Horizon FC-11 User Manual

TRIMMER

FC-11

Important Information

- This manual is designed to help you to install, operate and maintain Trimming System

FC-11. Read, understand and keep this manual in a safe and convenient place.

- Do not operate FC-11 until you read and understand the instructions in this manual.

- Horizon International Inc. shall not be liable for incidental consequential damages result­ing from : improper or inadequate maintenance by customer; unauthorized modification or
misuse; operation outside of the environmental specifications for the product.

- Horizon International Inc. pursues a policy of continuing improvement in design and
performance of the product. Therefore, the product design and specifications are subject to
change without prior notice and without our legal obligation.

lated to another language without the prior written consent of Horizon International Inc.

010322/FC11/02E/DV

- All rights are reserved. No part of the manual may be photocopied, reproduced or trans-

I

UM201033-02

Safety Precautions

- The signal word WARNING indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

- The signal word CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in damage on machines. It may also be used to alert against unsafe
practices.

- Read and understand all safety instructions with signal word such as WARNING and
CAUTION. If safety instructions are ignored, personal injury may result.

- Horizon International Inc. cannot anticipate every possible situation that might involve
a potential hazard. The instructions in this manual and warning labels on the machine are
therefore not all inclusive.

- All equipment shall be locked out or tagged out to protect against accidental or inad­vertent operation when such operation could cause injury to personnel. Do not attempt to
operate any switch, valve, or other energy isolating device where it is locked or tagged out.

- Do not operate the machines when any covers are removed.

- Some of the drawings in this manual show the machine uncovered for explaining the
detail or inside of machine.

II

CONTENTS

Important Information ............................................................................................I

Safety Precautions....................................................................................................II

1. Before You Begin

1-1 Specifications......................................................................................................2

1-2 Machine Descriptions ........................................................................................3

1-2-1 Machine Descriptions and Functions..............................................................3

[1] General View...................................................................................................3

[2] Press Section ...................................................................................................4

[3] In-Feed Section ...............................................................................................5

[4] Operation Panel ...............................................................................................6

1-3 Accessories/Option.............................................................................................7

2. Set Up and Operation

2-1 Operation Procedures .......................................................................................10

3. Maintenance Hints

3-1 Replacing Upper and Lower Knife ..................................................................12

3-1-1 Upper Knife Replacement ..............................................................................12

3-1-2 Lower Knife Replacement..............................................................................12

4. Installation Instructions

4-1 Installation Instructions ....................................................................................14

III

IV

1. Before You Begin

1. Before You Begin

1-1 Specifications ........................................................................................... 2

1-2 Machine Descriptions.............................................................................. 3

1-3 Accessories/Option .................................................................................. 7

1

1. Before You Begin

1-1 Specifications

Model FC-11

Cutting Dimensions Spine to fore edge : 99 to 225 mm (3.9" to 8.9")

Booklet Size 100 x 200 mm to 240 x 330 mm

(Before Trim)

Trimming Length 15 mm (0.6")

Cutting Thickness 44 sheets of 80 gsm stock

Production Speed 2600 booklets/hour

Voltage/Frequency 100 V 50/60 Hz, 5.8 A/5.1 A 120 V 60 Hz, 5.0 A

Power Consumption 100 V 50Hz, 310 W 100 V 60 Hz, 350 W

(4.0" x 7.9" to 9.4" x 12.9")

230 V 50 Hz, 3.4 A

120 V 60Hz, 320 W 230 V 50 Hz, 450 W

Weight 170 kg (375 lb)

Machine Dimensions 570(W) x 610(D) x 1040 (H) mm

(22.5" x 24.1" x 41.0")

The machine design and specifications are subject to change without any notice.

2

1-2 Machine Descriptions

1-2-1 Machine Descriptions and Functions

[1] General View

1. Before You Begin

Power Switch

Manual Handwheel

When power is off, release
stopper pin then upper cutter
can be lowered with this
manual handwheel.

Dust Box

This section gathers
trimmed paper.

3

1. Before You Begin

1-2 Machine Descriptions

[2] Press Section

Trimming Size Scale

This scale indicates required trim­ming size.

Upper Knife

Transport Guide

This guide prevents booklet curling up.

Adjust Knob Lock Lever

This lever must be fastened
after trimming length is
adjusted.

Air Blow Nozzle

Trimmed paper is blown into dust
box by compressed air blast so that
no paper scraps are scattered in
trimmer unit or in delivery ramp.

Jam Sensor

In case booklet is jammed
over this section, FC-11
stops automatically.

Breaker

This breaker will trip when
upper cutter unit is locked.

Trimming Length Adjust Knob

This knob is used to adjust required
trimming length.

Transport Belts

These belts transport a stitched
booklet into FC-11.

Lower Knife

4

1-2 Machine Descriptions

[3] In-Feed Section

Press Plate Height Adjust Nuts

These nuts are used to adjust press plate
height depending on book thickness.

Ejecting Roller Adjuster

This adjuster is used to adjust
clearance between delivery
belt and ejecting roller.

1. Before You Begin

Stopper

Position of this stopper
is adjustable with trim­ming length adjust knob.

Ejecting Roller

Delivery Belts

These belts deliver booklets
from FC-11 after trimming
operation performed. Height
of delivery belts is adjustable.

5

1. Before You Begin

1-2 Machine Descriptions

[4] Operation Panel

Power Lamp

Single Cut Button

Whenever this button is pressed,
knife is actuated.

Counter

This counter indicates total
number of trimming for
maintenance purpose.

Jam Lamp

This lamp illuminates when jam
occurs in FC-11.

Motor ON Lamp

This lamp illuminates when
FC-11 is ready for cut.

Motor ON Button

This button starts motor.

Motor OFF Button

This button stops motor.

Emergency Stop Button

6

1-3 Accessories/Option

1. Before You Begin

1. Upper Knife (M003273-01) 1 pc

2. Lower Knife (M003272-01) 1pc

3. Leveling Bolt (HB12-100) 2 pc

6. Ground Wire (GW-1) 1 pc

7. Hold Supporter (M003327-03) 2 pcs

8. Leveling Bolt 2 (6200-1005) 1 pc

4. Mount Base (M003025-01) 3 pcs

5. Transport Guide (M003308-AS) 1 pc

9. Stopper for Loop Stitch (Option) 1pc

7

1. Before You Begin

8

2. Set Up and Operation

2. Set Up and Operation

2-1 Operation Procedures ............................................................................. 10

9

2. Set Up and Operation

2-1 Operation Procedures

1. Turn trimming length adjust knob and

set stopper to required book size.

Red line indicates book size.
Fasten lock lever after set up.

NOTE
Remove transport guide when book size is
adjusted shorter than 17 cm (6.7").

2. Turn power on and then depress motor

ON button.

3. Depress single cut button to set knife to

its home position.

4. Depress start button of collator and then

depress stop button after a set of sheets is
delivered to SPF-11. Make sure that
booklet is trimmed correctly.

5. Start collating.

Adjust Knob Lock Lever Transport Guide

Trimming Length Adjust Knob

NOTE
If main motor of FC-11 is not on, main
motor of SPF-11 can not be started even if
motor ON button of SPF-11 is depressed.

10

3. Maintenance Hints

3. Maintenance Hints

3-1 Upper and Lower Knife Replacement................................................... 12

11

3. Maintenance Hints

3-1 Upper and Lower Knife Replacement

CAUTION

1. When replacing knife, be sure to
turn power switch off.

2. Knife edge is very sharp so utmost
care should be taken when knife is
replaced and/or installed.

Replace upper and/or lower knives when
abnormal cutting noise is created or dull
cutting occurs.

3-1-1 Upper Knife Replacement

1. Turn power switch off.

Upper Knife
Lock Bolts

Upper Knife
Lock Bolt

Lock Screw

Air Blow
Nozzle

2. Loosen lock screw and turn air blow

nozzle to the arrow direction.

3. Hold upper knife with hand and remove

three cutter lock bolts and springs. Re­move upper knife.

4. Attach upper knife in the reverse order

of removing.

3-1-2 Lower Knife Replacement

1. Remove upper knife following the

procedure of "3-1-1 Upper Knife Replace­ment".

2. Hold lower knife with hand and remove

four knife lock bolts. Remove lower knife.

3. Attach new lower knife in the reverse

order of removing.

Adjuster Bolt

Adjuster Bolt

Lower Knife
Lock Bolts

Manual Handwheel

NOTE

- Make sure that newly installed knife edge is
exactly flush with bed. If not, adjust lower
knife level by use of adjuster bolts. Fasten
four lower knife lock bolts after adjusting.

4. Attach upper knife.

NOTE
Make sure that upper knife can be moved up
and down smoothly by pulling release lever
and turning manual handwheel.

Release Lever

12

4. Installation Instructions

4. Installation Instructions

4-1 Installation Instructions.......................................................................... 14

13

4. Installation Instructions

4-1 Installation Instructions

1. Connect connector of FC-11 to recep-

tacle of SPF-11.

2. Push FC-11 to SPF-11 until cushion

rubbers installed on lower FC-11 touches
SPF-11. Make sure front side of FC-11 is
snugly aligned with that of SPF-11.

3. Install conveyor unit at delivery end of

FC-11 with hooks of FC-11 inserted in key
holes of conveyor .

4. Level FC-11 by using leveling bolts.

5. Connect ground wire to ground terminals

on SPF-11 frame and FC-11 frame.

Conveyor

Leveling Bolts

(FC-11)

FC-11 Connector

Conveyor Connector

Ground Terminal

(SPF-11)

14

Ground Wire