horsch LEEB 4 LT, LEEB 5 LT Operating Instructions Manual

OPERATING INSTRUCTIONS
LEEB 4 / 5 LT
READ CAREFULLY PRIOR TO STARTING UP! KEEP OPERATING INSTRUCTIONS IN A SAFE PLACE!
ART.: ISSUE:
80900208
03/2016
exchangeable equipment
(Directives 2006/42/EC and 2009/127/EC)
The manufacturer HORSCH LEEB Application Systems GmbH Plattlinger Str. 21
D-94562 Oberpöring (Germany)
hereby declares, that the product,
Designation of machine: trailed crop protection device Machine type: HORSCH LEEB 4 / 5 / 6 LT from chassis number: 36721250
this declaration refers to, conforms with all relevant fundamental health and safety requirements of the EC directive 2006/42/EC and 2009/127/EC. For proper implementation of the heath and safety requirements mentioned in the EC-directive,
the following standards and technical speci󰘰cations have been used:
EN ISO 4254-1 :05-2011 EN ISO 4254-6 :10-2011 EN ISO 12100 :03-2011
Documentation Representative:
Manfred Köbler HORSCH Maschinen GmbH Sitzenhof 1 D-92421 Schwandorf
Oberpöring, 10.02.2016 Place and date ____________________ Theodor Leeb (CEO)
Vehicle handover certicate
Preparation of vehicle by customer service workshop carried out on Signature
Check oil level, correct if necessary: Hydraulic oil circuits (PTO-shaft pump)
Lubricate vehicle according to lubrication plan, oil joints
Check Ackerman steering Check tyre pressure
Check wheel nuts for tight 󰘰t
Check the electric system Check the error log
Brake test
Explanations during vehicle handover
Raise the attention for the safety notes in the operating instructions
Inform about the necessity to comply with country speci󰘰c
regulations concerning speed and trailer brake systems
Explain the following functional features in detail and demonstrate their operation:
Operating controls, multiple display, commissioning, connecting, parking, fault output, code table
Notes on customer service and maintenance
Handover of vehicle accessories
Handover performed:
Acknowledgement of receipt
No right to claim warranty if this acknowledgement of receipt has not been returned!
* Mandatory eld
To Dealer
Cust. No.: .................................................
Company ..................................................*
Street: ..... ................................................. *
ZIP-Code: ................................................*
Place: .......................................................*
Country: ................................................... *
Machine type: ..........................................*
Serial number: ..........................................*
Service engineer
Name: ...................................................... *
First name: ...............................................*
Customer I:
Name/company: ......................................*
Name of contact: .....................................*
First name of contact: .............................. *
Road: ....................................................... *
ZIP-Code: ................................................*
Place: .......................................................*
Country: ................................................... *
Phone ......................................................*
Fax: ..........................................................
E-Mail: ......................................................*
Phone: .....................................................
Fax: ..........................................................
E-Mail: ......................................................
New machine sold to 󰘰nal customer - Initial use*
Customer's machine - Relocation* Demonstration machine - Initial use* Demonstration machine - Relocation*
Demonstration machine sold to 󰘰nal cus­tomer - Use*
Customer II:
Name/company: ......................................*
Name of contact: .....................................*
First name of contact: .............................. *
Road: ....................................................... *
ZIP-Code: ................................................*
Place: .......................................................*
Country: ................................................... *
Phone ......................................................*
Fax: ..........................................................
E-Mail: ......................................................*
"
I hereby con󰘰rm the receipt of the operating instructions and spare parts list for the machine speci­󰘰ed above.
I have been instructed by an authorized dealer or a Service Engineer from HORSCH in the opera­tion and functions as well as the safety related requirements of the machine.
I am aware, that the right to claim warranty will only be e󰘯ective, if this form is returned to the
responsible dealer or handed over to the Service Engineer, properly completed immediately after initial instruction.
........................................................................*
Place, date of initial instruction
........................................................................*
Signature of buyer
- Translation of the Original Operating Instructions -
Machine Identication
The corresponding data is to be entered into the list below upon receiving the machine:
Serial number: ..................................................
Machine type: ...................................................
Year of construction: ........................................
Initial installation: ..............................................
Fittings: .............................................................
..........................................................................
..........................................................................
..........................................................................
Publication date of Operation Manual: 03/2016 Latest change:
Address of Retailer: Name: ......................................................................
Road: ......................................................................
Town/City: ......................................................................
Tel.: ......................................................................
Customer No.:
Retailer: ......................................................................
Address of manufacturer: HORSCH LEEB Application Systems GmbH Plattlinger Str. 21 D- 94562 Oberpöring (Germany)
Tel.: +49 (0) 99 37 - 95 96 30 Fax: +49 (0) 99 37 - 95 96 366 E-Mail: info.leeb@horsch.com
80900208 LEEB 4/5 LT en
Kd. Nr.: HORSCH: ......................................................................

Foreword

Please note:
Dear Customer,
Thank you for the trust in us you have expressed by buying this machine. In order to be able to use the trailed crop protec­tion sprayer to your full advantage, you should read these operating instructions with utmost attention before you use the machine.
These operating instructions contain important information for the proper use and the safe op­eration of the machine. By purchasing the crop protection sprayer you have acquired a quality product from HORSCH LEEB AS.
The LT trailed crop protection sprayer is a ma­chine sprayer for the placing of crop protection agents and liquid fertiliser in compliance with the statutory directives for soil cultures. The contents is structured in such a way that you will be informed in detail about the required activities in compliance with the work-related sequence. The manual provides you with comprehensive notes and information concerning maintenance, safe use of the machine, safe working methods, special precautions and available accessories.
Compliance with these notes and information is necessary, important and useful for operational safety, reliability and conservation of value of the crop protection sprayer.
Always keep these operating instructions with the crop protection sprayer. The operating in­structions are a component part of your machine.
HORSCH LEEB AS will not assume liability for any damage or malfunctions resulting from failure to comply with the operating instructions.
Upon delivery of the machine check for transport damage or missing parts! Check the delivered machine for completeness against the delivery note, including optional equipment you have ordered. Only immediately raised claims will lead to compensation!
The operating instructions must be read and strictly adhered to by all persons working on or with the machine e.g.:
Operation (including preparation, fault recti󰘰-
cation during work, care)
maintenance (maintenance and inspection)
Transport
You receive an acknowledgement of receipt together with the operating instructions. The trained personnel of our service and sales part­ners will train and instruct you in the operation and care of your machine. After this you or the sales or service partner should return the receipt back to HORSCH. This con󰘰rms your formal acceptance receipt of the machine. The warranty period starts with the date of delivery.
Only operate the machine after you have been instructed and in full compliance with these op­erating instructions. This crop protection sprayer must only be used by persons who are familiar with the machine and have been informed about any possible dangers that may arise from the machine.
Strictly follow the safety notes! Follow also the applicable accident prevention regulations as well as other generally recognised safety, oc­cupational heath and road tra󰘲c related regu­lations.
8
Any information, illustrations and technical
speci󰘰cations in these operating instructions
are up-to-date at the time of publishing. We, at any time, reserve the right for design changes, technical and formal alterations to our products for the purpose of improvement or to meet
changed legal regulations, without noti󰘰cation.
We will, of course, make up-to-date data available.
Any directions given in these operating instruc­tions always refer to the travel direction of the machine.
The illustrations in these operating instructions
show di󰘯erent versions of the implement and di󰘯erent equipment variants.
Service
The company HORSCH LEEB AS would be pleased, if your machine and our services would meet your expectations.
If you encounter any problems, please feel free to contact your sales partner.
The service sta󰘯 of our sales partners and the
service employees at Horsch will always be available for assistance.
In order to be able to solve technical problems as quickly as possible, we ask you kindly to support us.
Please help the service personnel by providing the following information to avoid unnecessary queries.
Customer number
Name of customer representative
Name and address
Machine model and serial number
Purchasing date and operating hours or area
performance
Type of problem
Compensation claims for damages which have not been caused by the machine, are excluded. This also means that any liability for consequen­tial damages caused by travel and operating faults is excluded.
Warranty claim processing
Warranty claim forms must be submitted through your local HORSCH sales partner to the Service Department of HORSCH LEEBG AS GmbH.
HORSCH LEEB Application Systems GmbH
Plattlinger Str. 21 D-94562 Oberpöring Phone +49 (0) 99 37 . 95 96 30 Fax +49 (0) 99 37 . 95 96 366 www.horsch.com
All rights reserved © 2015 HORSCH LEEB Application Systems GmbH
9
Table of contents
Foreword ......................................................8
1. Safety .......................................................14
1.1 Notes on representation .........................14
1.2 Qualication and training of personnel ...14
1.3 Work place of the operator .....................15
1.4 Danger caused by failing to comply
with the safety notes ...............................15
1.5 Safety conscious working .......................15
1.6 Safety notes for the operator ..................15
1.6.1 Safety and accident prevention
instructions ........................................15
1.6.2 Coupling and uncoupling the machine .. 16
1.6.3 Working with the machine .................17
1.6.4 Changing equipment.........................17
1.6.5 Transporting the machine .................18
1.6.6 Hydraulic system ..............................18
1.6.7 Electrical system ...............................19
1.6.8 Towed machines ...............................20
1.6.9 Brake system ....................................20
1.6.10 Pneumatic brake system ................20
1.6.11 Tyres ...............................................20
1.6.12 Handling crop protection agents .....21
1.6.13 Operating the crop protection sprayer ...21
1.6.14 Maintenance ...................................22
1.7 Loading and unloading ...........................23
1.8 Unauthorized conversion and
manufacture of spare parts.....................23
1.9 Impermissible operating modes..............24
1.10 Spare parts and wear items as
well as auxiliary materials .....................24
1.11 Working in the vicinity of high voltage
power lines ...........................................24
1.12 Phone and radio equipment .................24
1.13 Danger caused by residual energy .......25
1.14 Cleaning and waste disposal ................25
1.15 Intended use .........................................25
1.15.1 Specied equipment .......................26
1.15.2 Consequential damage ...................26
1.15.3 Effects when using certain
crop protection products .................26
1.15.4 Danger zones and danger points....27
1.15.5 Personal protection equipment .......28
1.15.6 Organizational measures ................28
1.15.7 Operating instructions .....................28
1.16 Safety notes on the machine ................29
1.17 Instruction sticker..................................29
1.18 Safety stickers ......................................29
1.19 Position of safety stickers .....................32
2. Product description ................................34
2.1 Overview.................................................34
2.2 Safety and protective features ................35
2.3 Fluid circuit LT CCS - components .........36
2.4 Fluid circuit LT CCS Pro - components ..37
2.5 Supply lines between tractor and machine ....38
2.6 Trafc-compliant equipment ...................38
2.7 Technical data .........................................39
2.7.1 Dimensions .......................................41
2.7.2 Permissible total weight and tyres ....42
2.8 Nose development data..........................45
2.9 Necessary tractor equipment..................45
3. Design and function ...............................47
3.1 Control unit .............................................47
3.2 Connections............................................47
3.3 Folding boom ..........................................47
3.4 Nozzles ...................................................48
3.5 Spraying line ...........................................48
3.6 Spraying control......................................48
3.7 CCS - continuous inside cleaning...........48
3.8 Fluid circuit - function..............................49
3.9 Induction hopper ....................................51
3.10 Spraying pump .....................................52
3.11 Piston diaphragm pump ........................ 53
3.12 Hand washing tank ...............................53
3.13 Agitator .................................................53
3.14 Filter......................................................54
3.15 External cleaning system (optional)......55
3.16 Hydraulic connections ..........................56
3.16.1 Coupling hydraulic hoses ...............56
3.16.2 Uncoupling hydraulic hoses ...........57
3.17 Pulling tool (optional) ............................57
3.18 Lifting points .........................................57
3.19 Transport, document and safety
container ..............................................58
10
3.20 Pneumatic brake system ......................58
3.20.1 Automatic load dependent
brake pressure regulator (ALB) .......60
3.20.2 Connecting the brake system .........60
3.20.3 Disconnecting the brake system .....61
3.21 Drawbar ................................................61
3.22 Automatic Ackerman steering ............... 62
3.22.1 Adjusting the mechanical
steering end stop ............................62
3.23 Suspension ...........................................63
3.24 Hydraulic support..................................63
3.25 Working platform with ladder ................64
3.26 Fresh water tank ......................................................64
3.27 Main control terminal ............................65
3.28 Multi-function handle ............................66
3.28.1 Assignment of multi-function handle ... 67
3.29 PTO-shaft pump (optional) ...................68
3.30 NightLight (optional) .............................69
3.31 Hydraulic compressor ...........................70
4. Design and Function of the Spraying
Boom ...........................................................72
4.1 Folding boom control ..............................72
4.1.1 BoomControl .....................................72
4.1.2 BoomControl modes .........................73
4.2 Folding and unfolding .............................73
4.3 Folding variants - folding boom ..............75
4.4 Adjusting the spraying height..................76
4.5 Transport lock .........................................76
4.6 Slope compensation / pendulum lock .....78
4.7 Collision protection .................................78
4.8 Spraying line ...........................................79
4.8.1 Circulation system ............................79
4.8.2 Cleaning nozzle tube and nozzles ....79
4.9 Nozzle body ............................................80
4.9.1 Single nozzle body with
pneumatic control valve ....................80
4.9.2 Multiple nozzle body manual 3-fold ..80
4.9.3 Multiple nozzle body pneumatic........81
4.9.4 Border nozzles, electric (option) .......81
4.10 Assembling and cleaning nozzles.........82
4.10.1 Assembling nozzles ........................82
4.10.2 Changing nozzles ...........................82
4.10.3 Cleaning nozzles ............................82
4.10.4 Disassembling the diaphragm
valve in case of dripping nozzles ....82
5. Commissioning .......................................83
5.1 Check suitability of the tractor ................83
5.2 Safeguarding tractor / machine ..............84
5.3 Initial commissioning of the service
brake system ..........................................85
5.4 Assemble the wheels ..............................85
5.5 Adjusting the hydraulic system
on the hydraulic valve block ...................85
6. Transport travels ....................................86
6.1 Safety notes............................................86
6.2 Transport lock .........................................87
6.2.1 Folding boom rest .............................87
6.2.2 Package lock ....................................88
6.2.3 Locking of slope compensation ........88
6.2.4 Locking of parallelogram...................89
7. Coupling and uncoupling the machine ...89
7.1 Coupling the machine .............................90
7.2 Uncoupling the machine .........................91
7.2.1 Manoeuvring the uncoupled machine .....91
8. Working with the machine .....................93
8.1 Preparing for spraying ............................94
8.2 Preparing the spraying mixture...............95
8.2.1 Calculating lling / relling quantities ...97
8.2.2 Filling table for residual areas ...........98
8.3 Filling with water .....................................99
8.3.1 Filling the spraying mixture tank
through the ller connection............100
8.3.2 Direct lling (external lling) ............100
8.3.3 Filling through the lling dome ........101
8.3.4 Filling the fresh water tank
through the ller connection ...........101
11
8.4 Flushing in preparations .......................102
8.4.1 Induction hopper .............................102
8.4.2 Flushing in liquid preparations
during the lling process ................103
8.4.3 Flushing in liquid preparations
full or partly lled solution tank ........104
8.4.4 Flushing in powdery preparations
and carbonyl diamide ......................104
8.4.5 Pre-cleaning the canister with
spraying mixture .............................105
8.4.6 Pre-cleaning the canister with
fresh water ......................................105
8.5 Spraying operation ...............................106
8.5.1 Special notes for spraying operation ... 106
8.5.2 Adjusting the spraying height ..........107
8.5.3 Spraying pressure, nozzle size, application quantity, travel speed,
agitator ............................................107
8.5.4 Spraying ..........................................108
8.5.5 Measures for windward
drift reduction .................................108
8.5.6 Spraying with 25 cm nozzle spacing and reduced target area
distance .........................................108
8.5.7 Emptying the spraying mixture
tank via the pressure outlet .............109
8.6 Residual quantities ...............................109
8.6.1 Technical residual quantity ..............109
8.6.2 Eliminating residual quantities ........ 110
8.6.3 Draining off technical residual
quantities ........................................ 110
8.6.4 Diluted residual quantities............... 111
8.7 Draining the fresh water tank................ 111
8.8 Troubleshooting .................................... 112
9. Sprayer cleaning, maintenance...........113
9.1 Cleaning ............................................... 115
9.1.1 CCS - Continuous inside cleaning
(Continuous Cleaning System) ....... 116
9.1.2 Cleaning the lters .......................... 117
9.1.3 Cleaning the sprayer with
the tank empty ............................... 118
9.1.4 Cleaning the sprayer with
the tank lled ................................... 119
9.1.5 Folding boom cleaning with
"Air Valve" (option) .......................... 11 9
10. Putting into storage ............................120
10.1 At the end of the spraying season ......120
10.2 Drainage .............................................120
10.2.1 Draining of solution container .......120
10.2.2 Drainage of spraying pump...........120
10.2.3 Draining the fresh water tank ........120
10.3 Putting the sprayer system in
to winter storage .................................121
10.4 Before the new season .......................124
11. Maintenance and care plan ................125
11.1 Lubrication instructions ....................... 127
11.1.1 Overview of lubrication
points basic machine ....................128
11.1.2 Overview of lubrication
points middle section ....................130
11.1.3 Overview of lubrication
points spraying boom ....................132
11.2 Drawbar ..............................................133
11.3 High pressure cleaner (optional) .........133
11.4 Ball-and socket-coupling .....................134
11.5 Axle and brake ....................................135
11.5.1 General visual inspection .............. 135
11.5.2 Checking the wheel hub
bearing play (workshop work) .......136
11.5.3 Replacing the grease of the
wheel hub bearing ........................136
11.5.4 Brake lining inspection .................. 137
11.5.5 Brake adjustment .......................... 137
11.5.6 Air vessel .......................................137
11.5.7 Test instructions for twin-line
brake system (workshop work) .....138
11.6 Tyres / wheels .....................................138
11.6.1 Air pressure in tyres ......................139
11.6.2 Assembling tyres (workshop work) ..139
11.7 Maintenance – hydraulics ................... 140
11.7.1 Identication of hydraulic hoses .... 141
11.7.2 Maintenance intervals ................... 141
11.7.3 Inspection criteria for hydraulic hoses ....141
11.7.4 Assembly and disassembly of
hydraulic hoses ..............................142
11.7.5 Oil change PTO-shaft pump .........142
11.8 Calibrating the ow meter ................... 143
12
11.9 Notes on crop sprayer test ..................144
11.9.1 Pump capacity test ........................ 144
11.9.2 Flow meter test .............................144
11.10 Electric lighting system .....................144
12. Nozzle selection..................................145
12.1 General ...............................................145
12.2 Procedure ...........................................145
12.2.1 With diagram and universal table ...145
12.2.2 With table of application
quantities ......................................148
12.3 Pressure ranges of different nozzles ...150
13. Liquid fertiliser operation ..................151
13.1 Conversion table for spraying
liquid fertiliser AHL ............................152
14. Waste disposal ...................................153
15. Tightening torques .............................154
Index ..........................................................156
13

1. Safety

1.1 Notes on representation

Warning notes
These operating instructions distinguish be-
tween three di󰘯erent types of warning notes.
The following signal words with warning sym­bols are used:
DANGER
Highlights a danger that will lead to death or severe injury if it is not avoided.
WARNING
1.2 Qualication and training of personnel
The crop protection sprayer must only be oper­ated, serviced and repaired by persons who are familiar with it and have been made aware of the dangers involved. The owner is obliged to exactly specify the area of responsibility, competence and the monitoring of personnel. If the personnel does not have appropriate knowledge, it must be trained and instructed accordingly. A person being instructed must only work with or on the machine under the supervi­sion of an experienced person. The owner must further make sure that the per­sonnel has read and understood the contents of these operating instructions.
Maintenance work not described in these op­erating instructions must only be carried out in authorized expert workshops.
Highlights a danger can lead to death or severe injury if it is not avoided.
CAUTION
Highlights a danger that can lead to injury if it is not avoided.
Please read the warning notes given in these operating instructions!
Instructions
NOTE
Identi󰘰es important notes.
Take-action instructions are indicated by arrow points:
¾ ...
¾ Keep the order of the instructions. Alternatively,
instructions may be numbered consecutively.
Loading/ transport
Commissioning
Setup work
Operation
Maintenance
Troubleshooting and fault
recti󰘰cation
Waste disposal
Person
specially
instructed for
the activity
Instructed
operator
Persons with
professional
training
*
NOTE
* Maintenance and repair work on the machine
must only be carried out by a specialist workshop,
if the related work is identi󰘰ed with the su󰘲x
"Workshop work". Personnel in an expert work­shop has the necessary knowledge and tools for professional and safe execution of work.
The designations right, left, front and rear apply as seen in travel direction.
14

1.3 Work place of the operator

The machine must solely be operated by one per­son and only from the driver's seat of the tractor.
When driving on public roads you must strictly comply with the corresponding statutory regula­tions (in the Federal Republic of Germany the StVZO and StVO).
When using public roads pay attention to the relevant regulations!

1.4 Danger caused by failing to comply with the safety notes

Failing to comply with the safety notes can cause danger for persons, but also for the environment and the machine. Moreover, it can lead to the loss of all compensation claims.
In detail, failing to comply with the safety regula­tions can lead to the following endangerments:
¾ Danger for persons caused by unsecured
working areas
¾ Failure of important machine functions
¾ Failure of speci󰘰ed methods for service and
maintenance
¾ Danger for persons caused by mechanical
and chemical e󰘯ects
¾ Danger for the environment caused by hy-
draulic oil leaks
1.5 Safety conscious
Be prepared for emergencies. Always keep the
󰘰rst aid box close at hand.
Keep emergency numbers for physicians and
󰘰re 󰘰ghters near the phone.

1.6 Safety notes for the operator

WARNING
Danger of crushing, cutting, being pulled in, being caught and impact caused by missing
trafc and operational safety features.
Before each start, check the machine with re-
spect to safety in tra󰘲c and operational safety!

1.6.1 Safety and accident prevention instructions

Besides the notices in these operating instruc­tions you should also pay attention to the generally valid safety and accident prevention instructions!
working
The safety notes mentioned in these operating instructions, any existing accident prevention instructions and possibly existing internal work, operating and safety instructions of the operator must be strictly followed.
Besides the safety notes in these operating instructions, the national and generally valid occupational safety and accident prevention instructions are also binding. Follow the instructions given in the warning signs to avoid dangers. The occupational safety and accident prevention instructions issued by the responsible liability association are binding.
¾ Before each commissioning of the machine all
safety and protective features must be prop­erly assembled and fully functional. Check all safety installations and protective features at regular intervals.
¾ The attached warning and information decals
provide important notes for danger-free op­eration. Compliance serves your safety!
¾ When using public roads pay attention to the
relevant regulations!
¾ Faulty or disassembled safety installations
and protective features can lead to danger­ous situations.
¾ Become familiar with all equipment and con-
trol elements as well as their functions before starting work.
15
¾ It is prohibited to remain inside the working
range!
¾ Keep the machine clean and tidy to avoid
󰘰re hazards!
¾ Before drive o󰘯 and before commissioning
check the immediate vicinity (children)! En-
sure su󰘲cient visibility!
¾ Couple the machine properly and use only
the speci󰘰ed facilities to fasten and secure
the machine!
¾ Pay attention to the permissible axle loads,
total weight and transport dimensions!
¾ Transport equipment, such as e.g. lighting,
warning facilities and possible protective fea­tures must be checked and installed!
¾ Operating elements (ropes, chains, linkages,
etc.) for remote controlled elements must be routed in such a way, that they will not trigger unintended movements in any transport and working positions.
¾ Make equipment 󰘰t for road travel and lock as
speci󰘰ed by the manufacturer!
¾ Always match the travel speed to the ambient
conditions!
¾ When driving up and down hill or across the
slope avoid sudden cornering!
¾ When driving on slopes – danger of tipping
over!
¾ Travel characteristics, steering and braking
ability are in󰘱uenced by attached or hitched
up equipment and ballasting weights. You
should therefore pay attention to su󰘲cient
steering and braking ability!
¾ Consider the overhang and/or centrifugal
mass of the machine when cornering.
¾ Only start operation of the machine after all
protective features have been installed and are functional!
¾ Keep safety installations in good condition.
Replace missing or damaged parts.
¾ Using the machine for riding on or transporting
persons is prohibited!
¾ Do not remain in the turning and operating
range of the machine!
¾ The folding boom must only be operated when
there are no persons inside the slewing range!
¾ Parts actuated by external forces (e.g. hydrauli-
cally) have crushing and shearing points!
¾ When working on the crop protection sprayer
secure the machine with wheel chocks against rolling away!
¾ Match your travel mode in such a way, that
you will at any time be able to securely con­trol the tractor with hitched up or unhitched machine at any time.
Be aware of your own abilities, account for the
road, tra󰘲c, sight and weather conditions, the
driving characteristics of the tractor and the
in󰘱uences of the mounted or towed machine.

1.6.2 Coupling and uncoupling the machine

¾ Only couple the machine to such tractors and
transport it with tractors suitable for this purpose.
¾ Couple the machine properly to the speci󰘰ed
devices!
¾ By coupling the machine to the front and/or
rear of a tractor you must not exceed:
the permissible total weight of the tractor
the permissible tractor axle loads
the permissible tyre load bearing capacities
of the tractor tyres
¾ Secure both tractor and machine against
unintended rolling away before coupling or uncoupling the machine!
¾ Persons are not allowed to stand between
the machine to be hitched up and the trac­tor, while the tractor is moving towards the machine!
Possibly assisting persons must stay besides the vehicles and may only step between the vehicles when these are at standstill.
¾ Lock the operating lever for the tractor hydrau-
lics in a position in which accidental lifting or lowering is ruled out!
¾ When hitching and unhitching machines move
the supporting devices (if present) to the cor­responding position (stability).
16
¾ When operating supporting devices there is
danger of injuring at crushing and shearing points!
¾ Be particularly cautious when coupling and
uncoupling the machine to or from the tractor! There are crushing and shearing points at the coupling point between tractor and machine!
¾ Persons are not permitted to stand between
tractor and machine when the hydraulic sys­tem is operated!
¾ Coupled supply lines
must easily follow all movements when
cornering without any tension, buckling or
cha󰘰ng.
must not rub against other parts.
¾ Triggering ropes for quick release couplings
must hang down loosely and should not trig­ger any action when in lowest position!
¾ Always park unhitched machines in a stable
position!
¾ Never unhitch with an empty tank and un-
folded folding boom! Negative drawbar load can cause the machine
to tip over!

1.6.3 Working with the machine

¾ Never climb onto a ,moving machine! ¾ Parts actuated by external forces (e.g. hydrau-
lically) have crushing and shearing points!
¾ Power operated machine parts must only be
actuated if persons keep a su󰘲cient safety
distances to the machine!
¾ Secure the tractor against unintended starting
and accidental rolling before leaving it. To do so
lower the machine to the ground
apply the parking brake
shut down the tractor engine
Pull out the ignition key

1.6.4 Changing equipment

¾ Secure the machine against unintended roll-
ing away!
¾ Secure raised frame parts you have to work
under with suitable supports!
¾ Caution! Danger of injury caused by protrud-
ing parts (boom parts, etc.)!
¾ Do not step on moving or other rotating parts
to climb onto the machine. You could fall and be seriously injured.
¾ Become familiar with all equipment and con-
trol elements of the machine as well as their functions before starting work.
¾ Wear tight 󰘰tting clothes! Loose clothes in-
crease the danger of being caught or pulled in by rotating or moveable components.
¾ Only start operation of the machine, if all pro-
tective features have been installed and are fully functional in protective position!
¾ Observe the maximum payload of the mount-
ed / hitched up machine and the permissible axle and drawbar loads of the tractor. If nec­essary drive with the tank only partly 󰘰lled.
¾ Persons are not permitted to stay inside the
working range of the machine!
¾ Persons are not permitted to stay inside the
turning and slewing range of the machine!
¾ Use accessing aids and steps only at stand-
still. During operation it is not permitted to ride on the machine as a passenger!
17

1.6.5 Transporting the machine

¾ When driving on public roads comply with the
corresponding national road tra󰘲c regula­tions!
¾ Before starting transport travels check the
correct connection of all supply lines:
the light system for damage, function and
cleanliness
the brake and hydraulic system for appar-
ent faults
whether the parking brake is fully released
the function of the brake system
¾ Always ensure su󰘲cient steering and braking
capacity of the tractor!
Machines attached to or towed by a tractor or front or tail weights a󰘯ect the driving proper­ties as well as the steering and braking ability of the tractor.
¾ Observe the maximum payload of the mount-
ed / hitched up machine and the permissible axle and drawbar loads of the tractor!
¾ The tractor must secure the prescribed brak-
ing deceleration for the load carrying tractor/ machine combination!
¾ Check the braking e󰘯ect before setting o󰘯! ¾ Consider the width and centrifugal mass of
the machine when cornering with the machine attached or hitched up!
¾ Before starting transport travels move all sle-
wable machine parts into transport position!
¾ Before starting transport travels lock all sle-
wable machine parts in transport position to prevent endangering position changes.
Use the dedicated transport locks for this purpose!
¾ Before starting transport travels lock the con-
trol levers for the hydraulic system to prevent accidental lifting or lowering of the attached or hitched up machine!
¾ Before starting transport travels check wheth-
er the necessary transport equipment has been correctly mounted to the machine, such as e.g. lighting, warning signs and protective features!
¾ Match the travel speed to the prevailing con-
ditions!
¾ Shift to a lower gear before driving downhill! ¾ Always switch o󰘯 single wheel braking (lock
the pedals!) before starting transport travel!
¾ Pay attention to the notes in chapter Transport
travel.

1.6.6 Hydraulic system

WARNING
¾ The hydraulic system is under high pressure! ¾ Ensure correct connection of the hydraulic
hoses!
¾ When connecting hydraulic hoses make sure
that the hydraulic system has been depres­surized on both tractor and machine side!
¾ Blocking actuators on the tractor, which serve
the purpose of directly executing hydraulic or electric movements of components, such as e.g. folding, slewing and pushing processes, is prohibited.
The corresponding movements must auto­matically stop once you release the corre­sponding actuator. This does not apply for equipment which
are continuous or
automatically controlled or
require a 󰘱oating or pressure position be-
cause of their function
¾ Before starting work in the hydraulic system
lower the machine to the ground
depressurize the hydraulic system
shut down the tractor engine
apply the parking brake.
pull out the ignition key
18
¾ Pressure accumulator
Depending on the equipment of the machine,
the hydraulic system may have a pressure ac­cumulator installed. Do not open or work (weld­ing, drilling) on the pressure accumulator. Even
after being emptied, the tank is still preloaded
by gas pressure. Always depressurize the
pressure accumulator before starting work on the hydraulic system. The pressure gauge (if
present) should not indicate any pressure. The pressure in the pressure gauge must drop to 0 bar. Only then may work be carried out on the hydraulic system.
¾ Have the hydraulic hoses inspected by an ex-
pert under occupational safety related aspects at least once every year!
¾ Replace hydraulic hoses if damaged or exces-
sively aged! Use only genuine hydraulic hoses from HORSCH LEEB AS!
¾ In order to avoid accidents caused by unde-
sired hydraulic movements or hydraulic move­ments triggered by other persons (children, passenger), the control units on the tractor must be secured and locked when not in use or in transport position.

1.6.7 Electrical system

Always disconnect the battery (negative pole) before starting work in the electric system!
¾ Use only the speci󰘰ed fuses! The use of too
strong fuses will destroy the electric system.
Fire hazard!
¾ Make sure that the battery is correctly con-
nected. Connect the plus pole 󰘰rst and the
minus pole after. When disconnecting discon-
nect the negative pole 󰘰rst and the positive
pole after!
¾ The utilization period of hydraulic hoses
should not exceed six years, including a pos­sible storage time of maximum two years. Even if properly stored and under permissible stress, hoses and hose connections are sub­ject to natural ageing, which limits their shelf life and utilization period. Deviating from this, the utilization period can also be determined on the basis of empirical values, particularly under due consideration of the endangering potential. For hoses and hose lines made of thermoplastics other guide values may be decisive.
¾ Never try to seal o󰘯 leaking hydraulic hoses
with your hands or 󰘰ngers. Fluids (hydraulic
oil) escaping under pressure can penetrate the skin and enter into the body causing se­vere injury! If injured by hydraulic oil, consult a doctor immediately! Danger of infection!
¾ Due to the possible danger of severe infec-
tions, one must use appropriate auxiliary means when looking for leakages!
¾ Power sockets and connectors (electric,
pneumatic) should be identi󰘰ed by colour to
rule out operating errors.
¾ Always cover the positive battery pole with the
dedicated covering. Danger of explosion in case of short-circuit to ground!
¾ Avoid sparking and naked 󰘱ames in the vicin-
ity of the battery! Danger of explosion!
¾ The machine can be equipped with electronic
components and parts, the function of which can be a󰘯ected by the transmission of electro­magnetic waves from other equipment. Such
in󰘱uences can lead to the endangerment of
persons, if the following safety notes are not complied with.
In case of a subsequent installation of electric appliances and/or components on the ma­chine, with connection to the on-board power supply, the user in his own responsibility must check whether this installation will cause interferences in the vehicle electronics or in other components.
Make sure that the subsequently installed electric and electronic components are in accordance with the valid issue of the
EMC directive 2014/30/EC and are identi󰘰ed
with the CE-sign.
19

1.6.8 Towed machines

1.6.10 Pneumatic brake system

¾ Pay attention to the permissible combinations
of hitching device on the tractor and drawbar hitch on the machine!
Couple only permissible vehicle combinations (tractor and towed machine).
¾ In case of single-axle machines pay attention
to the maximum permissible drawbar load of the tractor on the hitching device!
¾ Always ensure su󰘲cient steering and braking
capacity of the tractor!
Machines mounted to or towed by a tractor a󰘯ect the travel behaviour as well as the steer­ing and braking ability of the tractor, especially single-axle machines with drawbar load ap­plied to the tractor!
¾ For drawbars with drawbar load, the height
of the drawbar must only be adjusted in a specialist workshop!

1.6.9 Brake system

¾ Only drive o󰘯 with the hitched up machine af-
ter the operating pressure required to release the brake has been reached (pressure gauge on tractor).
¾ Before coupling the machine clean the seal
rings on the coupling heads of the supply and brake line from possible contamination!
¾ Close the coupling heads on the tractor before
driving without machine!
¾ Close the coupling heads of supply and brake
lines and hook these into the brackets pro­vided for this purpose!
¾ Drain the air vessel daily! ¾ The speci󰘰ed settings on the brake valves
must not be changed!
¾ Change the air vessel if it is loose in the ten-
sion straps, if it is damaged, the type plate is corroded, loose or missing.

1.6.11 Tyres

¾ Adjustment and repair work on the brake
system must only be carried out in expert workshops or established brake service workshops.
¾ Immediately stop the tractor in case of brake
system malfunctions.
Have the malfunction remedied immediately.
¾ The brake system must be thoroughly
checked at regular intervals.
¾ Securely park the machine before starting
work in the brake system. Secure the machine against unintended lowering and rolling away (wheel chocks)!
¾ Be extra careful when performing welding,
󰘱ame cutting or drilling work near brake lines!
¾ After setup and repair work on the brake sys-
tem you must generally carry out a brake test!
¾ Pay attention to the corresponding regulations
(France) when changing the hydraulic oil!
¾ Only use the speci󰘰ed hydraulic oils (France)
when topping up or changing the hydraulic oil.
¾ When working on the tyres make sure that the
machine has been parked safely and properly secured against rolling away and accidental lowering (parking brake, wheel chocks).
¾ The assembly of wheels and tyres requires
profound knowledge and the use of proper assembly tools!
¾ Repair work on tyres and wheels must only be
carried out by specialists and only with the ap­propriate assembly tools for this kind of work!
¾ Check the air pressure regularly! Pay attention
to the speci󰘰ed air pressure!
¾ Check the wheel nuts regularly and retighten
all fastening screws and nuts as speci󰘰ed by
HORSCH LEEB AS GmbH! Failing to do so can lead to loosing wheels and thus to the machine tipping over.
20

1.6.12 Handling crop protection agents

1.6.13 Operating the crop protec­tion sprayer
¾ Follow the recommendations of the crop
protection agent manufacturers in regard to
protective clothing.
Warnings concerning the handling of crop
protection agents.
Regulations for metering, use and cleaning.
¾ Store all relevant information about the used
crop protection agent (safety data sheets, instructions for use, etc.) in the document container.
¾ Pay attention to the notes in the “AID” publica-
tions - No. 1237 “Crop protection terminology” and No. 1042 "Caution when handling crop protection agents”. (Only available in German)
¾ The water quality (the water hardness and
mineral content in particular) in󰘱uences the
property of some fertilisers and crop protec-
tion agents. Precipitation and de󰘱occulation can cause deposits in 󰘰lters and nozzles.
Example: Extremely calciferous water reacts with sulphate-bearing fertiliser to form calcium sulphate (gypsum) and causes white deposits
in the 󰘰lters.
Pay attention to the conditions of use and the combination possibilities given by the corresponding manufacturers to avoid such problems!
¾ Observe the data on compatibility of crop
protection agents with materials of the crop protection sprayer!
¾ Do not spray any crop protection agents that
have a tendency to agglutination or solidi󰘰ca­tion!
¾ When handling crop protection agents wear
suitable protective clothing.
¾ Do not eat, drink or smoke while handling crop
protection agents!
¾ Keep crop protection equipment and crop
protection agents out of the reach of children!
¾ Always ensure a su󰘲cient water supply in the
machine to be able to wash o󰘯 crop protection
agent in events of emergency.
¾ In case of physical contact with crop protection
products you may need to consult a physician.
¾ Thoroughly clean hands and face after the
end of work.
¾ Pay attention to the notes in the Plant Protec-
tion Act!
¾ Observe the notes in the publications of the
"Federal Ministry for food, agriculture and consumer protection".
¾ Never open pressurized lines! ¾ Use only original spare hoses from HORSCH
LEEB AS, which will withstand the chemical, mechanical and thermal loads. For assembly you should generally use hose clamps made of V2A.
¾ Repair work inside the spraying mixture con-
tainer must only be performed after thorough cleaning and with a respirator. This work must be monitored by a second person outside the spraying mixture container for safety reasons.
Ensure su󰘲cient ventilation of the spraying
mixture container!
¾ Please pay attention to the following when
repairing crop protection sprayers which have been used with ammonium nitrate - carbonyl diamide solution:
by the evaporation of water, residues of am­monium nitrate - carbonyl diamide solution can be form salt on or inside the spraying mixture container. This results in pure ammo­nium nitrate and carbonyl diamide. In its pure form, ammonium nitrate in connection with organic matter , such as e.g. carbonyl diamide, becomes explosive, if critical temperatures
(caused by e.g. welding work, grinding, 󰘰ling)
are reached during repairs.
¾ By thorough washing o󰘯 the spraying mixture
container or the parts to be repaired with water, this endangerment can be eliminated, because the salt of the ammonium nitrate ­carbonyl diamide solution is water soluble. Therefore always clean the crop protection sprayer thoroughly with water before starting repair work!
¾ The rated volume of the spraying mixture
container must not be exceeded when 󰘰lling!
¾ At the headland reduce the travel speed and
switch o󰘯 the sprayer.
¾ Excessive, jerky steering movements at the
beginning and the end of a curve will put ex­treme loads on the folding boom.
21
¾ When applying small droplets under strong
wind, the chemical can be blown about and thus cause damage for others!
¾ If the soil is very dry, the applied chemical
can be blown away together with dust and cause damage. Always wait until the soil is
su󰘲ciently moist!
¾ Check the following from time to time: Meter-
ing quantity, clogged nozzles, damage to machine parts, leakage and cleanliness of the machine.
¾ For tractors with cabins with ventilation fans
replace the fresh air 󰘰lters with activated­carbon 󰘰lters!
¾ Ensure that the category of the tractor cabin
is approved for the respective crop protection agent used.
¾ Do not 󰘰ll crop protection sprayers with water
from open waterbodies - to protect man, ani­mal and environment!
¾ Always ensure a su󰘲cient water supply in the
machine to be able to wash o󰘯 crop protection
agent in events of emergency.
¾ When using these products strictly comply
with the instructions for use and the precau­tions listed issued by the crop protection product manufacturer!
¾ Information concerning the preparations used
must always be kept in the transport box, so that these are available for rescue services in case of accidents.
¾ Fill the crop protection sprayer only through
original HORSCH LEEB AS 󰘰lling equipment
and by gravity feed via the water mains!
¾ Never blow out nozzles and other small parts
with your mouth!
¾ Thoroughly clean hands and face after the
end of work.

1.6.14 Maintenance

WARNING
Danger of poisoning - Do not climb into the spraying mixture container!
Only trained personnel with suitable protective
out󰘰t and securing devices may climb into the
tank for cleaning.
¾ Wear gloves to protect against sharp-edged
machine parts.
¾ Repair, maintenance and cleaning work as
well as the recti󰘰cation of malfunctions must
generally be carried out with the engine shut
down! Pull the machine plug o󰘯 the on-board
computer. Pull out the ignition key!
¾ Before starting maintenance work clean the
crop protection sprayer, especially all parts which are contaminated by spraying mixture.
¾ Perform all speci󰘰ed adjustment, maintenance
and inspection tasks as scheduled.
¾ Secure all operating media like pneumatic
and hydraulic system against unintended starting up.
¾ Secure the raised machine or raised machine
parts against accidental lowering before start­ing maintenance, repair and cleaning work!
¾ Safely take up and fasten large assembly
groups with lifting gear for replacement.
¾ Check nuts and screws regularly for tight 󰘰t
and retighten as necessary!
¾ When exchanging cultivation tools use ap-
propriate tools and wear gloves!
¾ Dispose of oils, greases and 󰘰lters according to
applicable regulations!
¾ Prior to working on the electrical system,
disconnect it from the electric current supply!
¾ Disconnect the cable from the generator
and the battery of the tractor before starting electric welding work on tractor or connected machines!
The ground connection must be as close as possible to the welding point.
22
¾ If protective features are subjected to wear,
they must be inspected at regular intervals and replaced in due time!
¾ Spare parts must at least meet the technical
requirements specified by the equipment manufacturer! This is ensured when using original spare parts from HORSCH LEEB AS!
¾ For the storage of gas use only nitrogen for
󰘰lling - danger of explosion!

1.7 Loading and unloading

WARNING
Danger of accident when using an inappropriate tractor and if the brake system of the machine is
not connected with the tractor or not 󰘰lled!

1.8 Unauthorized conversion and manufacture of spare parts

WARNING
Danger of crushing, cutting, being caught, being pulled in and impact caused by the breakage of load bearing components.
The following is generally prohibited:
¾ drilling in frame and undercarriage ¾ enlargement of existing bore holes on frame
and undercarriage
¾ welding on load bearing parts
Hitch the machine properly to the tractor be-
fore the machine is loaded on or o󰘯 a transport
vehicle!
For loading and unloading the machine only use a tractor which meets the speci󰘰ed power requirements!
NOTE
Only start to drive with the coupled machine after the operating pressure required to release the pneumatic brake system has been reached (pressure gauge on tractor).
Conversions or changes to the machine are only
permitted in agreement with the manufacturer.
Original spare parts and authorized accessories
serve your safety. This also applies for welding work on load bear-
ing components.
The use of parts other than the ones specied may result in the rejection of liability for result-
ing damage.
Use only conversion and accessory parts ap­proved by HORSCH LEEB AS GmbH, e.g. to
maintain the validity of the type approval as per
national and international regulations.
The following machines must be in a condition that is determined by the corresponding accept­ance or approval:
¾ Vehicles with a governmental type approval ¾ facilities and equipment connected with a ve-
hicle with a valid type approval or an approval for road tra󰘲c.
23
1.9 Impermissible
1.11 Working in the
operating modes
The operational safety of the delivered machine is only ensured in case of intended use as speci-
󰘰ed in the operating instructions. The limit values speci󰘰ed in the data sheets must
under no circumstances be exceeded.

1.10 Spare parts and wear items as well as auxiliary materials

Machine parts in unacceptable condition must be replaced immediately.
Use only original HORSCH LEEB AS spare parts and wear items, to maintain the validity of the type approval as per national and international regulations.
When using spare parts and wear items from third parties it cannot be ensured that these have been designed and manufactured under the aspects of expected loads and safety. HORSCH LEEB AS GmbH does not assume liability for damage resulting from the use of unapproved spare parts and wear items or auxiliary materials.
vicinity of high voltage power lines
Be extra cautious when working under or within the range of high voltage power lines.
WARNING
Danger of electric accidents by touching high voltage power lines or voltage transfer via the spraying boom!
¾ The total height of 4 m can also be consider-
ably exceeded during 󰘰eld work. This can
occur with lifted parallelogram and angular actuated boom wings.
Assess the situation before starting work.
¾ If you have to pass under overhead lines, you
must ask the owner of these overhead lines about their rated voltage and minimum height.
¾ The safety distances speci󰘰ed in the table must
under no circumstances be fallen short of.
Rated voltage Safety distance from
overhead power lines
[kV] [m]
up to 1 1
1 to 110 2
110 to 220 3
220 to 380 4

1.12 Phone and radio equipment

Phones and radio equipment not connected to an external aerial can disturb the function of the vehicle electronics and thus endanger its operational safety.
24

1.13 Danger caused by residual energy

Pay attention to the occurrence of mechanical, hydraulic, pneumatic and electric/electronic residual energies on the machine. Apply ap­propriate measures when instructing operating
personnel. You will 󰘰nd detailed notes in the
corresponding chapters of the operating instruc­tions.

1.14 Cleaning and waste disposal

Handle and dispose of used materials and substances in a professional way (see chapter “Waste disposal of crop protection sprayer”). This applies in particular for work on the lubri­cation system and facilities and when cleaning with solvents.
NOTE
Do not clean new machines with a steam jet of a high pressure cleaner. The paint takes ap­prox. 3 months to cure and could be damaged before this time.

1.15 Intended use

Use of the crop protection sprayer is considered as intended if the following points are accounted for during operation of the machine. The manu­facturer is not liable for damages from unintended
use. The risk will be borne solely by the user.
¾ The crop protection sprayer is intended for the
application of crop protection agents (insec­ticides, fungicides, herbicides, etc.) in form of suspensions, emulsions and mixtures as well as of liquid fertilisers.
¾ The sprayer is solely intended for agricultural
applications in the treatment of plantations. It is compliant with the latest technical standard and, when correctly set and adjusted and with the correct metering, it ensures biological success.
¾ The machine must only be operated for its
intended use if in a technically perfect condi­tion, whilst being aware of safety and risks and in strict compliance with the operating instructions!
¾ The working machine is operated by one
person sitting in the cabin.
¾ The crop protection sprayer is a working ma-
chine, which must only be driven on public roads in strict compliance with the permitted axle loads.
¾ Any faults that could adversely a󰘯ect opera-
tional safety must be eliminated immediately!
¾ Defective or excessively strained parts must
be replaced immediately. The machine must otherwise not be operated.
¾ Use only genuine HORSCH-LEEB-AS spare
parts for repairs. Other spare parts have not been tested and approved by HORSCH
LEEB AS and may have a negative in󰘱uence on machine characteristics or severely a󰘯ect
the safety.
¾ Changes to the machine, which may have a
negative e󰘯ect on safety, are only permitted
with the consent of the manufacturer.
The equipment is suitable for terrain sloping in
¾ Layer line
travel direction to the left 15 % travel direction to the right 15 %
¾ Slope line
Uphill 15 % Downhill 15 %
Intended use also includes:
¾ paying attention to all notes in these operating
instructions.
¾ compliance with the speci󰘰ed inspection and
maintenance work.
¾ the sole use of genuine HORSCH LEEB AS
spare parts.
Any use different than described above is prohib­ited and is considered unintended.
25
For damage caused by unintended use
¾ mechanical damage (e.g. pump defects)
¾ the owner shall be solely responsible!
¾ HORSCH LEEB AS GmbH will not assume
any liability.
1.15.1 Specied equipment
The speci󰘰ed equipment of the crop protection
sprayer results from the combination of
¾ Basic equipment and undercarriage ¾ Tyres ¾ drawbar ¾ Pressure 󰘰tting ¾ Pump equipment ¾ Spraying boom ¾ Spraying lines with section control and op-
tional equipment
Should one of our sales o󰘲ces create an indi­vidual type, that is not listed hereunder, the sales o󰘲ce in question is obliged to issue the declara­tion required by § 25 of the plant protection act from 15/09/1986, to the Julius-Kühn-Institute. The forms required for this purpose are avail­able from:
Julius Kühn-Institute Federal Research Institute for Crops Messeweg 11/12 D-38104 Braunschweig

1.15.2 Consequential damage

The machine has been manufactured by HORSCH LEEB Application Systems GmbH with great care. However, despite the intended use deviations in placement quantity up to total failure may be caused by e.g.:
¾ di󰘯erent compositions of crop protection agents
(insecticides, fungicides, herbicides etc.) in the form of suspensions, emulsions and mixtures as well as liquid fertilisers
¾ blockages and bridging (e.g. agglutination or
󰘱occulation of crop protection agents)
¾ wear of wear items
¾ incorrect application quantities and travel
speeds
¾ incorrect sprayer settings and non-compliance
with the "Good professional practice in crop protection - fundamentals for execution"
¾ reaction of crop protection agents caused by
impermissible mixing of two or more di󰘯erent crop protection agents (e.g. 󰘱occulation of the
spraying mixture)

1.15.3 Effects when using certain crop protection products

At the time the crop protection sprayer is manu­factured the manufacturer is aware of only a few crop protection agents with BBA (Biological Federal Institute for Agriculture and Forestry)
approval, which could have a damaging e󰘯ect
on the materials used in the crop protection equipment.
We would like to point out, that e.g. crop protec­tion agents known to use, like Lasso, Betanal and Tramal, Stomp, Iloxan, Mudecan, Elancolan and Teridox will cause damage to hoses and switching diaphragms, if these are exposed to such products over a longer period of time (20 hours). The listed examples do not claim completeness.
We particularly warn against the use of non-
permitted mixtures of two or more di󰘯erent crop
protection agents. Substances with a tendency
to agglutination or solidi󰘰cation must not be
placed.
When using such aggressive crop protection agents it is highly recommended to place these immediately after the preparation of the spraying mixture and thoroughly clean the system with water after.
The materials and components used for the HORSCH LEEB AS crop protection sprayers are liquid fertiliser proof.
¾ damage caused by external e󰘯ects (e.g.
󰘱ow meter)
26

1.15.4 Danger zones and danger points

No persons are to remain within the danger zone of the machine,
The danger zone is the area around the ma­chine, in which persons could be reached
¾ by work related movements of the machine
and its cultivation tools
¾ by materials or foreign objects thrown out of
the machine
¾ accidentally lowering or lifted cultivation tools ¾ unintended rolling of the vehicle
The area marked red indicates the danger zone of the machine:
The danger zone of the machine contains dangerous spots with permanently existing or unexpected dangers. These danger spots are marked with warning signs, which warn against residual dangers, that cannot be technically eliminated by design. In these cases the special safety regulations in the corresponding chapters do apply.
¾ as long as the tractor engine is running with
the hydraulic system connected.
¾ as long as tractor and machine have not been
secured against unintended starting and ac­cidental rolling away.
The operator must only move the machine or change cultivation tools from transport to work­ing position and vice-versa or drive these imple­ments, if the danger zone of the machine is free of persons.
Danger spots exist:
¾ between tractor and crop protection sprayer,
especially when coupling and uncoupling
¾ in the area of moving components. ¾ on the driving machine. ¾ in the slewing range of the spraying boom. ¾ in the spraying mixture container due to toxic
vapours.
¾ under the raised, but unsupported machine
or parts of the machine.
¾ when unfolding and folding the spraying boom
in the area of overhead lines by contacting such power lines.
27

1.15.5 Personal protection equipment

WARNING
Health hazards caused by accidental contact with crop protection products or spraying mixture!
NOTE
Do not enter the tractor cabin with contami-
nated protective outt! Take off the protective outt and store it
in the stowage box of the crop protection sprayer.
Wear your own personal protection out󰘰t:
¾ when preparing the spraying mixture ¾ when cleaning / replacing the spray nozzles,
during spraying operation, during all work to clean the crop protection sprayer after spray­ing operation.
When wearing the required protective clothing you should always follow the information of the manufacturer, the product information, the instructions for use, the safety data sheet or the operating instructions for the crop protection product to be used.
Required equipment:
¾ chemicals resistant gloves
¾ chemicals resistant overall
¾ waterproof shoes
¾ face protection
¾ respirator

1.15.6 Organizational measures

NOTE
The owner must provide the necessary personal
protective out󰘰t as speci󰘰ed by the manufacturer
of the crop protection agent to be applied.

1.15.7 Operating instructions

¾ The operating instructions must always be
kept near the place of use of the machine!
¾ The operating instructions must always be
freely accessible for operator and maintenance personnel!
NOTE
Check all existing safety features at regular intervals!
¾ safety goggles
¾ skin care agent, etc.
Wear your safety gloves:
¾ before you start to process crop protection
agents,
¾ before starting work on the contaminated crop
protection sprayer or
¾ before cleaning the crop protection sprayer.
Wash off your safety gloves off with clear water from the fresh water tank:
¾ immediately after any contact with crop pro-
tection products
¾ before taking o󰘯 the protective gloves.
28
1.16 Safety notes on the

1.17 Instruction sticker

machine
The towed crop protection sprayer LT is equipped with safety and protective features. Not all danger spots on this machine can be completely safeguarded under due considera­tion of the functionality of the machine. Corre­sponding safety notes on the machine point to still remaining residual risks. The danger notes are applied in the form of warn­ing signs or safety stickers. Their position and meaning is shown next!.
NOTE
Become familiar with the meaning of the adjacent warning signs.
The opposite texts and the attachment location on the machine provide informa­tion about the special danger spots on the machine. Keep all warning signs on the machine in clean and legible condition! Replace illegible warning signs!
Check and retighten wheel nuts or wheel bolts at regular intervals ­see maintenance overview!
00380359
00380359
Tightening torque for wheel studs / wheel nuts - 510 Nm
00385489
Loading hook; attach lifting tackle (chains, ropes, etc.) here when performing loading work.
00380880
The CE-sign indicates that the ma­chine complies with the basic health and safety requirements.
00380067
The return pressure of the hydrau­lics from the crop protection sprayer to the tractor must not exceed 5 bar.
04004899

1.18 Safety stickers

Safety stickers on the machine warn of hazards at dangerous points and are an important part of the safety equipment of the machine. Miss­ing safety stickers increase the risk of severe or even fatal physical injuries.
¾ Clean soiled safety stickers. ¾ Damaged or illegible safety stickers must be
replaced immediately.
¾ Provide spare parts with the speci󰘰ed safety
stickers.
29
Switch the engine o󰘯 and pull out
the key before starting maintenance and repair work.
Endangerment caused by acciden­tal movement of the machine!
Before commissioning the machine you should read and follow the op erating instructions!
No passengers are allowed to ride on the machine!
04002983
-
04002983
04001455
04002983
The pressure accumulator is charged with gas or oil pressure. Dismantle and repair only in strict compliance with the instructions in the technical manual.
04001679
Do not open or remove protective features while the engine is running!
04002983
Take care of emerging high pres-
sure 󰘱uid! Follow the notes in the
operating instructions!
Never reach into areas where there is a risk of crushing as long as parts could still be moving!
04002983
04001683
Keep a su󰘲cient distance to electric
high voltage power lines!
04002983
Staying in the operating range of the drawbar between tractor and towed machine is prohibited!
04002622
30
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