Horizon SPF-9, FC-9 Service Manual

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Standard

SPF9 Stapler-Folder

&

FC9 Trimmer

Service Manual

SERVICE MANUAL

Standard Horizon SPF-9/FC-9 Stapler-Folder

Fore-Edge Trimmer

SM_SPF9/FC9

Read this manual, and thoroughly

familiarize yourself with its

contents before operating or

servicing this equipment.

I

STAPLER & FOLDER
FORE-EDGE TRIMMER

US501009-01171808/SPF9FC9/01E/DV

Important Information

- This manual is designed to help you to maintain and repair Stapler & Folder SPF-9 and
Fore-edge Trimmer FC-9. Read, understand and keep this manual in a safe and convenient
place.

- Do not maintain or repair SPF-9/FC-9 until you read and understand the instructions in
this manual.

- Horizon International Inc. shall not be liable for incidental consequential damages
resulting from : improper or inadequate maintenance by customer; unauthorized modifica­tion or misuse; operation outside of the environmental specifications for the product.

- Horizon International Inc. pursues a policy of continuing improvement in design and
performance of the product. Therefore, the product design and specifications are subject to
change without prior notice and without our legal obligation.

- All rights are reserved. No part of the manual may be photocopied, reproduced or
translated to another language without the prior written consent of Horizon International Inc.

SPF-9/FC-9

II

Safety Precautions

- The signal word WARNING indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

- The signal word CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in damage on machines. It may also be used to alert against unsafe
practices.

- Read and understand all safety instructions with signal word such as WARNING and
CAUTION. If safety instructions are ignored, personal injury may result.

- Horizon International Inc. cannot anticipate every possible situation that might involve
a potential hazard. The instructions in this manual and warning labels on the machine are
therefore not all inclusive.

- Do not operate the machines when any covers are removed.

- Some of the drawings in this manual show the machine uncovered for explaining the
detail or inside of machine.

III

Use the following tools for maintenance and repair.

1. Screw Driver No. 2

2. Screw Driver 6 to 7 mm

3. Allen Wrenches 1.5, 2, 2.5, 3, 4, 5, and 6 mm

4. Open-ended Wrench 5.5 x 7 mm 8 x 10 13 x 17

5. Box Wrench 5.5 mm

6. Snap-ring Expander

1. The following signs in this manual
represent wire color.

Sign Color

BRN Brown
RED Red
ORN Orange
YEL Yellow
GRN Green
BLU Blue
VIO Violet
GRY Gray
WHT White
BLK Black

2. The following abbreviations in this manual
represent electronic and electrical parts.

Abbreviation Meaning

CL Clutch
BK Brake
SW Switch
mSW Microswitch
M Motor
LED Light Emitted Diode
VR Potentiometer
RY Relay

I. Necessary Tool for Maintenance and Repair

II. Signs and Abbreviations in This Manual

IV

Contents

Important Information ..........................................................................................................I

Safety Precautions ..................................................................................................................II

I. Necessary Tool for Maintenance and Repair.....................................................................III

II. Signs and Abbreviations in This Manual ......................................................................... III

1. Specifications ...................................................................................................................1

2. Operation Overview ........................................................................................................3

3. Sheet Flow ........................................................................................................................4

4. Drive Section ....................................................................................................................7

5. How to Remove Covers...................................................................................................9

6. Knife Replacement ..........................................................................................................11

7. Troubleshooting...............................................................................................................13

8. Electronic Parts Layout ..................................................................................................21

9. Control Panel LED Descriptions ................................................................................... 23

10. Line Diagram ................................................................................................................. 25

1

1. Specifications

1-1 SPF-9

Function Stapling and Folding, Side Stapling, Corner Stapling, Folding
Sheet Size Stapling and Folding : A3, A4 (11" x 17", 8.5" x 11")

Side Stapling/Corner Stapling : A4 (8.5" x 11")
Sheet Weight 64 gsm ~ 130 gsm (16# Bond to 36# Bond)
Stapling and Folding Thickness

up to 20 sheets of 64 gsm / up to 10 sheets of 130 gsm

(14 sheets of 20# Bond)
Side Stapling Thickness up to 20 sheets of 130 gsm (36# Bond)
Corner Stapling Thickness up to 20 sheets of 130 gsm (36# Bond)
Production Speed 2,000 booklets / hour
Stacker Pile Height Stapling and Folding : 40 booklets (A3 - 64 gsm, 10 sheets)

Side Stapling : 100 booklets (A4 - 64 gsm, 10 sheets)
Staple Distance 120 mm (4.7") (Fixed)
Staple Cartridge type, 5,000 staples
Sensor No Staple, Sheet Jam, Misfeed on Collator
Counter 4 digits (No memory)
Machine Size (W x D x H) 1,240 x 621 x 796 mm (48.8" x 24.4" x 31.3")
Machine Weight 154 kg (339.2 lb)
Power 220-240 V 50 Hz, 115-120 V 60 Hz, 100 V 50/60 Hz
Power Consumption 60 Hz : 410 W 50 Hz : 375 W
Options Fore-edge Trimmer FC-9, Delivery Conveyor ED-9

2

1. Specifications

1-2 FC-9

Sheet Size A3, A5, 11" x 17", 5.5" x 8.5"
Trimmed Size Maximum : 323 x 225 mm (12.7" x 8.8")

Minimum : 180 x 105 mm (7" x 4.2")
trimming Thickness 64 gsm 40 sheets (16# Bond : 40 sheets)
Trimming Width Maximum : 13 mm (0.5")
Production Speed 2,000 books/hour
Detector Sheet Jam, Knife Lock, full Trimming
Counter Total Counter
Machine Size (W x D x H) 445 x 621 x 796 mm (17.6" x 24.5" x 31.4")
Machine Weight 101 kg (221 lb)
Power 220-240 V 50 Hz, 115-120 V 60 Hz, 100 V 50/60 Hz
Power Consumption 150 W

The machine design and specifications are subject to change without any notice.

3

2. Operation Overview

2-1 SPF-9

Connecting cable on SPF-9 is connected to collator.

1. Turn on power switch on SPF-9.

On operation panel,

- automatic mode lamp will illuminate.

- stapling & folding lamp will illuminate.

2. Turn on power switch on collator.

3. Pile sheets into collator and set required set up on SPF-9 following "2-1 Operation Procedure"

procedure 5 to 20 (page15 to 18) in SPF-9 Operation Manual.

4. Select automatic mode with function mode select button.

5. Press start button on collator.

- Sheets delivered from collator will be stapled automatically.

6. Press stop button on collator to stop SPF-9.

SPF-9 will stop without pressing stop button in the following cases.

- Sheet jam, misfeed, and double feed occur in collator. Collator lamp on SPF-9 illuminates.

- Sheets are jammed in SPF-9. Sheet jam lamp on SPF-9 illuminates.

- Sheet jam, misfeed and double feed occur
in collator.

- Sheets are jammed in SPF-9.

- Sheets are jammed in FC-9.

- Upper knife stops at the middle of cutting
process.

Cable on FC-9 is connected to SPF-9.

1. Turn on power switch on SPF-9.

2. Turn on power switch on collator.

3. Pile sheets into collator and set required set up on SPF-9 and FC-9 following "2-1 Operation
Procedure" 5 to 20 (page 15 to 18) in SPF-9/FC-9 Operation Manual.

4. Select automatic mode with function mode select button.

5. Press start button on collator.

- Sheet delivered from collator will be stapled and folded in SPF-9 and be cut in FC-9 auto­matically.

6. Press stop button on collator to stop SPF-9.
SPF-9 will stop without pressing stop button in the following cases.

- Collator lamp in SPF-9 will illuminate.

- Sheet jam lamp on SPF-9 will illuminate.

- Jam lamp will illuminate.

- Knife lock lamp will illuminate.

2-2 FC-9

4

3. Sheet Flow

3-1 SPF-9

There are 2 ways in sheet flow.

I. When "stapling & folding" or "folding" mode is selected with operation mode select
button

1. Sheets enter and hit staple and fold stopper.

2. Sheets are jogged by jog plate and jog guide (F).

3. Sheets are stapled in staple & fold mode.

4. Transport roller (F) unit and transport roller (R) unit lower at the same time staple and fold
stopper rises, and transport belt transports sheets.

5. Sheets pass under gate and stop by hitting stopper in fold section.

6. Fold knife pushes fold part of sheets and fold roller nips sheets and then press rollers press
sheets and sheets are ejected.

II. When "side stapling" or "corner stapling" mode is selected with operation mode select
button

1. Sheets enter and hit side staple stopper.

2. Sheets are jogged by jog plate and jog guide (F).

3. Sheets are stapled.

4. Transport roller (F) unit and transport roller (R) unit lower at the same time staple and fold
stopper lowers, and transport belt transports sheets.

5. Sheets pass above gate and are ejected.