Horizon PS-P61 Instruction Manual
Standard PS-P610 Corner Side Stapler for QC Collators
Instruction Manual
PUNCH STAPLE PS-P61
Important Information
-This manual is designed to help you to install, operate and maintain Punch Staple PSP61. Read, understand and keep this manual in a safe and convenient place.
-Do not operate PS-P61 until you read and understand the instructions in this manual.
-Horizon International Inc. shall not be liable for incidental consequential damages resulting from : improper or inadequate maintenance by customer; unauthorized modification or misuse; operation outside of the environmental specifications for the product.
-Horizon International Inc. pursues a policy of continuing improvement in design and performance of the product. Therefore, the product design and specifications are subject to change without prior notice and without our legal obligation.
-All rights are reserved. No part of the manual may be photocopied, reproduced or translated to another language without the prior written consent of Horizon International Inc.
070720/PSP61/09E/DV
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Safety Precautions
-The signal word WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
-The signal word CAUTION indicates a potentially hazardous situation which, if not avoided, may result in damage on machines. It may also be used to alert against unsafe practices.
-Read and understand all safety instructions with signal word such as WARNING and CAUTION. If safety instructions are ignored, personal injury may result.
-Horizon International Inc. cannot anticipate every possible situation that might involve a potential hazard. The instructions in this manual and warning labels on the machine are therefore not all inclusive.
-All equipment shall be locked out or tagged out to protect against accidental or inadvertent operation when such operation could cause injury to personnel. Do not attempt to operate any switch, valve, or other energy isolating device where it is locked or tagged out.
-Do not operate the machines when any covers are removed.
-Some of the drawings in this manual show the machine uncovered for explaining the detail or inside of machine.
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Contents |
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Important Information ..................................................................... |
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Safety Precautions ........................................................................... |
II |
1. Before You Begin ..................................................... |
1 |
This section explain parts and their function of PS-P61.
1-1 Specifications ............................................................................ |
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1-2 |
Accessories ............................................................................... |
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1-3 |
Accessories (Option) ................................................................. |
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1-4 |
Consumption Parts .................................................................... |
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1-5 |
Machine Descriptions ............................................................... |
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1-5-1 |
Machine Descriptions ...................................................... |
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1-5-2 |
Operation Panel Descriptions .......................................... |
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2. How to Operate ........................................................ |
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This section instructs how to set up and operate PS-P61.
2-1 |
Operation Procedure ................................................................. |
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2-2 |
To Staple Custom Size Sheets .................................................. |
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2-3 |
Installation of Punch Unit (Option) .......................................... |
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3. Troubleshooting ....................................................... |
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This section shows remedies for simple malfunctions.
3-1 When Monitor Lamp Illuminates / Flashes and Machine Stops ......... |
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3-1-1 When Sheet Jam 1 Lamp Illuminates .............................. |
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3-1-2 When Sheet Jam 2 Lamp / Sheet Jam 3 Lamp Illuminates ....... |
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3-1-3 When Punch Trouble Lamp Flashes ............................... |
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3-1-4 |
When No Staple/Staple Trouble Lamp Illuminates ........ |
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3-1-5 |
When No Staple / Staple Trouble Lamp Flashes ............ |
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3-1-6 |
When Door Lamp Illuminates ......................................... |
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3-1-7 |
When Receiving Tray Lamp Illuminates ........................ |
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3-2 |
When Sheets Are Delivered without Stapling .......................... |
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3-2-1 |
When Collating Continues .............................................. |
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3-2-2 |
When Collating Stops ...................................................... |
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3-3 |
When Circuit Breaker Trips ...................................................... |
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4. Maintenance and Parts ........................................... |
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This section shows how to maintain PS-P61.
4-1 How to Remove Jammed Staples ............................................. |
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4-2 |
How to Refill Staples ................................................................ |
32 |
4-3 |
How to Clean Sensors ............................................................... |
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5. Installation Instructions .......................................... |
35 |
This section shows how to install PS-P61 |
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5-1 Installation Instructions ............................................................. |
35 |
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1. Before You Begin
1. Before You Begin
This section explain parts and their function of PS-P61. |
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1-1 Specifications ......................................................................................... |
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1-2 |
Accessories ............................................................................................. |
3 |
1-3 |
Accessories (Option) .............................................................................. |
4 |
1-4 |
Consumption Parts ................................................................................ |
5 |
1-5 |
Machine Descriptions ............................................................................ |
6 |
1. Before You Begin
1-1 Specifications
Functions |
Top Stapling, Angled Corner Stapling, Straight Corner Stapling, Other |
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Side Corner Stapling, Two Hole Punching (option) |
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Max. W 300 x L 432 mm |
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Min. W 182 x L 257 mm |
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Sheet Size |
Top Stapling : A4 / 8.5" x 11"/ 8.5" x |
14" |
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Angled Corner Stapling : A3 / A4 / 11" |
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17" / 8.5" |
x 11"/ 8.5" |
x 14" |
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Straight Corner Stapling : A3 / A4 / 11" |
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17" / 8.5" |
x 11"/ 8.5" x 14" |
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Other Side Corner Stapling : A4 / 8.5" x 11"/ 8.5" x |
14" |
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Two Hole Punching (option) : A4 / 8.5" |
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11"/ 8.5" |
x 14" |
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Sheet Weight Range |
Normal Paper 53 to 127 gsm (Up to 104 gsm on Punching) |
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Stitch Thickness |
Side or Corner Stapling : Max. 10 sheets (Normal Paper 127 gsm) |
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Optional Punch Capability : Max. 10 sheets (Normal Paper 104 gsm) |
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Stitch Distance |
Staple Distance : 148 mm (A4), 8.14" (8.5" |
x 14"), 5.13" (11" x |
8.5") |
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Corner Staple Angle : 0 degree or 30 degree selectable |
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Stapling Wire |
No.510 Cartridge Type (5,000 staples/cartridge) |
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Error Detector / Indicator |
Sheet Jam, No Staple, Stapler Error, Cover Open, Sheets Full on Delivery |
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Tray |
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Production Speed |
Side Stapling : Max. 12 sets / min. |
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Corner Stapling : Max. 25 sets / min. |
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Voltage/Frequency |
Single Phase 115V, 60 Hz |
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Single Phase 230V, 50 Hz |
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Rated Current |
230V, 50 Hz : 0.8 A |
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Heat Out Put |
400 kJ (90 kcal) |
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Machine Dimensions |
1,115 (W) |
x 562 (D) x 580 (H) mm (with Delivery Tray) |
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(43.9" x |
22.2" x 22.9") |
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Machine Weight |
74 kg (163.2 lb) |
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Options |
Punch Unit |
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The machine design and specifications are subject to change without any notice.
(2)
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1. Before You Begin |
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1-2 Accessories |
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Sheet Guide |
1 unit |
Receiving Sheet Guides (M901253-10) |
2 pcs |
Power Cord (4-007736-00) |
1 pc |
Allen Wrench 3 mm |
1 pc |
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Collator Lock Bolts |
2 pcs |
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SB Screws |
2 pcs |
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Plastic Mounts |
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2 pcs |
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1. Before You Begin
1-3 Accessories (Option)
Punch Unit (A903222-00) |
1 pc |
Guide (M041593-11) |
1 pc |
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Box (M041594-20) |
1 pc |
Screw |
2 pcs |
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(4)
1. Before You Begin
1-4 Consumption Parts
Staple Cartridge (No. 500) |
1 pc |
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1. Before You Begin
1-5 Machine Descriptions
1-5-1 Machine Descriptions
Transport Unit
This unit transports collated sheets to staple section of PS-P61.
Jog Guide Scale
This scale shows positions of jog guide.
Counter
This counter shows total number of books made. (For maintenance)
Bottom cover
Tray for punch chip is housed in this cover.
Punch Unit
This unit punches two holes.
Staple Unit
This unit staples sheets. It has two staple angle positions.
Receiving Tray
Stapled/ Punched sheets are delivered in this tray.
Operation Panel
Jog Guide
This guide jogs sheets.
Staple Cabinet
Sheets are jogged, and stapled/ punched here.
(6)
1. Before You Begin
1-5 Machine Descriptions
1-5-2 Operation Panel Descriptions
Jog Button
This button is used to select jog time, 1 time or 2 times. Standard setting is 1.
Monitor Lamp
This lamp flashes when troubles happen.
14" |
1 |
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2 |
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8.5" |
A4 |
A4 |
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11" |
11" |
A3
17" |
A3 |
Jog Guide Knob
This knob is used to adjust jog guide position. Push and turn it.
Stapling Mode Button
This button is used to select stapling modes, corner stapling (angled/straight/ other side) or side stapling.
Eject Button
This button is used to eject sheets staying in machine. Also, used to reset punch or/ and staple.
Punch Button
This button is used to punch mode, punch ON or OFF.
2. How to Operate
2. How to Operate
This section instructs how to set up and operate PS-P61.
2-1 |
Operation Procedure ........................................................................... |
10 |
2-2 |
To Staple Custom Size Sheets ............................................................ |
14 |
2-3 |
Installation of Punch Unit (Option) ................................................... |
15 |
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