Horizon CRF-362 User Manual

Crease and Folder

CRF-362

Important Information

- This manual is designed to help you to operate and maintain the CRF-362.

Please read, understand and keep this manual in a safe and convenient
place.

- Do not operate the CRF-362 until you read and understand the instructions

in this manual.

- Horizon International Inc. shall not be liable for incidental consequential

damages resulting from: improper or inadequate maintenance by the cus-

tomer, unauthorized modication or misuse, or operation outside of the
environmental specications for the product.

- Horizon International Inc. pursues a policy of continuing improvement in

design and performance of the product. Therefore, the product design and

specications are subject to change without prior notice and without our

legal obligation.

- All rights are reserved. No part of this manual may be photocopied, repro-

duced or translated to another language without the prior written consent

of Horizon International Inc.

UM203090-11(000)150722/CRF-362/11E/CF,TF,CY/IDCS5.5/ICS5/PXI

*UM203090*

2

CRF-362

Safety Precautions

Safety precautions are indicated in this manual as follows:

The term WARNING indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.

The term CAUTION indicates a potentially hazardous situation which, if not avoided,
may result in serious injury, or damage to the machine.

This symbol indicates a note which includes important information. Follow the note
to operate the machine safely.

This symbol indicates a prohibited action. Do not perform any prohibited action.

This symbol indicates an essential procedure. Follow the procedure to operate the
machine safely.

This will help you to avoid an incorrect operation which may cause
problems with the machine, or make it necessary to go back to a
previous step.

This explains functional limitations and restrictions on the opera­tion of the machine.

This indicates a helpful hint.

This indicates additional information which will help you to operate

the machine efciently.

→

This explains what the machine will do after you operate it as
instructed.

- Horizon International Inc. cannot anticipate every possible situation that might involve a potential
hazard. Therefore, the instructions in this manual and warning labels on the machine are not all­inclusive.

- All equipment shall be locked out or tagged out to protect against accidental or inadvertent oper­ation when such operation could cause injury to personnel. Do not attempt to operate any switch,
valve, or other energy isolating device when it has been locked or tagged out.

- Do not operate the machine when any covers are removed.

- Some of the drawings in this manual show the machine uncovered to help in explaining the de­tails inside the machine.

3

CRF-362

●WARNINGS for Operation

WARNINGS

•

Work alone when you operate the machine.

•

Letting someone else operate the machine could cause it to start suddenly without warning,
causing severe personal injury.

•

Keep your hands and ngers outside of the safety cover and away from any moving parts

while the machine is running. Otherwise, moving parts can cause severe personal injury.

•

Do not remove or bypass any safety features. Without these protective features, moving
parts can cause severe personal injury.

●CAUTIONS for Operation

CAUTIONS

•

If you turn off the Power switch, wait about ten seconds before turning it on again. Other­wise, a circuit board may be damaged.

•

If a jam occurs, remove all the jammed sheets before you start the operation again. Other­wise the machine may be damaged.

•

Do not use the machine for any improper purpose. Otherwise, the performance of the ma­chine cannot be guaranteed.

●WARNINGS for Maintenance

WARNINGS

•

Work carefully when your hands are inside the machine, and keep them away from any
moving parts.

•

Turn off the Power switch before beginning any maintenance operation. Otherwise, the ma­chine may start suddenly, causing severe personal injury.

•

Turn off the Power switch before correcting the cause of an overload. Otherwise, the ma­chine may start suddenly, causing severe personal injury.

•

Do not apply alcohol to the rollers directly. The rollers may not dry completely, and may
contaminate the sheets.

•

Also, do not use blanket cleaner or recovery agents for printers. They may cause damage
or expansion of the rubber.

●CAUTIONS for Maintenance

CAUTIONS

•

Use only the recommended lubricating oil and grease. Other kinds of oil or grease may re­duce the life of the machine or cause damage.

Basic Safety Precautions

4

CRF-362

●WARNINGS for Installation

WARNINGS

•

Turn off the main power or circuit breaker in the factory before connecting the power cable
to the machine. Otherwise, an electric shock can cause severe personal injury.

•

If the machine’s power cable will be connected directly to a circuit breaker on the power

distribution board in the building, ask a qualied contractor to do the job.

•

Do not connect the power cable before being instructed to do this. Otherwise, an electric
shock can cause severe personal injury.

●CAUTIONS for Installation

CAUTIONS

•

Be sure to install all cables and hoses in areas where they will not catch your feet.

•

Be sure to install the mounting feet and use the leveling bolts to level the machine. Other­wise, the binding quality may deteriorate, or the machine may be damaged.

•

The CRF-362 weighs 345 kg (760.6 lb). Transport and install the machine safely, and keep
the weight of the machine in mind. Install the machine in a place which can support its weight.

•

Install the machine correctly, and refer to the installation instructions in the operation man­ual before starting the machine. Otherwise, the binding quality cannot be guaranteed.

5

CRF-362

Daily Safety Inspection

This machine has many safety functions designed to protect customers from possible risks during operation.
Every time before starting operation, be sure to perform the following safety inspection and check that the ma­chine operates properly.

1

Turn on the Power switch.

→

After the Initial screen is displayed, the Run
screen is displayed. It takes about thirty
seconds.

2

Open the safety covers.

3

Press .

→

The Error screen is displayed.

•

Check that the corresponding error icon is
displayed on the Error screen.

•

When the safety covers are closed and

is pressed,

the Error screen disappears.

When the Error Icon Is Not Displayed

•

There is a problem with the safety circuit.
Stop using the machine and call your local
dealer.

13130
00101A1

Power Switch

ON

13130
00101B1

Front Cover

Fold Section Cover

Register
Transport
Section
Cover

6

CRF-362

Warning Label Locations and Meanings

There are electric parts inside. Take care when opening the cover. Other­wise, an electric shock can cause severe personal injury.

7

CRF-362

Contents

Safety Precautions ............................................................................................................................ 2

Basic Safety Precautions................................................................................................................... 3

Daily Safety Inspection ...................................................................................................................... 5

Warning Label Locations and Meanings ........................................................................................... 6

1 General Description

1-1 Features of the Machine ......................................................................................12

1-1-1 Variations of Folding and Creasing .......................................................................... 12

1-1-2 Crease/Fold Mechanism .......................................................................................... 13

1-1-3 Limitation of Fold Pattern and Sheet Size ................................................................ 14

1-2 Machine Description ............................................................................................15

1-2-1 Overall View ............................................................................................................. 15

1-2-2 Feed Section - Part 1 ............................................................................................... 16

1-2-3 Feed Section - Part 2 ............................................................................................... 17

1-2-4 Register Transport Section ....................................................................................... 18

1-2-5 Creasing Section ...................................................................................................... 19

1-2-6 Fold Section ............................................................................................................. 20

1-2-7 Delivery Section - Part 1 ........................................................................................... 21

1-2-8 Delivery Section - Part 2 ........................................................................................... 22

1-2-9 Control Panel ............................................................................................................ 23

1-3 Screen Descriptions ............................................................................................. 24

1-3-1 Run - Main Screen - Part 1 ....................................................................................... 24

1-3-2 Run - Main Screen - Part 2 ....................................................................................... 25

1-3-3 Run - Main Screen - Part 3 ....................................................................................... 26

1-3-4 Run - Settings Screen .............................................................................................. 27

1-3-5 Setting - Mode Selection Screen ............................................................................. 28

1-3-6 Run - Roller Gap Instruction Screen ....................................................................... 29

1-3-7 Run - Fine Adjustment - Creasing and Fold Screen................................................. 30

1-3-8 Run - Fine Adjustment - Creasing for Cover Screen - Part 1 ................................... 31

1-3-9 Run - Fine Adjustment - Creasing for Cover Screen - Part 2 ................................... 32

1-3-10 Run - Fine Adjustment - Manual Screen .................................................................. 33

1-3-11 Memory Screen ........................................................................................................ 34

1-3-12 Memory - Job Details - Creasing and Fold Screen .................................................. 35

1-3-13 Memory - Job Details - Creasing for Cover Screen .................................................. 36

1-3-14 Memory - Job Details - Manual Screen .................................................................... 37

1-3-15 Information - Main Screen ........................................................................................ 38

1-3-16 Information - Monitor Screen .................................................................................... 39

1-3-17 Information - Single Operation Screen - Part 1 ........................................................ 40

1-3-18 Information - Single Operation Screen - Part 2 ........................................................ 41

1-3-19 Information - Error History Screen ............................................................................ 42

1-3-20 Information - Administrator - Main Screen ................................................................ 43

1-3-21 Information - Administrator - Administrator Settings Screen .................................... 44

1-3-22 Information - Administrator - Input Signal Enable/Disable Settings Screen ............. 45

1-3-23 Information - Administrator - Motor Enable/Disable Settings Screen ....................... 46

1-3-24 Administrator - Crease and Fold Correction Screen ................................................ 47

1-3-25 Error Screen ............................................................................................................. 48

8

CRF-362

Contents

2 Advanced Operation

2-1 Folding / Creasing a Specic Number of Sheets ............................................. 50

2-2 Delivering Sheets with Offsetting ..................................................................... 51

2-3 Creasing Cover Sheet for Binding ................................................................... 53

2-4 Making Creases at Regular Intervals ............................................................... 55

2-5 Using Job Memory ........................................................................................... 58

2-5-1 Checking Saved Job Settings ..............................................................................58

2-5-2 Loading Saved Job Settings.................................................................................59

2-5-3 Saving the Job Settings........................................................................................60

2-5-4 Deleting the Job Settings .....................................................................................61

2-5-5 Exporting the Job Data .........................................................................................62

2-5-6 Importing the Job Memory ....................................................................................63

3 Adjustments

3-1 Adjusting the Feed Section .............................................................................. 66

3-1-1 Adjusting the Sheet Height ...................................................................................66

3-1-2 Adjusting the Height of the Double Feed Stop Pad Assembly .............................67

3-1-3 Adjusting the Amount of Separation and Fluff Air ................................................68

3-1-4 Adjusting the Feed Belt Suction Length ...............................................................69

3-1-5 Adjusting the Feed Belt Suction Air ......................................................................69

3-1-6 Adjusting the Transport Speed and Transport Interval.........................................70

3-2 Adjusting the Creasing Section ........................................................................ 71

3-2-1 Adjusting the Crease Position ..............................................................................71

3-2-2 Adjust the Creasing Depth ...................................................................................72

3-2-3 Reversing the Creases .........................................................................................73

3-3 Adjusting the Fold Section ............................................................................... 74

3-3-1 Adjusting the Fold Position ...................................................................................74

3-3-2 Adjusting the Roller Gap ......................................................................................75

3-3-3 Checking the Roller Gaps Are Even.....................................................................75

3-4

Setting the Correction Values for Crease and Fold Positions Depending on the Sheet Thickness

77

4 Troubleshooting

4-1 If a Message Screen Is Displayed ................................................................... 82

4-2 If an Error Code Is Displayed ........................................................................... 83

4-3 Sheets Are Not Fed Correctly .......................................................................... 89

4-3-1 There Is Frequent Mis-feeding .............................................................................89

4-3-2 There Is Frequent Double Feeding ......................................................................89

4-3-3 There Is Frequent Sheet Jam...............................................................................90

4-4 Crease Is Not Made Correctly .......................................................................... 91

4-4-1 The Crease Is Not Made in the Set Position ........................................................91

4-4-2 The Crease Is Skewed .........................................................................................91

4-4-3 The Crease Is Shifted ...........................................................................................91

9

CRF-362

Contents

4-5 Fold Is Not Made Correctly ..................................................................................92

4-5-1 The Skewed Folding Occurs .................................................................................... 92

4-5-2 The Sheet Is Not Folded on the Crease ................................................................... 92

4-6 Creasing Units Are Locked ..................................................................................94

4-7 Sheets Are Jammed in the 2nd Fold Unit ............................................................95

4-8 Control Panel Blacks Out ..................................................................................... 96

4-9 Other Problems .................................................................................................... 97

5 Maintenance

5-1 Double Feed Stop Pad Assembly Replacement ................................................ 100

5-2 Cleaning Belts and Fold Rollers .........................................................................101

5-2-1 Cleaning the Belts .................................................................................................. 101

5-2-2 Cleaning the Fold Rollers ....................................................................................... 102

5-3 Cleaning and Replacing the Air Filter ................................................................105

5-4 Replacing the Creasing Unit ..............................................................................106

6 Installation

6-1 Installing the CRF-362 .......................................................................................110

6-2 Attaching the Sheet Tray ...................................................................................112

6-3 Installing the Delivery Conveyor ........................................................................112

6-4 Attaching the Accessory ....................................................................................113

6-5 When the Sheet Length Is 650 mm/25.59" or Longer ........................................ 113

7 Appendix

7-1 Specications ..................................................................................................... 116

7-2 Accessories ........................................................................................................ 118

7-3 Consumables ..................................................................................................... 119

7-4 Option ................................................................................................................ 119

7-5 De-commissioning and Dismantling ...................................................................120

This page is intentionally left blank.

1

1

General Description

This section describes the parts of the ma­chine and the touch panel screen.

12

CRF-362

1-1

Features of the Machine

1-1-1

Variations of Folding and Creasing

The CRF-362 can do wide variety of folding and creasing jobs by only selecting on the touch panel screen.

Creasing and Folding

13130
10101A1

Folding Variations

Parallel Fold Letter Fold

Double Parallel Fold

Accordion Fold

Short Fold Open Gate Fold Gate Fold

Creasing for Binding

13130
10101C1

Folding Variations

For a thin book

Corners, Hinges and Left Flap

Corners Only

Corners, Hinges and Right Flap

Corners and Hinges

Corners, Hinges and Double Flaps

Creasing

13130
10101E1

ABC

ABC

ABC

ABC

ABC

ABC

ABC

13130
10101B1

13130
10101D1

Attention

The sheet size is limited depending on the
fold pattern.
See Section 1-1-3 "Limitation of Fold Pat­tern and Sheet Size"

Features of the Machine

13

CRF-362

1-1-2

Crease/Fold Mechanism

This section describes the sheet ow from the feed section through the creasing and folding section to the

delivery section.

13130

10102A1

The crease is
made in the de­sired position. (Up
to 10 lines)
The creasing depth
can be adjusted.
(See page 72
for details.)

3

13130
10102B1

Creasing Section

The sheet is aligned with the register guide while it is trans­ported to the creasing units. If the sheet tilts against the regis­ter guide, the crease will be skewed.
[ Tips for Making Crease Parallel to the Sheet ]
Adjust the following:

• Align the sheet with the register guide completely.
→ If necessary, increase the pressure of the transport rollers.

See the Quick Start Guide for details.

• Transport the sheet parallel to the creasing units.
→ If necessary, adjust the tilt of the register guide. See the

Quick Start Guide for details.

2

Sheets are separated by the uff and

separation air, and then fed one by
one.
Adjust the following:

• Separation/uff air
(See page 68 for details.)

• Table height
(See page 66 for details.)

• The height of the double feed stop
pad (See page 67 for details.)

1

When the sheet is folded
twice, the sheet is folded
on a crease in the 1st fold
unit.
When the sheet is folded
once, the sheet passes
through the 1st fold unit,
and is transported to the
2nd fold unit.

The sheet is folded on
a crease in the 2nd fold
unit. If the sheet has
wrinkles, adjust the roller
gap. (See page 75 for
details.)

4

5

13130

13130
10102D1

First Fold Unit

Second Fold Unit

Second First

Features of the Machine

14

CRF-362

1-1-3

Limitation of Fold Pattern and Sheet Size

The sheet size is limited depending on the fold pattern.

Fold Pattern Sheet Length

Parallel Fold

ABC

13130
10103A1

180 to 865 mm / 7.1" to 34.0"

Letter Fold

ABC

13130

10103B1

276 to 650 mm / 10.9" to 25.5"

Accordion Fold

ABC

13130
10103D1

276 to 650 mm / 10.9" to 25.5"

Short Fold

ABC

13130
10103E1

420 to 431.8 mm / 16.6" to 17.0"

Double Parallel Fold

ABC

13130
10103C1

276 to 865 mm / 10.9" to 34.0"

Open Gate Fold

ABC

13130
10103F1

276 to 865 mm / 10.9" to 34.0"

Single Flap

13130
10103G1

347 to 865 mm / 13.7" to 34.0"
However, the distance between the end of the

ap and the folding line should be 69 mm / 2.7"

or longer.

13130
10103I1

69 mm / 2.7" or longer

Double Flaps

13130
10103H1

416 to 865 mm / 16.4" to 34.0"
However, the distance between the end of the

ap and the folding lines should be 69 mm / 2.7"

or longer.
Also, the distance shown below should be 255
mm / 10.0" or shorter.

13130
10103J1

255 mm / 10.0" or
shorter

69 mm / 2.7"
or longer

Length

15

CRF-362

1-2

Machine Description

1-2-1

Overall View

13130
10201A1

7

6

5

8

4

3

2

1

1

Feed Section

Stack sheets here. See the Quick Start Guide for
details.

2

Register Transport Section Cover

3

Register Transport Section

The sheets align with the register guide while they
are transported. See the Quick Start Guide for
details.

4

Creasing Section

There are two creasing units in the creasing
section. Sheets are transported from the register
transport section and creased here. Up to ten
creases can be placed on a sheet. See Quick
Start Guide for details.

5

Fold Section Cover

6

Fold Section

Sheets are folded on creases here. A sheet can
be folded up to twice. See the Quick Start Guide
for details.

7

Delivery Section

Creased and folded sheets are delivered here.
See the Quick Start Guide for details.

8

Front Cover

Machine Description

16

CRF-362

1-2-2

Feed Section - Part 1

13130
10202A1

1 2 3

5

4

1

Table Guides

Set this guide pins so that they slightly push the
sheet edges. When the table guides move, the
position of the register guide changes.

CAUTION

Hold the base of the table guide and
move them. If you hold the upper
part of the table guides and move
them forcibly, the table guides may
be bent.

2

Feed Table

Stack the sheets here.

3

Support Table

Use this table when the sheet length is 650
mm/25.59" or longer. Sheets up to 865 mm/34.05"
long can be stacked here.

4

Support Table Locking Knob

Use this knob to lock and remove the support
table. See page 113 for detail.

5

Sheet Guide

Set these guides at the rear edge of the sheets
on the feed table. They prevent sheets from being

scattered by uff and separation air.

Machine Description

17

CRF-362

1-2-3

Feed Section - Part 2

13130
10202A2

5

1

2

7

6

43

1

Air Volume Adjusting Lever

This lever adjusts the total volume of the separa­tion and uff air blown from the four uff air noz­zles and the outlet for separation air. Raise this
lever to increase the air volume. See page 68
for details.

2

Double Feed Stop Pad Assembly
Adjusting Lever

This lever adjusts the height of the double feed
stop pads. When the lever is raised up, the double
feed stop pads lower.

3

Double Feed Stop Pads

These prevents double feeding. Set the gap
between the tops of the double feed stop pads
and the feed belts to the thickness of one sheet.
If more than one sheets try to pass through the
double feed stop pads, the extra sheets are
stopped by the double feed stop pads.

4

Feed Belt Suction Air Adjusting
Lever

This lever adjusts the air pressure that feed belts
suction the sheet. When the lever is pulled, the air
pressure is reduced.

5

Fluff Air Nozzle

There are four uff air nozzles. The uff air helps

to feed the sheets smoothly.

6

Sheet Height Adjusting Lever

This lever is used to adjust the height of sheets.
When this lever is raised, the height of the sheet
height sensor changes and the feed table moves
up. See page 66 for details.

7

Sheet Height Sensor Locking Knob

When the sheet width is 120 mm/4.72" or shorter,
loosen this knob and move the sheet height sen­sor to the operator side.

Machine Description

18

CRF-362

1-2-4

Register Transport Section

13130
10203A1

321

4 765

1

Pressure Adjusting Knob for
Transport Rollers

This adjusts the pressure of the transport rollers.
Turn this knob to the front to increase the pres­sure. See the Quick Start Guide for details.

2

Pressure Gauge for Transport
Rollers

This indicates the pressure of the transport rollers.
When the indicator is at the rightmost position, the
pressure is weakest.

3

Transport Roller Locking Knob

Loosen this knob before you adjust the pressure
of the transport rollers.

4

Register Guide

While the sheets are transported, they are aligned
with this guide. If the sheet is so heavy that the
sheet cannot be aligned with the register guide,
the crease and folding may be skewed. If this hap­pens, adjust the pressure of the transport rollers
so that the sheets align with the register guide.

5

Register Guide Locking Knob

Loosen this knob before you adjust the position of
the register guide. See the Quick Start Guide for
details.

6

Register Guide Angle Adjusting
Knob

This knob is used to adjust the angle of the regis­ter guide. When this knob is turned to the left, the
right side of the register guide tilts toward the rear.
See the Quick Start Guide for details.

7

Transport Roller

These rollers hold down the sheets on the trans­port belts. If the pressure of the transport rollers
so weak that the sheet cannot be aligned with the
register guide, the crease may be skewed.

Machine Description

19

CRF-362

1-2-5

Creasing Section

13130
10204A1

2 1

5 7 6

3 4

1

1st Creasing Unit (Mountain
Crease)

This unit places a positive crease. When the
machine is shipped, the creasing unit for 0.8
mm/0.031" wide is installed. By using the optional
devices, the width of the crease can be changed.

2

2nd Creasing Unit (Valley Crease)

This unit places a negative crease. When the
machine is shipped, the creasing unit for 0.8
mm/0.031" wide is installed. By using the optional
devices, the width of the crease can be changed.

3

Creasing Depth Adjusting Dials for
1st Creasing Unit

These dials adjust the pressure of the creasing of
the 1st creasing unit. Adjust two dials in the front
and rear of the unit evenly. See page 72 for
details.

4

Creasing Depth Adjusting Dials for
2nd Creasing Unit

These dials adjust the pressure of the creasing of
the 2nd creasing unit. Adjust two dials in the front
and rear of the unit evenly. See page 72 for
details.

5

Transport Handwheel

Turn this handwheel to move the transport belts.
You can use this handwheel to remove the
jammed sheets from the creasing section manu­ally.

6

Handwheel for 1st Creasing Unit

Turn this handwheel to move the 1st creasing unit
manually.

7

Handwheel for 2nd Creasing Unit

Turn this handwheel to move the 2nd creasing
unit manually.

8

Lock Levers

Loosen these lock levers when you adjust the
creasing depth.

9

Middle Guide

If jams occur, remove the wing bolts and remove
this guide. See the Quick Start Guide for details.

89

Machine Description

20

CRF-362

1-2-6

Fold Section

5

6

7

8

4

1

2

3

1

Fold Roller 1

The 1st fold knife pushes up a sheet, and the
sheet is folded between fold rollers 1 and 2.

2

Fold Roller 2

The 2nd fold knife pushes a sheet, and the sheet
is folded between fold rollers 2 and 3.

3

Fold Roller 3

4

First Fold Unit

This unit folds sheets. Sheets are folded on a
crease by the fold unit. The 1st fold unit is used
only when the sheet is folded twice.

5

Second Fold Unit

This unit folds sheets. Sheets are folded on a
crease by the fold unit. The 2nd fold unit is used
at all times when the folding job is done.

6

2nd Fold Unit Locking Knob

This knob locks the 2nd fold unit. Loosen this
knob when you remove the 2nd fold unit to re­move a jammed sheet.

7

Roller Gap Adjusting Knob

Use this knob when you adjust the gap between
fold roller 2 and fold roller 3. Adjust two knobs in
the front and rear of the unit evenly.

8

Roller Gap Adjusting Lever

Use this lever when you adjust the gap between
fold roller 2 and fold roller 3. Push the lever and
insert the same number of sheets as will pass
between fold roller 2 and fold roller 3. This sets
the gap between the rollers to be the same as
the sheet thickness. For example, insert three
sheets under the roller gap adjusting lever when
the sheet will be letter folded. See the Quick Start
Guide for details.

Machine Description

21

CRF-362

1-2-7

Delivery Section - Part 1

13130
10206A1

●

●

Delivery Conveyor

When a creased sheet is folded, the sheet is delivered here.

1

2

1

Stack Plate

Creased and folded sheets are delivered here.
This plate prevents sheets from falling on the

oor.

2

Catch Rollers

This rollers stop the delivered sheets and keep

them until the sheets reach specic amount.

Machine Description

22

CRF-362

1-2-8

Delivery Section - Part 2

13130
10206B1

●

●

Sheet Tray

When a sheet is only creased, the sheet is delivered here.

1

4

2

3

1

Stopper for Long Sheet

Use this stopper when the sheet length is 650
mm/25.59" or longer.

2

Standard Stopper

This stopper is at the end of sheet tray. This is the
normal position.

3

Stopper for Short Sheet

Set the guides to match the sheet size.

4

Side Guide

Set the guides to match the sheet size.

Machine Description

23

CRF-362

1-2-9

Control Panel

13130
10207A1

2

1

63 4

5

1

Window for Register Transport
Section

Use this window to check the sheet condition in
the register transport section. Check that sheets
are aligned with the register guide during trans­porting. See the Quick Start Guide for details.

2

Power Switch

This turns the machine on or off.

3

Emergency Stop Button

If this button is pressed, the machine stops as
soon as possible. Turn this button clockwise to
release it.

4

Transport Jog Button

The transport mechanism do jog operation while
this button is pressed. Use this button when you
remove any sheets remaining inside the machine
or transport the sheets on the delivery conveyor.

5

Power Lamp

This lamp is lit while the Power switch is turned
on. The lamp blinks when the machine is in power
saving mode.

6

Control Panel

This is used to operates the machine. The control
panel is touch-screen. Operate the machine using
buttons on the screen.

24

CRF-362

1-3

Screen Descriptions

1-3-1

Run - Main Screen - Part 1

▲

indicates the default setting.

This screen is used to set the feed/delivery speed, the power saving mode and others.

▼Numeric Keypad Screen

1

2

3

5

6

4

1

Job No./Job Name

The number and name for the current job are dis­played here.

2

Delivery Counter

The total number of sheets delivered is displayed here.
The number is saved even if the power is turned off.

If

(clear) is pressed, the number will reset back to 0.

3

Preset Counter

Press this value box when selecting the preset
function, and the Numeric Keypad screen appears.
Enter the preset number of sheets.

Clear the
number of fed sheets

Number of remaining sheets (Count down)
You can select the count-up method using the Administrator screen.

Preset number of sheets

•

The preset counter counts sheets fed for a test.

•

If a jam occurs, the number of fed sheets of the
preset counter is corrected for the number of the
jammed sheets when the operation is started again.

4

Preset Function On/Off

The preset function turns off.
The machine continues feeding the
sheets until the Stop button is pressed.

The preset function turns on.
The machine stops after feeding the pre­set number of sheets.

5

Feed Speed Display (sheet per
hour)

6

Conveyor Drive Time

Set how long the delivery conveyor keeps running
after a sheet is delivered.

Screen Descriptions

25

CRF-362

1-3-2

Run - Main Screen - Part 2

3
4

2

7

6

5

1

1

Pop-up Button

While this button is pressed, the meanings for
icons in the screen are displayed.

2

Fold Setting Display

This indicates the fold pattern which is selected on the
Setting - Mode Selection screen.

When the manual mode is selected,

is displayed.

3

Sheet Size Display

This indicates the sheet size which is selected on
the Setting - Mode Selection screen.
When using a sheet except A3, A4, B4 and B5,

is displayed.

4

Double Feed Detection

Whether the double feed detection is turned on is displayed.

5

Offset Function

The machine operates continuously and
does not offset a batch of sheets.

The machine offsets a batch of sheets.
The delivery conveyor runs at high
speed for a specied time after the num­ber of the delivered sheets reaches the
number set by the offset counter.
See page 51 for details.

6

Offset Counter

Press this value box when the offset function is

, and the Numeric Keypad screen appears.

Enter the number of sheets in each set.

Clear the number of
fed sheets

Number of
fed sheets

Number of sheets
in each set

7

Offset Distance

This sets how long the delivery conveyor run at
high speed.

Screen Descriptions

26

CRF-362

1-3-3

Run - Main Screen - Part 3

1 52 6 7

3
4

1

Power Saving Mode

When this button is pressed, the machine goes
into power saving mode. The display on the touch
panel disappears. When you touch the panel,
the machine returns to the normal mode, and the
Main screen appears.

2

Go to the Error screen

When this button is pressed, the Error screen is
displayed. See page 48 for details.

3

Alarm Icon

The alarm icon is displayed when the Emergency
Stop button is pressed.

4

ARCNET Error Icon

This icon is displayed when there is a problem
with the ARCNET communication.

5

Test Feed

When this button is pressed, one sheet is fed,
creased, folded and delivered to the delivery sec­tion. The blower continues running until the Stop
button is pressed. While the blower is running,
check that sheets are separated correctly.

The sheets fed for a test are counted by the
preset counter.

6

Stop Button

When this button is pressed, the CRF-362 stops
feeding sheets. After all the sheets in the machine
are processed and delivered, the machine stops.
If this button is pressed again, the feed table
moves down. If this button is pressed while the
feed table is moving down, the table stops.

7

Start Button

When this button is pressed, the CRF-362 starts
operation.

Screen Descriptions

27

CRF-362

1-3-4

Run - Settings Screen

1 4

2

3

1

Feed Belt Suction Length

This sets the feed belt suction length.

If the feed belt suction length is too long
although the sheet length is short, it is auto­matically corrected to a short suction length
when the OK button is pressed on the Set­ting - Mode Selection screen.

2

Transport Speed

This sets the transport speed.

3

Transport Interval

This sets the transport interval.

4

Double Feed Detection

This sets whether to detect double feeding.
Select off if you do not want to use double feed
detection.

Screen Descriptions

28

CRF-362

1-3-5

Setting - Mode Selection Screen

Upper
Part

Lower
Part

7

1

2

5

3

4

8 9 1110

6

1

Fold Pattern Setting

Select a fold pattern.

2

Standard Sheet Size Setting

Select one of these if you are using a standard size sheet.

mm

inch

3

Cover Sheet Pattern Setting

4

Cover Sheet Registering Point Setting

Set the registering point of the cover
sheet to the center of spine.

Set the registering point of the cover
sheet to the corner of spine.

5

Custom Sheet Size

When you are not using a standard size sheet, set the sheet
size here. Press this value box and enter the sheet length.

Feed Direction

Sheet Length

6

Cover Sheet Length Setting

Press this value box and enter the cover sheet length.

7

Creasing and Fold Mode

Press this button when folding sheets after creasing. The
upper part of the screen becomes active and you can select a
fold pattern, a standard sheet size and a custom sheet size.

8

Creasing for Cover Mode

Press this button when creasing cover sheets for
binding. The lower part of the screen becomes ac­tive and you can select a cover sheet pattern, cover
sheet registering point, and cover sheet size.

9

Go to the Setup - Manual Screen

Press this button when you want to place more creases
than you can place by selecting one of the icons in No.
1 and 3.

10

Sheet Thickness

Thin Sheet:

The correction value for the thin sheet entered on
the Administrator - Crease and Fold Correction
screen is used for the creasing unit and fold unit.

Normal Sheet:
The correction will not be done.

Thick Sheet:

The correction value for the thick sheet entered
on the Administrator - Crease and Fold Correction
screen is used for the creasing unit and fold unit.

11

OK Button

When a pattern with ap is selected for creasing and

fold mode or cover sheet pattern and this button is
pressed, the Run - Roller Gap Instruction screen is
displayed. See page 29 for details. When a pattern

without ap is selected and this button is pressed, the

settings on this screen are saved and the Run - Fine
Adjustment screen is displayed.

Screen Descriptions

29

CRF-362

1

Number of Sheets

This indicates the number of sheets to be inserted
into the roller gap adjusting lever. The number
of sheets changes depending on the fold pattern
which is selected on the Setting - Mode Selection
screen. See page 3 in the Quick Start Guide for
the CRF-362 for details.

2

Scale of Adjusting Knob

This indicates the value to set the roller gap
adjusting knob. The value changes depending on
the fold pattern which is selected on the Setting ­Mode Selection screen.

3

OK Button

Insert a set of sheets into the roller gap adjusting
lever, turn the roller gap adjusting knob following
the values shown in the screen, and press this
button. The Run - Fine Adjustment screen for the
mode which is selected on the Setting - Mode
Selection screen is displayed.

1-3-6

Run - Roller Gap Instruction Screen

1

2

3

Screen Descriptions

30

CRF-362

1-3-7

Run - Fine Adjustment - Creasing and Fold Screen

8 9 10 11

3

6

5

4

7

1

2

1

Fold Setting Display

This indicates the fold pattern which is selected
on the Setting - Mode Selection screen.

2

Fold Position Settings

This indicates the sheet fold positions. These values are calcu­lated based on the settings set on the Setting - Mode Selection
screen.

You can adjust the crease positions by press

or .

3

Sheet Total Length

This indicates the total length of the sheet set on
the Setting - Mode Selection screen.

4

Crease Position Settings

These values are calculated based on the settings set on the
Setting - Mode Selection screen.

You can adjust the crease positions by press

or .

5

Change Settings Back to Default

When this button is pressed, the settings on this
screen are reset to default.

6

Go to the Run - Fine Adjustment ­Manual Screen

When this button is pressed, the settings on this
screen are saved and the Run - Fine Adjustment ­Manual Screen is displayed.

7

Gang Crease Setting (Only when
making double parallel fold)

If either of creases is changed when this setting is
on, the other is also changed automatically.

Gang Crease Setting turns on.
Gang Crease Setting turns off.

8

Fold Setting

This is set automatically based on the settings set
on the Setting - Mode Selection screen.
You can change the setting by pressing buttons.
OFF: The sheets are not folded.
2: The sheets are folded once only by the 2nd fold unit.
1+2: The sheets are folded by the 1st and 2nd fold units.
The sheets are folded twice in total.

9

Gang Crease and Fold Setting

I

f either the fold position or the crease position is
changed when this setting is on, the other is also
changed automatically. Select off when you want to set
the fold position and the crease position individually.

10

Creasing Setting

Turn this mode off when folding thin sheets with­out creasing.

11

Positive/Negative Reverse Mode

Normally, a negative crease is placed on the mountain
fold position and a positive crease is placed on the val­ley fold position. Turn this mode off when reversing the
creases.

Screen Descriptions

31

CRF-362

1-3-8

Run - Fine Adjustment - Creasing for Cover Screen - Part 1

5

6

7

6

2

1

4

8

3

1

Cover Sheet Pattern Display

This is the pattern selected on the Setting - Mode
Selection screen.

2

Fold Position Settings

This indicates the sheet fold positions. The sheet

is folded on these positions to make aps. These

values are calculated based on the settings set on
the Setting - Mode Selection screen.

You can change the fold positions by pressing
or

.

3

Registering Point Display

4

Registering Point Distance

This indicates the distance between the register­ing point and the sheet edge.

You can change the fold positions by pressing
or

.

5

Flap Length

This indicates the length of the left and right aps.

6

Flap Distance

This indicates the distance between the corner of

the spine and the ap.

You can change the distance by pressing

or

.

7

Spine Width Setting

This sets the spine width. Press this value box
and enter the spine width.

You can change the spine width by pressing
or

.

8

Flap Setting

If either the left or the right ap length is changed

when this setting is on, the other is also changed
automatically. Select off when you want to set the

left or the right ap length individually.

Screen Descriptions

32

CRF-362

1

Fold Setting

OFF: The sheets are not folded.
2: The sheets are folded once only by the
2nd fold unit.
1+2: The sheets are folded by the 1st and 2nd

fold units. The sheets are folded twice in total.

2

Gang Crease and Fold Setting

If either the fold position or the crease position is
changed when this setting is on, the other is also
changed automatically. Select off when you want
to set the fold position and the crease position
individually.

3

Positive/Negative Reverse Mode

Normally, a negative crease is placed on the mountain
fold position and a positive crease is placed on the val­ley fold position. Turn this mode off when reversing the
creases.

4

Change Settings Back to Default

When this button is pressed, the settings on this
screen are reset to default.

5

Go to the Run - Fine Adjustment ­Manual Screen

When this button is pressed, the settings on this
screen are saved and the Run - Fine Adjustment ­Manual Screen is displayed.

1-3-9

Run - Fine Adjustment - Creasing for Cover Screen - Part 2

1 2 3

4 5

Screen Descriptions

33

CRF-362

1-3-10

Run - Fine Adjustment - Manual Screen

7

1 2 3 4 5 6

8 9

1

Fold Position Settings

This indicates the sheet fold positions. Press this
value box and enter the fold positions.

You can change the fold positions by pressing
or

.

2

Crease Position Settings

These indicate crease positions. The value is the
distance between the crease and the front edge
of the sheet. Press these value boxes to enter the
crease positions.

3

Crease Setting

Place a positive crease.

Place a negative crease.

4

Crease Setting Disable Mode

When this button is pressed and turned blue, the
crease setting on the same line is disabled.

5

Repeat

When this button is pressed and turned blue,
you can make creases on a sheet repeatedly at
equally-spaced intervals. The distance between
creases is set by the crease position setting.
This function can be used only for one crease
position setting.

6

Repeat Number

Press this value box and the Numeric Keypad
screen appears. Enter the number of times that
you want to make creases on a sheet.

7

Fold Setting

OFF: The sheets are not folded.
2: The sheets are folded once only by the
2nd fold unit.
1+2: The sheets are folded by the 1st and 2nd

fold units. Totally the sheets are folded twice.

8

Page Selection

Press this button to go to the other Run - Fine
Adjustment - Manual screen.

9

All Clear Button

When this button is pressed, the settings on this
screen are reset to default.

Screen Descriptions

34

CRF-362

1-3-11

Memory Screen

6

1
2
3

5

4

4

7 8 9 10

This screen is used to save, load and delete the settings for saved jobs.
All the settings on the following screens can be saved together as one job:

• Setting - Mode Selection Screen

• Run - Main Screen (except counter for the number of delivery sheets)

• Run - Settings Screen

• Run - Fine Adjustment Screen

1

Job Number

This area saves information for each job based on
a job number. Settings for up to 200 jobs can be
saved.

2

Job Name

Up to 20 letters can be entered.

3

Date of Update

The date of update is displayed in year/month/
date format.

4

Scroll Button

The screen scrolls upward by four jobs.
The screen scrolls upward by one job.

The screen scrolls downward by one job.

The screen scrolls downward by four jobs.

5

Button for Details of the Job

The Job Details screen which shows detailed
information for the selected job is displayed.

6

Job Number Entry Box

Enter the job number here to load the job.

7

Job Type Display

This indicates the type of the selected job.

Job set on the Creasing and Fold screen

Job set on the Creasing for Cover screen

Job set on the Manual screen

8

Save the Job

Press here to save the job. See page 60 for

details.

9

Load the Job

Press here to load the job you selected in the list.

See page 59 for details.

10

Delete the Job

Press here to delete the job you selected in the

list. See page 61 or details.

Screen Descriptions

35

CRF-362

1-3-12

Memory - Job Details - Creasing and Fold Screen

6

1

3

2

4

5

7 8 9 10

1

Job Name

This indicates the job number, job name and the
date of update from left to right.

2

Job Information

In the left box, the icon for the selected fold pat­tern is displayed. In the right box, the selected
sheet size is displayed. When using a sheet

except A3, A4, B4 and B5,

is displayed.

3

Fold Position Settings

This indicates the sheet fold positions.

4

Sheet Length

This indicates the length of the sheet set on the
Setting - Mode Selection screen.

5

Crease Position Settings

These indicate the crease positions.

6

Go to the Memory Screen

Press this button to return to the Memory screen.

7

Fold Setting

This indicates the fold setting.
OFF: The sheets are not folded.
2: The sheets are folded once only by the 2nd
fold unit.
1+2: The sheets are folded by the 1st and 2nd
fold units.

Totally the sheets are folded twice.

8

Gang Crease and Fold Setting

This indicates whether the crease position and the
fold position are ganged.
ON: The crease position and fold position are
ganged.
OFF: The crease position and fold position are not
ganged.

9

Creasing Setting

This indicates the creasing setting.
ON : The sheet is creased.
OFF: The sheets are not creased.

10

Positive/Negative Reverse Mode

This indicates whether the positive/negative re­verse mode is on or off.
ON : Creases are reversed.
OFF: Creases are not reversed.

Screen Descriptions

36

CRF-362

1-3-13

Memory - Job Details - Creasing for Cover Screen

9

1

3

2

6

4

7

8

10 11 127

5

1

Job Name

This indicates the job number, job name and the
date of update from left to right.

2

Cover Sheet Registering Point
Setting

The registering point of the cover

sheet is set to the center of spine.

The registering point of the cover

sheet is set to the corner of spine.

3

Fold Position Settings

This indicates the sheet fold positions.

4

Cover Sheet Pattern Setting

The selected cover sheet pattern is displayed.

5

Flap Length

This indicates the length of the left and right aps.

6

Registering Point Distance

This indicates the distance between the register­ing point and the sheet edge.

7

Flap Distance

This indicates the distance between the corner of

the spine and the ap.

8

Spine Width Setting

This indicates the spine width.

9

Go to the Memory Screen

Press this button to return to the Memory screen.

10

Fold Setting

This indicates the fold setting.
OFF: The sheets are not folded.
2: The sheets are folded once only by the 2nd
fold unit.
1+2: The sheets are folded by the 1st and 2nd

fold units. Totally the sheets are folded twice.

11

Gang Crease and Fold Setting

This indicates whether the crease position and the
fold position are ganged.
ON: The crease position and fold position are
ganged.
OFF:

The crease position and fold position are not

ganged.

12

Positive/Negative Reverse Mode

This indicates whether the positive/negative re­verse mode is on or off.
ON : Creases are reversed.
OFF: Creases are not reversed.

Screen Descriptions

37

CRF-362

1-3-14

Memory - Job Details - Manual Screen

7 8 9

1

2 3 4 5 6

1

Job Name

This indicates the job number, job name and the
date of update from left to right.

2

Fold Position Settings

This indicates the sheet fold positions.

3

Crease Position Settings

This indicates the crease positions.

4

Crease Setting

This indicates the crease setting.

A positive crease is placed.

A negative crease is placed.

The sheet is not creased.

5

Repeat

This indicates the repeat setting.

6

Repeat Number

This indicates the repeat number of times of
creasing.

7

Go to the Memory Screen

Press this button to return to the Memory screen.

8

Fold Setting

This indicates the fold setting.
OFF: The sheets are not folded.
2: The sheets are folded once only by the 2nd
fold unit.
1+2: The sheets are folded by the 1st and 2nd

fold units. Totally the sheets are folded twice.

9

Page Selection

Press this button to go to the other Memory -
Detail - Manual screen.

Screen Descriptions

38

CRF-362

1-3-15

Information - Main Screen

7

3

1

2

5

6

8 9 10 11

This screen displays information about this machine: date setting, machine operating history, serial num­ber, and software version. This screen also has buttons that go to other screens. The Monitor screen
shows the status of the signals from the sensors, the Single Operation screen is used to move each
mechanism individually, and the Error History screen shows the record of errors.

4

1

Date Setting

This indicates the current date. The date can be
reset. Press this area, and the Numeric Keypad
screen is displayed. Enter the date using it.

2

Time Setting

This indicates the current time. The time can be reset.

3

Total Delivery Counter

The total number of the delivered sheets is displayed
here.

4

Total Run Time

The total run time of the machine (in hours) is
displayed here.

5

Serial Number

The serial number of this machine is displayed here.

6

Software Version

The current software versions of the machine are
displayed here. Please report these numbers in
case of a service call.



• Panel Control ROM Ver: The version of
the panel control software.



• Main Control ROM Ver: The version of
the main control software.

7

Monitor

The Information - Monitor screen is displayed.
See page 39 for details.

8

Single Operation

The Information - Single Operation screen is
displayed. Each section of the machine can be
operated separately using these screens. See
page 40 for details.

9

Error History

The Information - Error History screen is dis­played. See page 42 for details.

10

Administrator Mode

Enter the password to open the Information - Admin­istrator - Main screen. See page 43 for details

.

11

Service Mode

The screen for the service technician is displayed.
This button should be used by the service techni­cian only.

Screen Descriptions

39

CRF-362

1-3-16

Information - Monitor Screen

1

2

This screen is used to monitor the conditions of the signals from the sensors and the switches.

The main sheet sensors are located as shown below.

13130
10312A1

B50 Upper Exit Sheet Pass Sensor

B51 Lower Exit Sheet Pass Sensor

B43 Sheet Leading Edge Sensor for 2nd Fold

B30 Creasing Section Sheet Leading
Edge Sensor

B14 Transport Section Sheet
Sensor

1

On/Off Indicator for Sensor and Switch

(Green) : On
In case of the following situation:
The button is pressed / The cover is open /
The sensor is activating

(White) : Off
In case of the following situation:
The button is not pressed / The cover is closed /
The sensor is not activating

2

Go to the Information - Main
Screen

Screen Descriptions

40

CRF-362

1-3-17

Information - Single Operation Screen - Part 1

This screen is used to control each mechanism individually.

1

2

3

4
5

6

7

1

M10 M11 Blower Motors

The motor stops running.

Motors start running.

2

M12 M13 Feed Table Up/Down Motor

The feed table stops moving.

Raise the feed table.

Lower the feed table.

3

M14 Feed Belt Drive Motor

The motor stops running.

The feed belts run in the reverse direc­tion.

The feed belts run in the normal direc­tion.

4

Y10 Feed Valve

The feed valve closes.

The feed valve opens. If the feed
valve opens while the blower motor is
running, the feed belts pick up sheets
when the blower motor is turned on.

5

M15 Feed Section Transport Motor

The motor stops running.

The transport belts run in the reverse
direction.

The transport belts run in the normal
direction.

6

M30 Creasing Section Transport
Motor

The motor stops running.

The transport mechanism after the
creasing section runs in the reverse
direction.

The transport mechanism after the
creasing section runs in the normal
direction.

7

Go to the Information - Main
Screen

Screen Descriptions

41

CRF-362

1-3-18

Information - Single Operation Screen - Part 2

8

13

9

10

11

12

8

M31 Creasing Motor

The motor stops running.

The 1st creasing unit operates.

The 2nd creasing unit operates.

9

M41 1st Folding Motor

The motor stops running.

The 1st fold knife returns to the home
position.

The 1st fold knife moves to the set
position.

10

M42 2nd Folding Motor

The motor stops running.

The 2nd fold knife returns to the home
position.

The 2nd fold knife moves to the set
position.

11

Y30 Gate Solenoid

The gate becomes level off.

The gate rises.

12

M50 Conveyor Motor

The motor stops running.

Motors start running.

13

Page Selection

Press this button to go to the other Information ­Single Operation screen.

Screen Descriptions

42

CRF-362

1-3-19

Information - Error History Screen

This screen is used to check a report of any errors.

1

2

5

4

3

1

Data

This indicates the date when the error occurred.

2

Time

This indicates the time when the error occurred.

3

Go to the Information - Main
screen

4

Error Code

Error code indicates the type of error.

5

Page Selection

12 errors are shown on each page, and a total of
36 errors are recorded. If an additional error oc­curs (for a total greater than 36), the information
for the oldest error will be deleted.

Screen Descriptions

43

CRF-362

1-3-20

Information - Administrator - Main Screen

This screen is used by the administrator only.

4

5

2

1

3

1

Administrator Settings

The Information - Administrator - Administrator
Settings screen is displayed. See page 44 for
details.

2

Input Signal Enable/Disable
Settings

The Information - Administrator - Input Signal
Enable/Disable Settings screen is displayed. See
page 45 for details.

3

Go to the Information - Main
Screen

4

Motor Enable/Disable Settings

The Information - Administrator - Motor Enable/
Disable Settings screen is displayed. See page
46 for details.

5

Crease and Fold Correction

The Information - Administrator - Crease and Fold
Correction screen is displayed.
See page 47 for details.

The administrator password is “1111”.

Screen Descriptions

44

CRF-362

1-3-21

Information - Administrator - Administrator Settings Screen

1
2

3

4
5

6
7

8

1

Power Saving Mode

When you want the machine to go into the power
saving mode automatically, select on.

2

Time To Power Saving (minute)

This sets the delay before the machine goes into
the power saving mode.

3

Counter Setting

This sets the counting method for the preset func­tion and the offset function.

Count down (From set number to zero)
Count up (From zero to set number)

4

Filter Cleaning Alarm for Cooling Fan

Press this value box and the Numeric Keypad screen
appears. Enter the time to display the alarm for clean-

ing the air lter.

5

Hinge Crease Distance

Set the distance between the spine corner of the cover
and the crease that is the nearest to the spine corner.

13130
10316A1

The distance in
this position.

The distance in
this position.

6

Positive/Negative Reverse Mode
Default Setting

You can select the default setting of the positive/
negative reverse mode that is set on the Run - Fine
Adjustment - Creasing and Fold screen or the Run ­Fine Adjustment - Creasing for Cover screen

.

OFF: Normal setting is set as default. A negative

crease is creased on the mountain fold posi­tion. This is ideal for thick sheet

.

ON:

Reversed setting is set as default. A positive

crease is creased on the mountain fold posi­tion. This is ideal for thin sheet.

7

Spine Corner Position Correction

If the spine corners move because the sheet is bent for the
creasing lines, enter a correction value. The spine corner
position is shifted to the right by the entered value.
Adjustable Range: 0 to 0.9 mm / 0 to 0.035”
Factory Default Setting: 0.3 mm / 0.010

”

Sheet Feeding
Direction

These distances dif fer in right and left.

The two spine corners are shifted to parallel if you enter the correction value.

8

Go to the Information - Main Screen

The distance in
this position.

The distance in
this position.

Screen Descriptions

45

CRF-362

1-3-22

Information - Administrator - Input Signal Enable/Disable Settings Screen

If a sensor is not working correctly, you can turn off the sensor as an emergency measure.
If you want to turn off one of these sensors, contact a service technician for detailed instructions.

Attention

If any devices are disabled (Off), the Input
Signal Enable/Disable screen will be dis­played every time you turn on the power.

1
2

3

4
5

6

1

Sheet Leading Edge Detection for
2nd Fold

If you turn this signal off, the sheets may not be
folded on the set position.

2

Double Feed Sensor Error
Detection

If you turn this signal off, the machine keeps run­ning even if a double feeding occurs.

3

Upper Exit Sheet Pass Detection

If you turn this signal off and do a folding job,
the machine does not detect the sheet delivery.
Therefore the machine continues running even if
the sheets are jammed.

4

Lower Exit Sheet Pass Detection

If you turn this signal off and do a creasing job
only, the machine does not detect the sheet de­livery. Therefore the machine continues running
even if the sheets are jammed.

5

Transport Section Sheet Detection

If you turn this signal off, the machine does not
detect the transported sheets. Therefore the
machine continues running even if the sheets are
jammed.

6

Go to the Information - Main
Screen

Screen Descriptions

46

CRF-362

1-3-23

Information - Administrator - Motor Enable/Disable Settings Screen

If a motor is not working correctly, you can turn off the motor as an emergency measure.
If you want to turn off one of these sensors, contact a service technician for detailed instructions.

1
2

3

4

5

Attention

If any devices are disabled (Off), the Motor
Enable Disable Settings screen will be dis­played every time you turn on the power.

1

Creasing Section Transport Motor

If you turn off this motor, the machine cannot run.

2

Creasing Motor

If you turn off this motor, you cannot do creasing.
You can do folding only.

3

1st Folding Motor

If you turn off this motor, you cannot do folding
with 1st fold unit. You can do creasing only.

4

2nd Folding Motor

If you turn off this motor, you cannot do folding
with 2nd fold unit. You can do creasing jobs only.

5

Go to the Information - Main
Screen

13130
10318A1

M30 Creasing Section Trans­port Motor

M42 2nd Folding Motor

M41 1st Folding Motor

M31 Creasing Motor

Screen Descriptions

47

CRF-362

1-3-24

Administrator - Crease and Fold Correction Screen

1

2

3

5 6

4

1

Correction Value for Thick Sheet

When the thick sheet is selected on the
Setting - Mode Selection screen, the value en-

tered here is used as the correction value for thick
sheet.

2

Correction Value for Thin Sheet

When the thin sheet is selected on the
Setting - Mode Selection screen, the value en-

tered here is used as the correction value for thin
sheet.

3

Correction Value for 1st Creasing
Unit

If the positive crease position is shifted, enter the
correction value here.
( See page 77 for details.)

4

Correction Value for 2nd Creasing
Unit

If the negative crease position is shifted, enter the
correction value here.
( See page 77 for details.)

5

Correction Value for 1st Fold Unit

If the rst fold position is shifted when the sheet
is folded twice, enter the correction value here. (

See page 77 for details.)

6

Correction Value for 2nd Fold Unit

If the last fold position is shifted when the sheet
is folded once or twice, enter the correction value

here. ( See page 77 for details.)

Screen Descriptions

48

CRF-362

1-3-25

Error Screen

2

3

1

About Font License

The IPA Font is used in the control panel.

See the URL below for the detail of the IPA FONT Agreement.

http://ipafont.ipa.go.jp/ipa_font_license_v1.html#LicenceEng

This chapter explains the procedure for us­ing convenient functions.

2

2

Advanced Operation

50

CRF-362

2-1

Folding / Creasing a Specic Number of Sheets

This section explains the procedure for folding and creasing a specic number of sheets (preset number of

sheets).

1

Display the Run - Main screen.

2

Press to change the icon
to

.

→

The preset function turns on.

3

Press .

4

Enter the preset number .

•

Available range: 1 through 999 sheets

When you change the number, press
and enter the number again.

5

Press .

→

The value is entered and the Run - Main
screen is displayed.

6

Press .

→

The machine starts running. The machine
stops after feeding the preset number of
sheets. The machine remains stopped until
the Start button is pressed.

When the preset function is turned on, any
sheets fed for the test are also counted.
When you do not want to count sheets fed

for test, press

before pressing .

7

Press to nish the operation.

Preset Counter Preset Function On/Off

1 50

The preset counter also
counts sheets fed during

(test feed).

If necessary, press here to
reset the counter after the
test feeding.

Enter the number
of sheets.

Input the number
of sheets.

51

CRF-362

2-2

Delivering Sheets with Offsetting

This section explains the procedure for offsetting sheets in the delivery section.
When the offset function is selected, the sheets are offset by changing the speed of the delivery belts. The de-

livery belts run at high speed for a specied time after the number of the delivered sheets reaches the number

set by the offset counter.

Example: If the offset number is ten.

13130
20201A1

10

sheets

10

sheets

10

sheets

10

sheets

10

sheets

Interval Interval Interval

Interval

Delivery
Direction

1

Display the Run - Main screen.

2

Press to change the icon to

.

→

The offset function turns on.

3

Press .

→

The Numeric Keypad screen is displayed.

4

Enter the preset number of
sheets per batch.

•

Available range: 1 through 999 sheets

When you change the number, press
and enter the number again.

5

Press .

→

The value is entered and the Run - Main
screen is displayed.

Offset Counter Offset Function

Enter the number of
sheets.

Input the number of sheets.

Delivering Sheets with Offsetting

52

CRF-362

6

Press or to adjust how
long the delivery belts run at high
speed.

7

Press .

→

The machine starts running. The delivery

belts run at high speed for a specied time

after the number of the delivered sheets
reaches the number set by the offset coun­ter. The machine repeats this cycle until the
Stop button is pressed.

Offset Distance

53

CRF-362

2-3

Creasing Cover Sheet for Binding

This section explains the procedure for creasing cover sheets for binding. In the following example, the creasing
pattern " Corner and Hinge" is selected, and the registering point of the cover sheet is the center of spine.

1

Press .

→

The Setting - Mode Selection screen is dis­played.

2

Press .

→

The lower part of the screen becomes ac­tive and you can set the cover sheet pattern
and the cover sheet registering point.

3

Select for the cover sheet
pattern setting.

4

Select for the cover sheet
registering point setting.

5

Press for the cover sheet
size setting.

→

The Numeric Keypad screen is displayed.

6

Enter the cover sheet length.

•

Available range:

No Flap

:180 through 865 mm/

7.090" through 34.055"

Left or Right Flap

:291 through 865 mm/

11.690" through 34.055"

Double Flaps

:360 through 865 mm/

14.110" through 34.055"

Cover Sheet
Size Setting

Cover Sheet Regis­tering Point Setting

Cover Sheet
Pattern Set­ting

Input the cover
sheet length.

Enter the cover
sheet length.

Creasing Cover Sheet for Binding

54

CRF-362

7

Press .

→

The Run - Fine Adjustment - Creasing for
Cover screen is displayed.

When you select the creasing pattern with a

ap, the Run - Roller Gap Instruction screen

is displayed. See page 3 in the Quick Start
Guide for the CRF-362, adjust the roller

gap, and then press

.

8

Enter the spine width and the
registering point distance.

When you select the creasing pattern with a

ap, enter the "Flap Distance" (The distance

between the corner of the spine and the

ap) and the "Flap Length".

9

Press .

•

Do a test feed and check that the crease is

made in the set position.

10

Press .

Registering Point Distance Spine Width Setting

55

CRF-362

2-4

Making Creases at Regular Intervals

This section explains the procedure for making creases at equally-spaced intervals.

13130
20401A1

a a a a

Transport Direction

First Crease

Second
Crease

Third Crease

Fourth Crease

1

Press .

→

The Setting - Mode Selection screen is dis­played.

2

Press , and then press .

→

The Setting - Manual screen is displayed.

3

Press on line "01".

→

The Numeric Keypad screen is displayed.

Making Creases at Regular Intervals

56

CRF-362

4

Enter the distance between
creases.

•

When you change the value, press

and

enter value again.

5

Press .

→

The value will be entered and the Setting

- Manual screen will appear on the display
again.

6

Press or on line "01" to set
the creasing direction.

•

When

is pressed and turned blue, the
crease setting on the same line is dis­abled.

Press or to enable the crease set­ting again.

7

Press on line "01".

→

The button turns blue.

8

Press on the line "01".

→

The Numeric Keypad screen is displayed.

Enter the distance
between creases.

Input the distance between
creases.

Creasing Direction

Button to Disable Crease Setting

Repeat

Repeat Number

Making Creases at Regular Intervals

57

CRF-362

9

Enter the number of times that
you want to make creases on a
sheet.

•

Enter the number of times within the range of
sheet total length.

When you change the number, press
and enter the number again.

10

Press .

→

The value will be entered and the Setting

- Manual screen will appear on the display
again.

The repeat function can be used only for
one crease position setting.

Enter the number
of times.

Input the number of times.

58

CRF-362

2-5

Using Job Memory

This chapter explains how to use job memories.

2-5-1

Checking Saved Job Settings

This section explains the procedure for checking saved job settings.

1

Press .

→

The Memory screen is displayed.

2

Select the job number you want
to check.

You can scroll through the screen using

or on the right side of

the screen.

3

Press .

→

The Job Details screen for the selected job
is displayed.

4

Press .

→

The Memory screen is displayed.

Job Number Job Type Display

If you select the job set on the Creasing and Fold
screen.

Using Job Memory

59

CRF-362

2-5-2

Loading Saved Job Settings

This section explains the procedure for loading saved job settings.

1

Press .

→

The Memory screen is displayed.

2

Select the job number you want
to load.

You can scroll through the screen using

or on the right side of

the screen.

3

Press .

→

The Load Conrmation screen appears.

4

Press .

→

When a pattern with ap for creasing and
fold mode, or a pattern with ap for cover

sheet is saved for the job, the Run - Roller
Gap Instruction screen is displayed.

5

See page 3 in the Quick Start
Guide for the CRF-362 and ad­just the roller gap, and then press

.

→

The Run - Main screen is displayed. The
job number and name are displayed on the
screen.

Job Number

Job Name

Using Job Memory

60

CRF-362

2-5-3

Saving the Job Settings

This section explains the procedure for saving job settings.

1

Press .

→

The Memory screen is displayed.

2

Select the job number where you
want to save the job.

You can scroll through the screen using

or on the right side of

the screen.

3

Press .

→

The Keyboard screen is displayed.

4

Enter the job name.

•

Up to 20 letters can be entered.

5

Press .

→

The job setting is saved and the Memory
screen is displayed.

If another job has already been saved for that job number.

When you select that job number, the Overwrite Con-

rmation screen appears.

• When you want to overwrite the job settings.

Press .

• When you do not want to overwrite the job settings.
Press

and select another job number.

Job Number

Using Job Memory

61

CRF-362

2-5-4

Deleting the Job Settings

This section explains the procedure for deleting saved job settings.

1

Press .

→

The Memory screen is displayed.

2

Select the job number you want
to delete.

You can scroll through the screen using

or on the right side of

the screen.

3

Press .

→

The Delete Conrmation screen is dis­played.

4

Press .

→

The job setting is deleted and the Memory
screen is displayed.

Job Number

Using Job Memory

62

CRF-362

2-5-5

Exporting the Job Data

Copy all the job data saved in the CRF-362 to the USB thumb drive. If you have more than one CRF-362, you
can export the job data from a CRF-362 and import it to the other CRF-362 to run the same job.

•

Only one data can be saved in a USB thumb drive. If you save the data in USB thumb drive repeatedly,
the data will be overwritten.

•

You can nd the saved data below the JobList/CRF362/ on the top layer in USB thumb drive.

1

Press .

→

The Memory screen is displayed.

2

Plug the USB thumb drive in.

→

When the USB thumb drive is plugged
in correctly, the Export / Import screen is
displayed. It may take seconds to display
the screen.

3

Press .

→

The job data is copied to the USB thumb
drive. When the data has been copied, the
screen returns to the Memory screen.

4

Unplug the USB thumb drive.

13130
20505A1

Using Job Memory

63

CRF-362

2-5-6

Importing the Job Memory

Import the exported job data in the USB thumb drive to the CRF-362.
All the job data or the selected job data can be imported.

If another job has already been saved for the same job number, the job will be overwritten.

1

Press .

→

The Memory screen is displayed.

2

Plug the USB thumb drive in.

→

When the USB thumb drive is plugged
in correctly, the Export / Import screen is
displayed. It may take seconds to display
the screen.
If the Date of Export is not displayed on
the screen, any job is not saved in the USB
thumb drive

3

Import the job data

Importing all the job data

Press .

Importing a selected job data

1

Press .

2

Enter a job number using the Numeric

Keypad screen

3

Press .

→

The job data is imported to the CRF-362.
When the data has been imported, the
screen returns to the Memory screen.

4

Unplug the USB thumb drive.

13130
20505A1

Date of Export

2012 /01/01 12:12

Importing all the job data

Importing a selected job data

If no data is existed in the selected job num­ber, is not active.

This page is intentionally left blank.

3

3

Adjustments

This chapter explains how to make some
adjustments that may be necessary.

66

CRF-362

3-1

Adjusting the Feed Section

Adjust the feed section to feed sheets smoothly without mis-feeding or double feeding.

3-1-1

Adjusting the Sheet Height

Adjust the sheet height to feed the sheets smoothly.

If double feeding occurs

Lower the sheet height adjusting lever gradually.

If mis-feeding occurs

Raise the sheet height adjusting lever gradually.

How to adjust the sheet height from the
standard position

•

Lower the sheet height adjusting lever to
the lower limit and raise it gradually.

When the sheet width is 120 mm/4.72" or shorter

Loosen the sheet height sensor locking knob.
Then move the sheet height sensor to the operator side.

13130
30101A1

Sheet Height
Adjusting Lever

13130
30101B1

Sheet Height
Adjusting Lever

13130
30101A3

Sheet Height Sensor

Locking Knob

Adjusting the Feed Section

67

CRF-362

3-1-2

Adjusting the Height of the Double Feed Stop Pad Assembly

Adjust the height of the double feed stop pad assembly so that only one sheet can pass between the feed belts
and the double feed stop pad assembly.

If double feeding occurs

Lower the double feed stop pad assembly adjusting
lever.

→

The gap between the feed belts and the double
feed stop pad assembly will narrow.

If mis-feeding occurs

Raise the double feed stop pad assembly adjusting
lever.

→

The gap between the feed belts and the double
feed stop pad assembly will widen.

How to adjust the height of the double feed
stop pad assembly from the standard posi­tion.

•

Set the lever in the middle position and
raise or lower it gradually.

13130
30102A1

Double Feed Stop Pad
Assembly

Feed Belt

This gap changes.

13130
30102B1

Double Feed Stop Pad Assembly

Double Feed Stop
Pad Assembly

Double Feed Stop
Pad Assembly

When the lever is
raised, the double feed
stop pad assembly low­ers.

When the lever is low­ered, the double feed
stop pad assembly
rises.

Feed Belt

Double Feed Stop Pad
Assembly Adjusting Lever

13130

Double Feed Stop Pad
Assembly Adjusting Lever

Adjusting the Feed Section

68

CRF-362

3-1-3

Adjusting the Amount of Separation and Fluff Air

Adjust the total amount of the air which comes out from the uff air nozzles and the outlet for separation air.
The air is supplied by the blower in the machine.

13130
30103A1

13130
30103B1

Fluff Air

Nozzles

Fluff Air

Nozzles

Outlet for

Separation Air

Air Volume Adjusting Lever

Outlet for Separation Air

Feed Belt

Fluff Air Nozzle

About 10

sheets at the

top of the

stack should

be separated.

When both the separation and uff air are too weak.

Raise the air volume adjusting lever.

→

The separation and uff air will increase.

When the sheet width is 220 mm / 8.67" or less,
attach the lid over the two uff air nozzles located
outside.
→The uff air from the inside nozzles will increase.

When both the separation and uff air are too strong.

Lower the air volume adjusting lever.

→

The separation and uff air will decrease.

How to adjust the amount of separation and
uff air from the standard.

•

When you use thick sheets:
Raise the air volume adjusting lever to the

upper limit and lower it gradually.

•

When you use thin sheets:
Lower the air volume adjusting lever to the

lower limit and raise it gradually.

Slit

When the lever is raised, the slit is

closed and the air which comes out

from the fluff air nozzles and the
outlet for separation air increases.

Slit

When the lever is lowered, the slit
is opened and the air which comes
out from the uff air nozzles and
the outlet for separation air de­creases.

13130
30103C2

Lids

Adjusting the Feed Section

69

CRF-362

3-1-4

Adjusting the Feed Belt Suction Length

Sheets are lifted by the uff air. And then the sheet is pulled by vacuum through the holes in the feed belt.

After the sheet has been transported to the register transport section, the vacuum is stopped and the sheet is
released. If sheets are not fed correctly, adjust the feed belt suction length using the Run - Settings screen.

1

Press or to adjust the suc­tion length.

•

The taller the level bar, the longer the feed belt
suction length.

•

If mis-feeding occurs frequently when you use
thick or large sheets, set the feed belt suction
length longer.

•

When you increase the feed belt suction length,
increase the transport interval too. If the transport
interval is not increased, this may result in jams.

•

If the feed belt suction length is too long, the sheet
cannot be aligned with the register guide. If this
happens, the crease may be skewed.

•

If the feed belt suction length is too long although
the sheet length is short, the next sheet may also
be fed.

▲ indicates the default setting.

3-1-5

Adjusting the Feed Belt Suction Air

When using thin sheets and double feeding occurs, reduce the air pressure that the feed belts suction the sheet

.

13130
30105A1

Aperture is closed
and feed belts suc­tion sheet by high air
pressure.

Aperture is open
and feed belts suc­tion sheet by low air
pressure.

Feed Belt Suction Air
Adjusting Lever

Normal position

When double feeding occurs

When double feeding occurs

• Pull the feed belt suction air adjusting lever.

Adjusting the Feed Section

70

CRF-362

3-1-6

Adjusting the Transport Speed and Transport Interval

Adjust the transport speed and the transport interval only when problems with feeding, transporting, creasing
or folding still occur after you follow the troubleshooting procedures on the page 89 through page 92 . The
transport speed and the transport interval can be adjusted using the Run - Settings screen.

Adjusting the Transport Speed

1

Press or to adjust the
transport speed.

•

The taller the level bar, the higher the trans­port speed.

•

If fold positions are not stable when you use
thin sheets, decrease the transport speed.

▲ indicates the default setting.

Adjusting the Transport Interval

1

Press or to adjust the
transport interval.

•

The taller the level bar, the larger the trans­port interval.

•

If double feeding occurs frequently when you
use a sheet with a length of 400 mm (15.75")
or more, set the transport interval larger. The
fluff air will reach the rear edge of a sheet
and sheets will be fed stably.

▲ indicates the default setting.

71

CRF-362

3-2

Adjusting the Creasing Section

After adjustment, do a test feed and check that the creasing section is adjusted correctly.

3-2-1

Adjusting the Crease Position

Adjust the crease position if the crease is not made in the set position.

If a crease position is changed when the gang crease and fold setting is on, the fold position is also
changed automatically.

When using the Creasing for Cover Mode

1

Press or to adjust the
crease position.

•

Each time a button is pressed, the value
changes by 0.1 mm/0.004".

When using the Creasing and Fold Mode

1

Press or to adjust the
crease position.

•

Each time a button is pressed, the value
changes by 0.1 mm/0.004".

Adjust the values.

Adjust the values.

Adjusting the Creasing Section

72

CRF-362

3-2-2

Adjust the Creasing Depth

If necessary, adjust the creasing depth depending on the sheet thickness and the sheet type. Use the creasing
depth adjusting dials on the 1st or the 2nd creasing unit.

1

Open the register transport sec­tion cover.

2

Loosen the lock levers.

3

Turn dials in the front and rear of
the unit evenly.

•

The creasing depth can be adjusted in nine
steps.
The smaller the number on the dial, the shal­lower the creasing depth.

If you are creasing a very thick sheet, the
creasing unit may be locked.

4

Tighten the lock levers.

13130
30202A1

Register Transport Section Cover

13130
30202B1

Creasing Depth
Adjusting Dials (Front)

Creasing Depth Adjusting Dials
(Rear)

2nd Creasing Unit

1st Creasing Unit

Match the desired number to the
cutout on the dial.

"9" (deep) ←→ "1" (shallow)

Shallow

Deep

Loosening

Tightening

Adjusting the Creasing Section

73

CRF-362

3-2-3

Reversing the Creases

Normally, when you use thick sheets, a negative crease is placed in the mountain fold position. And then a
sheet is folded on the crease.

Sheet

Fold Knife

13130
30203B1

When you use thin sheets, a positive crease should be placed in the mountain fold position to make a quality
folding.

Sheet

Fold Knife

13130
30203A1

In the following example, the fold pattern "Double Parallel Fold" is selected.

Normally the positive/negative reverse mode is turned on.
A negative crease is placed in the mountain fold position, and a positive crease is placed in the valley fold posi­tion.

Turn this mode off when you use thin sheets. The creases are reversed.

Set whether to turn the positive/negative reverse mode on or off.

74

CRF-362

3-3

Adjusting the Fold Section

After adjustment, do a test feed and check that the fold section is adjusted correctly.

3-3-1

Adjusting the Fold Position

Adjust the fold position if the fold position is shifted parallel against the crease or the sheet is not folded on the
crease.

•

If a crease position is changed when the gang crease and fold setting is on, the fold position is also
changed automatically.

•

If sheets are not folded on a crease, turn off the gang crease and fold setting and then adjust the fold
position. If sheets are still not folded on a crease, check that fold rollers are not dirty and the roller gap is
even on both sides.

When using the Creasing for Cover Mode

1

Press or for the 1st or the
2nd fold position setting.

•

Each time a button is pressed, the value
changes by 0.1 mm/0.004".

When using the Creasing and Fold Mode

1

Press or for the 1st or the
2nd fold position setting.

•

Each time a button is pressed, the value
changes by 0.1 mm/0.004".

Adjust the positions
of the 1st fold.

Adjust the positions of
the 2nd fold.

Adjust the positions
of the 1st fold.

Adjust the positions of
the 2nd fold.

Adjusting the Fold Section

75

CRF-362

3-3-2

Adjusting the Roller Gap

If the sheet is not folded correctly, adjust the roller gap.

Set the roller gap on both sides evenly.

1

Turn the roller gap adjusting
knob.

•

To make the gap wider, turn the gap ad­justing knob clockwise.

•

The roller gap can be changed 0.02
mm/0.0008 by one click.

0

13130
30302B1

One
Click

3-3-3

Checking the Roller Gaps Are Even

After adjusting the roller gap, do a test fold and check that the sheet is not wrinkled or skewed.
If the sheet is wrinkled or skewed, check if the roller gap is even on both sides.

1

Insert a strip of the sheet into the
roller gap adjusting lever.

0

-1

13130
30302A1

Decrease
the gap

Increase
the gap.

Roller Gap
Adjusting Knob

0

-1

13130
30303A1

Roller Gap
Adjusting Lever

Strip of
Sheet

Insert a strip of sheet all
the way.

Adjusting the Fold Section

76

CRF-362

2

Insert a strip of the sheet into the
front of the exit.

3

Open the front cover.

4

Hold the sheet strip between the
rollers and turn the handwheel
clockwise and feel the drag on
the strip.

5

Pull out the sheet strip, and
check that the sheet strip is not
torn.

6

Insert a strip of the sheet into the
rear of the exit. Repeat step

4

and

5. Check that the drag on the

strip is same on both sides.

If the drag is not same.

Turn the front and rear roller gap adjusting
knobs to make the roller gap even on both
sides.

13130
30303B1

Strip of Sheet

Exit

13130
30303C1

Transport
Handwheel

Front
Cover

13130
30303D1

13130
30303E1

Strip of Sheet

77

CRF-362

3-4

Setting the Correction Values for Crease and Fold Positions Depending on the Sheet Thickness

If the crease and fold positions are shifted depending on the sheet thickness, you can set the two correction values for thick

sheet and thin sheet. Set these correction values in advance so that the ne adjustment is minimalized.

Setting the Correction Value

1

Display the Administrator -

Crease and Fold Correction
screen.

Enter the password.

Setting the Correction Values for Crease and Fold Positions Depending on the Sheet Thickness

78

CRF-362

2

Determine two correction values

for 1st creasing unit. One is for
the thick sheet, and the other one
is for the thin sheet.

•

This correction value is for the positive
creasing line.

•

For example, if the crease is made in the po­sition of 106 / 4.18"mm from the sheet lead­ing edge frequently when the crease must be
made in the position of 105 / 4.14" mm, enter
"-1" as the correction value.

3

Determine the correction value

for 2nd creasing unit

•

This correction value is for the negative
creasing line.

•

For example, if the sheet is folded in the
position of 314 mm / 12.37" from the sheet
leading edge frequently when the sheet must
be folded in the position of 315 mm / 12.4" ,

enter "+1" as the correction value

4

Determine two correction values

for 1st fold unit. One is for the
thick sheet, and the other one is
for the thin sheet.

•

This correction value is for the rst fold when

the sheet is folded twice. The position for the
accordion fold is shown in the drawing to the
right.

•

For example, if the sheet is folded in the
position of 105 mm / 4.14" from the sheet
leading edge frequently when the sheet must
be folded in the position of 100 mm / 3.94" ,
enter "-5.0" as the correction value.

-1.0

-1.0

13130
30401A1

Double

Parallel Fold

106 mm / 4.18"

+1.0

+1.0

13130
30401B1

Double Parallel

Fold

314 mm / 12.37"

-5.0

-5.0

13130
30401C1

105 mm / 4.14"

Setting the Correction Values for Crease and Fold Positions Depending on the Sheet Thickness

79

CRF-362

5

Determine the correction value

for 2nd fold unit.

•

This correction value is for the last fold when
the sheet is folded once or twice. The posi­tion for the parallel fold is shown in the draw­ing to the right.

•

For example, if the sheet is folded in the
position of 99 mm / 3.9" from the sheet lead­ing edge frequently when the sheet must
be folded in the position of 100 mm / 3.94",

enter "+1" as the correction value.

Selecting the Correction Value

•

Select the sheet thickness on the Setting -

Mode Selection screen.

•

When the thin sheet is selected, the correc­tion value for the thin sheet is used.

•

When the thick sheet is selected, the correc­tion value for the thick sheet is used.

•

When the normal sheet is selected, the cali­bration will not be done.

+1.0

+1.0

13130
30401D1

99mm / 3.9"

Thin Sheet Thick Sheet

Normal

This page is intentionally left blank.

4

This chapter explains the causes and solu­tions for some possible problems.

4

Troubleshooting

82

CRF-362

4-1

If a Message Screen Is Displayed

A Message screen is displayed while doing the changeover or while setting up the screen. Follow the instruc­tions below. A Message screen will be cleared when the OK button is pressed.

Message

Return Button
Return to the previous screen.

OK Button

Message Description/Solutions

This screen is displayed when you press on the Run - Main
screen. When you press , the machine goes into the power
saving mode. When you touch the control panel, the machine returns
to the normal mode. See page 96 for details.

This message is not displayed while the machine is running.

It is time for cleaning the air lter. Press and clean or replace
the air lter. See page 105 for details.

If you press the Return button, this message icon is displayed again
when the Power switch is turned on next time.

This screen is displayed when you press on the Run - Fine
Adjustment - Creasing and Fold Screen. When you press ,
the settings are reset to default.

This screen is displayed when you press on the Run - Fine
Adjustment - Creasing and Fold screen or the Run - Fine Adjustment

- Creasing for Cover screen. When you press , the Manual
screen is displayed.

This screen is displayed if the registering point distance is too short.
Enter a correct value on the Run - Fine Adjustment - Creasing for
Cover screen. See page 53 for details.

83

CRF-362

4-2

If an Error Code Is Displayed

If a problem occurs, one of the sensors will detect the problem and stop the machine. An icon and an error code
which indicate the error status will be displayed on the touch panel. See the error code table and correct the
cause of the error. The Error screen will be cleared when is pressed.

Error Screen

If a system
error occurs,
the error
code and this
icon will be
displayed.

OK Button

Error Code This icon is displayed when the

communication is unstable.

Error Icons

Icon Description Icon Description Icon Description

Emergency Stop Mis-feeding Jam

Cover Open Double Feeding System Error

Feed Table Opera­tion Error

Feed Table Up Error

Error Code Description Causes and Solutions

Error codes 100 through 999 are errors concerning jam and emergency stop system.

100

Emergency Stop
(Button S10)

Release the Emergency Stop button.

101

Fold Section Cover Open
(Cover Switch S11)

Close the cover.

If an Error Code Is Displayed

84

CRF-362

Error Code Description Causes and Solutions

102

Transport Section Cover
Open (Cover Switch S12)

Close the cover.

103

Front Cover Open
(Cover Switch S13)

Close the cover.

200

Feed Table Overlimit Error

The feed section upper guide was lifted up while the feed table was rising.

13130
40201A1

Feed Section Upper Guide

Lower the feed table and then check if there is no foreign object be­tween the feed table and the feed section upper guide.

201

Feed Table Movement Error The feed table could not move up and down.

Check if there is no object preventing the feed table from moving up
and down.

210

Misfeed A sheet was not fed. If the same error occurs repeatedly, see page

89 and follow the instructions.

211

Double Feed A double feeding occurred. If the same error occurs repeatedly, see

page 89 and follow the instructions.

212

Sheet Feed Section Jam
(Sensor B13 is on before
operation.)

A sheet was detected when

is pressed. Remove the sheet.

213

The Transport Interval Is Too
Narrow

See page 70 and set the transport interval larger.

300

Register Transport Section
Jam
(The sheet did not arrive at
sensor B30.)

A jam has occurred in the register transport section. Remove the
sheet. If the same error occurs repeatedly, see page 90 and solve
the problem.

301

Register Transport Section
Jam
(Sensor B14 is on before
operation.)

A sheet was detected when

is pressed.

Remove the sheet.
If this error code is displayed even though no sheets are jammed, the
sensor may be dirty. Check that the sensor works properly using the
Information - Monitor screen. (See page 39 .)

310

Too Many Sheets at Regis­tration Transport Section

Before a sheet was detected by the B30 creasing section sheet leading
edge sensor, the next sheet was detected by the B13 double feed sen­sor.
Remove the sheet.
If the same error occurs repeatedly, set the transport interval larger.
(See page 70 .)

If an Error Code Is Displayed

85

CRF-362

Error Code Description Causes and Solutions

401

Creasing Section Jam
(Sensor B30 is on before
operation.)

A sheet was detected when

is pressed.

Remove the sheet. If this error code is displayed even though no
sheets are jammed, the sensor may be dirty. Check that the sensor
works properly using the Information - Monitor screen.
(See page 39 .)

410

Too Many Sheets Are De­tected in Fold Section

Before the folding of a sheet was nished, the next sheet was detected

by the B30 creasing section sheet leading edge sensor.
Remove the sheet.
If the same error occurs repeatedly, set the transport interval larger.
(See page 70 .)

500

When Sheet Is Folded
Fold Section Jam
(The sheet did not arrive at
sensor B43.)

A jam has occurred in the fold section. Remove the sheet. (See page
95 .)
If the same error occurs repeatedly, see page 90 and solve the
problem. Check if the fold rollers are not dirty. If necessary, clean the
rollers. (See page 102 .)

501

When Sheet Is Folded
Fold Section Jam
(Sensor B43 is on before
operation.)

A sheet was detected when

is pressed.

Remove the sheet. (See page 95 .)
If this error code is displayed even though no sheets are jammed, the
sensor may be dirty. Check that the sensor works properly using the
Information - Monitor screen. (See page 39 .)

600

When Sheet Is Folded
Fold Section Jam
(The sheet did not arrive at
sensor B50.)

A jam has occurred in the fold section or the upper delivery section.
Remove the sheet. (See page 95 .)
If the same error occurs repeatedly, see page 90 and solve the
problem.
Check if the fold rollers are not dirty. If necessary, clean the rollers.
(See page 102 .)
Check that the roller gap is set correctly. (See page 75 .)

601

When Sheet Is Creased Only
Fold Section Jam
(The sheet did not arrive at
sensor B51.)

A jam has occurred in the fold section or the lower delivery section.
Remove the sheet. (See page 95 .)
If the same error occurs repeatedly, see page 90 and solve the
problem.
Check if the fold rollers are not dirty. If necessary, clean the rollers.
(See page 102 .)

602

When Sheet Is Folded
Delivery Section Jam
(Sensor B50 is on before
operation.)

A sheet was detected when

is pressed.

Remove the sheet.
If this error code is displayed even though no sheets are jammed, the
sensor may be dirty. Check that the sensor works properly using the
Information - Monitor screen. (See page 39 .)

603

When Sheet Is Creased Only
Delivery Section Jam
(Sensor B51 is on before
operation.)

A sheet was detected when

is pressed.

Remove the sheet.
If this error code is displayed even though no sheets are jammed, the
sensor may be dirty. Check that the sensor works properly using the
Information - Monitor screen. (See page 39 .)

If an Error Code Is Displayed

86

CRF-362

Error Code Description Causes and Solutions

Error codes 1000 through 3999 are system errors.

1000

Wrong Setting Alarm Both the fold setting and creasing setting are set to off.

Set at least one of the creasing setting or fold setting to on.

.)

1002

Incorrect Feed Belt Suc­tion Length

The feed belt suction length is set too long for the sheet length. Set it
shorter. (See page 69.)

2000

Feed Belt Drive Motor Driver
Alarm

The load on the feed belts was too heavy. Check if there is no ob­stacles around the feed belts.
If the same error occurs repeatedly, call your local dealer.

Error codes 4000 through 4999 are errors concerning home positioning.

4001

1st Creasing Unit Home
Position Error

If the same error occurs repeatedly, call your local dealer.

4002

2nd Creasing Unit Home
Position Error

5001

1st Fold Knife Home Position
Error

5002

2nd Fold Knife Home Posi­tion Error

5011

Home Position Sensor Active
Error After 1st Fold Knife
Home Positioning

5012

Home Position Sensor Active
Error After 2nd Fold Knife
Home Positioning

Error codes 6000 through 6999 are errors concerning the servo amplier for creasing section transport motor.

6000

Servo Amplier Alarm A servo alarm was sent from the A30 servo amplier for creasing sec-

tion transport motor.
If the same error occurs repeatedly, call your local dealer.

Error codes 7000 through 7999 are communication errors.

7000

Communication Error in
Initializing

If the same error occurs repeatedly, call your local dealer.

Error codes 8000 through 8099 are errors concerning the panel boards.

8000

Time Out Error in Initializing If the same error occurs repeatedly, call your local dealer.

If an Error Code Is Displayed

87

CRF-362

Error Code Description Causes and Solutions

8001

Calendar Error Reset the year, month, day, hour, and minute using the Information

screen. Turn off the power and turn it on again.
If the same error occurs repeatedly, call your local dealer.

8010

Compact Flash Connection
Error

If the same error occurs repeatedly, call your local dealer.

8020

Compact Flash Saving Error

If the same error occurs repeatedly, call your local dealer.

8021

Compact Flash Loading Error

8022

Previous Job Loading Error

8030

Counter Range Error (Panel)

8031

Previous Job Loading Error

8032

Job Data Range Error

8033

Factory Setting Data Range
Error

8034

Panel Setting Data Mismatch
Error

8037

Service Parameter Setting
Mismatch Error

8038

Home Position Value Range
Error

8039

Administrator Setting Range
Error

Set up the Information - Administrator - Administrator Setting screen
again. Then, turn off the power. Wait about 30 seconds and turn on the
power again. If the same error still occurs, call your local dealer.

8040

Input Signal Enable / Disable
Setting Mismatch Error

Set up the Information - Administrator - Input Signal Enable/Disable
Settings screen again. Then, turn off the power. Wait about 30 seconds
and turn on the power again. If the same error still occurs, call your lo­cal dealer.

8041

Motor Enable / Disable Set­ting Mismatch Error

Set up the Information - Administrator - Motor Enable/Disable Settings
screen again. Then, turn off the power. Wait about 30 seconds and turn
on the power again. If the same error still occurs, call your local dealer.

If an Error Code Is Displayed

88

CRF-362

Error Code Description Causes and Solutions

8045

Counter Range Error (EE­PROM board)

If the same error occurs repeatedly, call your local dealer.

8046

Error History Range Error

8110

EEPROM Board Connection
Error

If the same error occurs repeatedly, call your local dealer.

8111

EEPROM Board Saving
Error

8112

EEPROM Board Loading
Error

Error codes 8800 through 8899 are errors concerning the main control board.

8800

PRO24V Cutoff Detection If the same error occurs repeatedly, call your local dealer.

89

CRF-362

4-3

Sheets Are Not Fed Correctly

4-3-1

There Is Frequent Mis-feeding

Where to Check Solutions

The sheets had not been fanned well be­fore they were loaded on the feed table.

13130
40301A1

See the Quick Start Guide and load the sheets correctly on the
feed table again.

The edges of the sheets are not aligned
with the feed head plate.

See the Quick Start Guide and load the sheets correctly on the
feed table again.

The uff air is too weak. See page 68 and adjust the amount of uff air.

The sheet height is too low. See page 66 and adjust the sheet height.

The double feed stop pad assembly is too
high.

See page 67 and adjust the height of the double feed stop
pad assembly.

If misfeeding still occurs even after you tried all of the solutions listed above, the circuit breaker for blower

motor for feed vacuum Q10 may trip. Call your local dealer.

4-3-2

There Is Frequent Double Feeding

Where to Check Solutions

The head edges of the sheets curl up­ward.

Straighten the sheets.

The sheets are not being separated cor­rectly.

See page 68 and adjust the total amount of separation and

uff air.

The amount of the uff air is not correct. See page 68 and adjust the amount the uff air.

The sheet height is too high. See page 66 and adjust the sheet height.

The double feed stop pad assembly is too
low.

See page 67 and adjust the height of the double feed stop
pad assembly.

The double feed stop pads are worn. If the double feed stop pads are worn, see page 100 and

replace them with new ones.

The sheets are thin. See page 69 and reduce the suction air pressure.

Sheets Are Not Fed Correctly

90

CRF-362

4-3-3

There Is Frequent Sheet Jam

The sheets are not loaded at the center of the feed table

• Load the sheets at the center of the feed table. Then
move table guides to the sheets. Set the table
guides on both sides of the sheets evenly.

CAUTION

Hold the base of the table guide and
move them. If you hold the upper
part of the table guides and move
them forcibly, the table guides may
be bent.

There is a foreign object inside the machine

• If jams occur frequently, open the front cover, the
register transport section cover and the fold section
cover. Check that there is no foreign object.

The pressure of the transport rollers is not set correctly

• See the Quick Start Guide and adjust the pressure of the transport rollers.

The roller gap is not set correctly

• See page 75 and adjust the roller gap.

The sheet size may be out of specication.

• The sheet size is limited depending on the fold pattern.

See Section 1-1-3 and check the sheet size.

13130
40303A1

13130
40303C1

Fold Section Cover

Register Transport
Section Cover

Front Cover

91

CRF-362

4-4

Crease Is Not Made Correctly

4-4-1

The Crease Is Not Made in the Set Position

The settings are not correct

• See page 30 through page 32 and check that
the settings are correct.

If the spine corners move because the sheet is
bent for the creasing lines, see page 44 and

correct it.

4-4-2

The Crease Is Skewed

The position of the guides, the angle of the register guide or the pressure of the rollers is not correct

• See the Quick Start Guide and adjust them.

The transport rollers are dirty

• Clean the transport rollers.

If the transport rollers are dirty, the sheet may
slip. If this happens, the crease will be skewed.

4-4-3

The Crease Is Shifted

The transport rollers are dirty

• Clean the transport rollers.

If the transport rollers are dirty, the sheet may
slip. If this happens, the crease will be made in
an incorrect position.

The creasing section sheet leading edge sensor is dirty

• Remove the 1st creasing unit and then clean the
B30 creasing section sheet leading edge sensor.
See page 106 for instructions on removing the 1st
creasing unit.

If the detection part of the sensor is dirty, the
sensor may not detect the leading edge of the
sheet correctly.

13130
40403B1

Transport Rollers

Transport Rollers

13130
40403A1

Creasing Section Sheet Leading Edge Sensor

92

CRF-362

4-5

Fold Is Not Made Correctly

If there is a folding problem, check the following:

4-5-1

The Skewed Folding Occurs

The crease is skewed

• See the Quick Start Guide and adjust the position of the guides, angle of the register guide and the pressure of the rollers.

The roller gap is not set correctly

• See page 75 and adjust the roller gap.

The transport rollers are dirty

• Clean the transport rollers.

If the transport rollers are dirty, the sheet may
slip. If this happens, the crease will be skewed.

4-5-2

The Sheet Is Not Folded on the Crease

The crease direction is not set correctly

Normally, when you use thick sheets, a negative crease is placed in the mountain fold position. And then a sheet is folded on the crease

.

13130
40502B1

Sheet

Fold Knife

When you use thin sheets, a positive crease should be placed in the mountain fold position to make a quality folding.

13130
40502A1

Sheet

Fold Knife

13130
40403B1

Transport Roller

Transport Roller

Fold Is Not Made Correctly

93

CRF-362

Fold position is not adjusted correctly

Follow the procedure below and adjust the fold position.

1

Fold a sheet without creasing.

•

Check the gap between the set value and the actual folded position.

2

Adjust the fold position.

•

Turn off the gang crease and fold setting and
then adjust the fold position to match the crease
position.

•

Press and enter the correct fold posi­tion by referring the example below.

Example:
In case that the actual 1st fold position is 278
mm away from the sheet leading edge, the
1st fold position is 3 mm shorter than the set
value (= 281 mm). Therefore, increase 3 mm
to the set value (= 284 mm).

In case that the actual 2nd fold position is

144.0 mm, the 2nd fold position is 2 mm
longer than the set value (= 142 mm). There­fore, decrease 2 mm from the set value(=
140 mm).

13130
40502C1

1st Fold Position

2nd Fold Position

3

Fold a sheet with creasing and
check that the sheet is folded on
the crease.

•

If the sheet is not folded on the crease, re­peat the steps 1 and 2.

Adjust the positions
of the 1st fold.

Adjust the positions of
the 2nd fold.

OFF

Example of the Creasing and Fold Screen (For Letter Fold)

281.0

142.0

281.0

139.0

94

CRF-362

4-6

Creasing Units Are Locked

If the creasing units are locked, release the creasing units by following the procedure below.

1

Open the register transport section cover and check the position of the
jammed sheet.

2

Set the creasing depth adjusting dials to "1."

3

Pull the jammed sheets. Be careful not to tear the sheets. If you cannot
pull out the sheets, the creasing units are locked.

4

Turn the handwheel for 1st
creasing unit clockwise to re­lease the 1st creasing unit.

5

Turn the handwheel for 2nd
creasing unit counterclockwise to
release the 2nd creasing unit.

6

Turn the transport handwheel
counterclockwise to transport the
jammed sheets.

7

Return the creasing depth adjusting dials to the original positions.

8

Close the register transport section cover.

→

When you use thick sheets and the creasing units are locked frequently, see page 72 and set the
creasing depth shallower.

13130
40601A1

13130
40601B1

13130
40601C1

95

CRF-362

4-7

Sheets Are Jammed in the 2nd Fold Unit

If the sheets are jammed in the 2nd fold unit and the jammed sheets cannot be removed, remove the sheets
by following the procedure below.

1

Open the register transport sec­tion cover and the fold section
cover. Check the position of the
jammed sheets.

2

Remove the 2nd fold unit.

•

See page 102 for instructions on removing
the 2nd fold unit.

3

Remove the jammed sheets by
hand.

4

Install the 2nd fold unit again.

•

See page 102 for instructions on installing
the 2nd fold unit.

5

Close the register transport sec­tion cover and the fold section
cover.

13130
40701A1

13130
40701B1

Register Transport
Section Cover

Pull here to open
the cover.

Fold Section Cover

96

CRF-362

4-8

Control Panel Blacks Out

If the machine is not used for a specied time, the machine goes into power saving mode and the control panel

blacks out suddenly. While the machine is in power saving mode, the power lamp blinks.
When you touch the control panel, the machine returns to the normal mode.

13130
40801A1

Control PanelPower Lamp

97

CRF-362

4-9

Other Problems

Check Causes and Solutions

Nothing is displayed on the touch panel after

the Power is turned on.

The main circuit breaker Q00 may trip. Call your local dealer.

The blower motor does not run and the
sheet is not fed.

The circuit breaker for blower motor for feed vacuum Q10 may
trip. Call your local dealer.

The blower motor does not run and the

separation and uff air do not blow.

The circuit breaker for blower motor for uff air Q11may trip.

Call your local dealer.

The sheet is not transported.
The fold rollers do not rotate.

The circuit breaker for creasing section transport motor Q30
may trip. Call your local dealer.

This page is intentionally left blank.

5

This chapter explains how to replace the
consumables and clean the machine.

5

Maintenance

100

CRF-362

5-1

Double Feed Stop Pad Assembly Replacement

The double feed stop pad assembly in the feed section is consumables. Replace the assembly when a double
feeding occurs frequently even if you follow the instructions in page 89 .

1

Turn off the Power switch.

2

Raise the double feed stop pad
assembly adjusting lever.

→

The double feed stop pad assembly lowers
and you can replace the assembly easily.

3

Loosen the two locking screws.

You do not need to remove them completely.

4

Remove the double feed stop
pad assembly by sliding it up­ward.

5

Install the new double feed stop
pad assembly and attach it using
the two mounting screws.

Tighten the locking screws while pressing
the assembly down to level the assembly.

6

See page 67 and adjust the height of the double feed stop pad
assembly.

13130
50101A1

Locking Screws

13130
50101B1

This corner
may be
worn.

13130
50101C1

13130
50101D1

Good

Bad

13130
50101A2

Double Feed Stop
Pad Assembly

Double Feed Stop Pad
Assembly Adjusting Lever