HornBlasters Outlaw 232 User Manual

HORNBLASTERS

TM

OutLaw 232TM Locomotive Air Horn System Manual

1

HornBlasters

TM

Outlaw 232TM Locomotive Air Horn System
Installation Guide

Support Line: [phone]

Fax Line: [phone]

[e-mail]

www.hornblasters.com/support

Before Getting Started

Read over the entire instruction guide before you begin your installation.

Kit Contents:

 HornBlasters OutLaw Horns

TM

 ViAir 232C Heavy Duty 12 Volt Air Compressor Pump
 ViAir 110/150 PSI 40 Amp Weather-proof Pressure Switch
 HornAir

TM

2 Gallon 6 Port Air Tank



Fitting Kit, Air Line, Wiring Kit, Replacement Air Filter

IMPORTANT: This complete train horn kit uses 12 volt DC components. Only install this kit

with a 12 volt DC power source.

Important Safety Instructions

CAUTION: To prevent the risk of electrical shock or electrocution:

 Do not disassemble any electrical components of this horn kit (air compressor, air valve, pressure switch).

Do not attempt repairs or modifications of any component. Please refer to qualified service agencies for
all service and repairs.

 Do not operate any component where it can fall or be submerged into water or any kind of liquid.
 Do not reach for any component that has fallen or been submerged into water or any kind of liquid.
 Use the included components with 12 volt DC systems only.
 Do not leave the air system unattended during use.

WARNING: To prevent injury:

 Never allow children to operate the compressor or air horn. Use close supervision when operating this

equipment near children.

 The air compressor will become very HOT during and immediately after operation. Do not touch any part

of this compressor with your bare hands during or immediately after use.

 Do not use this product near open flames or explosive materials or where aerosol products are being used.
 Do not operate this product where oxygen is being administered.
 Do not pump anything other than atmospheric air.
 Never use this product while sleepy or drowsy.
 Do not use any tools or attachments with the supplied air source unit without first determining maximum

air pressure for that

tool or attachment.

 Never point any air nozzle or air sprayer toward another person or any part of your body.
 The included air compressor is equipped with an automatic reset thermal protector and can automatically

restart after the thermal protector resets. Always cut off power source when thermal protector becomes
activated.

 Use only in well ventilated areas.
 Do not sound the air horn(s) in close proximity to another person’s or your own ear(s).
 Do not fill the included air tank above 150 PSI. Doing so may result in death or serious injury.

Safety During Installation

 Disconnect the ground of your battery before beginning your installation.
 Use eye protection when operating drills.
 Take your ti

me and do not rush your installation.

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II. Installing Your Air Compressor Pump

Locate a flat and secure installation area that will remain free of dust, dirt and debris (your compressors
performance is directly affected by air quality). Try to keep the distance of the unit from the battery to a
minimum to keep your compressor running at maximum performance.

1. Disconnect the ground cable from the vehicle’s battery.

2. Position the unit in the desired location and secure it using the supplied mounting hardware (8mm).

3. Remove the orange plug in the compressor’s inlet and install the remotely mountable air intake assembly.
Using the included 3/8” OD

air line and fittings you may relocate the air filter up to six feet away from the

air compressor.

Installing Your Train Horn Kit

Planning Your Installation

This is the most important step in your installation.

 Plan out the location of each component before starting your installation.
 Make sure you have enough air line and wire to install the system before beginning the installation.
 Make sure mounting locations are secure and void of debris.
 Try to

keep the supply wire to the compressor as short as possible. Wires lose voltage over distance

therefore shorter wires will result in better performance.

 Mount your air source unit in a location that is as cool as possible and away from heat sources. This will

make your compressor run cooler and last longer.

 Your air source unit must be mounted upright with the compressor above the tank. Failure to mount the

unit in this positi

on will allow any condensation buildup to drain back in to the compressor and foul its

components, and also will disrupt the compressor’s ability to cool.

 Teflon tape or a locking compound should be used on every fitting in your air system to prevent air leaks.
 Air valves can be mounted in every direction but are recommended to be mounted vertically with the pilot

housing above the valve body.

 Use the supplied 12 g

auge wire or thicker (lower gauge #) wire to power your air compressor.

Recommended Tools

 3/8” Long Socket (Horn Front Mount)
 1/2” Long Socket (Horn Rear Mount)
 1/2” Wrench (Std. Compression Fittings)
 9/16” Wrench (1/4 NPT Fittings)
 10mm Wrench or Socket (Air Source Mounting)
 12mm Wrench (Metric Compression Fittings)
 Drill (With 3/16” Bit)
 Wire Cutter/Stripper
 Tubing Cutter/Razor
 Eye Protection

I. Installing Your HornBlasters Train Horn

Locate an area for your horn that is dry and free from debris. The horn can be mounted in any direction and
still be heard from all around. The horns should not be mounted where they will be completely submerged or will
receive any kind of impact. Horns may be mounted directly to your vehicle, on a medium such as grommet strips
(plumber’s strap), sheet metal or any sort of custom bracket.

1. Locate a se cure, dry, safe positio

n for your horns.

2.
Using the mounting template drill 3/16” holes for the mounting bracket of the horn.

Make a mounting template by tracing the mounting bracket on the horn.

3.

4. Secure the horn using the supplied mounting hardware.