Honeywell T834B, T834C, T834J Installation Instructions Manual

Page 1
T834B; T834C; T834J
Heating-Cooling Thermostats
INSTALLATION INSTRUCTIONS
APPLICATION
The T834B,C,J Heating-Cooling Thermostats provide 24 to 30 Vac control in heating-cooling systems. An spdt mercury switch makes R to W on a temperature fall for heating, and R to Y on a temperature rise for cooling. Integral switches control HEAT-OFF-COOL or COOL-OFF system operation and AUTO-ON or ON-AUTO fan operation (fan switch on T834C,J only). In heat pump and some electric heat systems, fan operation is controlled by the thermostat during heating. Check the electric heat manufacturer specifications for fan control requirements. If fan control from the thermostat is necessary in an electric heat application, use the T834C Thermostat model (dual fuel) with optional fan control. Jumper terminals 1 and 2 to control fan operation from the thermostat during heating.
R
2
1
W
IN ELECTRIC HEAT AND HEAT PUMP APPLICATIONS, JUMPER
1
TERMINALS 1 AND 2 FOR AUTOMATIC FAN CONTROL IN HEATING AND COOLING.
2
IN GAS-AND OIL-FIRED APPLICATIONS, JUMPER TERMINALS 1 AND Y FOR AUTOMATIC FAN CONTROL IN COOLING.
Fig. 1. Jumpering terminals for fan control.
G
Y
JUMPER
1
2
M8675
RECYCLING NOTICE
This control contains mercury in a sealed tube. Do not place control in the trash at the end of its useful life.
If this control is replacing a control that contains mercury in a sealed tube, do not place your old control in the trash.
Contact your local waste management authority for instructions regarding recycling and the proper disposal of this control, or of an old control containing mercury in a sealed tube.
INSTALLATION
When Installing this Product…
1. Read these instructions carefully. Failure to follow
them could damage the product or cause a hazard­ous condition.
2. Check the ratings given in the instructions and on
the product to make sure the product is suitable for your application.
3. Installer must be a trained, experienced service
technician.
4. After installation is complete, check out product
operation as provided in these instructions.
CAUTION
Damage to Heating/Cooling System Possible. Be careful when handling wires during installation.
Disconnect power at furnace or at main breaker/ fuse before starting installation.
Location
Locate the thermostat about 5 ft (1.5m) above the floor on an inside wall in an area with good air circulation at average temperature.
Do not mount the thermostat where it may be affected by: — drafts or dead spots behind doors or in corners. — hot or cold air from ducts. — radiant heat from the sun, fireplaces, or appliances.
®U.S. Registered Trademark Copyright © 1999 Honeywell Inc. • • All Rights Reserved
X-XX UL
69-0444-10
Page 2
T834B; T834C; T834J HEATING-COOLING THERMOSTATS
Wiring and Mounting
Disconnect power supply before beginning installation to prevent electrical shock or equipment damage.
All wiring must comply with local codes and ordinances.
The T834 may be mounted directly on a wall or vertical outlet box. Use Honeywell part no. 193121A Mounting Plate Assembly (ordered separately) to mount on horizon­tal outlet box or cover marks left by old thermostat. If mounting plate assembly is used, review instructions provided with assembly before wiring and mounting thermostat.
To wire and mount thermostat:
1. In replacement applications, check the existing
thermostat wires for cracked or frayed insulation. Replace any wires in poor condition. If the wire is plastered into the wall, make a hole next to the wires and loosen the wires so they can be pushed back into the wall later.
2. In new installations, run wiring (if necessary) to the
thermostat location.
3. Connect the wires to the terminals on the back of
the thermostat. See Fig. 3 through 12 for internal schematic and typical hookup diagrams. If control of fan operation from the thermostat is required in a central electric heat application, jumper terminals 1 and 2. See Fig. 1.
4. Remove thermostat cover by pulling outward on
bottom edge of the cover until it snaps free of the thermostat base. See Fig. 2. Carefully remove and discard the foam plastic shipping insert that protects the switch and bimetal assembly during shipping.
5. Set the adjustable heat anticipator indicator to
match the current draw of the primary heating control (see Heat Anticipator Setting section).
6. Push excess wire back through the hole and plug
any opening with insulation to prevent drafts that may affect thermostat performance.
7. Loosely fasten the thermostat to the wall or outlet
box with a screw through the top mounting hole. Adjust the thermostat so that it is approximately level and start the second screw through the bottom mounting hole. Do not tighten.
8. Level the thermostat exactly using a spirit level or
plumb line. Tighten the mounting screws.
IMPORTANT
An incorrectly leveled thermostat will cause the temperature control to deviate from setpoint.
9. Replace the thermostat cover.
MOUNTING HOLE (THERMOSTAT TO WALL OR OUTLET BOX)
.18
.9
.7
.2
.5
3
.25
FAN SWITCH
1
TEMPERATURE
1 FAN SWITCH AVAILABLE ON T834C ONLY.
SETTING LEVER
BIMETAL ELEMENT BEHIND SCALE
ADJUSTABLE HEAT ANTICIPATOR INDICATOR
SYSTEM SWITCH
MOUNTING HOLE
Fig. 2. Internal view of T834.
M8676
FAN SWITCH
H1
H1 ANTICIPATOR
1
C1
TEMP. FALL
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
C1 ANTICIPATOR
AUTO
SYSTEM SWITCH
COOL
OFF
HEAT
ON
HEAT
OFF
COOL
R
G
Y
W
FAN RELAY
COMPRESSOR CONTACTOR
HEAT RELAY
Fig. 3. Internal schematic and typical hookup diagram for T834C in standard heating-cooling system.
69-0444—10 2
M1119A
L1 (HOT)
L2
1
Page 3
T834B; T834C; T834J HEATING-COOLING THERMOSTATS
FAN SWITCH
H1
H1 ANTICIPATOR
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2
IN ELECTRIC HEAT APPLICATION, JUMPER 1 AND 2 FOR AUTO FAN IN HEATING.
H1
TEMP. FALL
H1 ANTICIPATOR
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2
INSTALL JUMPER BETWEEN W AND Y TERMINALS WHEN HEAT RELAY IS NOT USED.
C1
TEMP. FALL
C1 ANTICIPATOR
Fig. 4. Internal schematic and typical hookup for T834C dual fuel model
in a gas- or oil-fired, or central electric heat system.
C1
C1 ANTICIPATOR
ON
AUTO
SYSTEM SWITCH
COOL
OFF
HEAT
FAN SWITCH
ON
AUTO
SYSTEM SWITCH
COOL
OFF
HEAT
HEAT
OFF
COOL
HEAT
OFF
COOL
R
G
Y
B
O
W
R
G
1
Y
2
W
FAN RELAY
2
CHANGEOVER RELAY (HEAT)
HEAT RELAY
FAN RELAY
2
COMPRESSOR CONTACTOR
HEAT RELAY
COMPRESSOR CONTACTOR
CHANGEOVER RELAY (COOL)
M1037C
L1 (HOT)
L2
1
M2035A
L1 (HOT)
L2
1
Fig. 5. Internal schematic and typical hookup for T834C in heat pump system with supplementary heat.
HEAT
OFF
COOL
1
G
R
O
3
2
W
4
Y
B
FAN RELAY
2
HEAT RELAY
CHANGEOVER RELAY (HEAT)
CHANGEOVER RELAY (COOL)
COMPRESSOR RELAY
FAN SWITCH
AUTO
ON
H1
C1
TEMPERATURE FALL
H1 ANTICIPATOR
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2
JUMPER 1-Y FOR AUTO FAN IN COOLING ONLY.
3
JUMPER 1-2 FOR AUTO FAN WITH WAND Y.
4
JUMPER W-Y FOR SINGLE-STAGE HEAT PUMP.
Fig. 6. Internal schematic and typical hookup for T834C gas or oil-fired systems and single-stage
C1 ANTICIPATOR
SYSTEM SWITCH
COOL
OFF
HEAT
heat pump or central electric heat.
3
L1 (HOT)
L2
1
M11342A
69-0444—10
Page 4
T834B; T834C; T834J HEATING-COOLING THERMOSTATS
FAN SWITCH
H1
H1 ANTICIPATOR
1
C1
TEMP. FALL
C1 ANTICIPATOR
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
AUTO
SYSTEM SWITCH
COOL
OFF
HEAT
ON
HEAT
OFF
COOL
R
G
Y
CHANGEOVER RELAY (HEAT)
B
O
FAN RELAY
COMPRESSOR CONTACTOR
CHANGEOVER RELAY (COOL)
Fig. 7. Internal schematic and typical hookup for T834C in single-stage heat pump system.
FAN SWITCH
AUTO
SYSTEM SWITCH
COOL
OFF
HEAT
ON
HEAT
OFF
COOL
H1
C1
TEMP. FALL
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
H1 ANTICIPATOR
C1 ANTICIPATOR
R
G
P
O
W
Y
B
HEAT RELAY
CHANGEOVER RELAY (COOL)
COMPRESSOR CONTACTOR
DEFROST RELAY
CHANGEOVER RELAY (HEAT)
FAN RELAY
M2108A
L1 (HOT)
L2
1
M412
L1 (HOT)
L2
1
Fig. 8. Internal schematic and typical hookup for T834C with terminal for defrost relay in heat pump system.
FAN
H1
C1
TEMP. FALL
C1 ANTICIPATOR
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2
JUMPER RC AND RH IN ONE TRANSFORMER SYSTEMS.
SWITCH
AUTO
SYSTEM SWITCH
COOL
HEAT
OFF
ON
HEAT
OFF
COOL
RC
G
FAN RELAY
Y
COOL RELAY
2
RH
HEAT RELAY
W
M11746
Fig. 9 . Internal schematic and typical hookup for T834C in two transformer system.
69-0444—10 4
L1 (HOT)
L2
1
L1 (HOT)
L2
1
Page 5
T834B; T834C; T834J HEATING-COOLING THERMOSTATS
M498
L1 (HOT)
L2
1
M6108A
L1 (HOT)
L2
1
NO FAN
H1
TEMP. FALL
H1 ANTICIPATOR
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
C1
C1 ANTICIPATOR
Fig. 10. Internal schematic and typical hookup for T834B in standard heating-cooling system
H1
H1 ANTICIPATOR
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
TEMP. FALL
C1
C1 ANTICIPATOR
SWITCH
SYSTEM SWITCH
COOL
OFF
HEAT
HEAT
OFF
COOL
with no fan switching.
NO FAN SWITCH
SYSTEM SWITCH
HEAT
OFF
COOL
COOL
OFF
HEAT
R
Y
COMPRESSOR CONTACTOR
HEAT RELAY
W
R
ZONE VALVE
W
G
FAN RELAY
COMPRESSOR RELAY
Y
Fig. 11. Internal schematic and typical hookup for T834B in heating-cooling system with zone valve.
FAN SWITCH
C1
TEMP. FALL
1
C1 ANTICIPATOR
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
AUTO
COOL
OFF
ON
SYSTEM SWITCH
OFF
COOL
R
FAN RELAY
G
P
"P" RELAY
O
"O" RELAY
COOL RELAY
Y
Fig. 12. Internal schematic and typical hookup for T834J cooling only system.
5
M6109A
L1 (HOT)
L2
1
69-0444—10
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T834B; T834C; T834J HEATING-COOLING THERMOSTATS
SETTINGS AND ADJUSTMENT
System and Fan Switching
T834B
The T834B features a SYSTEM switch for control of the heating-cooling system.
The SYSTEM switch controls system operation as follows:
HEAT: Heating system only operates. OFF: Both heating and cooling control systems are
disconnected.
COOL: Cooling system only operates.
The fan operates in response to the plenum fan control in heating; fan operates with cooling equipment in cooling.
T834C
The T834C features SYSTEM and FAN switches for control of the heating-cooling and fan systems.
The SYSTEM switch controls system operation as follows:
HEAT: Heating system only operates. OFF: Both heating and cooling control systems are
disconnected.
COOL: Cooling system only operates.
The FAN switch controls fan operation as follows:
AUTO: for conventional (gas, oil or central electric heat)
systems, the fan operates in response to the plenum fan control in heating; fan operates in response to the thermostat in cooling. For heat pump systems, the fan operates in response to the thermostat in both heating and cooling.
ON: The fan runs continuously.
T834J
The T834J features SYSTEM and FAN switches for control of the cooling and fan systems.
The SYSTEM switch controls system operation as follows:
OFF: Cooling control system is disconnected. COOL: Cooling system operates.
The FAN switch controls fan operation as follows:
AUTO: Fan operates in response to the thermostat in
cooling.
ON: Fan runs continuously.
NOTE: Some electric heat systems require control of fan
operation from the thermostat. These systems require a thermostat with control of fan operation in response to a call for heating or cooling.
To switch positions, use thumb and index finger to slide lever to desired position. Switch lever must stop directly over desired function indicator mark for proper circuit operation.
Temperature Setting
Push the temperature setting lever to the desired control point on the temperature scale. The same lever controls both heating and cooling. On models with temperature range stops, temperature setting lever can be moved only between the two temperature range stops.
HEAT ANTICIPATOR SETTING
IMPORTANT
The T834 Thermostat has an adjustable heat anticipator and will operate properly ONLY IF THE ANTICIPATOR IS ADJUSTED TO MATCH THE CURRENT DRAW OF THE PRIMARY CONTROL. Use this thermostat only on systems with current draws that fall within the range of the heat anticipator. Do not use this device on Powerpile® (millivolt) Systems.
Conventional Systems
A current rating is usually stamped on the nameplate of the primary control. Set the adjustable heat anticipator indicator to match the value given on the nameplate.
If the current rating is not available, proceed as follows to determine the rating:
1. Turn off power.
2. Wire thermostat, except for connection to
W terminal, but do not mount it on the wall.
3. Connect ammeter between W wire and
W terminal on the thermostat.
4. Prepare the system for operation.
5. Turn on power.
6. Turn system switch to heat.
7. Increase thermostat setpoint as necessary to get
system operating.
8. With the system operating through the ammeter,
wait one minute, then read the ammeter.
9. Turn the system switch to OFF, and turn off
power.
10. Adjust the heat anticipator to match the reading
on the ammeter.
11. Disconnect the ammeter, reconnect the W wire,
and mount the thermostat. Continue with system checkout.
NOTE: The heat anticipator may require further adjust-
ment for best performance. To lengthen burner­on time, move the indicator in the direction of the longer arrows but not more than one-half scale marking at a time. To shorten burner-on time, move indicator in opposite direction.
Heat Pump Systems (for about 3 cycles per hour)
Using B Terminal
Set adjustable anticipator to 130 percent of combined current draw of compressor and fan relays.
Using O Terminal
Set adjustable anticipator to maximum scale setting. Limit combined load current of compressor and fan relays to
0.8 amp, because cooling anticipator provides anticipation during heat cycle in these hookups.
69-0444—10 6
Page 7
T834B; T834C; T834J HEATING-COOLING THERMOSTATS
Electric Systems (with auto fan in heat)
Set adjustable anticipator to combined current draw of heating and fan relays.
Other Systems (without auto fan in heat)
Set adjustable anticipator to current draw of heat relay or valve.
CHECKOUT
CAUTION
Damage To Heat Anticipator Possible. Shorting across terminals of system controls may cause damage to the heat anticipator.
Do not check operation by shorting across terminals of systems controls.
IMPORTANT
To assure accurate temperature control, do not touch or breathe on bimetal or thermometer.
Heating
With system switch set at HEAT and fan switch, if appli­cable, at AUTO, move the temperature setting lever about 10°F (6°C) above room temperature.
Conventional (gas, oil or central electric heat) systems:
heating should start and fan should start after a
short delay. Heat pump systems: both heating and fan should start. Move temperature setting lever 10°F (6°C) below room
temperature. Conventional systems: heating should shut off and fan
should shut off after a short delay. Heat pump systems: heating and fan should shut off.
NOTE: Some electric heat systems require control of fan
operation from the thermostat. These systems require a thermostat with control of fan operation in response to a call for heating or cooling.
Cooling
CAUTION
Damage to Compressor Possible. Operating at too low of an outdoor temperature may cause compressor damage.
Do not operate cooling if outdoor temperature is below 50°F (10°C). Refer to manufacturer recom­mendations.
NOTE: To prevent compressor short cycling, a minimum
off-timer may be included to provide a five-minute time delay before activating the compressor after the thermostat last turned off the compressor, or after the system first received power. This delay protects the compressor.
With the system switch set at COOL and fan switch, if applicable, at AUTO, move the temperature setting lever about 10°F (6°C) below room temperature. Cooling and fan should start (see NOTE above). Move the temperature setting lever about 10°F (6°C) above room temperature. Cooling and fan should shut off.
Fan
T834B
Fan operates with the cooling equipment in cooling; fan operates in response to the plenum fan control in heating.
T834C
With the system switch set at OFF, and the fan switch at ON, the fan should run continuously. Move the fan switch to AUTO. In conventional systems, fan operation is controlled by the thermostat in cooling and by the plenum fan control in heating. In heat pump systems, fan operation is controlled by the thermostat in both heating and cooling.
T834J
With the system switch set at OFF, and the fan switch at ON, the fan should run continuously. Move the fan switch to AUTO. The fan operation is controlled by the thermostat.
7
69-0444—10
Page 8
T834B; T834C; T834J HEATING-COOLING THERMOSTATS
RECALIBRATION
These thermostats are calibrated at the factory and should not need recalibration. If the thermostat seems out of adjustment, first check for accurate leveling. To check calibration, proceed as follows:
1. Move the temperature setting lever to the left
(low) end of the temperature scale. Place system
switch at OFF. Wait at least five minutes.
2. Remove the thermostat cover. Move the setting
lever until the switch just makes contact. The
mercury in the switch will roll to the left end of
the tube.
3. Replace cover and wait five minutes for the cover
and the thermostat to lose the heat it has gained
from your hands. If the thermometer pointer and
the setting lever indicator read approximately the
same, no recalibration is needed.
If recalibration appears necessary, proceed as follows:
1. Place the temperature setting lever at the same
setting as the thermometer. Remove cover.
2. Insert Honeywell part no. 104994A Calibration
Wrench (order separately) onto the hex nut under
the coil. See Fig. 13. Holding the setting lever so
it does not move, turn the wrench clockwise
until the mercury rolls to the right end of the tube.
Remove wrench and replace cover.
To ensure accurate temperature control, do not
touch or breathe on bimetal or thermometer.
3. Move the setting lever to a low setting. Wait at
4. Slowly move the setting lever until it reads the
5. Remove cover. Holding the setting lever so it
6. Recheck calibration. Set thermostat system
least five minutes for temperature to stabilize.
same as the thermometer.
does not move, reinsert wrench and carefully turn counterclockwise until the mercury rolls to the left end of the tube but no farther.
switch for desired operation and replace cover.
COIL SHOWN WITHOUT HEAT ANTICIPATOR
CALIBRATION WRENCH
M2044A
Fig. 13. Recalibration procedure.
Automation and Control Solutions
Honeywell International Inc. Honeywell Limited—Honeywell Limitée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley, MN 55422 Scarborough, Ontario M1V 4Z9
69-0444—10 8
69-0444—10 G.H. Rev. 5-99
www.honeywell.com/yourhome
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