HP 510 Service Manual

HP 510 Notebook PC
Maintenance and Service Guide
© Copyright 2006 Hewlett-Packard Development Company, L.P.
Microsoft and Windows are U.S. registered trademarks of Microsoft Corporation. Intel, Pentium, and Celeron are trademarks or registered trademarks of Intel Corporation or its subsidiaries in the United States and other countries. Bluetooth is a trademark owned by its proprietor and used by Hewlett-Packard Company under license.
The information contained herein is subject to change without notice. The only warranties for HP products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP shall not be liable for technical or editorial errors or omissions contained herein.
This guide is a troubleshooting reference used for maintaining and servicing the computer. It provides comprehensive information on identifying computer features, components, and spare parts; on troubleshooting computer problems; and on performing computer disassembly procedures.
First Edition: December 2006
Document Part Number: 441658-001
Table of contents
1 Product description
2 External component identification
Top components ................................................................................................................................... 4
Pointing devices ................................................................................................................... 4
Keys ..................................................................................................................................... 5
Buttons and lights ................................................................................................................ 6
Front components ................................................................................................................................ 7
Right-side components ......................................................................................................................... 8
Left-side components ........................................................................................................................... 9
Bottom components ........................................................................................................................... 10
3 Unknown user password
4 Illustrated parts catalog
Serial number location ........................................................................................................................ 12
Computer major components ............................................................................................................. 13
Display assembly components ........................................................................................................... 16
Plastics/Hardware Kit ......................................................................................................................... 17
Mass storage devices ......................................................................................................................... 18
Miscellaneous parts ............................................................................................................................ 19
Sequential part number listing ............................................................................................................ 20
5 Removal and replacement procedures
Preliminary replacement requirements ............................................................................................... 23
Tools required .................................................................................................................... 23
Service considerations ....................................................................................................... 23
Plastic parts ....................................................................................................... 23
Cables and connectors ..................................................................................... 23
Drive handling ................................................................................................... 24
Grounding guidelines ......................................................................................................... 24
Electrostatic discharge damage ........................................................................ 24
Packaging and transporting guidelines ............................................. 26
Workstation guidelines ..................................................................... 26
Equipment guidelines ....................................................................... 27
Component replacement procedures ................................................................................................. 28
Serial number .................................................................................................................... 28
Battery ............................................................................................................................... 29
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6 Computer Setup
Computer Setup access ..................................................................................................................... 65
Computer Setup defaults .................................................................................................................... 66
Computer Setup menus ..................................................................................................................... 67
Hard drive .......................................................................................................................... 30
Computer feet .................................................................................................................... 32
Memory module ................................................................................................................. 32
Mini PCI card module ........................................................................................................ 34
Optical drive ....................................................................................................................... 36
Switch cover ...................................................................................................................... 38
Keyboard ........................................................................................................................... 40
Button board ...................................................................................................................... 43
Display assembly ............................................................................................................... 44
Base enclosure .................................................................................................................. 49
RTC battery ....................................................................................................................... 51
Fan assembly .................................................................................................................... 52
Heat sink ............................................................................................................................ 53
Processor ........................................................................................................................... 55
Speaker ............................................................................................................................. 56
System board ..................................................................................................................... 58
PC Card assembly ............................................................................................................. 61
TouchPad cable ................................................................................................................. 63
7 Specifications
Computer specifications ..................................................................................................................... 70
15.4-inch, WXGA display specifications ............................................................................................. 71
Hard drive specifications .................................................................................................................... 72
Primary 4-cell, Li-ion battery specifications ........................................................................................ 73
DVD±RW and CD-RW Super Multi Double-Layer Combo Drive specifications ................................. 74
DVD±RW/R and CD-RW Double-Layer Combo Drive specifications ................................................. 75
System DMA specifications ................................................................................................................ 76
System interrupt specifications ........................................................................................................... 77
System I/O address specifications ..................................................................................................... 78
System memory map specifications ................................................................................................... 80
8 Screw listing
Phillips PM2.5×6.0 captive screw ....................................................................................................... 82
Phillips PM3.0×3.0 screw ................................................................................................................... 83
Phillips PM2.0×9.0 screw ................................................................................................................... 84
Phillips PM2.0×3.0 screw ......................................................................................................
Phillips PM2.0×2.0 screw ................................................................................................................... 90
Phillips PM2.0×7.0 screw ................................................................................................................... 91
Phillips PM2.5×6.0 screw ................................................................................................................... 92
Phillips PM2.5×4.0 screw ................................................................................................................... 94
............. 87
9 Backup and recovery
Backup ............................................................................................................................................... 95
Safeguarding your data ..................................................................................................... 95
iv ENWW
Backing up the system ....................................................................................................... 95
Backing up specific files or folders .................................................................... 95
Backing up the entire hard drive ........................................................................................ 96
Backing up modifications made to the system ................................................................... 97
Scheduling backups ........................................................................................................... 97
Recovery ............................................................................................................................................ 97
Creating recovery discs (highly recommended) ................................................................ 98
Performing a recovery ....................................................................................................... 99
Performing a recovery from the recovery discs ................................................. 99
Performing a recovery from the hard drive ........................................................ 99
10 Connector pin assignments
Audio-out (headphone) ..................................................................................................................... 100
Audio-in (microphone) ...................................................................................................................... 100
External monitor ............................................................................................................................... 101
RJ-11 (modem) ................................................................................................................................ 102
RJ-45 (network) ................................................................................................................................ 102
Universal Serial Bus ......................................................................................................................... 103
11 Power cord set requirements
Requirements for all countries or regions ......................................................................................... 104
Requirements for specific countries or regions ................................................................................ 105
Initiating a recovery in Windows ....................................................... 99
Initiating a recovery from the hard drive recovery partition ............... 99
12 Recycling
Battery .............................................................................................................................................. 106
Display .............................................................................................................................................. 107
Index ................................................................................................................................................................. 113
ENWW v
vi ENWW

1 Product description

Category Description System
board
910GML without wireless local area network (WLAN)
Product Name HP 510 Notebook PC
Processors Intel® Pentium® M 770 (2.13-GHz) Processor 533-MHz front
side bus (FSB), 1-MB L2 cache, socketed
Intel Celeron® M 360 (1.40-GHz) Processor 400-MHz FSB,
512-KB L2 cache, socketed
Chipset Intel 915GM
Intel 910GML
Southbridge: Intel ICH-6M
Graphics UMA
Panels 15.4-inch, WXGA (16:10 aspect ratio) BrightView with wireless
antenna transceivers and cables
15.4-inch, WXGA (16:10 aspect ratio) BrightView without wireless antenna transceivers and cables
System board
910GML with WLAN
System board
915GM with WLAN
Memory
256-MB total system memory (256-MB × 1)
512-MB total system memory (512-MB × 1)
1024-MB total system memory (1024-MB × 1)
Hard drives
60-GB, 5400-rpm
40-GB, 4200-rpm √√√
One SODIMM slot
Customer accessible/upgradable
DDRII PC2-4200 (533 MHz)
Supports all 9.5-mm, 2.5-inch hard drives
Parallel ATA
ENWW 1
Category Description System
board
System board
System board
910GML without wireless local area network (WLAN)
Optical drives (fixed)
DVD±RW and CD-RW Super Multi Double-Layer Combo Drive
DVD±RW/R and CD-RW Double-Layer Combo Drive
Diskette drive Supports external USB drive only
Audio
Modem
Ethernet
12.7-mm tray load
Parallel ATA
Fixed, no modular requirements (1 screw removal)
Conexant CX20468
Single speaker
Headphone and microphone jacks
Conexant CX20493 (Ultima HD2.0)
Modem cable included
Intel 82562V
910GML with WLAN
915GM with WLAN
Ethernet cabel included
S4/S5 wake on LAN
Wireless Integrated wireless options by way of Mini PCI card:
Option for no wireless
WLAN antennae (2, configured in display assembly)
Intel 2200 802.11b/g
External media card
Ports
Docking Docking support
One Type I/II PC Card slot, 16-bit PCMCIA and 32-bit CardBus
VGA (Dsub 15-pin)
USB 2.0 ports (2)
Audio-out (mono microphone)
Audio-in (stereo headphone)
2-pin AC jack
RJ-11 modem
RJ-45 Ethernet (includes link and activity LEDs
Keyboard/ pointing devices
Keyboard with embedded numeric keypad
TouchPad with 2 buttons and one-way scroll
√√√
2 Chapter 1 Product description ENWW
Category Description System
board
System board
System board
910GML without wireless local area network (WLAN)
Power requirements
65-W AC adapter with localized cable plug support (2-wire plug
Security Security cable slot
Operating system Preinstalled:
Serviceability End-user replaceable parts:
4-cell, 2.2-Ahr Li-ion battery (32 Whr)
NOTE The HP 510 Notebook PC does not support
Smart Battery technology.
with ground pin, supports 2-pin DC connector)
NOTE The HP 510 Notebook PC does not support
Smart AC adapter technology.
Microsoft® Windows® XP Home (SP2)
Microsoft Windows XP Pro (in the United States only)
FreeDOS
910GML with WLAN
915GM with WLAN
Hard drive
Memory module
Mini PCI card module
Battery (system)
AC adapter √√√
ENWW 3

2 External component identification

Top components

Pointing devices

Item Component Function
(1) TouchPad Moves the pointer and selects or activates items on the screen.
(2) Left TouchPad button Functions like the left button on an external mouse.
(3) Right TouchPad button Functions like the right button on an external mouse.
(4) TouchPad scroll zone Scrolls up or down.
4 Chapter 2 External component identification ENWW

Keys

Item Component Function
(1) esc key Displays system information when pressed in combination with
the fn key.
(2) fn key Executes frequently used system functions when pressed in
combination with a function key or the esc key.
(3) Windows logo key Displays the Windows Start menu.
(4) Windows applications key Displays a shortcut menu for items beneath the pointer.
(5) Embedded numeric keypad keys Can be used like the keys on an external numeric keypad.
(6) Function keys Execute frequently used system functions when pressed in
combination with the fn key.
ENWW Top components 5

Buttons and lights

Item Component Function
(1) Caps lock light On: Caps lock is on.
(2) Internal display switch Turns off the display if the display is closed while the power is on.
(3) Wireless button (select models only) Turns the wireless feature on or off, but does not create a wireless
connection.
NOTE A wireless network must be set up in order to
establish a wireless connection.
(4) Wireless light (select models only)
(5) Power button
(6) Power light
Blue: An integrated wireless device, such as a wireless local
area network (WLAN) device and/or a Bluetooth® device, is turned on.
Off: All wireless devices are turned off.
When the computer is off, press the button to turn on the
computer.
When the computer is on, press the button to enter
hibernation.
When the computer is in standby, press the button briefly to
exit standby.
When the computer is in hibernation, press the button briefly
to exit hibernation.
If the computer has stopped responding and Windows shutdown procedures cannot be used, press and hold the power button for at least 5 seconds to turn off the computer.
On: The computer is on.
Blinking: The computer is in standby.
Off: The computer is off or in hibernation.
(7) Speaker Produces sound.
6 Chapter 2 External component identification ENWW

Front components

Item Component Function
(1) Wireless antennae (select models only) Send and receive signals from one or more wireless devices.
(2) Battery light
(3) Audio-out (headphone) jack Produces sound when connected to optional stereo speakers,
(4) Audio-in (microphone) jack Connects an optional computer headset microphone, stereo array
On: A battery is charging.
Blinking: A battery that is the only available power source has
reached a low-battery condition. When the battery reaches a critical low-battery condition, the battery light begins to blink rapidly.
Off: If the computer is plugged into an external power source,
the light turns off when all batteries in the computer are fully charged. If the computer is not plugged into an external power source, the light stays off until the battery reaches a low­battery condition.
headphones, ear buds, or a headset.
microphone, or monaural microphone.
ENWW Front components 7

Right-side components

Item Component Function
(1) Optical drive Reads an optical disc.
(2) Security cable slot Attaches an optional security cable to the computer.
NOTE The security cable is designed to act as a
deterrent, but it may not prevent the computer from being mishandled or stolen.
8 Chapter 2 External component identification ENWW

Left-side components

Item Component Function
(1) Vent Enables airflow to cool internal components.
(2) RJ-11 (modem) jack (select models only) Connects a modem cable.
CAUTION To prevent overheating, do not obstruct
vents. Use the computer only on a hard, flat surface. Do not allow another hard surface, such as an adjoining optional printer, or a soft surface, such as pillows or thick rugs or clothing, to block airflow.
NOTE The computer fan starts up automatically to cool
internal components and prevent overheating. It is normal for the internal fan to cycle on and off during routine operation.
(3) RJ-45 (network) jack Connects a network cable.
(4) Power connector Connects an AC adapter.
NOTE The HP 510 Notebook PC does not support Smart
AC adapter technology.
(5) External monitor port Connects an optional VGA external monitor or projector.
(6) PC Card slot Supports optional Type I or Type II 32-bit (CardBus) or 16-bit PC
Cards.
(7) USB ports (2) Connect an optional USB device.
(8) PC Card eject button Ejects the PC Card from the PC Card slot.
ENWW Left-side components 9

Bottom components

Item Component Function
(1) Battery bay Holds the battery.
NOTE The HP 510 Notebook PC does not support Smart
Battery technology.
(2) Battery release latches (2) Release the battery from the battery bay.
(3) Hard drive bay Holds the hard drive.
(4) Vent Enables airflow to cool internal components.
CAUTION To prevent overheating, do not obstruct
vents. Use the computer only on a hard, flat surface. Do not allow another hard surface, such as an adjoining optional printer, or a soft surface, such as pillows or thick rugs or clothing, to block airflow.
NOTE The computer fan starts up automatically to cool
internal components and prevent overheating. It is normal for the internal fan to cycle on and off during routine operation.
(5) Memory module compartment Contains the memory module slot.
10 Chapter 2 External component identification ENWW

3 Unknown user password

If the computer you are servicing has an unknown user password, follow these steps to clear the password.
NOTE These steps also clear CMOS.
Before disassembling the computer, follow these steps:
1. Shut down the computer. If you are unsure whether the computer is off or in hibernation, turn the
computer on, and then shut it down through the operating system.
2. Disconnect all external devices connected to the computer.
3. Disconnect the power cord.
4. Remove the battery (see
5. Remove the real-time clock (RTC) battery (see
6. Wait approximately 5 minutes.
7. Replace the RTC battery and reassemble the computer.
8. Connect AC power to the computer. Do not reinsert any batteries at this time.
9. Turn on the computer.
All passwords and all CMOS settings have been cleared.
Battery on page 29).
RTC battery on page 51).
ENWW 11

4 Illustrated parts catalog

Serial number location

When ordering parts or requesting information, provide the computer serial number and model number located on the bottom of the computer.
12 Chapter 4 Illustrated parts catalog ENWW

Computer major components

Item Description Spare part number
(1) Display assemblies
15.4-inch, WXGA BrightView display assembly for use only with computer models with
wireless LAN capability (includes wireless antenna transceivers and cables)
15.4-inch, WXGA BrightView display assembly for use only with computer models
without wireless LAN capability
440716-001
440715-001
ENWW Computer major components 13
Item Description Spare part number
(2) Switch covers
For use only with computer models with wireless LAN capability (includes wireless
button and wireless light)
For use only with computer models without wireless LAN capability 441624-001
(3) Button board 441632-001
(4) Keyboards
Belgium 438231-A41
Brazil 438531-201
The Czech Republic 438531-221
Denmark 438231-081
Europe 438531-021
France 438531-051
Germany 438231-041
Greece 438231-151
Hungary 438231-211
Israel 438531-BB1
Italy 438231-061
Latin America 438231-161
441623-001
Norway 438231-091
Poland 438231-241
Portugal 438231-131
Russia 438231-251
Saudi Arabia 438231-171
Slovakia 438231-231
Slovenia 438231-BA1
South Africa 438231-AR1
Spain 438231-071
Sweden and Finland 438231-B71
Thailand 438231-281
Turkey 438231-141
The United Kingdom 438231-031
The United States 438231-001
(5) Top cover (includes TouchPad and TouchPad cable) 441626-001
TouchPad cable (not illustrated) 441638-001
14 Chapter 4 Illustrated parts catalog ENWW
Item Description Spare part number
(6) PC Card slot bezel 438527-001
(7) PC Card assembly 438551-001
(8) RTC battery 438556-001
Plastics/Hardware Kit 441630-001
(9a) Memory/Mini PCI card module cover (includes 1 captive screw, secured by a C-clip)
(9b) Hard drive cover (includes 2 captive screws, secured by C-clips)
(10) Heat sink (includes thermal paste) 438529-001
(11) Fan assembly 438528-001
(12) Processors (include thermal paste)
Intel Pentium M 770 2.13-GHz processor 440717-001
Intel Celeron M 360 1.40-GHz processor 438554-001
(13) Base enclosure (includes 6 rubber feet, not illustrated) 441625-001
Rubber Feet Kit (includes 6 rubber feet, not illustrated) 438557-001
(14) 802.11b/g Mini PCI card WLAN module for use in the countries or regions listed
below. These countries or regions are categorized as most of the world (MOW):
Argentina, Brazil, Canada, Chile, Mexico, Taiwan, the United States
Australia, Austria, Belarus, Belgium, Brunei, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia,
(15)
PC2-4200, 512-MB 438546-001
PC2-4200, 256-MB 438545-001
(16) Speaker 441627-001
(17) System boards
For use only with full-featured computer models 441635-001
For use only with defeatured computer models with wireless LAN capability 441636-001
For use only with defeatured computer models without wireless LAN capability 441637-001
802.11b/g Mini PCI card WLAN module for use in the countries or regions listed below. These countries or regions are categorized as the rest of the world (ROW):
Finland, France, Germany, Greece, Hong Kong, Hungary, Iceland, India, Indonesia, Ireland, Israel, Italy, Japan, Jordan, Kuwait, Latvia, Lithuania, Luxembourg, Malaysia, the Netherlands, New Zealand, Norway, Pakistan, the People's Republic of China, the Philippines, Poland, Portugal, Romania, Russia, Saudi Arabia, Singapore, Slovakia, Slovenia, South Africa, South Korea, Spain, Sri Lanka, Sweden, Switzerland, Thailand, Turkey, the United Arab Emirates, the United Kingdom, Ukraine
Memory modules, 1-DIMM
390501-001
390501-002
(18) Optical drive connector board 441631-001
(19) 4-cell, 2.2-Ahr battery 440704-001
(20) Optical drives (include bezel and optical drive bracket)
DVD±RW and CD-RW Super Multi Double-Layer Combo Drive 438523-001
DVD±RW/R and CD-RW Double-Layer Combo Drive 438524-001
ENWW Computer major components 15
Item Description Spare part number
(21) Hard drives (include hard drive bracket and connector)
5400-rpm, 60-GB 438526-001
4200-rpm, 40-GB 438525-001

Display assembly components

Item Description Spare part number
(1) Display bezel 440706-001
(2) Display Hinge Kit 400707-001
(3) 15.4-inch, WXGA, BrightView display panel 440711-001
(4) Display inverter 441628-001
(5) Wireless Antenna Kit (includes wireless antenna transceivers and cables) 441639-001
(6) Display enclosures
For use only with computer models with wireless LAN capability (includes logo and
wireless antenna transceivers and cables)
For use only with computer models without wireless LAN capability (includes logo) 440709-001
Display Cable Kit (not illustrated) 440708-001
Display Label Kit (not illustrated) 440705-001
Display Screw Kit (not illustrated) 440714-001
Display Screw Cover Kit (not illustrated) 438542-001
440710-001
16 Chapter 4 Illustrated parts catalog ENWW

Plastics/Hardware Kit

Item Description Spare part number
Plastics/Hardware Kit 441630-001
(1) PC Card slot bezel
(2) Hard drive cover (includes 2 captive screws, secured by C-clips)
(3) Memory/Mini PCI card module cover (includes 1 captive screw, secured by a C-clip)
ENWW Plastics/Hardware Kit 17

Mass storage devices

Item Description Spare part number
(1) Hard drives (include frame and connector)
5400-rpm, 60-GB 438526-001
4200-rpm, 40-GB 438525-001
(2) Optical drives (include bezel and bracket)
DVD±RW/R and CD-RW Double-Layer Combo Drive 438524-001
DVD±RW and CD-RW Super Multi Double-Layer Combo Drive 438523-001
18 Chapter 4 Illustrated parts catalog ENWW

Miscellaneous parts

Description Spare part number
65-watt AC adapter 418872-001
Power cords:
Australia 350055-011
Brazil 350055-201
Denmark 350055-081
Europe 350055-021
French Canada 350055-DB1
Israel 350055-BB1
Italy 350055-061
Japan 350055-291
Korea 350055-AD1
People's Republic of China 350055-AA1
Switzerland 350055-BG1
The United Kingdom 350055-031
The United States 350055-001
Screw Kit
Phillips PM3.0×3.0 screw
Phillips PM2.5×6.0 captive screw
Phillips PM2.5×6.0 screw
Phillips PM2.5×4.0 screw
Phillips PM2.0×9.0 screw
Phillips PM2.0×7.0 screw
Phillips PM2.0×3.0 screw
Phillips PM2.0×2.0 screw
441629-001
ENWW Miscellaneous parts 19

Sequential part number listing

Spare part number Description
350055-001 Power cord use in the United States
350055-011 Power cord for use in Australia
350055-021 Power cord for use in Europe
350055-031 Power cord for use in the United Kingdom
350055-061 Power cord for use in Italy
350055-081 Power cord for use in Denmark
350055-201 Power cord for use in Brazil
350055-291 Power cord for use in Japan
350055-AA1 Power cord for use in the People’s Republic of China
350055-AD1 Power cord for use in Korea
350055-BB1 Power cord for use in Israel
350055-BG1 Power cord for use in Switzerland
350055-DB1 Power cord for use in French Canada
390501-001 802.11b/g Mini PCI card WLAN module for use in the MOW countries or regions listed below:
Argentina, Brazil, Canada, Chile, Mexico, Taiwan, the United States
390501-002 802.11b/g Mini PCI card WLAN module for use in the ROW countries or regions listed below:
Australia, Austria, Belarus, Belgium, Brunei, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hong Kong, Hungary, Iceland, India, Indonesia, Ireland, Israel, Italy, Japan, Jordan, Kuwait, Latvia, Lithuania, Luxembourg, Malaysia, the Netherlands, New Zealand, Norway, Pakistan, the People's Republic of China, the Philippines, Poland, Portugal, Romania, Russia, Saudi Arabia, Singapore, Slovakia, Slovenia, South Africa, South Korea, Spain, Sri Lanka, Sweden, Switzerland, Thailand, Turkey, the United Arab Emirates, the United Kingdom, Ukraine
418872-001 65-watt AC adapter
438523-001 DVD±RW and CD-RW Super Multi Double-Layer Combo Drive (includes bezel and optical drive
bracket)
438524-001 DVD±RW/R and CD-RW Double-Layer Combo Drive (includes bezel and optical drive bracket)
438525-001 4200-rpm, 40-GB hard drive (includes bracket and connector)
438526-001 5400-rpm, 60-GB hard drive (includes bracket and connector)
438527-001 PC Card slot bezel
438528-001 Fan assembly
438529-001 Heat sink
438531-001 Keyboard for use in the United States
438531-021 Keyboard for use internationally
438531-031 Keyboard for use in the United Kingdom
438531-041 Keyboard for use in Germany
20 Chapter 4 Illustrated parts catalog ENWW
Spare part number Description
438531-051 Keyboard for use in France
438531-061 Keyboard for use in Italy
438531-071 Keyboard for use in Spain
438531-081 Keyboard for use in Denmark
438531-091 Keyboard for use in Norway
438531-131 Keyboard for use in Portugal
438531-141 Keyboard for use in Turkey
438531-151 Keyboard for use in Greece
438531-171 Keyboard for use in Saudi Arabia
438531-211 Keyboard for use in Hungary
438531-221 Keyboard for use in the Czech Republic
438531-231 Keyboard for use in Slovakia
438531-241 Keyboard for use in Poland
438531-251 Keyboard for use in Russia
438531-A41 Keyboard for use in Belgium
438531-AR1 Keyboard for use in South Africa
438531-B71 Keyboard for use in Sweden and Finland
438531-BA1 Keyboard for use in Slovenia
438531-BB1 Keyboard for use in Israel
438545-001 1-DIMM, PC2-4200, 256-MB memory module
438546-001 1-DIMM, PC2-4200, 512-MB memory module
438551-001 PC Card assembly
438554-001 Intel Celeron M 360 1.40-GHz processor (includes thermal paste)
438556-001 RTC battery
438557-001 Rubber Feet Kit
440704-001 4-cell, 2.2-Ahr battery
440705-001 Display Label Kit
440706-001 Display Bezel Kit
440707-001 Display Hinge Kit
440708-001 Display Cable Kit
440709-001 Display enclosure for use only with computer models without wireless LAN capability (includes logo)
440710-001 Display enclosure for use only with computer models with wireless LAN capability (includes logo and
wireless antenna transceivers and cables)
440711-001 15.4-inch WXGA BrightView display panel
ENWW Sequential part number listing 21
Spare part number Description
440714-001 Display Screw Kit
440715-001 15.4-inch WXGA BrightView display assembly for use only with computer models without wireless LAN
capability (includes wireless antenna transceivers and cables)
440716-001 15.4-inch WXGA BrightView display assembly for use only with computer models with wireless LAN
capability
440717-001 Intel Pentium M 770 2.13-GHz processor (includes thermal paste)
441623-001 Switch cover for use only with computer models with wireless LAN capability (includes wireless button
and wireless light)
441624-001 Switch cover for use only with computer models without wireless LAN capability
441625-001 Base enclosure (includes 6 rubber feet)
441626-001 Top cover (includes TouchPad and TouchPad cable)
441627-001 Speaker
441628-001 Display inverter
441629-001 Screw Kit
441630-001 Plastics/Hardware Kit
441631-001 Optical drive connector board
441632-001 Button board
441635-001 System board for use only with full-featured computer models
441636-001 System board for use only with defeatured computer models with wireless LAN capability
441637-001 System board for use only with defeatured computer models without wireless LAN capability
441638-001 TouchPad cable
441639-001 Wireless Antenna Kit (includes wireless antenna transceivers and cables)
22 Chapter 4 Illustrated parts catalog ENWW

5 Removal and replacement procedures

Preliminary replacement requirements

Tools required

You will need the following tools to complete the removal and replacement procedures:
Magnetic screwdriver
Phillips P0 and P1 screwdrivers
Flat-bladed screwdriver

Service considerations

The following sections include some of the considerations that you should keep in mind during disassembly and assembly procedures.
NOTE As you remove each subassembly from the computer, place the subassembly (and all
accompanying screws) away from the work area to prevent damage.
Plastic parts
Using excessive force during disassembly and reassembly can damage plastic parts. Use care when handling the plastic parts. Apply pressure only at the points designated in the maintenance instructions.
Cables and connectors
CAUTION When servicing the computer, be sure that cables are placed in their proper locations
during the reassembly process. Improper cable placement can damage the computer.
Cables must be handled with extreme care to avoid damage. Apply only the tension required to unseat or seat the cables during removal and insertion. Handle cables by the connector whenever possible. In all cases, avoid bending, twisting, or tearing cables. Be sure that cables are routed in such a way that they cannot be caught or snagged by parts being removed or replaced. Handle flex cables with extreme care; these cables tear easily.
ENWW Preliminary replacement requirements 23
Drive handling
CAUTION Drives are fragile components that must be handled with care. To prevent damage
to the computer, damage to a drive, or loss of information, observe these precautions:
Before removing or inserting a hard drive, shut down the computer. If you are unsure whether the computer is off or in hibernation, turn the computer on, and then shut it down through the operating system.
Before handling a drive, be sure that you are discharged of static electricity. While handling a drive, avoid touching the connector.
Before removing a diskette drive or optical drive, be sure that a diskette or disc is not in the drive and be sure that the optical drive tray is closed.
Handle drives on surfaces covered with at least one inch of shock-proof foam.
Avoid dropping drives from any height onto any surface.
After removing a hard drive, an optical drive, or a diskette drive, place it in a static-proof bag.
Avoid exposing a hard drive to products that have magnetic fields, such as monitors or speakers.
Avoid exposing a drive to temperature extremes or liquids.
If a drive must be mailed, place the drive in a bubble pack mailer or other suitable form of protective packaging and label the package “FRAGILE.”

Grounding guidelines

Electrostatic discharge damage
Electronic components are sensitive to electrostatic discharge (ESD). Circuitry design and structure determine the degree of sensitivity. Networks built into many integrated circuits provide some protection, but in many cases, ESD contains enough power to alter device parameters or melt silicon junctions.
A discharge of static electricity from a finger or other conductor can destroy static-sensitive devices or microcircuitry. Even if the spark is neither felt nor heard, damage may have occurred.
An electronic device exposed to ESD may not be affected at all and can work perfectly throughout a normal cycle. Or the device may function normally for a while, then degrade in the internal layers, reducing its life expectancy.
CAUTION To prevent damage to the computer when you are removing or installing internal
components, observe these precautions:
Keep components in their electrostatic-safe containers until you area ready to install them.
Use nonmagnetic tools.
Before touching an electronic component, discharge static electricity by using the guidelines described in this section.
Avoid touching pins, leads, and circuitry. Handle electronic components as little as possible.
If you remove a component, place it in an electrostatic-safe container.
24 Chapter 5 Removal and replacement procedures ENWW
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