Hoshizaki JWE-620UA-6B User Manual

NO. 80VC-782
ISSUED: OCT. 20, 2009
REVISED: MAR. 28, 2011
MODEL
HOSHIZAKI
DISHWASHER
JWE-620UA-6B
SERVICE MANUAL
Only qualifi ed service technicians should install, service, and maintain the unit. No service or maintenance should be undertaken until the technician has thoroughly read this Service Manual. Failure to service and maintain the equipment in accordance with this manual may adversely affect safety, performance, component life, and warranty coverage.
Hoshizaki provides this manual primarily to assist qualifi ed service technicians in the maintenance and service of the unit.
Should the reader have any questions or concerns which have not been satisfactorily addressed, please call, write, or send an e-mail message to the Hoshizaki Technical Support Department for assistance.
HOSHIZAKI AMERICA, INC. 618 Highway 74 South Peachtree City, GA 30269
Attn: Hoshizaki Technical Support Department Phone: 1-800-233-1940 Technical Support
(770) 487-2331 Fax: 1-800-843-1056 (770) 487-3360 E-mail: techsupport@hoshizaki.com
Web Site: www.hoshizaki.com NOTE: To expedite assistance, all correspondence/communication MUST include the
following information:
Model Number
Serial Number
• Complete and detailed explanation of the problem.
This manual should be read carefully before the unit is serviced or maintenance operations are performed. Only qualifi ed service technicians should install, service, and maintain the unit. Read the warnings contained in this booklet carefully as they give important information regarding safety. Please retain this booklet for any further reference that may be necessary.
CONTENTS
I. Specifi cations ------------------------------------------------------------------------------------------------ 1
A. Specifi cation Sheet ------------------------------------------------------------------------------------- 1 B. Nameplate Rating ---------------------------------------------------------------------------------------2 C. Dimensions/Connections ------------------------------------------------------------------------------ 3
II. General Information ---------------------------------------------------------------------------------------- 4
A. Construction ---------------------------------------------------------------------------------------------- 4
1. Dishwasher --------------------------------------------------------------------------------------------4
2. Internal Booster Tank -------------------------------------------------------------------------------5
3. Control Box --------------------------------------------------------------------------------------------6
B. Sequence of Operation -------------------------------------------------------------------------------- 8
1. Auto Fill Cycle ----------------------------------------------------------------------------------------- 8
2. Ready Cycle (Unit Inactive) ----------------------------------------------------------------------- 9
3. Wash Cycle -------------------------------------------------------------------------------------------- 9
4. Rinse Cycle -------------------------------------------------------------------------------------------10
5. Drain----------------------------------------------------------------------------------------------------11 C. Sequence of Operation Flow Chart ----------------------------------------------------------------12 D. Control Board and Operation Board ---------------------------------------------------------------14
1. Control Board Location ----------------------------------------------------------------------------14
2. Control Board Layout ------------------------------------------------------------------------------15
3. Control Board Diagram ----------------------------------------------------------------------------16
4. Operation Panel Layout ---------------------------------------------------------------------------18
5. Features -----------------------------------------------------------------------------------------------18
6. Controls, Adjustments, and Lamps -------------------------------------------------------------18
7. Service Menu and Error Log ---------------------------------------------------------------------19
8. Temperature Display -------------------------------------------------------------------------------22
9. Error Codes ------------------------------------------------------------------------------------------23
10. Buzzer -------------------------------------------------------------------------------------------------23
11. Special Modes ---------------------------------------------------------------------------------------23
III. Service Diagnosis ----------------------------------------------------------------------------------------26
A. Diagnostic Procedure ---------------------------------------------------------------------------------26 B. Error Codes ----------------------------------------------------------------------------------------------28
1. Error Code Table ------------------------------------------------------------------------------------28
2. Error Code Log --------------------------------------------------------------------------------------29
3. Error Code Details ----------------------------------------------------------------------------------30 C. Service Flow Charts -----------------------------------------------------------------------------------39
1. Unit Will Not Start -----------------------------------------------------------------------------------39
2. Dishes Not Clean -----------------------------------------------------------------------------------41
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3. Inadequate Rinse -----------------------------------------------------------------------------------43
4. Dishwasher Will Not Start When Door Closed ----------------------------------------------44
5. No or Inadequate Detergent/Rinse Aid Supply ----------------------------------------------45
6. Wash Tank Water Boils ----------------------------------------------------------------------------45
7. Wash Tank Water Not Draining ------------------------------------------------------------------46 D. Float Switch Check and Cleaning ------------------------------------------------------------------47
1. Float Switch Check ---------------------------------------------------------------------------------47
2. Float Switch Cleaning ------------------------------------------------------------------------------47 E. Thermistor Check --------------------------------------------------------------------------------------48
IV. Removal and Replacement of Components -------------------------------------------------------49
A. Removal of Panels -------------------------------------------------------------------------------------49 B. Accessing the Control Box ---------------------------------------------------------------------------49 C. Removal and Replacement of Internal Booster Tank -----------------------------------------51 D. Removal and Replacement of Wash Pump Motor ---------------------------------------------52 E. Removal and Replacement of Rinse Pump Motor ---------------------------------------------53 F. Removal and Replacement of Handle -------------------------------------------------------------54 G. Removal and Replacement of Door ---------------------------------------------------------------55 H. Removal and Replacement of Spring Unit -------------------------------------------------------56 I. Removal and Replacement of Spring -------------------------------------------------------------56 J. Adjustment of Door Opening/Closing Force -----------------------------------------------------57 K. Removal and Replacement of Flush Pipe -------------------------------------------------------58 L. U-Packing Installation Instructions -----------------------------------------------------------------59 M. Removal and Replacement of Thermistor -------------------------------------------------------60 N. Removal and Replacement of Control Board or Operation Board -------------------------61
1. Control Board ----------------------------------------------------------------------------------------61
2. Operation Board -------------------------------------------------------------------------------------61
V. Cleaning and Maintenance Instructions -------------------------------------------------------------63
A. Daily Maintenance -------------------------------------------------------------------------------------63 B. Self-Cleaning --------------------------------------------------------------------------------------------65 C. Weekly Maintenance ----------------------------------------------------------------------------------66
1. Heater --------------------------------------------------------------------------------------------------66
2. Exterior ------------------------------------------------------------------------------------------------66
3. Wash Compartment --------------------------------------------------------------------------------66 D. Monthly Maintenance ---------------------------------------------------------------------------------66
1. Power Switch (Ground Fault Circuit Interrupter) --------------------------------------------66
2. Water Supply Line ----------------------------------------------------------------------------------66 E. Descaling (As Required) -----------------------------------------------------------------------------67 F. Shutdown -------------------------------------------------------------------------------------------------68 G. Long Storage, Relocation, Disposal, Transfer --------------------------------------------------69
VI. Operating Instructions -----------------------------------------------------------------------------------70 VII. Technical Information -----------------------------------------------------------------------------------71
A. Water Circuit ---------------------------------------------------------------------------------------------71 B. Wiring Diagram -----------------------------------------------------------------------------------------72
1. Auxiliary Code U-1, U-2, U-3, V-0, A-0 --------------------------------------------------------72
2. Auxiliary Code A-1 and Later ---------------------------------------------------------------------73
ii
Important Safety Information
Throughout this manual, notices appear to bring your attention to situations which could result in death, serious injury, or damage to the unit.
WARNING
CAUTION
Indicates a situation which could result in damage to the unit.
This product should be destined only to the use for which it has been expressly conceived. Any other use should be considered improper and therefore dangerous. The manufacturer cannot be held responsible for injury or damage resulting from improper, incorrect, and unreasonable use.
To reduce the risk of death, electric shock, serious injury, or fi re, follow basic precautions including the following:
• Only qualified service technicians should install, service, and maintain the unit.
• Electrical connection must be hard-wired and must meet national, state, and local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, fi re, or severe damage to equipment.
• This unit requires an independent power supply. See the nameplate for proper voltage and breaker/fuse size. Failure to use a proper breaker or fuse can result in a tripped breaker, blown fuse, or damage to existing wiring. This could lead to heat generation or fi re.
THIS UNIT MUST BE GROUNDED. Failure to properly ground this unit could result in death or serious injury.
• Move the power switch (GFCI) to the “OFF” position, then turn off the power supply before servicing. Lockout/Tagout to prevent the power supply from being turned back on inadvertently.
• Do not make any alterations to the unit. Alterations could result in electric shock, injury, fi re, or damage to the unit.
• To avoid possible burns and spills, be sure to drain the wash tank and internal booster tank and let the components cool before servicing. When draining the internal booster tank, wait until the water temperature falls below 104°F (40°C).
• When disassembling components that have been in contact with detergent, wear rubber gloves and goggles. Before starting disassembly, thoroughly read the detergent safety instructions. Contact with skin may cause irritation and contact with eyes may cause blindness.
• When using an acidic descaling cleaner, wear rubber gloves and goggles. Contact with skin may cause irritation, and contact with eyes may cause blindness. Do not use or mix with a dishwashing detergent. Some detergents may generate toxic chlorine gas.
Indicates a hazardous situation which could result in death or
serious injury.
Indicates important information about the use and care of the
unit.
WARNING
iii
I. Specifi cations A. Specifi cation Sheet
WASH TANK SIDE BOOSTER TANK SIDE
AC SUPPLY VOLTAGE POWER SUPPLY CAPACITY AMPERAGE STARTING AMPERAGE ELECTRICAL CONSUMPTION
HEATER
RACK SIZE
NUMBER OF LARGE DISHES / RACK
CYCLE TIME WATER CONSUMPTION OUTSIDE DIMENSIONS EXTERIOR DOOR WASH SYSTEM RINSE SYSTEM PUMP DRAIN SYSTEM START DRY SYSTEM REFUSE DISPOSAL DETERGENT DISPLAY
TANK CAPACITY HOT WATER SUPPLY
TEMPERATURE CONTROL
CONNECTION – WATER SUPPLY – DRAIN
WASH TIME Standard: 1 - 99 sec, in 1 sec steps
CONTROL
ELECTRIC CIRCUIT PROTECTION BOIL – DRY PROTECTION
SAFETY SYSTEM
WEIGHT Net 247lb (112kg) / Gross 344lb (156kg)
PACKAGE
CERTIFICATION NSF ANSI-3, ETL, Energy Star
ACCESSORIES
OPERATION CONDITIONS
* The rated properties are based on measurements at ambient temperature of 86ºF (30ºC) according to the Technical
Requirements for Electrical Appliances.
* We reserve the right to make changes in specifications and design without prior to notice.
RINSE TIME END BUZZER VOLUME
3 phase 3-wire 208-230V/60Hz (±10%)
15.8kVA(39.7A) Max Running 36.6A, Rated Motor 4.2A
26.0A Rated Motor 1.40kW (Power Factor 85%) Max 14.30kW
6.9kW 6.0kW 19-3/4" × 19-3/4"(500 × 500mm) 16 plates (9.1” DIA) 53 sec (wash 41 sec, dwell 5 sec, rinse 6 sec, dwell 1 sec)
0.53Gal/cycle(2.0L/cycle) W25.2" × D25.8" × H60.5" (W640 × D655 × H1,537mm) Stainless Steel Vertical Sliding Door (opening height 18.0") (457mm) Upper and Lower Triple Spray Arms (common arms on top and bottom) Upper and Lower Wide Angle Spray Arms Wash 1HP, Rinse 0.134HP Draw Out Overflow Pipe, Overflow Drain Door Switch (start switch mode also available) Residual Heat Drying Filter Collection Not Provided Ready, Auto Fill, Rinse, Wash-Standard, Wash-Long, Pause Wash Water Temperature, Rinse Water Temperature, Error
14.3Gal (54L) Automatic Hot Water Supply by Microprocessor Control Wash: 150ºF(66ºC) min.
Thermistor Control: 163ºF(73ºF) ­168(76ºF)
Inlet: 3/4"FPT Outlet: 1-1/2"MPT
Long: 10 - 990 sec, in 10 sec steps Microprocessor control 5 - 12 sec, Adjustable, in 1 sec steps 0 - Max, Adjustable Ground Fault Circuit Interrupter (with Overcurrent Protector) Water Level Switch, Bimetal Thermostat (Manual - Reset), Thermistor (Auto - Reset) Door Switch, Emergency Stop by Microprocessor Control
Carton + Crate W32.1"×D34.6"×H68.0" (815mm × 880mm × 1,726mm)
Universal rack (19-3/4" x 19-3/4") x 1, Instruction manual x 1 Installation manual x 1, Maintenance sheet (English and Spanish)x 1 Inlet water strainer & Packing x 1, Ambient Temperature: 41 - 95ºF (5ºC - 35ºC) Voltage Range: Rated Voltage ±10% Recommends Water Hardness : 4gpg (grains per gallon) (68.5ppm) or less Water Supply Temperature: 110 - 167ºF (43ºC - 75ºC) ( Recommends 140 ºF (60ºC)) Water Supply Pressure (Gauge Static Pressure): 10 - 70PSIG (0.07 - 0.48 MPa)
1.9Gal (7.3L) Automatic Hot Water Supply by Water Valve Rinse: 180ºF(82ºC) min.
Thermistor Control: 182ºF(83ºC)-185ºF (85ºC)
Float Switch, Bimetal Thermostat (Manual - Reset), Thermistor (Auto - Reset)
1
B. Nameplate Rating
For certifi cation marks, see the nameplate on the dishwasher.
We reserve the right to make changes in specifi cations and design without prior notice.
2
C. Dimensions/Connections
Units: mm [in.]
3
II. General Information A. Construction
1. Dishwasher
4
2. Internal Booster Tank
Legend: F/Sfl oat switch; H–heater; TH–thermistor
5
3. Control Box
a) Auxiliary Code U-1, U-2, U-3, V-0, A-0
Top Vi e w
Fan
Motor
Fan motor is attached to the base
Wash Tank Heater Control
Air Flow
Ground Fault Circuit Interrupter
Rinse PM Control
Side View
Wash PM Control
Internal Booster Tank Heater Control
Legend: CB–control board; GFCI–ground fault circuit interrupter; MC–magnetic contactor;
PM–pump motor; RX–phase reversal relay; TR–transformer; X–relay
6
b) Auxiliary Code A-1 and Later
Legend: CB–control board; GFCI–ground fault circuit interrupter; MC–magnetic contactor;
PM–pump motor; RX–phase reversal relay; TR–transformer; X–relay
7
B. Sequence of Operation
The steps in the sequence are as outlined below.
1. Auto Fill Cycle
a) Auxiliary Code U-1, U-2, U-3, V-0, A-0
“AUTO FILL” lamp fl ashing and “RINSE,” “STANDARD,” or “LONG” lamp on.
If WT WLS is open when power is supplied and the “ON/OFF” button is pressed, the “AUTO FILL” lamp fl ashes and the auto fi ll cycle starts. WV energizes. When BT WLF/S closes, WV de-energizes, RPM energizes and power is supplied to RFT. RPM energizes and power is supplied to RFT for length of time set by the rinse cycle time setting. For details, see “Rinse Cycle Time” (service menu item 03) in “II.D.7.b) Service Menu Chart.” RPM then de-energizes for 10 seconds and power is cut to RFT for 10 seconds. RPM energizes/de-energizes (and power is supplied to and cut to RFT) the number of times set by the auto fi ll cycle setting. For details, see “Auto Fill Cycle” (service menu item 07) in “II.D.7.b) Service Menu Chart.” During the auto fi ll cycle, BT WLF/S opens/closes to energize/de-energize WV. At the end of the auto fi ll cycle, there is a 5-second dwell time. CB checks WT WLS. If WT WLS is closed, BZ beeps, the “AUTO FILL” lamp goes off and the “READY” lamp comes on. If WT WLS is open, BZ beeps continuously, the “AUTO FILL” lamp goes off and “A1” ashes in the display. For details, see “III.B.3.a) Auto Fill Error (A1).”
Note:
1. If DS opens during the auto fill cycle, the “AUTO FILL” lamp goes off, RPM de­energizes, and power is cut to RFT. When DS closes again, the “AUTO FILL” lamp starts fl ashing and the unit resumes cycling RPM and power to RFT for the remaining number of times determined by the auto fi ll cycle setting.
2. BTH and WTH are de-energized during the auto fi ll cycle.
3. If BT WLF/S fails, BT BUWLF/S assumes control. If BT BUWLF/S remains closed for 1 minute, o1 or o2 error appears in the display. For details, see “III.B. Error Codes.”
4. “STANDBY/CLEANING” button is inactive during the auto fi ll cycle.
b) Auxiliary Code A-1 and Later
"AUTO FILL" lamp fl ashing and "RINSE," "STANDARD," or "LONG" lamp on.
If WT WLS is open when power is supplied and the "ON/OFF" button is pressed, the "AUTO FILL" lamp fl ashes and the auto fi ll cycle starts. WV energizes. When BT WLF/S closes, WV de-energizes, and RPM energizes. RPM energizes for length of time set by the rinse cycle time setting. For details, see "Rinse Cycle Time" (service menu item 03) in "II.D.7.b) Service Menu Chart." RPM then de­energizes for 10 seconds. RPM energizes/de-energizes the number of times set by the auto fi ll cycle setting. For details, see "Auto Fill Cycle" (service menu item 07) in "II.D.7.b) Service Menu Chart." During the auto fi ll cycle, BT WLF/S opens/closes to energize/de- energize WV. At the end of the auto fi ll cycle, there is a 5-second dwell time. CB checks WT WLS. If WT WLS is closed, BZ beeps, the "AUTO FILL" lamp goes off and the "READY" lamp comes
8
on. If WT WLS is open, BZ beeps continuously, the "AUTO FILL" lamp goes off and "A1" ashes in the display. For details, see "III.B.3.a) Auto Fill Error (A1)."
Note:
1. If DS opens during the auto fi ll cycle, the "AUTO FILL" lamp goes off, and RPM de- energizes. When DS closes again, the "AUTO FILL" lamp starts fl ashing and the unit resumes cycling RPM for the remaining number of times determined by the auto fill cycle setting.
2. BTH is de-energized during the auto fill cycle. WTH is energized if WT WLS closes during the auto fi ll cycle.
3. If BT WLF/S fails, BT BUWLF/S assumes control. If BT BUWLF/S remains closed for 1 minute, o1 or o2 error appears in the display. For details, see "III.B. Error Codes."
4. "STANDBY/CLEANING" button is inactive during the auto fi ll cycle.
2. Ready Cycle (Unit Inactive)
"READY" lamp and "RINSE," "STANDARD," or "LONG" lamp on.
WT WLS closed. After a rinse cycle, RPM de-energizes and (except Auxiliary Code A-1 and later) power is cut to RFT. WTH energizes when WT water temperature is at the wash temperature setpoint or lower. For details, see "Wash Temperature Setpoint" (service menu item 04) in "II.D.7.b) Service Menu Chart." WTH de-energizes when WT water temperature is 5°F (3°C) above the setpoint. BTH energizes when BT water temperature is 3°F (2°C) below the rinse temperature setpoint or lower. For details, see "Rinse Temperature Setpoint" (service menu item 05) in "II.D.7.b) Service Menu Chart." BTH de-energizes when BT water temperature reaches the setpoint. WV energizes/de-energizes when BT WLF/S opens/ closes.
Note: To prevent the wash or rinse cycle from starting when the door is closed (if service
menu item 11 is set for door start), press the "STANDBY/CLEANING" button. The "READY" lamp goes off and the "STANDBY/CLEANING" lamp comes on. Press the "STANDBY/CLEANING" button again to return to "READY." For details on start initiation, see "Wash/Rinse Cycle Start Initiation" (service menu item 11) in "II.D.7.b) Service Menu Chart."
3. Wash Cycle
The wash cycle can be started by either the door switch or the "STANDBY/CLEANING" button. For details, see "Wash/Rinse Cycle Start Initiation" (service menu item 11) in "II. D.7.b) Service Menu Chart."
Door Switch Start
When the "READY" lamp is on, the unit starts operation in the selected mode when DS closes.
Note: If the "STANDBY/CLEANING" button is pressed when the "READY" lamp is on, the
"READY" lamp goes off and the "STANDBY" lamp comes on. When the "STANDBY" lamp is on, the unit will not operate even if DS closes. To cancel standby, press the "STANDBY/CLEANING" button.
9
"STANDBY/CLEANING" Button Start
When the "READY" lamp is on, the unit starts operation in the selected mode when the "STANDBY/CLEANING" button is pressed.
"STANDARD" or "LONG" lamp fl ashing (depending on the wash mode selected).
WPM energizes and power is supplied to DFT for the length of time set by the wash cycle time setting. For details, see "Wash Cycle Time (Standard Mode) or "Wash Cycle Time (Long Mode)" (service menu item 01 or 02) in "II.D.7.b) Service Menu Chart." WPM draws water from WT and sends it through the wash spray arms. When the wash cycle time has expired, CB checks BT WLF/S. If BT WLF/S is open, the wash cycle is extended and the lights in the display rotate. If BT WLF/S is closed, the unit enters a 5-second dwell time and then proceeds to the rinse cycle. If BT WLF/S does not close within 10 minutes after the auto fi ll cycle starts, "A2" appears in the display, and the unit shuts down. During the 5-second dwell time, detergent containing wash water on the door liner and inside the wash spray arms fl ows back into WT. During the wash cycle, WTH energizes when WT water temperature is at the wash temperature setpoint or lower. For details, see "Wash Temperature Setpoint" (service menu item 04) in "II.D.7.b) Service Menu Chart." WTH de-energizes when WT water temperature is 5°F (3°C) above the setpoint. BTH energizes when BT water temperature is 3°F (2°C) below the rinse temperature setpoint or lower. For details, see "Rinse Temperature Setpoint" (service menu item 05) in "II.D.7.b) Service Menu Chart." BTH de-energizes when BT water temperature reaches the setpoint. WV energizes/de­energizes when BT WLF/S opens/closes.
Note: If DS opens during the wash cycle, BZ beeps, the "STANDARD" or "LONG" lamp
goes off, the "READY" lamp comes on, WPM de-energizes and power is cut to DFT. When DS closes again (if service menu item 11 is set for door start), the "STANDARD" or "LONG" lamp starts fl ashing and the unit starts a new wash cycle.
4. Rinse Cycle
The rinse cycle starts automatically after the wash cycle. When the mode is set to "RINSE," the rinse cycle can also be started by either the door switch or the "STANDBY/CLEANING" button. For details, see "Wash/Rinse Cycle Start Initiation" (service menu item 11) in "II. D.7.b) Service Menu Chart."
Door Switch Start
When the "READY" lamp is on, the unit starts operation in the selected mode when DS closes.
Note: If the "STANDBY/CLEANING" button is pressed when the "READY" lamp is on, the
"READY" lamp goes off and the "STANDBY" lamp comes on. When the "STANDBY" lamp is on, the unit will not operate even if DS closes. To cancel standby, press the "STANDBY/CLEANING" button.
"STANDBY/CLEANING" Button Start
When the "READY" lamp is on, the unit starts operation in the selected mode when the "STANDBY/CLEANING" button is pressed.
10
"RINSE" lamp fl ashing.
RPM energizes and power is supplied to RFT for length of time set by the rinse cycle time setting. For details, see "Rinse Cycle Time" (service menu item 03) in "II.D.7.b) Service Menu Chart." RPM draws water from BT and sends it through the rinse spray arms. Rinse aid is fed into the rinse water line and sprayed from the rinse spray arms together with rinse water. Any excess water in WT drains through the overflow pipe. After RPM de­energizes, the unit enters a 1-second dwell time. After the dwell time, CB checks BT WLF/S. If BT WLF/S is open, the lights in the display rotate until BT WLF/S closes. If BT WLF/S is closed, BZ beeps for 2 seconds, the "READY" lamp comes on, and the unit returns to the ready cycle. If BT WLF/S does not close within 10 minutes after the auto fi ll cycle starts, "A2" appears in the display, and the unit shuts down. During the 1-second dwell time, hot rinse water on the door liner and inside the rinse spray arms fl ows back into WT. The "RINSE" lamp keeps fl ashing. During the rinse cycle, WTH energizes when WT water temperature is at the wash temperature setpoint or lower. For details, see "Wash Temperature Setpoint" (service menu item 04) in "II.D.7.b) Service Menu Chart." WTH de-energizes when WT water temperature is 5°F (3°C) above the setpoint. BTH energizes when BT water temperature is 3°F (2°C) below the rinse temperature setpoint or lower. For details, see "Rinse Temperature Setpoint" (service menu item 05) in "II.D.7.b) Service Menu Chart." BTH de-energizes when BT water temperature reaches the setpoint. WV energizes/de­energizes when BT WLF/S opens/closes.
Note: If DS opens during the rinse cycle, BZ beeps, the "RINSE" lamp goes off, the
"READY" lamp comes on, RPM de-energizes, and power is cut to RFT. When DS closes again (if service menu item 11 is set for door start), the unit starts a new cycle in the selected mode.
5. Drain
This unit does not have a drain valve. The overfl ow pipe in WT drains excess water from WT. To completely drain WT, remove the overfl ow pipe. To drain BT, fi rst move the power switch (GFCI) to the "OFF" position. Turn off the power supply. Lockout/Tagout to prevent the power from being turned back on inadvertently.
Use BT drain hose to drain BT. WARNING! To avoid possible burns, allow BT water
temperature to fall below 104°F (40°C) before draining.
Legend: BT–internal booster tank; BTH–internal booster tank heater; BUWLF/S–backup
water level float switch; BZ–buzzer; CB–control board; DFT–detergent feeder terminals (detergent feeder not provided by Hoshizaki); DS–door switch; RFT– rinse aid feeder terminals (rinse aid feeder not provided by Hoshizaki); RPM– rinse pump motor; WLF/S–water level float switch; WLS–water level sensor; WPM–wash pump motor; WT–wash tank; WTH–wash tank heater; WV–inlet
water valve
11
C. Sequence of Operation Flow Chart
a) Auxiliary Code U-1, U-2, U-3, V-0, A-0
1-sec.
Dwell
Time
Starts after wash cycle. If mode is
set to "RINSE," can also be started
by door switch or "STANDBY/
CLEANING" button (service menu
item 11).
Rinse Cycle Time
(service menu
5-sec.
Dwell
item 03)
Time
4. Rinse Cycle
BT WLF/S check
Display lights
rotate if open
RPM energized (power supplied to RFT
when RPM energized)
RPM de-energized when unit enters
1-sec. dwell time (power cut to RFT when
RPM de-energized)
WTH energized when WT water temp. at
wash temp. setpoint (service menu item
04) or lower
WTH de-energized when WT water temp.
is 5°F (3°C) above wash temp. setpoint
(service menu item 04)
BTH energized when BT water temp. 3°F
(2°C) below rinse temp. setpoint (service
menu item 05) or lower
BTH de-energized when BT water temp.
reaches rinse temp. setpoint (service
menu item 05)
WV energized/de-energized by BT WLF/S
BTH de-energized when BT WLF/S
opens
WTH de-energized when WT WLS opens
BT WLF/S check
Cycle extended if open
(display lights rotate)
Cycle started by door switch or
"STANDBY/CLEANING" button
(service menu item 11).
Wash Cycle Time
(service menu
item 01 (Standard
Mode) or service
menu item 02
3. Wash Cycle
(Long Mode))
when WPM energized)
WPM energized (power supplied to DFT
JWE-620UA-6B
Dishwasher Sequence Flow Chart
2. Ready Cycle (Unit Inactive)
WT WLS closed
WTH energized when WT water temp.
at wash temp. setpoint (service menu
item 04) or lower
WTH de-energized when WT water
WT WLS
check.
WPM de-energized when unit enters
5-sec. dwell time (power cut to DFT when
WPM de-energized)
WTH energized when WT water temp. at
wash temp. setpoint (service menu item
04) or lower
WTH de-energized when WT water temp.
is 5°F (3°C) above wash temp. setpoint
(service menu item 04)
BTH energized when BT water temp. 3°F
(2°C) below rinse temp. setpoint (service
menu item 05) or lower
BTH de-energized when BT water temp.
reaches rinse temp. setpoint (service
temp. is 5°F (3°C) above wash temp.
setpoint (service menu item 04)
BTH energized when BT water temp.
3°F (2°C) below rinse temp. setpoint
(service menu item 05) or lower
BTH de-energized when BT water
temp. reaches rinse temp. setpoint
(service menu item 05)
WV energized/de-energized by
BT WLF/S
BTH de-energized when BT WLF/S
opens
WTH de-energized when WT WLS
opens
WT WLS open
menu item 05)
WV energized/de-energized by BT WLF/S
BTH de-energized when BT WLF/S
opens
WTH de-energized when WT WLS opens
de-energize. If DS opens during wash or rinse cycle, "READY" lamp comes on. When DS closes again (if service menu item
11 is set for door start), the mode lamp starts fl ashing. If in auto fi ll cycle, the unit resumes cycling RPM for the remaining
number of times determined by the auto fi ll cycle setting. If the unit was in a wash or rinse cycle, the unit starts a new cycle
in the selected mode.
Note: If DS opens during the auto fi ll, wash, or rinse cycle, BZ beeps, the corresponding cycle lamp goes off and RPM or WPM
start.
count: (service menu item 07).
• DS must be closed for cycle to
• RPM time: (service menu item 03).
1. Auto Fill Cycle
Cycle Steps
during Auto Fill Cycle.
• RPM energized/de-energized
• BTH and WTH are de-energized
Initial startup
WT WLS check.
Go to Ready
Cycle if closed.
begins here
WV energized/de-energized by
BT WLF/S
RPM energized (time=service menu
item 03)/de-energized (10 sec.)
(power supplied/cut to RFT as RPM
energized/de-energized)
12
"A1" error appears
in display.
Legend:
BT–internal booster tank
BTH–internal booster tank heater
BUWLF/S–backup water level oat switch
BZ–buzzer
CB–control board
DFT–detergent feeder terminals
DS–door switch
RFT–rinse aid feeder terminals
RPM–rinse pump motor
WLF/S–water level oat switch
WLS–water level sensor
WPM–wash pump motor
WT–wash tank
WTH–wash tank heater
WV–inlet water valve
b) Auxiliary Code A-1 and Later
1-sec.
Dwell
Time
Starts after wash cycle. If mode is
set to "RINSE," can also be started
by door switch or "STANDBY/
CLEANING" button (service menu
item 11).
Rinse Cycle Time
(service menu
5-sec.
Dwell
item 03)
Time
4. Rinse Cycle
BT WLF/S check
BT WLF/S check
Display lights
rotate if open
RPM de-energized)
RPM energized (power supplied to RFT
when RPM energized)
Cycle extended if open
(display lights rotate)
WTH energized when WT water temp. at
RPM de-energized when unit enters
1-sec. dwell time (power cut to RFT when
wash temp. setpoint (service menu item
04) or lower
WTH de-energized when WT water temp.
is 5°F (3°C) above wash temp. setpoint
(service menu item 04)
BTH energized when BT water temp. 3°F
(2°C) below rinse temp. setpoint (service
menu item 05) or lower
BTH de-energized when BT water temp.
reaches rinse temp. setpoint (service
menu item 05)
WV energized/de-energized by BT WLF/S
BTH de-energized when BT WLF/S
opens
WTH de-energized when WT WLS opens
Cycle started by door switch or
"STANDBY/CLEANING" button
(service menu item 11).
Wash Cycle Time
(service menu
item 01 (Standard
Mode) or service
menu item 02
3. Wash Cycle
(Long Mode))
when WPM energized)
WPM energized (power supplied to DFT
JWE-620UA-6B
Dishwasher Sequence Flow Chart
2. Ready Cycle (Unit Inactive)
start.
count: (service menu item 07).
• DS must be closed for cycle to
• RPM time: (service menu item 03).
1. Auto Fill Cycle
Fill Cycle.
• RPM energized/de-energized
• BTH is de-energized during Auto
• WTH energized when WT WLS
closed.
WT WLS closed
WTH energized when WT water temp.
is at wash temp. setpoint (service
menu item 04) or lower
WTH de-energized when WT water
WT WLS
check.
WT WLS check.
Go to Ready
Cycle if closed.
WV energized/de-energized by
BT WLF/S
RPM energized (time=service menu
WPM de-energized when unit enters
5-sec. dwell time (power cut to DFT when
WPM de-energized)
WTH energized when WT water temp. at
wash temp. setpoint (service menu item
04) or lower
WTH de-energized when WT water temp.
is 5°F (3°C) above wash temp. setpoint
(service menu item 04)
BTH energized when BT water temp. 3°F
(2°C) below rinse temp. setpoint (service
menu item 05) or lower
BTH de-energized when BT water temp.
reaches rinse temp. setpoint (service
temp. is 5°F (3°C) above wash temp.
setpoint (service menu item 04)
BTH energized when BT water temp.
3°F (2°C) below rinse temp. setpoint
(service menu item 05) or lower
BTH de-energized when BT water
temp. reaches rinse temp. setpoint
(service menu item 05)
WV energized/de-energized by
BT WLF/S
BTH de-energized when BT WLF/S
opens
WTH de-energized when WT WLS
opens
WT WLS open
item 03)
"A1" error appears
in display.
menu item 05)
WV energized/de-energized by BT WLF/S
BTH de-energized when BT WLF/S
opens
WTH de-energized when WT WLS opens
de-energize. If DS opens during wash or rinse cycle, "READY" lamp comes on. When DS closes again (if service menu item
11 is set for door start), the mode lamp starts fl ashing. If in auto fi ll cycle, the unit resumes cycling RPM for the remaining
number of times determined by the auto fi ll cycle setting. If the unit was in a wash or rinse cycle, the unit starts a new cycle
in the selected mode.
Note: If DS opens during the auto fi ll, wash, or rinse cycle, BZ beeps, the corresponding cycle lamp goes off and RPM or WPM
Cycle Steps
Initial startup
begins here
13
Legend:
BT–internal booster tank
BTH–internal booster tank heater
BUWLF/S–backup water level oat switch
BZ–buzzer
CB–control board
DFT–detergent feeder terminals
DS–door switch
RFT–rinse aid feeder terminals
WLS–water level sensor
WPM–wash pump motor
WT–wash tank
WTH–wash tank heater
RPM–rinse pump motor
WLF/S–water level oat switch
WV–inlet water valve
D. Control Board and Operation Board
• A Hoshizaki exclusive solid-state control board and operation board are employed in all
Hoshizaki dishwasher units.
• All models are pretested and factory set.
CAUTION
1. The control board and operation board are fragile; handle very carefully.
2. The control board and operation board contain integrated circuits, which are susceptible to failure due to static discharge. It is especially important to touch the metal part of the unit when handling or replacing the control board or operation board.
3. Do not touch the electronic devices on the control board or operation board or the back of the control board or operation board.
4. Do not attempt to repair the control board or operation board.
5. Do not short out power supply to test for voltage.
1. Control Board Location
The control box is located behind the front panel. Follow the instructions and warnings for safe and effi cient operation of the unit.
* The illustration shows relay
X13 provided only for Auxiliary Code A-1 and later.
14
2. Control Board Layout
Inputs and outputs are laid out on the control board as illustrated below.
Signal Input XA Connector (10P)
Signal Input XA Connector (6P)
Thermistor Signal Input
XA Connector (4P)
4
1
8
1
5
1
1
CN7
CN6
CN5
CN8
10
1
CN11
3
CN9
Buzzer Volume
CN13
Buzzer Output XA Connector (2P)
Power Input VH Connector (4P)
2
16
CN10
High
Low
112
VR1
CN12
1 4
CN1
X1
X2
X3
X4
X5
X6
X7
13
CN2
1
6
1
7
CN3
1
5
CN4
Power Input VH Connector (6P)
Output VH Connector (7P)
Output VH Connector (5P)
Operation Board XA Connector (5P)
Heater Control Signal Input
XA Connector (8P)
XH Connector (3P): not in use
XH Connector (2P): not in use
XA Connector (3P): not in use
15
3. Control Board Diagram
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a) Auxiliary Code U-1, U-2, U-3, V-0, A-0
200V from Transformer
Transformer
11V 7.7V
[Communication] Operation Panel Board
Shielded Wire
Wash Tank Thermistor
Internal Booster Tank Thermistor
Buzzer Output
JWE-620UA-6B
Pins 1-4 shorted: 3 phase control
Pins 1-4 open: Booster Tank control
1(CN1)41 (CN2)6
1 2 3 4 5
CN5
1 2
3 4
CN7
1
XA Connector
2 3
CN11
1
2
CN10
1
4
CN6
1
XH Connector
2 3
CN12
1
2
CN13
X1
X2
X3
X4
CN3
X5
X6
X7
CN4
2
5
XA Connector
6
CN9
1 2 3 4 5 6 7 8 9
10
CN8
1
3
5
7
1
[External
Relay]
MC3
MC1
X1
MC2
Door Switch
Internal Booster Tank Water Level Float Switch
Internal Booster Tank Backup Water Level Float Switch
Phase Reversal Input
Booster Tank Heater
Wash Tank Heater
Rinse Pump
Wash Pump
Water Valve
Wash Tank Electrode (Water Level Sensor)
*1 Connectors CN 1 - 4 are VH Connectors
16
b) Auxiliary Code A-1 and Later
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200V from Transformer
Transformer
11V 7.7V
[Communication] Operation Panel Board
Shielded Wire
Wash Tank Thermistor
Internal Booster Tank Thermistor
Buzzer Output
JWE-620UA-6B
Pins 1-4 shorted: 3 phase control
Pins 1-4 open: Booster Tank control
1(CN1)41 (CN2)6
1 2 3 4 5
CN5
1 2
3 4
CN7
1
XA Connector
2 3
CN11
1
2
CN10
1
4
CN6
1
XH Connector
2 3
CN12
1
2
CN13
X1
X2
X3
X4
CN3
X5
X6
X7
CN4
2
5
XA Connector
6
CN9
1 2 3 4 5 6 7 8 9
10
CN8
1
3
5
7
1
5
[External
Relay]
MC3
MC1
X10
MC2
X13
Door Switch
Internal Booster Tank Water Level Float Switch
Internal Booster Tank Backup Water Level Float Switch
Phase Reversal Input
Booster Tank Heater
Wash Tank Heater
Rinse Pump
Wash Pump
Water Valve
External Rinse Agent Feeder
Wash Tank Electrode (Water Level Sensor)
*1 Connectors CN 1 - 4 are VH Connectors
17
4. Operation Panel Layout
The operation panel is mounted on the side of the unit and is connected to the CN5 connector on the control board.
"READY" Lamp
"AUTO FILL" Lamp
Up Button
Down Button
Display
Mode Lamps
"STANDBY/ CLEANING" Lamp
"MODE" Button
"STANDBY/ CLEANING" Button
"ON/OFF" Button
5. Features
a) Display
This operation board uses an LED display to show system details and diagnostic information.
b) Service Menu and Error Log
A service menu [“01” to “17” and “21” to “25” (Auxiliary Code U-1, U-2, U-3, V-0, A-0) or "01" to "23" and "26" to "30" (Auxiliary Code A-1 and later)] allows for viewing and setting of system operating details and parameters. See "II.D.7. Service Menu and Error Log."
c) Error Codes
Error codes ("A1" to "A3," "H1" to "H7," "o1," "o2") are designed to protect the unit. These codes give information or warnings in the event the unit is operating out of acceptable parameters. See "III.B. Error Codes."
6. Controls, Adjustments, and Lamps
a) "READY" Lamp
Comes on when the auto fi ll cycle completes and the dishwasher is ready to wash.
b) "AUTO FILL" Lamp
Flashes during the auto fi ll cycle, and goes off at the end of the cycle.
c) Mode Lamps
Comes on to indicate the selected operation mode, and fl ash during operation.
18
d) Standby Lamp
Comes on when the dishwasher is in the standby mode. The unit will not start even when the door is closed with this lamp on. See "II.D.6.h) "STANDBY/CLEANING" button.
e) Up Button, Down Button
Press to scroll through the service menu and adjust settings. Can also be used as follows: Press to display the total number of operations. Displays in six digits, two digits at a time. Example: 123,456 times is indicated by Press to indicate rinse (internal booster tank) water temperature instead of wash tank water temperature while the dishwasher is in "READY" mode.
f) Display
Indicates wash tank water temperature in wash cycle, rinse (internal booster tank) water temperature in rinse cycle, and error codes.
g) "MODE" Button
Press to change the selected operation mode.
h) "STANDBY/CLEANING" Button
Press to make the dishwasher inoperable even when the door is closed (service menu item 11 set for door start) or press to start the selected mode (service menu item 11 set for "STANDBY/CLEANING" button start). For details, see "Wash/Rinse Cycle Start Initiation" (service menu item 11) in "II.D.7.b) Service Menu Chart." Press and hold to start self-cleaning when the unit has been turned off using the "ON/OFF" button.
i) "ON/OFF" Button
Turns the power on and off for operation. Note: The power switch (GFCI) supplies power to the unit. The unit, including heaters, is
inoperative until the "ON/OFF" button on the operation panel is pressed to turn the unit on.
7. Service Menu and Error Log
The service menu [“01” to “17” and “21” to “25” (Auxiliary Code U-1, U-2, U-3, V-0, A-0) or “01” to “23” and “26” to “30” (Auxiliary Code A-1 and later)] may be used to change settings, acquire diagnostic information, and to view error history.
a) Service Menu Access
• Enter Service Menu: Use the "ON/OFF" button to turn off the unit. Press and hold the "MODE" button, then press the "ON/OFF" button. "01" should appear on the display.
• Scroll: Use the up and down arrow buttons to scroll through the service menu list, settings, and data.
• View Service Menu Setting: Press the "MODE" button to view the selected menu setting.
• Change Setting: Use the up and down arrow buttons to change the setting value.
• Return to Service Menu List: Press the "MODE" button once again to return to the main service menu list.
• Exit Service Menu and Save Settings: Press the "STANDBY/CLEANING" button to exit the service menu and save the settings. The display goes blank.
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