characters in formats and command descriptions
represent commands that you must use literally. Pathnames are also in bold.
user–supplied Italic words or characters in formats and command descriptions values represent values that you must supply. Italics are also used in
text for emphasis.
screen display Information that the system displays appears in this typeface.
Preface
Enter
A rectangle with rounded corners and a key label denotes a key on your keyboard. (In this manual we refer to the Enter key. On your keyboard the key may be labeled either Enter or Return.)
This symbol indicates the end of a chapter or part of this guide.
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Preface
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Chapter 1
Preparing for the Installation
This chapter describes how to prepare your system for a FWD SCSI adapter installation. Before installing your new adapter, you need to complete the following tasks:
Check that you have the necessary equipment.
Make sure that your system meets the prerequisites.
Record adapter information.
Check switch settings.
1–1
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Preparing for the Installation
Product Description
The followings describes the features, physical and environmental specifications and parts included with the installation kit.
Features
The HP A4268A FWD SCSI Adapter complies with ANSI X3T9.2 SCSI specifications and has the following features:
NCR 53C720 SCSI I/O processor chip.
Differential control and data lines.
Internal
removable
terminators allowing for installation anywhere on the SCSI bus.
4 position DIP switch to set SCSI ID for the adapter.
Physical and Environmental Specifications
The HP A4268A FWD SCSI Adapter’s physical and environmental specifications are:
Temperature
Operating: 0 to 55 degrees C (ramp rate 10 degrees C).
Storage: – 40 to 70 degrees C.
Humidity: 95% relative humidity at 40 degrees C.
Mechanical shock: compliant with IEC 654-3 and IEC-68-2 methods.
Mechanical vibration: compliant with IEC 654-3 Class VH3 levels or better.
1–2
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1. Check That You Have the Necessary Equipment
Verify that you have kit A4268A FWD SCSI adapter). Ensure that the kit contains the following parts.
HP A4268A FWD SCSI adapter card
Screws (2)
Boot ROM, upgrade (for use with Model 743 only)
IC removal tool (for use with Model 743 only)
Disposable anti–static wrist strap
Verify that you have the following tools to perform the installation:
Small flat blade screwdriver
Preparing for the Installation
#1 Pozidriv screwdriver
1–3
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Preparing for the Installation
2. System Prerequisites
Your system must meet some hardware and software prerequisites to support the FWD SCSI adapter. These prerequisites are described in the following sections.
Hardware Prerequisites
The required hardware is as follows:
GSC Expansion Adapter (A4262A or A4219A) or HCRX/VME Graphics Board
(A4315A or A4316A)
A minimum of 32-MB RAM if running HP-UX version 10.20, or
a minimum of 16-MB RAM if running HP-UX version 9.x, or a minimum of 24–MB RAM if running HP–RT
Firmware Prerequisites
The required firmware is as follows:
A
Model 743 Single Board Computer (SBC) may require a firmware upgrade if the Boot ROM included in this kit is a later version than the one in use on your SBC. To determine if the Boot ROM of your SBC needs to be replaced, you need to determine Console Handler (BCH) you label. number one included in this kit. If the revision number on the Boot ROM installed on the Model the Boot ROM on the Model 743.
the revision number
can examine the label on
If the revision number on the Boot ROM installed on the Model 743 is a lower
than the one included in this kit, you
743
is equal to or greater than the one included in this kit,
, which can be done in one of two ways: use the Boot
interface
as described in the
the Boot ROM – a revision number is printed on the
should replace the Boot ROM with the
Model 743 Owner’s Guide
DO NOT
, or
replace
1–4
A Model 744 Single Board Computer does not require a firmware upgrade
Software Prerequisites
The required software is as follows:
For Model 743 SBC with HP-UX, software release 9.05 or later version.
For Model 744 SBC with HP-UX, software release 10.20 or later version.
To identify which revision of HP-UX your workstation is running, enter the following command:
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Preparing for the Installation
uname –r Enter
A line similar to the following is displayed:
A.09.05
If
a number less than 09.05 is displayed it means that you need to update
your software before installing your HCRX/VME graphics upgrade.
For
Contact your designated service representative for information on receiving an upgrade to the correct version of the operating system.
Model 743 and 744 SBCs with HP-RT, the operating system software revision
of
the host system must be HP-UX
have
at least HP-RT 3.01. For more information, refer to the
Notes.
3. Record Adapter Information
Record the serial number of the adapter for future reference. If your adapter needs service in the future, the serial number will be needed by HP service personnel. This information is provided on the bar code sticker affixed to the adapter. See the following example.

401105H009
10.10 or later
, and the HP-R
T tar
get system must
HP–RT 3.01 Release
1–5
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Preparing for the Installation
4. Check the Switch Settings
Ensure the SCSI address switches are set to SCSI address 7 unless your storage subsystem allows multiple controllers (refer to your storage subsystem documentation). The SCSI adapter address switches are shown set to SCSI address 7 in Figure 1–1.
SCSI
Address Switches
1
2 3 4
1 2 3 4
1 2 3 4
1–6
7
Depressed Side of Switch
6
5 4
3
Figure 1–1. The SCSI Adapter Addr
2 1
0
15 14
ess Switches
13
12
11
10
9
8
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Chapter 2
Installing the FWD SCSI Adapter
This chapter describes how to install the FWD SCSI adapter. Before beginning the hardware installation, you must complete the tasks in Chapter 1. The tasks for installing the FWD SCSI adapter are as follows:
Remove the single board computer (SBC).
For a Model 743 SBC, install new Boot ROM, if required.
Remove a blank cover.
Install FWD SCSI card.
Replace the single board computer.
Connect the disk drive(s).
CAUTION: The FWD SCSI adapter is susceptible to electrostatic shock. When
handling your graphics option board, always wear the static–grounding wrist strap that came in the kit. Always handle printed circuit boards carefully.
2–1
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Installing the FWD SCSI Adapter
1. Remove SBC from the Card Cage.
a.
Power down your card cage.
b. Disconnect the power cord(s) from the wall outlet and the card cage.
c. Power off any external peripherals attached to your computer, and unplug their
power cables from the wall outlet.
d. Attach the anti–static grounding wrist strap to your wrist and an exposed piece of
metal on your computer, as described on the wrist strap’s packaging.
2–2
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Installing the FWD SCSI Adapter
e. Loosen the SBC’s two captive screws with a small flat blade screwdriver. Depending
on your configuration, you could have four captive screws – two on the SBC, and two on the expansion slot. If you have these four captive screws, you will need to remove all four. See Figure 2–1.
Captive Screws
Captive Screws
Figure 2–1. Removing the Single Boar
d Computer
f. Push the ejector handles to the outside of the board and remove the SBC from the
card cage, as shown in Figure 2–1.
2–3
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Installing the FWD SCSI Adapter
2. Remove blank plate from front panel.
Remove the blank plate from the opening of the front panel expansion plate at the site where you will install the FWD SCSI adapter. Save the screws for use later. See Figure 2–2.
2–4
Figure 2–2. Removing a Blank Plate
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Installing the FWD SCSI Adapter
3. For Model 743 only, install new Boot ROM if required.
If after reading the prerequisites for firmware in Chapter 1 you must replace the Boot ROM, use the following procedure.
a. Remove the Boot ROM from its socket on the Model 743, at location U54, using the
IC removal tool as shown in Figure 2–3.
b. Align the new Boot ROM in its socket, at location U54, with the keyed corner
matching the sockets keyed corner. Carefully press the new Boot ROM into its socket. See Figure 2–3.
U54
Keyed Corner
Figure 2–3. Removing and Replacing the Boot ROM
2–5
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Installing the FWD SCSI Adapter
4. Install FWD SCSI Adapter card.
Align the connector on the FWD SCSI adapter with the cutout on the front extension
a.
plate. See Figure 2–4.
2–6
Figure 2–4. Installing the FWD SCSI Adapter
b. Align the connector on the bottom of the adapter with the connector on the GSC
expansion adapter
. See Figure 2–4.
c. Gently press down on the adapter until the connectors are fully seated.
d. Insert the the two screws provided in the kit through the top of the adapter into the
two standoffs on the GSC expansion adapter. See Figure 2–4.
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Installing the FWD SCSI Adapter
e. Use a #1 Pozidriv screwdriver to tighten the two screws.
f. Install the two screws removed during Step 2 through the front panel extension plate
on either side of the SCSI connector to secure the connector plate. See Figure 2–4.
g. Use a #1 Pozidriv screwdriver to tighten the two screws.
2–7
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Installing the FWD SCSI Adapter
5. Replace the SBC in the Card Cage.
a.
Replace the SBC in the VME card cage.
b. Push on the SBC’s ejector handles until it is fully seated in the card cage, as shown
in Figure 2–5.
2–8
Figure 2–5. Replacing the Single Boar
d Computer
c. Use a small flat blade screwdriver to tighten the two captive screws on the SBC and
the two captive screws on the expansion slot.
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6. Connect the disk drives.
a.
Connect the FWD SCSI cable to the connector on the FWD SCSI adapter, as shown in Figure 2–6. Be sure to firmly tighten the screws on the connector.
Installing the FWD SCSI Adapter
Figure 2–6. Connecting the SCSI Cable
b. Connect the other end of the FWD SCSI cable to the peripheral box.
c. Be sure to terminate the last device in the FWD SCSI bus, or use an external
terminator.
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Installing the FWD SCSI Adapter
7. Verify the operation of the FWD SCSI adapter.
To verify that your system recognizes the FWD SCSI adapter, follow these steps:
a. Turn on and boot the system, and log in as root or superuser.
b. In a terminal window, enter the following command:
/etc/ioscan –C scsi
/usr/sbin/ioscan –C ext_bus
After a few moments the ioscan utility lists all of the bus interfaces it could find. The list appears similar to the following:
For HP–UX 9.x:
Path Description Status
H/W =============================
2.0.1 scsi ok(0x7071)
2.0.7 scsi ok(0x707c)
For HP–UX 10.x:
Path Class Description
H/W ==================================== 8/8 ext_bus GSC add–on Fast/Wide SCSI Interface 8/12/0 ext_bus Built–in Parallel Interface 8/12/5 ext_bus Built–in SCSI
Enter (for HP–UX 9.x)
Enter (for HP–UX 10.x)
If ioscan does not find your FWD SCSI adapter, go to Chapter 3, “Troubleshooting”.
2–10
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Chapter 3
Troubleshooting
This chapter describes how to solve installation problems with the following information:
Diagnostic Information
Field Replaceable Units
3–1
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Troubleshooting
Diagnostic Information
There are two diagnostic tools available to identify faulty adapters. They are
TERM POWER LED
Off–Line Diagnostics
Term Power LED
If the TERM POWER LED, located on the adapter bulkhead, is green, it indicates the adapter is supplying termination power to the SCSI bus. During proper operation the LED is on.
If the TERM POWER LED is off, this adapter is not supplying termination power to the SCSI bus. Possible faults include:
3–2
Blown fuse
Faulty HP A4268A FWD SCSI Adapter
Faulty SCSI device
Faulty cable connection, (bent pins or improper seating of the cable connector)
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Troubleshooting
Off–Line Diagnostics
The Off–Line Diagnostic Environment (ODE) is used to test to the I/O card level in the computer system. IOTEST and MAPPER are modules of the ODE that check the functionality of the I/O modules in the computer system. ODE is run from the Initial System Loader (ISL) on the system console. Please refer to your system’s Owner’
s Guide
for for more information on running ISL.
MAPPER
ISL>ODE ODE>mapper MAPPER>run
The MAPPER utility provides the following hardware information
Path # Type ID (Architecture Module) Hardware Version Hardware and Firmware Versions SCSI bus address of the host adapter Names and addresses of devices on the SCSI bus
MAPPER automatically resets the SCSI bus.
IOTEST
ISL>ODE ODE>iotest IOTEST>run
The IOTEST’s strategy is to systematically check the basic functionality of the I/O modules selftest,
in the system. This is
accomplished by either making a PDC_IODC call to invoke
or by running a test within the diagnostic. IOTEST doesn’t test the functionality
of devices. IOTEST is currently divided into 23 sections. Each section performs basic tests on a
particular module.
the HP SCSI adapter
For
, Section 006 tests the basic functionality of the the interface chip
from the NCR controller chip to the HP (GSC+) backplane. First, there is a register test
3–3
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Troubleshooting
which
writes and reads patterns to and from the interface chip registers. Then the interface chip is tested by implemented DMA transactions. Last, error handling is tested by invoking selftest on the interface chip.
NOTICE: No on–line diagnostics are available for the HP A4268A Fast Wide
errors and checking the interface chip’s status. This section also runs the IODC
Differential SCSI adapter.
Field Replaceable Units
The following components are authorized for field replacement.
Description Part Number
Adapter board A4268–60003 125V, 2A, LF Fuse 2110–0517 Terminating Resistor Pack(3) 1810–1418
3–4
NOTICE: In the event of replacing a a Model 743 SBC that has the HP
A4268A Fast Wide Differential SCSI Adapter installed, you must ensure the revision of the Boot ROM on the SBC is 304.2 (Rev. E) or later. If you must replace the Boot ROM, this tool is required.
IC removal tool S2413–40001
Removing and Replacing the Term Power Fuse
To remove and replace the termpower fuse (F3) do the following:
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Troubleshooting
1. Remove the SBC.
2. Remove the SCSI adapter board from the SBC.
3. Inspect and if necessary replace fuse F3 as shown in Figure 3–1. The fuse has no polarity, so fuse can be oriented in either position in the socket.
Fuse F3
Contact Pins
125 V
2A LF
Fuse Socket
Figure 3–1. Replacing Fuse F3
4. Replace the SCSI adapter.
5.
Replace the SBC.
If you verify that you correctly installed and configured your FWD SCSI adapter and you still have a problem, contact your designated service representative.
3–5
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Troubleshooting
3–6
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