The V4062 Gas Valve Actuator in combination with a V5055,
VE5000
of the gas supply to commercial and industrial burners.
a
or V5097 Gas Valve provides three-position control
FEATURES
• When energized, the V4062 Actuator opens the
V5055/VE5000/V5097 Gas Valve to the low-fire
position. The actuator opens the valve to the fully open
position when the line voltage contacts are made.
a
VE5000 is a European manufactured and approved valve for
European use only.
• When used with the V5055, V5097 or VE5000
Valve, the combination is rated for final safety shutoff
service.Although the V4062 can be used with all V5055
or V5097 Valve models, the V5055/V5097B with
characterized guide is recommended for optimum
control and low-fire repeatability.
• The standard model has an opening time of
26 seconds at 60 Hz, or 32 seconds at 50 Hz. A
fast-opening model is available, with timings of
13 seconds at 60 Hz, or 16 seconds at 50 Hz.
• Maximum closing time is one second, which meets
code, standard, insurer requirements.
• Damper shaft models are available with or without
spring return; shaft extends out both sides and rides
in Delrin bushings; used with standard damper crank
arm (part no. 7616BR).
• Red OPEN indicator attached to the actuator stem
shows when the valve is even slightly open; yellow
SHUT indicator on the valve stem shows only when
the gas valve is fully closed.
• Ambient temperature range is -40° to 150°F (-40° to
66°C) for 60 Hz models; -10° to 158°F (23° to 70°C) for
50 Hz and 50/60 Hz models.
• Models available with factory adjusted, fieldadjustable, single-pole-double throw (spdt) auxiliary
switch rated at 1/2 hp (0.37 kW). Auxiliary switch can
be added in the field.
• Low-fire position is adjustable with adjusting wrench,
part no. 135796 (included with the actuator).
• Standard enclosure meets NEMA 1 (IP30) general
purpose requirements.
• V4062/V5055C,E and V4062/V5097C,E combinations
available with a proof-of-closure switch and double
valve seal (valve seal overtravel interlock) to meet
specific code/standard/insurer requirements.
• Model available to be used with series 60 floating type
controller.
• Model available with adjustable maximum flow switch.
V4062A,B,D HI-LO-OFF FLUID POWER GAS VALVE ACTUATOR
SPECIFICATIONS
IMPORTANT:
The specifications given in this publication do not
include normal manufacturing tolerances. Therefore,
this unit may not exactly match the listed
specifications. Also, this product is tested and
calibrated under closely controlled conditions, and
some minor differences in performance can be
expected if those conditions are changed.
Models:
V4062A HI-LO-OFF Gas Valve Actuator.
V4062B HI-LO-OFF Gas Valve Actuator, high pressure.
V4062D HI-LO-OFF Gas Valve Actuator with proof-of-closure
switch. Use with V5055/V5097C,E (double seal) gas
valves for valve seal overtravel interlock. Do not use
V4062 with V5034 Valve body.
Electrical Ratings:
Standard V4062A,D Actuators (Table 1):
60 Hz, 26 second opening.
50 Hz, 32 second opening.
Table 1. Standard V4062A,D Actuators.
Vol tage/
Frequency
OpeningHolding
WVAWVA
120V/60 Hz59.512919.028.0
100V/50-60 Hz 53.0/42.7 105/8020.0/17.2 33/29
200V/50-60 Hz 72.01/52.5 160/11018.4/16.2 28/24
Fast-opening V4062A,D Actuators (Table 2):
60 Hz, 13 second opening.
50 Hz, 16 second opening.
Table 2. Fast-opening V4062A,D Actuators.
Voltage/
Frequency
OpeningHolding
WVAWVA
120V/60 Hz59.512919.028.0
220V/50 Hz84.019617.027.0
220V/50 Hz82.018016.526.4
220V-240V; 50-
a
60 Hz
220V-240V; 50-
b
60 Hz
a
230V, 50 Hz power supply.
b
230V, 60 Hz power supply.
74.5143.513.724.8
61.911211.220.5
Fast-opening V4062B Actuators (Table 3):
60 Hz, 13 second opening.
50 Hz, 16 second opening.
Table 3. Fast-opening V4062B Actuators.
OpeningHolding
Voltage/Frequency
220V-240V; 50-60 Hz
220V-240V; 50-60 Hz
a
230V, 50 Hz power supply.
b
230V, 60 Hz power supply.
WVAWVA
a
76.5150.613.328.8
b
64.4118.21123.2
Pressure Ratings Of Valve-Actuator Combinations:
See Table 4.
Auxiliary Switch And Proof-Of-Closure Switch Ratings:
See Table 5.
ORDERING INFORMATION
When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the
TRADELINE® Catalog or price sheets for complete ordering number.
If you have additional questions, need further information, or would like to comment on our products or services, please write or
phone:
1. Your local Home and Building Control Sales Office (check white pages of your phone directory).
2. Home and Building Control Customer Relations
Honeywell, 1885 Douglas Drive North
Minneapolis, Minnesota 55422-4386 (800) 328-5111
In Canada—Honeywell Limited/Honeywell Limitée, 35 Dynamic Drive, Scarborough, Ontario M1V 4Z9.
International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France,
Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.
60-2099—92
Page 3
V4062A,B,D HI-LO-OFF FLUID POWER GAS VALVE ACTUATOR
Table 4. Pressure Ratings of Valve-Actuators Combinations.
a
Closeoff
V4062B Actuator
c
Differential
b
Closeoff
c
Valve
V4062A,D Actuator
Differential
b
psimbarpsibarpsimbarpsibar
V5055A,C; V5097A,C 3/4 to 3 in.5340151151000151
V5055A,C 4 in.32001515340151
V5055B, V5097B 3/4 to 3 in.5340151151000151
V5055B 4 in.3200515340151
V5055D,E, 3/4, 1, 1-1/4, 1-1/2;
5340755251700755
V5097D 3/4 in. to 2 in.
V5055D,E; V5097D,E 2, 2-1/2, 3 in. 5340453151000453
a
Use a V4062D (with proof-of-closure switch) with a V5055/V5097C or E (with double seal) for valve seal overtravel interlock.
b
Maximum operating pressure differential.
c
Maximum closeoff pressure without seal leakage. This is the maximum allowable pressure drop to which a valve may be
subjected when fully closed, and is independent of the valve body rating.
Table 5. Auxiliary Switch and Proof-of-Closure
Switch Ratings (1/2 hp [0.37 kW]
a
).
Load120/v240V
Full Load9.8A4.9A
Locked Rotor58.8A29.4A
a
Maximum total connected power to both switches (if used)
is 1800 VA.
Mounting:
Mounts directly to V5055/V5097 Valve with two setscrews
positioned 90 degrees apart.
Valve and actuator can be mounted in any position
(multipoise).
NOTE: 220 to 240 Vac, 50/60 Hz models must be mounted
vertically.
Mounting Dimensions: See Fig. 1 and Table 7.
Low-Fire Adjustment: 0.17 inch to 0.64 inch (with respect
to V5055/V5097B Valve) valve stem travel.
NOTE: The low-fire position of the V5055/V5097A,C,D and
E Valves differ from the V5055/V5097B. Check the
valve flow curves and match the low-fire position to
the burner design and valve application.
Nominal Opening Time:
Standard Models: 26 sec at 60 Hz; 32 sec at 50 Hz.
Fast-opening Models: 13 sec at 60 Hz; 16 sec at 50 Hz.
Closing Time: 1 sec maximum
Damper Shaft: 3/8 in. sq (9.5 mm) for use with 7616BR
Damper Crank Arm (not included). Models available with or
without damper shaft return spring.
Maximum Damper Shaft Rotation: 52 angular degrees.
Maximum Force: At 2-11/16 in. (68.3 mm) radius for 7616BR
Damper Crank Arm (ordered separately).
NOTE: Damper shaft drives damper crank arm in one
direction only; optional return spring is available on
damper shaft to turn damper crank arm in opposite
direction. See Table 6.
Table 6. Actuator Torque (With
and Without Return Spring).
V4062 Model
-40°F to +20°F
(-40°C to -7°C)
lbNlbN
20°F to 150°F
(-7°C to +66°C)
Without return spring 522.22089.0
With return spring522.21044.5
Ambient Operating Temperature Rating:
-40° to 150°F (-40° to 66°C) for 60 Hz models;
-10° to 158°F (-23° to 70°C) for 50 Hz and 50/60 Hz models.
Approvals:
Underwriters Laboratories Inc. Listed: File No. MH1639,
Guide No. YIOZ.
Factory Mutual: Approved.
International Approval Services (Joint Venture of the
American Gas Association [AGA] and the Canadian Gas
Association [CGA]): Certified 60 Hz models only.
Industrial Risk Insurers Acceptable.
Some V4062 Actuators are approved as Class A valves in
accordance with EN161:
When used with V5055 Valves: Pin: CE-0063AR1359.
When used with VE5000 Series Valves: Pin:
CE-0063AP3075.
Accessories:
133568 Auxiliary Switch Bag Assembly.
133569 Proof-of-Closure Switch Bag Assembly. (Must be
used with a V5055/V5097C or E with double seal).
135796 Wrench (included with the actuator).
7616BR Damper Crank Arm (damper arm and clip).
360-2099—9
Page 4
V4062A,B,D HI-LO-OFF FLUID POWER GAS VALVE ACTUATOR
5
1
A
B
VALVE
1
ALLOW 4 INCH (102 MM) CLEARANCE FOR ACTUATOR REMOVAL. M1775
Fig. 1. Approximate mounting dimensions of V4062 Actuators in in. (mm).
Table 7. Approximate Mounting Dimensions of V4062 Actuators with V5055 and V5097 Valves.
1. Read these instructions carefully. Failure to follow
them could damage the product or cause a hazardous
condition.
2. Check the ratings given in the instructions and on the
product to make sure the product is suitable for your
application.
3. Installer must be a trained experienced, flame
safeguard control technician.
4. After installation is complete, check out product
operation as prided in these instructions.
60-2099—94
WARNING
Electrical Shock Hazard.
Can cause serious injury or death.
Disconnect power supply before making wiring
connections to prevent electrical shock and
equipment damage.
IMPORTANT
1. All wiring must comply with all applicable electrical
codes, ordinances, and regulations. All wiring must be
NEC Class 1.
2. Voltage and frequency of the power supply connected to
this control must agree with those marked on the device.
3. Loads connected to the auxiliary switch and/or
proof-of-closure switch, if used, must not exceed the
ratings given in the Specifications section.
4. When replacing a V6034 Actuator with a V4062, the
V5034 Valve body must be changed to a V5055 Valve.
5. Do not attempt to use the V4062 Actuator with the
V4055/V5034 Adapter. Differences in stem travel can
prevent correct low fire adjustment.
Page 5
Install Valve
B
The actuator is installed directly on the V5055/V5097 body
after the valve is installed in the gas supply line. Refer to the
instructions packed with the V5055/V5097 Gas Valve for
installation details. When installing the valve, assure that:
V4062A,B,D HI-LO-OFF FLUID POWER GAS VALVE ACTUATOR
1. Sufficient clearance is allowed for actuator installation
and service.
2. Ambient temperatures at the valve location do not
exceed actuator ratings.
3. Position of the valve permits damper hookup if one is
controlled.
Install Accessory Switches (If Needed)
An spdt switch can be installed to operate an auxiliary load up
to 1/2 hp (0.37 kW). The switch can be adjusted to operate at
any point in the valve stroke.
A proof-of-closure switch can also be installed with a
V5055/V5097C or E Valve (with double seal) on any V4062
Actuator to provide a valve seal overtravel interlock. The spdt
proof-of-closure switch is installed to make or break a circuit
when the valve is in the closed position. The switch is not
adjustable.
NOTE: Mark the actuator or valve to indicate any changes
made.
To install the switches, proceed as follows:
1. Remove the actuator faceplate (two screws).
2. Remove the silver-colored barrier to expose the
actuator stem.
3. Insert the auxiliary switch in the position indicated in
Fig. 2. Fasten with two screws through the actuator
base.
4. Insert the proof-of-closure switch in the position shown
in Fig. 2. The proof-of-closure switch mounts against
the side of the actuator housing. The mounting holes
are spaced to allow mounting the switch only in the
correct position. Fasten with two screws through the
actuator base.
5. If only one switch is used, install the narrow barrier
included with the switch in the unused space.
6. Mount the actuator before making wiring connections
and adjustments to the auxiliary switch.
133568
AUXILIARY
SWITCH
133569
VALVE-CLOSED
INDICATION
SWITCH
AUXILIARY
SWITCH
ADJUSTMENT
SCREW
LOW-FIRE
ADJUSTMENT CAM
M7338
Fig. 2. V4062 Actuator with cover removed.
Mount Actuator On Valve
Check the final position of the V5055/V5097 Valve body to
be sure that the actuator will be in the proper position when
mounted on the valve. This is especially important when the
actuator is used to drive a damper.
If two smaller size valves are mounted very close together,
as in an Industrial Risk Insurers type valve train, it may be
necessary to mount the actuators off center to provide
adequate clearance.
Slip the bottom collar of the actuator over the valve bonnet
assembly. Rotate the actuator to the desired position and use
a 5/32-inch Allen wrench to securely tighten the two setscrews
(50 to 60 lb-in. [5.7 to 6.8 N•m]). Connect the damper linkage,
if used. Refer to the instructions packed with the damper
crank arm.
560-2099—9
Page 6
V4062A,B,D HI-LO-OFF FLUID POWER GAS VALVE ACTUATOR
T
8
E
Mount and Adjust 7616BR Damper Crank
Arm (If Used)
The damper crank arm provides a maximum travel of
2-5/16 in. (58.7 mm) through a stroke of 52 degrees.
See Fig. 3. If the V4062 has a damper shaft return spring,
dampers go to the closed position when power is interrupted
by the programmer. Refer to the instructions packed with
the 7616BR Damper Crank Arm for complete installation
information.
7616BR
52 DEGREE
ANGULAR
ROTATION
2-5/16 (58.7)
MAXIMUM
TRAVEL
2-11/16 (68.3)
RADIUS
DAMPER
ARM
M7322
SHAF
Fig. 3. 7616BR Damper Crank Arm can
be attached to actuator shaft to drive a
damper at same time valve is opened.
WIRING
Wiring must comply with all applicable electrical codes,
ordinances, and regulations. Wiring to the actuator and to
the controller must be NEC Class 1.
FIRING
2
RATE
1
L1
HOTL2
4
34
AUXILIARY
SWITCH
5
6
1
POWER FROM FLAME SAFEGUARD CONTROL.
ACTUATOR OPENS TO LOW-FIRE POSITION WHEN FIRING RATE
2
CONTROLLER SWITCH IS OPEN AND LINE VOLTAGE IS SUPPLIED
TO TERMINALS L1 AND L2. ACTUATOR OPENS FULLY WHEN THE
FIRING RATE CONTROLLER SWITCH IS CLOSED AND POWER IS
SUPPLIED TO TERMINALS L1 AND L2.
INTERNAL JUMPER.
3
FOR LOW-FIRE ADJUSTMENT AFTER BURNER IS IN OPERATION.
4
DISCONNECT FIRING RATE CONTROLLER LEADWIRE FROM
TERMINAL 4.
SWITCH BETWEEN THESE TWO LEADS IS CLOSED WHEN VALVE IS
5
SHUT (DE-ENERGIZED).
SWITCH BETWEEN THESE TWO LEADS IS OPEN WHEN VALVE IS
6
SHUT (DE-ENERGIZED).
1
3
2
C
C
NC
NC
NO
NO
PROOF-OFCLOSURE SWITCH
CONTROLLER
L2
FLAME SAFEGUARD
PROGRAMMER–MAIN
VALVE CONNECTIONS
5
6
Fig. 4. Typical hookup for V4062 Actuator.
M7339
WARNING
Electrical Shock Hazard.
Can cause serious injury or death.
Disconnect power supply before doing any wiring.
Connect the power from the flame safeguard control to
terminals 1 and 2 on the V4062 terminal strip, and connect the
firing rate controller to terminals 3 and 4. Refer to Fig. 4 for
typical connection. Fig. 5 shows the wiring for connecting the
Max Flow Limit Switch to the actuator. For other typical
system hookups, refer to the instructions packed with the
device used to control the valve.
When all wiring connections are complete, replace the
actuator faceplate.
CAUTION
Equipment Damage Hazard.
Can cause equipment damage or improper and
dangerous operation.
Label all wires prior to disconnection when servicing
valves. Wiring errors can cause improper and
dangerous operation.
60-2099—96
7800 SERIES
RELAY
MODULE
L2
9
34
TRAVEL
LIMIT
SWITCH
FIELD WIRING
INTERNAL WIRING
PUMP
1
2
VALVE
PUMP
MOTOR
NO
NC
C
ADJUSTABL
MAX
FLOW
LIMIT
SWITCH
M1279
Fig. 5. Connecting Max Flow Limit Switch to the actuator.
Page 7
V4062A,B,D HI-LO-OFF FLUID POWER GAS VALVE ACTUATOR
S
L
ADJUSTMENTS
Low-Fire Adjustment
The low-fire position is adjustable from 0.16 in. to 0.64 in.
(with respect to V5055/V5097B Valve) valve stem travel. A
dial on the low-fire cam (Fig. 6) indicates the low-fire setting.
Because the cam rotates as the valve opens, scales are
marked on the dial so the low-fire setting can be observed
with the valve in any position. One scale is visible when the
actuator is closed, and the other is visible when it is open.
These scales are not independent; the same setting applies to
both. The low-fire setting is adjusted either before the actuator
is installed or after the entire system is operational. Refer to
form 70-8311 for valve flow (capacity) curves.
IMPORTANT:
When using the V4062 with a V5055/V5097C or E
Valve (with double seal), match low-fire minimum
position to burner and application. Too low a position
could result in loss of burner flame. This low-fire
position should also be checked at periodic
maintenance intervals.
For most effective use of the V4062/V5055 or V4062/V5097,
be sure to select a valve body size closely corresponding to
burner capacity. An oversized valve might not allow the
low-fire rate to be adjusted to the desired minimum setting.
The V4062 Actuator is shipped from the factory with the
low-fire setting at MAX to provide a valve gas flow of
approximately 50 to 60 percent, which is adequate for safe
lightoff until the final setting can be determined.
LOWFIRE
CAM
ETSCREW
MAX
E
D
C
B
LO FIRE
A
MIN
DUAL
LOW-FIRE
SETPOINT
INDICATORS
(SHOWN AT
MAX WITH
VALVE OPEN)
MAX
Fig. 6. Low-fire position can be adjusted from 0.16 in. to
0.64 in. (with respect to V5055/V5097B) valve stem travel.
DIA
M7340
Recommended Procedure
To adjust the low-fire setting without energizing the actuator,
proceed as follows:
1. Remove the wiring compartment cover.
2. Manually rotate the cam and dial assembly downward
so that the setscrew is accessible from the front of the
actuator.
3. Loosen the setscrew on the low-fire cam using the
special wrench (supplied—taped to the inside of the
actuator cover).
4. Set the cam to the predetermined low-fire setting for the
burner being used.
5. Tighten the setscrew in the cam.
6. Replace the wiring compartment cover.
Alternate Procedure
To adjust the low-fire setting after the burner is in operation,
use the following instructions:
1. Remove the wiring compartment cover.
2. Check to be sure the low-fire adjustment is set at MAX
to assure a safe lightoff. (Low-fire adjustment is preset
at the factory in the MAX position.)
3. Disconnect the firing rate controller leadwire from
terminal 4 on the actuator to keep the valve in the
low-fire position (Fig. 4).
4. Start the system and establish the main burner flame.
5. Loosen the setscrew in the cam (Fig. 5) with the special
wrench. Keep the wrench seated in the setscrew.
Rotate the cam slightly downward (by moving the
wrench toward the actuator base) to open the bleed
valve. The actuator will start to close.
6. When the valve reaches the desired low-fire position,
quickly tighten the setscrew and remove the wrench.
If the desired low-fire setting is missed, loosen the
setscrew and rotate the cam in the opposite direction to
the desired setpoint.
7. Shut down the burner, and then restart. Repeat several
times to be sure the low-fire setting is suitable for
correct burner lightoff. Readjust, if necessary.
8. Disconnect power and reconnect the controller leadwire
removed in step 3.
9. Replace the wiring compartment cover.
Adjust Auxiliary Switch (If Used)
The auxiliary switch can be adjusted to operate at any point in
the actuator stroke. After installing the switch in the actuator,
turn the adjustment screw (Fig. 2) clockwise to cause
the switch to operate earlier in the stroke or turn
counterclockwise to cause the switch to operate later
in the stroke.
NOTE: The proof-of-closure switch is not adjustable.
Adjust Max Flow Limit Switch (Fig. 2)
The Max Flow Limit Switch is adjustable throughout the
actuator stroke. With the switch installed in the actuator, turn
the adjusting screw clockwise to cause the switch to
operate earlier in the stroke (less flow) or counterclockwise
to cause the switch to operate later in the stroke
(more flow).
760-2099—9
Page 8
Printed in U.S.A. on recycled
paper containing at least 10%
post-consumer paper fibers.
V4062A,B,D HI-LO-OFF FLUID POWER GAS VALVE ACTUATOR
R2 – NORMALLY OPEN RELAY CONTACT.
E
2
OUTDOOR
OPERATION
To function as intended, the V4062 must be connected to a
properly sized valve. Too large a valve will not properly control
the gas flow.
When the actuator is energized, it drives to the adjustable
low-fire position. Depending on the demand of the controller,
the valve remains at low-fire or moves to the high-fire position.
When the firing rate controller calls for no heat, the actuator
returns the valve to the low-fire position. When power to the
actuator is interrupted, the valve completely closes.
Fig. 4 shows the V4062 in a typical flame safeguard control
system.
SERVICE AND CHECKOUT
CAUTION
Equipment Damage Hazard.
Unskilled technicians can damage the equipment.
Only experienced, trained flame safeguard control
service technicians should service or replace this
control.
Service
The actuator is not field repairable, except for replacing the
auxiliary switch or valve-closed indication switch. See
Installation section for procedure. Do not disassemble the
valve actuator. If the actuator should fail to operate properly,
replace it.
See Specifications section for further specifications.
SENSOR
W964
INDOOR
SENSOR
CBA
1
R1
RELAY
CONTACT
12
R1
RELAY
COIL
R2
RELAY
CONTACT
341
2
C
AUX.
NC
SWITCH
NO
5
V4062
R2
RELAY
COIL
TO MAIN VALV
TEMINAL ON
2
PROGRAMMER
V4055
12
L1
L2
L
Checkout
After the installation is complete, cycle the valve several times
with the manual fuel shutoff cock closed before testing the
system in actual operation.
1
R1 – NORMALLY CLOSED RELAY CONTACT.
2
Fig. 7. Suggested wiring diagram.
M7341
V4062A1156 Fluid Power Gas Actuator
The V4062A1156 Fluid Power Gas Valve Actuator was
modified to provide modulation between high-and low-fire
positions when used with a Series 60 controller, such as the
W964 Aquatrol™ System and two auxiliary relays.
The V4062A1156 will not operate properly wired similarly to
other V4062 models. See Fig. 7 for suggested wiring
procedure.
Ratings:
Voltage: 120V, 60 Hz.
Nominal Opening Time: 26 seconds.
Closing Time: one second maximum.
Home and Building Control Home and Building ControlHoneywell Asia Pacific Inc. Honeywell Europe S.A. Honeywell Latin American
HoneywellHoneywell Limited-Honeywell LimitéeRoom 3213-32253 Avenue du Bourget
1985 Douglas Drive North35 Dynamic DriveSun Hung Kai Centre1140 Brussels480 Sawgrass Corporate Parkway
Golden Valley, MN 55422Scarborough, OntarioNo. 30 Harbour RoadBelgiumSuite 200
M1V 4Z9WanchaiSunrise FL 33325
Region
Hong Kong
60-2099—9 G.R. Rev. 2-01 www.honeywell.com/bbc
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