Hoshizaki KM-500MAE, KM-500MWE, KM-500MRE User Manual

NO. ISSUED:

REVISED:

71087

NOV . 29, 1993

APRIL 18, 2000

HOSHIZAKI

MODULAR CRESCENT CUBER

MODEL

KM-500MAE KM-500MWE KM-500MRE

(FINAL) PARTS LIST

HA

KM-500MAE

KM-500MWE

C-1 Oct., 1993 D-0 Dec., 1993 E-0 Dec., 1994 E-1 April, 1995 F-0 Jan., 1996 F-1 Feb., 1996 G-0 Dec., 1996 G-1 May, 1997 H-0 Dec., 1997 H-1 April, 1998 H-2 June, 1998 H-3 Oct., 1998 H-4 Nov., 1998 J-0 Dec., 1998

C-1 Oct., 1993 D-0 Jan., 1994 E-0 Dec., 1994 E-1 April, 1995 F-0 Jan., 1996 G-0 Dec., 1996 G-1 May, 1997 H-0 Dec., 1997 H-1 April, 1998 H-2 June, 1998 H-3 Oct., 1998 H-4 Nov., 1998 J-0 Dec., 1998

KM-500MRE

2

C-1 Aug., 1993 D-0 Dec., 1993 E-0 Jan., 1995 E-1 April, 1995 F-0 Jan., 1996 G-0 Jan., 1997 G-1 Sept., 1997 H-0 Dec., 1997 H-1 April, 1998 H-2 June, 1998 H-3 Oct., 1998 H-4 Nov., 1998 J-0 Feb., 1999

HA

MATERIAL ABBREVIATIONS

ALUMINUM AL = Alumi num

COPPER CU = Copper

PLASTIC

ABS = Acrylonitrile -butadiene - styrene AC = Polyacetal EVA = Ethylene vinyl acetate PA = Polyamide = Nylon PC = Polycarbonate PE = Polyethylene PES = Polyester PETP = Polyethylene terephthalate = Tetlon PP = Polypropylene PS = Polystyrene PTFE = Polytetrafluoroethylene = Teflon PUR = Polyurethane PVC = Polyvinyl chloride

RUBBER

VN = Vinyl Nitrile EPDM = EP rubber NBR = Nitrile butadiene rubber NR = Natural rubber NP = Neoprene SI.R = Silicone rubber SY.R = Synthetic rubber EPH = Epichlorohydrin

STEEL

GS = Galvanized steel SS = Stainless steel PS = Plated steel PAS = Primed steel

AUXILIARY CODE

Ex.1 K-0

Parts are the same as in the preceding (Note) - = Part deleted. year.

x = Part deleted and replaced "K" is the tenth in alphabetical order with "I" by "o" part. skipped. So, "K" indicates "1990" or "2000".

o = New part for "x"

Ex.2 A-1 in the same auxiliary code.

"A" is the first in alphabetical order. So, "A" indicates "1991".

Ex.3 A-2

Each time a part is changed non-interchangeably in a year, this number advances.

3

HA

FASTENER ABBREVIATION LIST

ST Phillips Truss Machine Screw SP Phillips Pan Head Machine Screw SF Phillips Flat Head Machine Screw SS Phillips Pan Head Machine Screw with Split Lock Washer SW Phillips Pan Head Machine Screw with Split Lock Washer

and Flat Washer T1 Phillips Truss Head Tapping Screw (Correspond to Type A) T2 Phillips Truss Head Tapping Screw (Correspond to Type B) T3 Phillips Truss Head Tapping Screw (Correspond to Type C) FT Phillips Truss Head Tapping Screw (Special) BH Hexagon Head Bolt BC Socket Head Cap Screw BS Hexagon Bolt with Split Washer BW Hexagon Bolt with Split Washer and Flat Washer BF Hexagon Flange Bolt BR Cross-Recessed Hexagon Head Bolt BRW Cross-Recessed Hexagon Head Bolt with Split Lock Washer

and Flat Washer WL Split Lock Washer WT External Tooth Washer WF Flat Washer WS Spring Washer NH Hexagon Nut NF Hexagon Flange Nut NC Hexagon Cap Nut NS Square Nut NW Wing Nut

Ex. ST0308S (Phillips Truss Head Machine Screw

3x8, made of stainless steel)

Material None: Plated Steel Length (mm) S: Stainless Steel Nominal Diameter (mm) B: Brass Form of Head P: Plastic Description

(Note) Second character is numerical except toe list.

Ex. S1, S2, B3 etc.

And abbreviations and names are shown under the illustration.

4

HA

KM-500MAE A. ICE CUBER ASSEMBLY C-1, D-0, E-0, E-1, F-0, F-1

5

HA KM-500MAE A. ICE CUBER ASSEMBLY G-0, G-1, H-0, H-1, H-2, H-3, H-4, J-0

6

HA

INDEX

NO.

:

MODEL

KM-500MAE

DESCRIPTION MATERIAL

OR MODEL NUMBER

TITLE

PART

NUMBER

:

A. ICE CUBER ASSEMBLY

REQUIRED NUMBER

C-1 D-0 E-0 E-1 F-0 F-1

G-0 G-1 H-0

B REFRIGERATION CIRCUIT - 106812A01 1 1 1 -

- 106812A02 1 1 -

- 106812A03 1 1 1 1

C WATER CIRCUIT - 1A0058A04 1 1 1 -

- 1A0058A07 111111

D CONT. BOX ASSEMBLY - 220492A01 1 1 1 1 1 1 -

- 220492A05 1 -

- 220492A01 1 -

- 220492A05 1

E LABEL LOCATION - 332453A01 1 1 1 1 1 1 -

H-1 H-2

H-3 H-4

J-0

- 332453A03 1 1 1

1 EVAP. CASE - 2A0143G01 1 1 1 1111x1

- 1A0276G01 o1 1 2 BASE - 2A0119G07 1 1 1 111111 3 FRAME - 3A0217-01 1 x1

ABS 3A0217G01 o1 1 111111 4 SQUARE WASHER BRASS 433537-02 1 1 1 111111 5 SCREW - GROUNDING BRASS 433304-02 1 1 1 111111 6 TOP FRAME GS 332443-01 1 1 1 111111 7 SIDE FRAME GS 332465G01 1 1 1 111111 8 BULB HOLDER PE 328919-01 1 1 1 111111 9 SPACER PE 443545-01 1 1 1 111111

10 THUMBSCREW SS, ABS 415949G03 2 2 2 222222 11 BASE COVER SS 321525G01 1 1 1 111111 12 TOP INSULATION PP 215730G01 1 1 1 111111 13 FRONT INSULATION PP 215731G01 1 1 1 111111 14 SIDE PANEL (R) SS 211811G06 1 1 1 111111

7

HA

INDEX

NO.

MODEL

: KM-500MAE

DESCRIPTION MATERIAL

OR MODEL NUMBER

: A. ICE CUBER ASSEMBLY

TITLE

PART

NUMBER

C-1 D-0 E-0 E-1 F-0

REQUIRED NUMBER

G-0

F-1

G-1

H-1 H-2

H-3 H-4

J-0

H-0

15 CONT. BOX COVER GS 332466-01 1 1 1 1 1 1 1 1 1 16 FRONT PANEL SS 323004G06 1 x1

SS 323004G07 o1 1 1 1 1 1 1 1 17LOUVER (B) ABS 103121-03111 111111 18BARRIER GS 4A0362-01111111111 19 TAPPING SCREW ( BLACK) STEEL, 4x8 433954-01 1 1 1 1 1 1 1 1 1 20TOP PANEL SS 220465-01111111111 21GASKET PVC 427014-04222222222 22INSULATION PE FOAM 438012-01111111111 23AIR FILTER (B) ABS 208283G03111111111 24 FRONT COVER PS 2A0182-01 1 1 1 1 1 1 1 1 25 SIDE PANEL (R) BASE SS 212620-01 1 1 1 1 1 1 1 1 1 26GASKET L=696 324859-03111111111 27 BARR I ER – INSULATIO N GS 4A1167-01 1 1 1 1

8

HA

KM-500MWE A. ICE CUBER ASSEMBLY C-1, D-0, E-0, E-1, F-0

9

HA

KM-500MWE A. ICE CUBER ASSEMBLY G-0, G-1, H-0, H-1, H-2, H-3, H-4, J-0

10

HA

MODEL

INDEX

NO.

B REFRIGERATION CIRCUIT - 106813A01 1 1 1 -

- 106813A02 1

C WATER CIRCUIT - 1A0058A04 1 1 1 -

- 1A0058A07 1

D CONT. BOX ASSEMBLY - 220492A02 1 1 1 1

- 220492A06

- 220492A02

- 220492A06

E LABEL LOCATION - 332454A01 1 1 1 1

- 332454A03

1 EVAP. CASE - 2A0143G01 1 1 1 1

- 1A0276G01

2 BASE - 2A0119G08 1 1 1 -

- 2A0119G10 1

3 FRAME - 3A0217-01 1 x1

- 3A0217G01 o1 1 1 4 SQUARE WASHER BRASS 433537-02 1 1 1 1 5 SCREW - GROUNDING BRASS 433304-02 1 1 1 1 1 1 1 1 1 6 TOP FRAME GS 332443-01 1 1 1 1 1 1 1 1 1 7 SIDE FRAME GS 332465G01 1 1 1 1 1 1 1 1 1 8 BULB HOLDER PE 328919-01 1 1 1 1 1 1 1 1 1 9 SPACER PE 443545-01 1 1 1 1 1 1 1 1 1

10 THUMBSCREW SS, ABS 415949G03 2 2 2 2 2 2 2 2 2 11 BASE COVER SS 321525G01 1 1 1 1 1 1 1 1 1 12 TOP INSULATION PP 215730G01 1 1 1 1 1 1 1 1 1 13 FRONT INSULATION PP 215731G01 1 1 1 1 1 1 1 1 1 14 SIDE PANEL (R) SS 211811G06 1 1 1 1 1 1 1 1 1 15 CONT. BOX COVER GS 332466-01 1 1 1 1 1 1 1 1 1

DESCRIPTION

:

KM-500MWE

MATERIAL OR MODEL NUMBER

:

TITLE

PART

NUMBER

A. ICE CUBER ASSEM BLY

REQUIRED NUMBER

C-1 D-0 E-0 E-1 F-0

G-0

1

1 1

1

1 1

G-1

H-1

H-3 H-4

H-0

H-2

1 1 1 1

1 1 1 1 1 -

1 - 1 1

1 -

1 1 1

1 1 x1

o1 1

1

J-0

1

1 1

1

1 1

11

HA

MODEL

INDEX

NO.

16 FRONT PANEL SS 323004G06 1 x1

SS 323004G07 o1 1 1 17 LOUVER (B) ABS 103121-03 1 1 1 1 18 BARRIER GS 4A0362-01 1 1 1 1 19 TAPPI NG SCREW ( BLACK) STEEL, 4x8 433954-01 1 1 1 1 20 TOP PANEL (324859A03),

21 GASKET PVC 427014-04 2 2 2 2 22 INSULATION PE FOAM 438012-01 1 1 1 1 23 SIDE PANEL (R) BASE SS 212620-01 1 1 1 1 24 FRONT COVER PS 2A0182-01 1 1 1 25 GASKET L=696 324859-03 1 1 1 1 1 1 1 1 1 26 BARRIER – INSULATION GS 4A1167-01 1 1 1 1 1

DESCRIPTION

:

KM-500M WE TITLE: A. ICE CUBER ASSEMBLY

MATERIAL OR MODEL NUMBER

SS

PART

NUMBER

220465-01 1 1 1 1

C-1 D-0 E-0 E-1

REQUIRED NUMBER

F-0

G-0 G-1

H-1

H-0

H-2

1

1 1 1 1

1

1 1 1 1

1

1 1 1

1

1 1 1

1

1 1 1

2

2 2 2

1

1 1 1

1

1 1 1

1

1 1 1

H-3 H-4

J-0

1 1 1

2 1 1 1

12

HA KM-500MRE A. ICE CUBER ASSEMBLY C-1, D-0, E-0, E-1, F-0

13

HA

KM-500MRE A. ICE CUBER ASSEMBLY G-0, G-1, H-0, H-1, H-2, H-3, H-4, J-0

14

HA

KM-500MRE

:

TITLE

OR MODEL

INDEX

NO.

MODEL

DESCRIPTION MATERIAL

NUMBER

B REFRIGERATION CIRCUIT - 106814A01 1 1 1 -

- 106814A02 111111

C WATER CIRCUIT - 1A0058A04 1 1 1 -

- 1A0058A07 111111

D CONT. BOX ASSEMBLY - 220492A02 111111-

- 220492A06 1 -

- 220492A02 1 -

- 220492A06 1

E LABEL LOCATION - 332455A01 111111-

- 332455A02 1 1 1

1EVAP. CASE - 2A0143G011111111x1

- o1 1

A. ICE CUBER ASSEMBLY

:

PART

REQUIRED NUMBER

NUMBER

C-1 D-0 E-0 E-1 F-0

G-0

G-1 H-0

H-1 H-2

H-3 H-4

J-0

2BASE - 2A0119G09111111111 3 FRAME - 3A0217-01 1 x1

- 3A0217G01 o11111111 4SQUARE WASHER BRASS 433537-02222112211 5SCREW - GROUNDING BRASS 433304-02222112211 6TOP FRAME GS 332443-01111111111 7SIDE FRAME GS 332465-01111111111 8BULB HOLDER PE 328919-01111111111 9SPACER PE 443545-01111111111

10THUMBSCREW SS, ABS 415949G03222112211 11BASE COVER SS 321525G01111111111 12TOP INSULATION PP 215730G01111111111 13FRONT INSULATION PP 215731G01111111111 14SIDE PANEL (R) SS 211811G06111111111 15CONT. BOX COVER GS 332466-01111111111

15

HA

KM-500MRE

:

OR MODEL

INDEX

NO.

MODEL

DESCRIPTION MATERIAL

NUMBER

16 FRONT PANEL SS 323004G06 1 1 x1

SS 323004G07 o1 1 1 1 1 1 1

17 LOUVER (B) ABS 103121-03 1111 18BARRIER GS 4A0362-011111 19 TAPPING SCREW ( BLACK) STEEL, 4x8 433954-01 1111 20 TOP PANEL (324859A03),SS220465-01 1111

21 GASKET PVC 427014-04 2221 22 INSULATION PE FOAM 438012- 01 1111 23 CLAMP NO. 249 427902-03 1111 24 JUNCTION BOX COVER GS 433410-01 111111111 25 BUSHING SR-30-1 420472-03 111111111

TITLE

PART

NUMBER

A. ICE CUBER ASSEMBLY

:

REQUIRED NUMBER

C-1 D-0 E-0 E-1

G-0 G-1

F-0

H-1

H-3 H-4

H-0

H-2

1 1 1 1

1 1 1

1

J-0

1 1 1 1

1 1 1

1 1 1 1

1 1 1

26 SIDE PANEL (R) BASE SS 212620-01 111111111 27FRONT COVER PS 2A0182-01 11111111 28 GASKET (A) L=696 324859-03 111111111 29 BARRIER – INSULATION - 4A1167-01 11111

16

HA

KM-500MAE B. REFRIGERATION CIRCUIT C-1, D-0, E-0, E-1, F-0,

F-1, G-0, G-1, H-0, H-1, H-2, H-3, H-4

17

HA KM-500MAE B. REFRIGERATION CIRCUIT J-0

18

HA

:

KM-500MAE

OR MODEL

INDEX

NO.

MODEL

DESCRIPTION MATERIAL

NUMBER

1 CONDENSER - 220491-01 1 1 1 2 SHROUD GS 220466-01 1 1 1

GS 2A0606-01 3 BARRIER GS 433693-04 1 1 1 4 REAR PANEL GS 332441-01 1 1 1

GS 332441-02

GS 3A0562-01 5 COMPRESSOR RSN6-0075-

CAA 6 BOLT 8x45 437889-01 4 4 4

:

TITLE

B. REFRIGERATION CIRCUIT

PART

NUMBER

C-1 D-0 E-0 E-1 F-0 F-1

446521-01 1 1 1

REQUIRED NUMBER

H-0 H-1 G-0 G-1

H-2 H-3

H-4 111111 11-

1111

111111

-

11-

1111

111111

444444

J-0

7 SPACER 027-0072-02 434404-01 4 4 4 8 GROMMET 027-0073-00 434403-01 4 4 4 9 MOTOR PROTECTOR 0 71- 012 7- 4 2 4 46569-01 1 1 1

071-0518-00 4A1432-01

10 PROTECTO R HOLDER SS 437379-01 1 1 1

SS 4A1248-01 11 FAN MOTOR BRACKET GS 327179-01 1 1 1 12 FAN MOTO R U90B1,

7190-1031 13 FAN BLADE AD10CW32 4448 98- 01 1 1 1 14 DRIER C-0325-S 445007-01 1 1 1 15 DRIER BRACKET GS 4458 47-01 1 1 1 16 EXPANSION VALV E HFE-10 HHD-2443305-02 1 1 1

17 EVAPORATOR - 106492G01 1 1 1 18 VALVE BODY 70 440352-01 1 1 1

440911-01 1 1 1

444444 444444 111x1

o1 1 1

11111x1

o1 111111 111111

111111 111111 111111 111111

111111 111111

19

HA

MODEL

INDEX

NO.

19 COIL - VALVE ABS-25-1-

20 BOLT 4x6 440353F01 1 1 1 21 PRESSURE SWITCH ACB-2UB04 433441-05 1 1 1 22 PRESSURE SWITCH

23 ACCESS VALVE TCJ-2F15-HD 417366-01 2 2 2 24 COPPER TUBE (A1) - HIGH

25 COPPER TUBE (B) - HIGH

DESCRIPTION M ATERIAL

BRACKET

SIDE

:

KM-500MAE TITLE: B. REFRIGERATION CIRCUIT

PART OR MODEL NUMBER

HD-2

GS 434938-01 1 1 1

COPPER 329765-01 1 1 1

COPPER 332442G01 1 1 1

NUMBER

C-1 D-0 E-0 E-1 F-0 F-1

440353-01 1 1 1

REQUIRED NUMBER

G-1

H-2

G-0

H-0

H-3

H-1

H-4

111111

111111 111111 111111

222222 111111

111111

J-0

26 COPPER TUBE (C) - HIGH

SIDE

27 COPPER TUBE (A) - HOT

GAS

28 COPPER TUBE (B) - HOT

GAS

29 COPPER TUBE (C) - HOT

GAS 30 DISTRIBUTOR AP71412 439624-01 1 1 1 31 COPPER TUBE - ACCESS

VALVE

32 STRAINER - 441569-01 1 1 1 33 COPPER TUBE - LOW SIDE CO PPER 220470-01 1 1 1

34 ELBOW COPPER 417395-03 1 1 1

COPPER 332467-01 1 1 1

COPPER 446560-01 1 1 1

COPPER 446561-01 1 1 1

COPPER 332461G01 1 1 1

COPPER 446572-01 1 1 1

COPPER 446572G01

COPPER 220470G01

111111

111111 111x1

o1 1 1 111111 1111x1

o1 1

111111

20