Horizon MC-80 User Manual

I

COLLATOR

000928/MC80/02E/DV UM201006-02

MC-80

Important Information

- This manual is designed to help you to install, operate and maintain Automatic Collator,

MC-80. Read, understand and keep this manual in a safe and convenient place.

- Do not operate MC-80 until you read and understand the instructions in this manual.

- Horizon International Inc. shall not be liable for incidental consequential damages result­ing from : improper or inadequate maintenance by customer; unauthorized modification or
misuse; operation outside of the environmental specifications for the product.

- Horizon International Inc. pursues a policy of continuing improvement in design and
performance of the product. Therefore, the product design and specifications are subject to
change without prior notice and without our legal obligation.

- All rights are reserved. No part of the manual may be photocopied, reproduced or trans­lated to another language without the prior written consent of Horizon International Inc.

II

Safety Precautions

- The signal word WARNING indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

- The signal word CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in damage on machines. It may also be used to alert against unsafe
practices.

- Read and understand all safety instructions with signal word such as WARNING and
CAUTION. If safety instructions are ignored, personal injury may result.

- Horizon International Inc. cannot anticipate every possible situation that might involve
a potential hazard. The instructions in this manual and warning labels on the machine are
therefore not all inclusive.

- All equipment shall be locked out or tagged out to protect against accidental or inad­vertent operation when such operation could cause injury to personnel. Do not attempt to
operate any switch, valve, or other energy isolating device where it is locked or tagged out.

- Do not operate the machines when any covers are removed.

- Some of the drawings in this manual show the machine uncovered for explaining the
detail or inside of machine.

III

CONTENTS

Important Information ............................................................................................I

Safety Precautions....................................................................................................II

1. Before You Begin.....................................................................1

1-1 Specifications......................................................................................................2

1-2 Machine Descriptions ........................................................................................3

1-2-1 Collator Module .............................................................................................3

1-2-2 Sucker Bar Assembly .....................................................................................4

1-2-3 Monitor Panel .................................................................................................5

1-2-4 Remote Controller [1] ....................................................................................6

1-2-5 Remote Controller [2] ....................................................................................7

1-3 Accessories..........................................................................................................8

2. Setting & Operation ................................................................11

2-1 Setting Up MC-80 ..............................................................................................12

2-1-1 Loading Sheets On Bins ................................................................................12

2-1-2 Sucker Stopper and Valve Setting.................................................................13

2-1-3 Delivery Roller Unit Setting...........................................................................14

2-1-4 Receiving Accessory Setting..........................................................................15

2-2 Operation Procedure .........................................................................................16

2-3 Right-side Delivery Function ............................................................................19

2-4 Hand Marrying Operation (HMU-80 : Option) .............................................21

2-5 Feed Error Indication........................................................................................23

2-6 Programming Collating.....................................................................................25

2-6-1 Double Cycle Collation ..................................................................................25

2-6-2 Dual Cover Feeding........................................................................................27

2-6-3 Mixed Modes of Collation. ............................................................................28

2-7 Tab Insertion Mode & Preset Stop Mode........................................................29

2-7-1 Tab Insertion Mode ........................................................................................29

2-7-2 Preset Stop Mode............................................................................................30

IV

2-8 For Efficient Operation.....................................................................................31

2-8-1 Detector Sensitivity Setting............................................................................31

2-8-2 Paper Condition..............................................................................................31

2-8-3 Folded Sheets .................................................................................................31

2-8-4 Wet Ink ...........................................................................................................31

2-8-5 Correct Loading..............................................................................................31

2-8-6 Roller Pressure ..............................................................................................31

3. Maintenance.............................................................................33

3-1 Cleaning ..............................................................................................................34

3-1-1 Detector Cleaning...........................................................................................34

3-1-2 Delivery Sensor Cleaning...............................................................................35

3-1-3 Nip Roller and Transport Belt Cleaning.........................................................35

3-1-4 Replacement of Fuses.....................................................................................36

3-1-5 Replacement of Double Sheet Prevent Brush ................................................36

3-1-6 Filter on Air Pump.........................................................................................36

4. Installation Instructions..........................................................37

4-1 Installation of Collator Module ........................................................................38

4-1-1 Installation Location.......................................................................................38

4-1-2 Installing MC-80 ............................................................................................38

4-2 Installation of Kit CTK-80 (Option) ................................................................44

4-2-1 Parts ................................................................................................................44

4-2-2 Installation Procedure.....................................................................................44

4-3 Installation of DDM-80 (Option)......................................................................49

4-3-1 Parts ................................................................................................................49

4-3-2 Installation Procedure.....................................................................................49

4-4 Installation of DDA-80 (Option).......................................................................51

4-4-1 Parts ................................................................................................................51

4-4-2 Installation Procedure.....................................................................................52

1

1. Before You Begin

1. Before You Begin

1-1 Specifications ........................................................................................... 2

1-2 Machine Descriptions.............................................................................. 3

1-3 Accessories ............................................................................................... 8

2

1. Before You Begin

Module Type MC-80a (Main Module)

MC-80m (Extension Module)
MC-80c (Right-side Delivery Module)

Number of Bins 8, 16, 24, 32, 40 and 48

Sheet Size 148 x 210 mm to 318 x 470 mm

(5.8" x 8.3" to 12.5" x 18.5")

Bin Pile Height 50 mm (2")

Stock Weight 52 gsm to 260 gsm

Collating Speed (A4) 3,500 sets/hr (8 bins)

2,500 sets/hr (16 bins)
2,400 sets/hr (24 bins)
2,300 sets/hr (32 bins)
2,050 sets/hr (40 bins)
2,050 sets/hr (48 bins)

Power 200 V 50/60 Hz 400 V 50 Hz

Machine Weight MC-80a ... 229 kg (505 lb)

MC-80m ... 223 kg (492 lb)
MC-80c ... 229 kg (505 lb)

1-1 Specifications

Machine Dimensions

The machine design and specifications are subject to change without any notice.

MC-80aST-20 MC-80m MC-80m MC-80m MC-80m MC-80c

PJ-77

Pump Pump Pump

Pump Pump

Conveyor

FC-10II

SPF-10II

MC-80a MC-80c

PJ-77

575
(22.6")

400
(15.7")

Height=1,640(64.5")

500(19.6")

780(30.7")

780(30.7") 780(30.7") 780(30.7") 780(30.7") 780(30.7") 500(19.6")

590
(23.2")

580(22.8") 580(22.8")580(22.8")

580(22.8") 580(22.8")

590
(23.2")

610
(24")

600(25.9") 570(22.4")

1,470(57.8")

4,760(187.4")

780(30.7") 780(30.7") 500(19.6")

5,680(144.3")

:mm(inch)

3

1. Before You Begin

1-2 Machine Descriptions

1-2-1 Collator Module

Stop Button

Used to shut down whole system in case
of emergency.

Transport Belt Section

Transport belts carry fed sheet to
delivery section.

Roller Pressure Selector Lever

Used to select pressure of support
roller to hold sheets when collating
NCR.

Down Position : Normal
Up Position : Weak

Remote Controller

Major operation switches are
provided on remote controller.

Accessories (Option)

Six different accessories can be
combined. (CCR(DX), ST-20,
PJ-77, SPF-11, SPF-20, SP-10 or
SP-1) Refer to each accessory
operation or instruction manual.

Monitor Panel

Monitor panel is equipped with
two sets error monitor system.

Bin

Sheets will be piled on
these bins for collating.

Right-side delivery Acces­sory (Option)

Optional receiving tray for
right-side delivery operation.

Delivery Speed Control Knob

Two different speed "Turtle" or
"Rabbit" (fast or slow) can be
selected.

Power Switch

Used to turn on/off main power of module.

Delivery Unit

Used to adjust angle of delivery
unit according to connected
accessory.

Receptacle for Accessories

Accessory connectors will be connected
on these receptacles.

Delivery Speed Control Knob

Two different speed "Turtle" or "Rabbit"
(fast or slow) can be selected.

4

1. Before You Begin

1-2 Machine Descriptions

1-2-2 Sucker Bar Assembly

Sucker Stopper A

Sucker stopper A is provided on each sucker
bracket and used to provide a clearance between
sucker rubber and sheets.

- Stopper A should be set at fully DOWN
position when collating less than around 130
gsm sheets; fully UP position when collating
more then around 130 gsm sheets.

NOTE :

- Use sucker stopper A either fully
DOWN position or fully Up position.

Suction Air Valve

Used to select suction air open
or close. Open suction air valve
according to size of sheets.

Sucker Stopper B

Used to provide a clearance be­tween suckers and sheets when
double sheet feeding often happens
to collate heavier paper with sucker
stopper A being Up position.

Sucker Stopper C

Used to adjust angle of sucker brackets.
Use sucker stopper C when sucker stopper
A can not eliminate double sheet feeding.

Sucker Rubber

Two types of sucker rubbers are supplied with
machine.

Small Sucker Normal to Heavy Stock

(Installed on MC-80)

Large Sucker Very Heavy Stock

(Packed in accessory box.)

Suction Adjusting Ring

Used to adjust the vacuum air power.

5

1. Before You Begin

Preset Mode Switch (Only for MC-80a and
MC-80c)

Used to select function of preset counter

: Tab Insertion Mode

: Preset Stop Mode
Both Off : Continuous Collating

COLLATOR

a

1

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6
7

8

2

3

4

5

1

2

MC-80

1-2 Machine Descriptions

1-2-3 Monitor Panel

Total Counter
(Only for MC-80a and MC-80c)

This counter shows total amount of
collated sets.

Memorizing Sheet Caliper Button

- Used to check and memorize sheet
caliper of sheet to be collated.

- When lamp in memorizing sheet
caliper button is flashing, incorrect
communication from tower to
tower may occur. Turn off main
power and check system switch
and system cable connection.
(Refer to Page 39 and 40.)

Module ON/OFF Button

Used to turn on/off module.

Jam Lamp

When jamming occurs on each
bin, this lamp comes on.

Miss Feed Lamp

When miss feed occurs on each
bin, this lamp comes on.

Double Feed Lamp

When double sheet feeding
occurs on each bin, this lamp
comes on.

Error Monitor 2

Error monitor 2 shows feeding
errors in second set from top
on receiving tray.

Error Monitor 1

Error monitor 1 shows feeding
errors in first set from top on
receiving tray.

Preset Counter (Only for
MC-80a and MC-80c)

Detector Sensitivity Monitor
Button

Used to check detector sensi­tivity on all bins.

Bin ON/OFF Button

Used to turn on/off each bin.

Detector Switch

Used to select brightness of
detector lamp.

OFF : for Normal Sheet
ON :

for Dark Printed Sheet

Detector Lamp (Green)

Used to check dust on detec­tor. When detector is contami­nated with paper dust or pro­jector lamp burned out, this
lamp goes off.

Stop Button

Inching Button

Used to operate feed roller,
transport belt and sucker
intermittently.

6

1. Before You Begin

Double Cycle Selector

Used to select double cycle mode.

First section feeds sheets.

Second section feeds sheets.

Double cycle mode OFF.

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1-2 Machine Descriptions

1-2-4 Remote Controller [1]

Preset Counter Lamp

When collating stops with preset counter, this lamp comes on.

Receiving Tray Lamp

(1) When receiving tray becomes full, this lamp comes on.
(2) When jamming occurs on delivery unit, this lamp flashes.
(3) When delivery sensor is contaminated with paper dust or
alike, main motor won't start and this lamp flashes.

Module Lamp

(1) When module(s) is (are) turned on, this lamp comes on.
(2) When stop button is depressed, this lamp flashes.
(3) When delivery sensor on 2nd, 3rd, 4th, 5th or 6th module
continues to detect sheets, this lamp flashes.

Hand Marrying Indicator

- When hand marrying function is selected, this lamp comes on.

- When sensor on hand marrying unit is covered with paper or
alike, this lamp flashes.

Overlap Indicator

Indicates overlap mode; minimum, middle, maximum or 100%.

Stop/Bin Down Button

First Depression : Collating stops.
Second Depression : Transport belts stop rotating, pump

stops and bins descend.

Double Cycle Lamps

Indicate double cycle working block.

Start/Bin Up Button

First Depression : Transport belts start rotating, pump

starts and bins raise up.

Second Depression : Collating starts.

Speed Indicator

Indicates collating speed (interval) in 13 steps.

Speed Button

Collating speed (interval) can be selected with those button.

7

1. Before You Begin

Dual Cover Feeding Selector

Used to select dual cover feeding mode.

Upper cover feed bin works.

Lower cover feed bin works.

Dual cover feeding mode OFF.

Overlap Button

Four overlapping can be selected.

Maximum Overlap

Middle Overlap

Minimum Overlap

All ON 100 % Overlap

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1-2 Machine Descriptions

1-2-5 Remote Controller [2]

Feeding Error Lamp

(1) Error lamp ! shows feeding errors in first set on receiving
tray.
(2) Error lamp " shows feeding error in second set from top
on receiving tray.
(3) Error lamp " flashes when three sets of collated sheets
transported at same time. (6 modules operation).

Operation Error Lamp

Operation error lamp comes on;
(1) when sheet is not existing on bin which is turned on,
(2) when all sheets are fed and collating stops,
(3) when bin is not raised,
(4) when memorizing sheet caliper has not been performed.

Right-side delivery Indicator

Indicate right-side delivery function is selected.

Right-side delivery Selector Button

Used to select right-side delivery mode on MC-80c or MC­80a with C Tower Kit (CTK-80). This button can be used on
above two modules which installed at right end of system or
single tower with C Tower Kit (CTK-80).

Dual Cover Feeding Lamps

Indicate dual cover feeding working bin.

8

1. Before You Begin

1-3 Accessories

Hose Clamp a-4 pcs, m-2 pcs, c-4 pcs

Connecting Plate (Upper) m-1 pc

Sheet Guide a-8 pcs, m-8 pcs, c-8 pcs

Bulging Nose a-3 pcs, c-3 pcs

Connecting Plate (Lower) m-1 pc Detector Cleaning Kit a-1 pc, c-1 pc

Setting Plate a-3 pcs, m-3 pcs, c-3 pcs Detector a-2 pcs, m-2 pcs, c-2 pcs

Double Sheet Prevent Brush

(a-3 pcs, m-2 pcs, c-2 pcs)

Tool Set a-1 pc, c-1 pc

9

1. Before You Begin

1-3 Accessories

Grease a-1 pc, c-1 pc Sucker Rubber (Small)

(a-8 pcs, m-8 pcs, c-8 pcs)

Sucker Rubber (Large)

(a-8 pcs, m-8 pcs, c-8 pcs)

10

1. Before You Begin

11

2. Setting & Operation

2. Setting & Operation

2-1 Setting Up MC-80.................................................................................... 12

2-2 Operation Procedure............................................................................... 16

2-3 Right-side Delivery Function ................................................................. 19

2-4 Hand Marrying Operation (HMU-80 : Option)................................... 21

2-5 Feed Error Indication ............................................................................. 23

2-6 Programming Collating .......................................................................... 25

2-7 Tab Insertion Mode & Preset Stop Mode ............................................. 29

2-8 For Efficient Operation .......................................................................... 31

12

2. Setting & Operation

7

NOTE (Before loading sheets)

- Fan well sheets to be collated to minimize
double sheets feeding.

- Press firmly at folded edge when 4-page
signature will be collated to minimize miss
feed or jamming.

- Dry printed ink on sheets before piling to
minimize trouble on feed roller or transport
belt.

1. Turn on main power of all modules.

2. Lower bins.

- Depress stop/bin-down button on remote

controller to lower all bins.

3. Load sheets on each bin.

- Page No. in each set should be coincide

with sequence of sheet delivery.

- Sheets should be placed firmly against

side resister and front guide.

- Maximum pile height is 5 cm (2").

(In case right-side delivery function is used.)

Please refer to "2-3 Right-side Delivery
Function" in Page 18.

4. Place sheet guide.

- Place sheet guide tightly to right end of

operation side of sheet.

NOTE

- Use lower position bins for productive
collating in case pages are less than 8.

2-1 Setting Up MC-80

2-1-1 Loading Sheets On Bins

Side Resister

Front Guide

Sheet Guide

Sheets

13

2. Setting & Operation

Close position :

Open position :

1. Set sucker stoppers according to quality

and condition of sheets.

A: Sucker Stopper A

Turn all four sucker stopper A fully
clockwise to set them at DOWN
position when collating less than 130
gsm sheets. Turn fully counterclockwise to
set at UP position when collating more
than 130 gsm sheets.

NOTE

- Sucker stopper A can be used only UP or
DOWN position.

B: Sucker Stopper B

Use sucker stopper B when double sheet
feeding often happens with sucker
stopper A being UP position. Sucker
stopper B can be moved down to
provide gap between suckers and sheet
by tuning clockwise.

C: Sucker Stopper C

1. Turn sucker stopper C clockwise to
provide gap between suckers and sheet
when double sheet feeding often
happens even if sucker stopper A set at
DOWN position.

2. Turn sucker stopper C clockwise to
provide gap between suckers and sheet

when NCR paper is collated.

2. Close or open suction valve.

- Close or open suction valve according to
sheet size.

Sucker Stopper B

Sucker Stopper C

Sucker Stopper A

Suction Valve

Sucker Stopper A

2-1 Setting Up MC-80

2-1-2 Sucker Stopper and Valve Setting

14

2. Setting & Operation

Weight

Push down this part to
install delivery sheet
bulging nose.

Push down this part to remove
delivery sheet bulging nose.

Bulging Nose

Lock Knobs

2-1 Setting Up MC-80

2-1-3 Delivery Roller Unit Setting

CAUTION

- Be sure to turn main power off when­ever weight rollers and/or bulging nose
position are adjusted.

1. Set bulging nose and weight roller

- Set bulging nose and weight roller accord­ing to sheet weight and size to perform
smooth and neat delivery of sheets.

- Loosen lock knob and position weight
roller unit.

(Patterns of setting bulging nose and

weight rollers.)

- When collating heavy-weight stocks or
folded sheets.

- When collating thin and less stiff paper
(More bulging).

Install three nosed when running large
size sheets.

2. Set weight position.

- Turn weight counterclockwise and slide it
forward or backward to increase or de­crease roller pressure.

15

2. Setting & Operation

Air Nozzle

Delivery Air Knob

Delivery Air Switch

Up Down

Lever Knob

OFF

Max Pressure

(Delivery Air Knob)

2-1 Setting Up MC-80

2-1-4 Receiving Accessory Setting

3.

Use delivery air.

- Use delivery air when collating thin stock
or when statistic causes difficulty in
transporting and jogging sheets.

- Turn switch up to start delivery air and
adjust air pressure with delivery air knob.

CAUTION

- Be sure to turn main power off when­ever receiving accessory is installed.

1. Set delivery unit.

- Delivery roller position should be ad­justed according to type of receiving
accessory to be connected.

UP... ST-20, SPF-11, SPF-20, SP-10

Down... CCR(DX), PJ-77/75, SP-1

- Loosen lock knob pull up lever or push
down lever to change delivery roller
position.

2. Install and set receiving accessories.

- Install and set receiving accessory accord­ing to instructions in each receiving
accessory operation or instruction manual.

Lever Knob

16

2. Setting & Operation

1

123

1

2

1. Turn on power switch on each module.

2. Turn on module.

- Turn on module with module ON/OFF
button on each module.

3. Select detector mode with detector

switch on monitor panel.

Lamp OFF : for Normal sheet

Lamp ON : for Dark Printed sheet

4. Raise bin with start/bin-up button on

remote controller.

- All bins are raised and transport belts start
rotating.

5. Memorize sheet caliper on each bin.

- Depress memorizing sheet caliper button
on monitor panel to check and memorize
sheet caliper on all bins.

NOTE

- When SPF-11/SPF-20 is connected, turn on
motor on SPF-11/SPF-20 before depressing
memory button.

- Press memory button from right side mod­ule in case more than two modules are used.

Detector Switch

Module ON/OFF Button

Start/Bin-Up Button

Memorizing Sheet
Caliper Button

Power Switch

2-2 Operation Procedure

17

2. Setting & Operation

6. Check collated sheets.

- When number of pages are not correct, or
lamp in memory button is still on, read­just stoppers and depress memory button
again.

7. Select overlap.

- Select required overlap with overlap
button on remote controller.

NOTE

- When 100% overlap is selected, please make
sure that maximum thickness of one collated
set should be less than 3.5 mm (0.14").

8. Select speed.

- Select required collating speed (interval)
with speed button on remote controller.

9. Select preset mode.

- Select preset mode with preset mode
switch on monitor panel and input re­quired numbers. (Refer to "2-7 Tab Inser­tion Mode & Preset Stop Modes" in Page

29.)

10. Reset total counter to zero with reset

button on total counter if necessary.

Overlap Button

Speed Button

Slower

Faster

: Tab insertion mode

: Preset Stop mode

Both OFF : Continuous collating

Reset Button

Total Counter

2-2 Operation Procedure

0

18

2. Setting & Operation

8

11. Depress start button on remote controller

to start collating.

- Collating stops when feed error happens
or one of bins becomes empty.

12. Stop collating.

- Depress Stop/Bin-Down Button on re­mote controller to stop collating.

- Collating stops after one complete set of
sheets delivered to receiving tray.

NOTE

- When stop button is depressed during col­lating, conveyor, transport belt and pump will
brought to a halt immediately.

- When sheets stop inside transport belt,
depress inching button to eject all sheets or
open transport belt section and remove
jammed sheets.

Start/Bin Up Button

Stop/Bin Down Button

Inching Button

2-2 Operation Procedure

19

2. Setting & Operation

MC-80c or

MC-80a with CTK-80

NOTE

- Right-side delivery function is provided only

on MC-80c and MC-80a with C Tower Kit
(CTK-80).

- Right-side delivery function can work only

on a right end module of system.

1. Set up receiving tray.

- Place PJ-77 at right-side delivery side of
MC-80a or MC-80c.

- Connect two cables of PJ-77 to ECR-80,
and then connect ECR-80 to receptacle
for receiving tray.

NOTE

- Operation panel or foot switches side
of PJ-77 have to be faced at drive side.

2. Place bulging nose.

- Place bulging nose at delivery end of MC­80a or MC-80c when collating thinner
paper.

3. Select right-side delivery function.

- Select right-side delivery function on
remote controller of MC-80c or MC-80a.

- Right-side delivery module will be con­trolled by this remote controller.

- Other modules can work as left-side
delivery modules at same time as right­side delivery module is operated.

Right-side Delivery Selector Button

ECR-80 PJ-77

Bulging Nose

2-3 Right-side Delivery Function

Receptacle

Operation
Side

20

2. Setting & Operation

4. Lower bins and load sheets on each bins.

- Lower bins with stop/bin down button.

- Load front page of sets or smaller page
number sheets from bottom (No. 8 Bin).
Collated sets will flip over during trans­portation.

- Load sheets face down.

3. Follow operation procedure in page 16

to 18.

NOTE

- For neat and smooth receiving of collated
sheets, 100% overlap is recommended to use.

Bin No. Page No.

2-3 Right-side Delivery Function

21

2. Setting & Operation

NOTE

- Hand marrying operation requires optional

hand marrying unit. (HMU-80)

- Hand marrying unit can be attached at any

MC-80 modules.

1. Install hand marrying unit. (HMU-80)

- Remove delivery roller when hand mar­ring unit is installed on MC-80c or MC­80a with CTK-80.

- Attach hand marrying unit on to conveyor
shaft.

- Connect cable from hand marrying unit to
receptacle of MC-80.

2. Select hand marrying mode.

- Select hand marrying mode with selector
switch on hand marrying unit.

Upper : Hand married set will be delivered

on top of collated sets.

Lower : Hand married set will be delivered

first and collated sets will be
delivered on top of hand married
set.

2-4 Hand Marrying Operation (HMU-80 : Option)

CTK-80

Delivery Roller

Cable

Selector Switch

Upper

Lower

Hand Marrying Unit (HMU-80)

OFF

22

2. Setting & Operation

3. Press start/bin up button on remote

controller.

4. Place hand married set on table of hand

marrying unit.

- Place hand married set against front and
side resisters.

- As soon as sensor on table detects
sheet(s), MC-80 will start cycle of collat­ing.

NOTE

- Maximum thickness of hand married sheets
should be less than 3.5 mm (0.14").

Start/Bin Up
Button

Front Resister

Sensor

Side Resister

Hand Married Sheet(s)

Table

2-4 Hand Marrying Operation (HMU-80 : Option)

23

2. Setting & Operation

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1st Module

2nd Module

3nd Module

4th Module

5th Module

6th Module

When feed error (misfeed, double sheet feed or

sheet jamming) occurs, collation stops after
current collating set are delivered to acces­sary. Depending on speed of collation or
overlap selection error monitor indicates in
several ways.

■■

■■

■Receiving Tray Lamp

Lamp will be ON when...

- receiving tray becomes full.

- SPF-10II or SP-10 motor is OFF.

Lamp will flash when...

- jamming occurs at delivery section of
collator.

-delivery sensor is contaminated with paper
dust or alike.

■■

■■

■Operation Error Lamp

Lamp will be on when...

- sheet is not existing on bins which are
turned on,

- all sheets are fed and collating stops,

- memorizing sheet caliper is not per­formed.

■■

■■

■Module Lamp

Lamp will be on when...

- module is turned on.

Lamp will flash when...

- Stop button is depressed.

- delivery sensor on 2nd, 3rd, 4th, 5th, or
6th module continues to detect sheets.

2-5 Feed Error Indication

(Remote Controller)

24

2. Setting & Operation

1

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2

!

?

1
2

!

?

1
2

!

?

1
2

!

?

1
2

!

?

1
2

!

?

342156

123 123

1
2

!

?

1
2

!

?

1
2

!

?

1
2

!

?

1
2

!

?

1
2

!

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342156

123 123

1
2

!

?

1
2

!

?

1
2

!

?

1
2

!

?

1
2

!

?

1
2

!

?

342156

1

2

1 2

1

1

2

1

2

2

1

1

2

1

2

3

4

(Detector Dust Monitor)

When detector (receiver) is contaminated
with dust, detector lamp will go off. In this
condition, efficient miss/double sheet
detection will not be performed.

(Feed Timing Monitor)

- When all three feed error lamps (miss
feed, double sheet feed and jamming) will
be on, sheet feed timing was wrong.

- Clean rollers in feeding area. (Refer to "3­1-3 Nip Roller and Transport Belt Clean­ing" on page 35.)

NOTE

- In case these lamps continued coming on,
call your local dealer for service check.

- Three lamps can be reset by turn OFF and
On bin ON/OFF switch.

Check and correct top set staying on re­ceiving tray or stitching unit.

Check and correct second set from top
staying on receiving tray or stitching unit.

Check and correct both top and second sets
staying on receiving tray or stitching unit.

Check and correct third set from top stay­ing on receiving tray or stitching unit.

Bin ON/OFF Switch

Detector Lamp

Remote Controller Monitor Panel Description

2-5 Feed Error Indication

Feed Error Indication

Flashing

25

2. Setting & Operation

(Example)

4 sheets collating job.

1. Load sheets.

- Load same set of sheets on both setup 1
and setup 2.

Double Cycle Collation Programming Procedure

Programming collating can be set with two
buttons on remote controller. By these two
buttons, three programming collating modes
are selected.

2-6-1 Double Cycle Collation

2-6 Programming Collating

Double cycle collation program allows
you to divide bins available into two
setups.

Program will start feeding setup 2 without
interruption as soon as one of bins in
setup 1 runs out and vice versa.

One modules Two modules Three modules

Four modules

1

4
5

8

1

8

1

8

1

8

1

4
5

8

1

8

1

8

1

8

1

8

1

8

1

21

2

1

1
2

2

11

22

Setup 1
Setup 2

1
2
3
4
1
2
3
4

1
2
3
4
5
6
7
8

Setup 1

Setup 2

26

2. Setting & Operation

2. Turn module on.

- Turn on a-module with module ON/OFF
Button on panel.

NOTE

- Other module should be off.

3. Memorize sheet caliper.

- Depress memorizing sheet caliper button
on monitor panel to check and memorize
sheet caliper on all used bins. (All bins
will feed sheets.)

4. Select double cycle mode.

- Depress double cycle selector on remote
controller. Left double cycle lamp will be
on and this shows setup 1 is ready for
feeding.

- In case you want to start setup 2 first,
depress double cycle selector again.
Right double cycle lamp will be on and
setup 2 will be ready for feeding.

5. Start collating.

- Depress start button on remote controller
to start feeding.

- When one of bins will be empty, feeding
section will move to other setup automati­cally.

6. Load while running.

- All bins in resting setup will move down
or can be pushed down.

- Load sheets on resting setup for continu­ous operation.

NOTE

- Tab insertion mode can work with double
cycle collation mode.

Module ON/OFF Button

Memorizing Sheet
Caliper Button

Double Cycle Lamp

Double Cycle Selector

Start Button

2-6 Programming Collating

27

2. Setting & Operation

Dual cover feeding permits two top bins to
accommodate cover stock. Program will start
feeding cover stock from lower bin without
interruption as soon as cover stock in upper
bin runs out and vice versa.

1. Load cover.

- Load same cover sheets on top two bins.
(Top two bins are not necessarily No. 1
and No. 2 bins. Any top two bins can be
used as cover feeding bins.)

2. Load inside sheets.

- Load inside pages on following bins.

3. Turn on module(s).

- Turn on module(s) which are going to use
with module ON/OFF button on monitor
panel.

4. Memorize sheet caliper.

- Depress memorizing sheet caliper button
on monitor panel to check and memorize
sheet caliper on all piled bins. (Top two
bins will also feed cover sheets.)

Dual Cover Feeding programming procedure

Module ON/OFF
Button

Memorizing Sheet
Caliper Button

2-6 Programming Collating

2-6-2 Dual Cover Feeding

1
2
3
4
5
6
7
8

}

}

Cover Sheets

Inside Sheets

SPF-10II

80a 80m

(Example)
Alternate

Cover
Cover

1
2
3

8

1

8

28

2. Setting & Operation

5. Select dual cover feeding mode.

- Depress dual cover feeding selector on
remote controller. Left dual cover feed­ing lamp will be on and this shows upper
cover sheet bins are ready for feeding.

- In case you want to start feeding lower
cover sheet bin first, depress dual cover
feeding selector one more time.

- When upper cover feed bin will be empty,
lower cover feed bin will start feeding
automatically.

6. Load while running.

- Load cover sheet on upper cover feed bin
for continuous operation.

Lamp

Selector

2-6 Programming Collating

You can mix Double Cycle Collation and
Dual Cover Feeding into one operation.

- Select both programming by pressing
both double cycle selector and dual cover
feeding selector on remote controller and
follow the above operation procedure.

2-6-3 Mixed Modes of Collation

29

2. Setting & Operation

123

123

2-7-1 Tab Insertion Mode

Two types of preset function can be per­formed by use of preset counter.

One or two tab sheet(s) can be inserted accord­ing to predetermined number on preset
counter.

For example, when tab sheets are required
after every 10 sets of inside sheets collation,
use tab insertion mode.

Tab Insertion Procedure

1. One Cover or Two covers.

- Select number of covers (1 or 2) to be
inserted with the switch inside operation
panel.

(1) Open operation panel.
(2) Select 1 bin or 2 bins with switch 8.

Up ... 2 Covers (tabs) insertion

Down ... 1 Cover (tab) insertion

2. Load tab (cover) sheet(s) on top one

(two) bin(s).

3. Select tab insertion mode.

- Select tab (cover) insertion mode with
preset mode switch on monitor panel.

2-7 Tab Insertion Mode & Preset Stop Mode

Tab Sheets
Inside Sheets 1

Inside Sheets 2
Inside Sheets 3

Inside Sheets 10
Tab Sheets

Preset Mode Switch

P.C.B.

Twice c-tower Normal ST-20 OFF

2 bins

876543

Once a-,m-tower High CCR ON 1 bin

Blowing

Air

Tower CCR

Sensitivity

Tray Preload Tab Bin

Nip Roller

Rotating Time

12

12

12

Long

Short

Norm

Down Down

Down Up

UP Down

30

2. Setting & Operation

432156R

4. Input number on preset counter.

- Input required numbers in preset counter
with input buttons, and depress reset
button to set number.

5. Start collating.

- To start collating, follow operation proce­dure in pages 16 to 18.

Reset Button Input Button

Preset Counter

Preset Mode Switch

2-7 Tab Insertion Mode & Preset Stop Mode

Collating can be stopped after predetermined
sets of collation by use of preset mode.

Preset stop Procedure

1. Select preset stop mode.

- Select preset stop mode with preset mode
switch on monitor panel.

2. Input number on preset counter.

- Input required number in preset counter
with input buttons and depress reset
button.

3. Start collating.

- To start collating, follow operation proce­dure in pages 14 to 16.

- Collation stops after predetermined sets of
collation.

2-7-2 Preset Stop Mode

123

31

2. Setting & Operation

Detector sensitivity on each bin can be set in
5 levels according to sheet thickness or print
quality.

1. Depress detector sensitivity monitor

button on monitor panel.

2. Depress bin ON/OFF button while

detector sensitivity monitor button is held
to select sensitivity level.

NOTE

- Sensitivity of each bin should be adjusted

separately.

Detector Sensitivity
Monitor Button

High sensitivity

Normal sensitivity

Middle sensitivity

Low sensitivity

Double sheet
detection OFF

(No Lamp On)

Bin ON/OFF
Button

2-8-2 Paper Condition

Before loading paper, fan through paper to
loosen and separate the sheets. Jog on a flat
surface so that papers' edge are squarely
aligned in stack. If not fanned through suffi­ciently, poor sheet separation may cause
feeding problems. When handling curled
paper, be sure to flatten distorted, and/or
wrinkled sheets before loading them in paper
bins.

2-8-3 Folded Sheets

When running folded sheets, be sure to press
out excess air. Folded or closed edge must be
well pressed and flattened. Otherwise,
misfeed and jamming may occur.

2-8-4 Wet Ink

If sheet are stuck to each other with printing
ink, double-sheet feeding may occur. Wet ink
tends to smear forward roller, vertical sheet
transport belt, ejecting roller, and other parts,
which may lead to various sheet feed troubles
and machine failures. Because of this, printing
ink on sheets should be sufficiently dry.

2-8-5 Correct Loading

If bottom sheets in a stack are not aligned with
front guide when sheets are loaded in paper
bin, it will cause misfeed. Jog piled sheets
against front guide and align them against
front guide.

2-8-6 Roller Pressure

Roller pressure against paper can be adjusted
with roller pressure selector lever. Set roller
pressure selector lever at upper position to
decrease pressure; lower position increase
pressure.

NOTE

- Roller pressure should be upper position
when collating NCR paper.

2-8 For Efficient Operation

2-8-1 Detector Sensitivity Setting

32

2. Setting & Operation

33

3. Maintenance

3. Maintenance

3-1 Cleaning.................................................................................................... 34

34

3. Maintenance

Dust on detector may cause error detection or
detector malfunction. Clean detector with
supplied detector cleaning kit or brush.

How to use detector cleaning kit.

1. Put hose of detector cleaning kit (refer to

page 42) on joint pipe of MC-80 module.

2. Turn on pump with start/bin up button

on remote controller.

3. Set air blower knob at maximum posi-

tion.

4. Install cleaning kit nozzle into feeding

area in between upper guide and lower
guide and set it as shown in the right
drawings.

Start/Bin-Up
Button

Detector Cleaning Kit

Air Blower Knob

Joint Pipe

Cleaning Kit Nozzle

Detector

Sucker Pipe

Lower Guide

Upper Guide

Sucker Pipe

Cleaning
Kit Nozzle

OFF

Max.

3-1 Cleaning

3-1-1 Detector Cleaning

35

3. Maintenance

123 123

1
2

!

?

1
2

!

?

1
2

!

?

1
2

!

?

1
2

!

?

1
2

!

?

342156

When delivery sensor is contaminated with
paper dust or alike, receiving tray lamp on
remote controller will flash to alert cleaning
requirement. Clean delivery sensor on each
module with brush or cloth.

To prevent irregular feeding and transporting
of sheets, clean nip roller and transport belts
with alcohol soaked cloth.

- Nip roller can be accessed from feeding
(bin) side of MC-80.

- To access transport belts, open transport
belt unit .

Photo Sensor

Nip Roller

Clean the belts
inside here.

Receiving Tray Lamp

3-1 Cleaning

3-1-2 Delivery Sensor Cleaning

3-1-3 Nip Roller and Transport Belt Cleaning

36

3. Maintenance

Rubber Packing

Filter Case

Filter Unit

Electric Copntrol
Box

Fix Knob

Filter

Double Sheet Prevent Brush

3-1 Cleaning

3-1-4 Replacement of Fuses

WARNING

- Be sure to unplug power cord when­ever fuses are replaced.

- Fuses are housed in electric control box.

- Remove screw behind control box cover
and screws at front lower position. The
cover will be opened toward yourself.

- Replace fuse according to indication
below.

Wear out brush may cause poor performance
of prevention of double sheet feeding. Re­place brush with new one. Brush is fixed on
front panel of paper bins with one fix screw.

Soiled filter may cause poor performance of
air pump. Clean filter element clogged with
paper dust or other substance every two to
three months.

3A
1A

3A
3A
2A

5A5A5

A

5A

MC-80a 400V

1A

3A
3A
2A

5A5A5

A

5A

MC-80m 400V

3A
1A

3A
3A
2A

5A5A5

A

5A

MC-80c 400V

3A
1A

3A
3A
2A

10

A

10A

MC-80a 200V

1A

3A
3A
2A

10A

MC-80m 200V

3A
1A

3A
3A
2A

10A

MC-80c 200V

3A

10A10

A

10A10A10

A

3A

10A10A10

A

200V

400V

3-1-5 Replacement of Double Sheet Prevent Brush

3-1-6 Filter on Air Pump

37

4. Installation Instructions

4. Installation Instructions

4-1 Installation of Collator Module.............................................................. 38

4-2 Installation of Kit CTK-80 (Option)...................................................... 44

4-3 Installation of DDM-80 (Option) ........................................................... 49

4-4 Installation of DDA-80 (Option) ............................................................ 51

38

4. Installation Instructions

1. Combine each module.

- Combine each module with connecting
plates (A-Upper and B-Lower).

- Place three setting plates under each
leveling bolt and level each module with
leveling bolt.

- Raise up modules with casters slightly
afloat.

NOTE

- Tilting allowance in each module should be
within a dimension in the right drawing.

2. Install air pump.

- Install air hose between each module and
between module and air pump.

Upper ... Pressure
Lower ... Vacuum

- Fasten hoses with hose clamps.

NOTE

- In case rear delivery module, MC-80c or
MC-80a with CTK-80, is installed, use one
pump for only rear delivery module, other
pump for MC-80a (left end module) and MC­80m.

- Provide 15 cm space behind air pump.

4-1 Installation of Collator Module

4-1-1 Installation Location

Connecting Plate A

5 mm

Setting Plate

Connecting Plate B

(a) (m)

3 mm

Air Pump

Hoses

Adjust Bolt

Pressure
Hose

- Select a flat, rigid floor free from vibra­tion.

- Select a place free from direct exposure to
sunlight.

- Select a place free from extremely high
temperature and humidity.

Hose Clamp

Vacuum Hose

4-1-2 Installing MC-80

39

4. Installation Instructions

a

m mm m

(In case EAP-80 is installed)

1. Install hoses of EAP-80 as shown in the

drawing below.

2. Plug up a pipe on m-module with supplied

cap.

3. Connect power cable on pump to MC-80m

modules.

3. Connect system cable.

- Connect system cable on MC-80m or
MC-80c modules to left side module.

Cap

EAP-80

Original Pump

System Cable

4-1 Installation of Collator Module

40

4. Installation Instructions

Fig. 4-6

System Switches

P.C.B.

1 tower

2 towers

3 towers

4 towers

5 towers

6 towers

4-1 Installation of Collator Module

4. Set system switches.

- Open operation panel.

- Set system switch on QPM-106 on each
module according to number of module
installed.

SW1 SW2

11

SW1: 1
SW2: 1

SW1: 2
SW2: 2

SW1: 2
SW2: 1

SW1: 3
SW2: 3

SW1: 3
SW2: 2

SW1: 3
SW2: 1

SW1: 4
SW2: 4

SW1: 4
SW2: 3

SW1: 4
SW2: 2

SW1: 4
SW2: 1

SW1: 5
SW2: 5

SW1: 5
SW2: 4

SW1: 5
SW2: 3

SW1: 5
SW2: 2

SW1: 5
SW2: 1

SW1: 6
SW2: 6

SW1: 6
SW2: 5

SW1: 6
SW2: 4

SW1: 6
SW2: 3

SW1: 6
SW2: 2

SW1: 6
SW2: 1

41

4. Installation Instructions

5. Set function switches.

- Open operation panel to access function
switches on P.C.B. (QPM-106).

(Switch 1 and 2)

Nip roller rotating time can be adjusted with
these two switches. Keep both switches at
DOWN position in most of operation.

(Switch 3)

Used to select blowing air mode; one time or
two times.

Up ... Two times blowing
Down ... One time blowing

(Switch 4)

Module switch

Up ... Rear Delivery Tower

(MC-80c or MC-80a with
CTK-80)

Down ... MC-80a or MC-80m

(Switch 5)

Used to adjust full tray sensor sensitivity on
CCR-DX.

Up ... Normal
Down ... High Sensitivity

(Switch 6)

Used to select type of receiving accessory to
be combined.

Up ... ST-20
Down ... CCR(DX)

(Switch 7)

Pre-load switch. Keep this switch at DOWN
position for pre-loading.

(Switch 8)

Used to select tab insertion bin number.

Up ... 2 bins
Down ... 1 bin

P.C.B.

4-1 Installation of Collator Module

Twice c-tower Normal ST-20 OFF

2 bins

876543

Once a-,m-tower High CCR ON 1 bin

Blowing

Air

Tower CCR

Sensitivity

Tray Preload Tab Bin

Nip Roller

Rotating Time

12

12

12

Long

Short

Norm

Down Down

Down Up

UP Down

42

4. Installation Instructions

Terminal

MC-80a Power Cord

MC-80m (MC-80c) Power Cord

(Rear View of MC-80a)

Delivery Roller

Wire Connection

4-1 Installation of Collator Module

Pump Power Cord

Cover

RSTGRSTG

Pump

Rear Tower

Red

White

Black

Green

Red

White

Black

Green

Terminal Board

6. Connect MC-80m (MC-80c) and pump

power cord.

WARNING

- Be sure to turn off main power or
breakers switch of factory or plant
before plugging or unplugging power
cord.

- Open small cover on rear cover.

- Connect power cords from MC-80m and
pump to terminal of MC-80a.

- Connect following module power cord to
the module on left side.

7. Connect main power.

- Connect power cord of MC-80a to out
let.

- Check rotation of delivery roller with
inching button. Delivery roller should
rotate counterclockwise. If not unplug
power cord and change wiring of power
cord.

43

4. Installation Instructions

8. Set delivery roller unit.

- Set delivery roller angle to suitable posi­tion according to combined receiving
accessory.

Up : ST-20

SP-10
SPF-11
SPF-20

Down : CCR (DX)

PJ-75/77
SP-1

- Loosen lock knob and pull up lever to set
UP position; push down lever to set
DOWN position.

9. Install receiving accessory.

- Follow operation manual or Instruction
manual for each receiving accessory.

Lever Lock Knob Lever Lock Knob

(In case more than four modules are in­stalled.)

One power source can work with up to three
modules. When more than four modules are
installed, plug main power cord as in drawing
below.

4 modules

5 modules

6 modules

4-1 Installation of Collator Module

a

m m

m
C

a

m m

m

a

m m m m

m
C

m

44

4. Installation Instructions

4-2 Installation of Kit CTK-80 (Option)

4-2-1 Parts

2. Drive Unit 1 set

4. Signal Cable 1 pc

Upper Sheet Guide Unit

Lower Sheet Guides

Remove front and rear cover before start
assembling C Tower Kit.

1. Remove sheet guides.

- Remove upper sheet guide unit and lower
sheet guides.

4-2-2 Installation Procedure

(1) Rear Delivery Guide Unit and Drive Unit

1. Rear Delivery Guide Unit 1 set

3. Solenoid Unit 1 set

5. Bulging Nose 1 pc

45

4. Installation Instructions

01MC80B69

Idle Pulley
& Shaft

Belt Guide

Drive Unit

Idle Pulley

Drive Unit

Screws

2. Remove idle shaft and pulley.

3. Slide belt guide.

- To provide space for assembling, slide
belt guide to operator side.

4. Install drive unit.

- Remove idle pulley on drive unit.

- Install drive unit on belt guide and fix it
with six screws.

4-2 Installation of Kit CTK-80 (Option)

46

4. Installation Instructions

Idle Pulley

Idle Pulley

Belt Guide

Lower Sheet
Guides

Rear Delivery
Guide Unit

6. Install idle pulley

- Install idle pulley to original position on
drive unit.

- Two belts must be installed as shown in
the right drawing.

- Tension belts by pulling idle pulley and
fix it.

7. Slide back belt guide with drive unit to

original position.

8. Install sheet guide.

- Install lower sheet guides at original
position.

9. Install rear delivery guide unit .

- Install rear delivery guide unit on sheet
guides.

10. Connect motor cable.

4-2 Installation of Kit CTK-80 (Option)

47

4. Installation Instructions

01MC80B5001MC80B50

(2) Solenoid Unit

1. Install solenoid unit.

- Install solenoid unit at operation side of
module.

- Put two screws to hold solenoid unit.
Solenoid unit required positioning adjust­ment, do not tighten screws at this step.

- Install plate on solenoid unit to gate bar
and put snap pin into gate bar hole.

2. Adjust solenoid position

- Push down gate bar until gate touches
transport belt frame.

- At above condition adjust solenoid posi­tion so that plunger pulled up fully by
solenoid.

3. Connect cable.

- Connect solenoid cable to CON13 (Pin
No. 1 and 3) on P.C.B (QPM-106).

- Tie up solenoid cable with wire clamp so
that cable will not touch any moving
parts.

Solenoid Unit

Snap Ring

Transport
Belt Frame

Gate Bar Plunger

Solenoid

QPW-106
CON-13

4-2 Installation of Kit CTK-80 (Option)

48

4. Installation Instructions

CON14

01MC80B54

1. Fix signal cable on frame.

- Remove hole cover on frame.

- Insert signal cable into hale and fix it with
cable clamp.

- Connect cable to CON14 (Pin No.4, 5 and

6) on P.C.B. (QPM-106).

Red ..... No.4

White .... No.5

Black ... No.6

- Tie up signal cable with wire clamp so
that cable will not touch any moving
parts.

Hole Cover

Signal Cable

CON-14

QPM-106

4-2 Installation of Kit CTK-80 (Option)

(3) Signal Cable

49

4. Installation Instructions

01MC80B39

1. Remove front and rear cover before start

assembling DDM-80.

2. Install DDM-80

- Install DDM-80 at front delivery parts of
MC-80a or MC-80c, and fix it with four
screws.

3. Install belt.

- Remove covers on drive side of DDM-80.

- Install belt on pulley.

- Tension belt by sliding tension pulley.

Cover

Cover

Tension
Pulley

2. Belt 1 pc

4-3 Installation of DDM-80 (Option)

4-3-1 Parts

DDM-80

1. Delivery Unit 1 set

4-3-2 Installation Procedure

Belt

50

4. Installation Instructions

3. Connect sensor cable.

- Connect sensor cable with cable already
installed at drive side of MC-80c or MC­80a.

4. Place all removed covers at original

position.

Sensor and Cable

Cable on MC-80

Sensor Cable

4-3 Installation of DDM-80 (Option)

51

4. Installation Instructions

4-4 Installation of DDA-80 (Option)

4-4-1 Parts

1. Delivery Unit 1 set

3. Idle Pulley (Long & Short) 1 pc each

5. Support Pulley (1 pc) and Spacers (2 pcs)

7. Belts (Long & Short) 1 pc each

2. Speed Control Pulley 1 set

4. Tension Pulley 1 pc

6. Knob 1 pc

8. Sensor Cable 1 pc

9. Sheet smoother 3 pc

01MC80B45

52

4. Installation Instructions

1. Remove front and rear cover before start

assembling DDA-80.

2. Install DDA-80

- Install DDA-80 at front delivery parts of
MC-80c, and fix it with four screws.

3. Install two idle pulleys.

- Install long idle pulley on operation side
of MC-80c.

- Install short idle pulley on drive side of
MC-80c.

4. Install speed control pulleys.

- Install speed control pulley on operation
side of MC-80c.

- Install support pulley and spacers as
shown in the right drawing.

- Install tension pulley.

5. Install belt.

- Remove covers on both operation and
drive side of DDA-80.

- Install belts on pulley.

- Tension belt by sliding tension pulleys.

Tension Pulley

Support
Pulley
and
Spacers

Speed Control
Pulley

Idle Pulley
(long)

Cover

Cover

Belt

Tension
Pulley

Idle Pulley (Short)

DDA-80

4-4 Installation of DDA-80 (Option)

4-4-2 Installation Procedure

53

4. Installation Instructions

6. Connect jam sensor cable.

- Connect jam sensor cable (connector side)
to jam sensor.

- Connect jam sensor cable (wire side) to
CON-4A on P.C.B. QPM-106.

Red ... No. 4
White ... No. 5
Black ... No. 6

7. Connect sensor cable.

- Connect sensor cable with cable already
installed at drive side of MC-80c.

8. Install all removed covers on original

position of MC-80c.

9. Plug air hose.

- Plug delivery air hose to nipple on MC­80c.

QPM-106

CON-4A

Jam Sensor

Jam Sensor Cable

Sensor and Cable

Cable on MC-80

Sensor Cable

4-4 Installation of DDA-80 (Option)

54

4. Installation Instructions