Horizon PS-P61 Instruction Manual
Standard PS-P610
Corner Side Stapler for
QC Collators
Instruction Manual
PUNCH STAPLE
PS-P61
Important Information
- This manual is designed to help you to install, operate and maintain Punch Staple PS-
P61. Read, understand and keep this manual in a safe and convenient place.
- Do not operate PS-P61 until you read and understand the instructions in this manual.
- Horizon International Inc. shall not be liable for incidental consequential damages resulting from : improper or inadequate maintenance by customer; unauthorized modification or
misuse; operation outside of the environmental specifications for the product.
- Horizon International Inc. pursues a policy of continuing improvement in design and
performance of the product. Therefore, the product design and specifications are subject to
change without prior notice and without our legal obligation.
- All rights are reserved. No part of the manual may be photocopied, reproduced or translated to another language without the prior written consent of Horizon International Inc.
070720/PSP61/09E/DV UM201013-09
I
Safety Precautions
- The signal word WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
- The signal word CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in damage on machines. It may also be used to alert against unsafe
practices.
- Read and understand all safety instructions with signal word such as WARNING and
CAUTION. If safety instructions are ignored, personal injury may result.
- Horizon International Inc. cannot anticipate every possible situation that might involve
a potential hazard. The instructions in this manual and warning labels on the machine are
therefore not all inclusive.
- All equipment shall be locked out or tagged out to protect against accidental or inad-
vertent operation when such operation could cause injury to personnel. Do not attempt to
operate any switch, valve, or other energy isolating device where it is locked or tagged out.
- Do not operate the machines when any covers are removed.
- Some of the drawings in this manual show the machine uncovered for explaining the
detail or inside of machine.
II
Contents
Important Information .....................................................................I
Safety Precautions ...........................................................................II
1. Before You Begin ..................................................... 1
This section explain parts and their function of PS-P61.
1-1 Specifications ............................................................................2
1-2 Accessories ...............................................................................3
1-3 Accessories (Option).................................................................4
1-4 Consumption Parts ....................................................................5
1-5 Machine Descriptions ............................................................... 6
1-5-1 Machine Descriptions ......................................................6
1-5-2 Operation Panel Descriptions ..........................................7
2. How to Operate........................................................ 9
This section instructs how to set up and operate PS-P61.
2-1 Operation Procedure ................................................................. 10
2-2 To Staple Custom Size Sheets .................................................. 14
2-3 Installation of Punch Unit (Option) .......................................... 15
3. Troubleshooting ....................................................... 19
This section shows remedies for simple malfunctions.
When Monitor Lamp Illuminates / Flashes and Machine Stops .........
3-1
3-1-1 When Sheet Jam 1 Lamp Illuminates ..............................20
When Sheet Jam 2 Lamp / Sheet Jam 3 Lamp Illuminates.......
3-1-2
3-1-3 When Punch Trouble Lamp Flashes ...............................22
3-1-4 When No Staple/Staple Trouble Lamp Illuminates ........23
3-1-5 When No Staple / Staple Trouble Lamp Flashes ............23
3-1-6 When Door Lamp Illuminates .........................................24
3-1-7 When Receiving Tray Lamp Illuminates ........................24
20
21
III
3-2 When Sheets Are Delivered without Stapling ..........................25
3-2-1 When Collating Continues .............................................. 25
3-2-2 When Collating Stops......................................................27
3-3 When Circuit Breaker Trips ......................................................28
4. Maintenance and Parts ........................................... 29
This section shows how to maintain PS-P61.
4-1 How to Remove Jammed Staples .............................................30
4-2 How to Refill Staples ................................................................32
4-3 How to Clean Sensors ...............................................................34
5. Installation Instructions.......................................... 35
This section shows how to install PS-P61
5-1 Installation Instructions............................................................. 35
IV
1. Before You Begin
1. Before You Begin
This section explain parts and their function of PS-P61.
1-1 Specifications ......................................................................................... 2
1-2 Accessories ............................................................................................. 3
1-3 Accessories (Option).............................................................................. 4
1-4 Consumption Parts................................................................................ 5
1-5 Machine Descriptions............................................................................ 6
(1)
1. Before You Begin
1-1 Specifications
Functions
Sheet Size
Sheet Weight Range Normal Paper 53 to 127 gsm (Up to 104 gsm on Punching)
Stitch Thickness
Stitch Distance
Stapling Wire No.510 Cartridge Type (5,000 staples/cartridge)
Error Detector / Indicator
Production Speed
Top Stapling, Angled Corner Stapling, Straight Corner Stapling, Other
Side Corner Stapling, Two Hole Punching (option)
Max. W 300 x L 432 mm
Min. W 182 x L 257 mm
Top Stapling : A4 / 8.5" x 11"/ 8.5" x 14"
Angled Corner Stapling : A3 / A4 / 11" x 17" / 8.5" x 11"/ 8.5" x 14"
Straight Corner Stapling : A3 / A4 / 11" x 17" / 8.5" x 11"/ 8.5" x 14"
Other Side Corner Stapling : A4 / 8.5" x 11"/ 8.5" x 14"
Two Hole Punching (option) : A4 / 8.5" x 11"/ 8.5" x 14"
Side or Corner Stapling : Max. 10 sheets (Normal Paper 127 gsm)
Optional Punch Capability : Max. 10 sheets (Normal Paper 104 gsm)
Staple Distance : 148 mm (A4), 8.14" (8.5" x 14"), 5.13" (11" x 8.5")
Corner Staple Angle : 0 degree or 30 degree selectable
Sheet Jam, No Staple, Stapler Error, Cover Open, Sheets Full on Delivery
Tray
Side Stapling : Max. 12 sets / min.
Corner Stapling : Max. 25 sets / min.
Voltage/Frequency
Rated Current 230V, 50 Hz : 0.8 A
Heat Out Put 400 kJ (90 kcal)
Machine Dimensions
Machine Weight 74 kg (163.2 lb)
Options Punch Unit
Single Phase 115V, 60 Hz
Single Phase 230V, 50 Hz
1,115 (W) x 562 (D) x 580 (H) mm (with Delivery Tray)
(43.9" x 22.2" x 22.9")
The machine design and specifications are subject to change without any notice.
(2)
1-2 Accessories
1. Before You Begin
Sheet Guide 1 unit
Power Cord (4-007736-00) 1 pc
Receiving Sheet Guides (M901253-10) 2 pcs
Allen Wrench 3 mm 1 pc
Collator Lock Bolts 2 pcs
Plastic Mounts 2 pcs
SB Screws 2 pcs
(3)
1. Before You Begin
1-3 Accessories (Option)
Punch Unit (A903222-00) 1 pc
Box (M041594-20) 1 pc
Guide (M041593-11) 1 pc
Screw 2 pcs
(4)
1-4 Consumption Parts
Staple Cartridge (No. 500) 1 pc
1. Before You Begin
(5)
1. Before You Begin
1-5 Machine Descriptions
1-5-1 Machine Descriptions
Transport Unit
This unit transports collated
sheets to staple section of
PS-P61.
Punch Unit
This unit punches two holes.
Staple Unit
This unit staples sheets.
It has two staple angle
positions.
Receiving Tray
Stapled/ Punched sheets
are delivered in this tray.
Jog Guide Scale
This scale shows positions
of jog guide.
Counter
This counter shows total
number of books made.
(For maintenance)
Bottom cover
Tray for punch chip is housed in this
cover.
Operation Panel
Jog Guide
This guide jogs sheets.
Staple Cabinet
Sheets are jogged, and
stapled/ punched here.
(6)
1-5 Machine Descriptions
1-5-2 Operation Panel Descriptions
1. Before You Begin
Jog Button
This button is used to select jog
time, 1 time or 2 times. Standard
setting is 1.
14"
A3
17"
1
2
A4
11"
Jog Guide Knob
This knob is used to adjust jog
guide position. Push and turn it.
Stapling Mode Button
This button is used to select stapling
modes, corner stapling (angled/straight/
other side) or side stapling.
Monitor Lamp
This lamp flashes when
troubles happen.
8.5
"
A4
11"
A3
Eject Button
This button is used to eject
sheets staying in machine.
Also, used to reset punch or/
and staple.
Punch Button
This button is used to punch mode,
punch ON or OFF.
(7)
2. How to Operate
2. How to Operate
This section instructs how to set up and operate PS-P61.
2-1 Operation Procedure........................................................................... 10
2-2 To Staple Custom Size Sheets ............................................................ 14
2-3 Installation of Punch Unit (Option)................................................... 15
(9)
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