Honeywell T8095A, 191108AC User Manual

T8095A/191108AJ/Q682B
M3375
Heating, Cooling and Heating/Cooling
Thermostat, Wallplate, and Subbase;
TS8095A/191108AC Heating-Only
Thermostat and Wallplate
Installation Instructions for the Trained Service Technician.
Preparation
NOTE: Order Q682B Subbase separately.
Check thermostat and subbase (if used) suitability for the
heating, cooling, or heating/cooling system. Refer to Table 1.
Assemble tools required: flat bladed screwdriver, hand or power drill with 3/16-in. drill bit, wire cutter/stripper or sharp knife, bubble level or plumb bob and line.
Assure power is off to the heating, cooling, or heating/ cooling system at the main fuse panel. Most buildings have a separate switch box or circuit breaker for disconnecting power to the heating and cooling (if applicable) equipment.
This thermostat is compatible with most heating, cooling or heating/cooling systems. Refer to Table 1 for thermostat and system compatibility information.
TABLE 1—SYSTEM COMPATIBILITY.
Type of Heating System
to be Controlled Conditions/Compatibility
Electric (Line Voltage)— typical baseboard and radiant
Fan Coil Unit • Compatible. Assure correct subbase identity is selected for fan control. Gas—Direct Spark Ignition
(DSI), Intermittent Pilot (IP), and Standing Pilot (SP)
Heat Pump • Compatible. Assure correct subbase identity is selected for fan control and
Hot Water Zone • Honeywell 2-wire valves are compatible.
Oil • If not using battery backup, assure that the 24V control transformer common is
Vent Damper • Honeywell damper motors are compatible.
Warm Air Zone • Most are compatible.
If thermostat is not compatible with the system being controlled, the system will not operate. No hazard exists. The thermo­stat will not be damaged unless it is used to directly control a line voltage system. For proper system operation, a Honeywell R841 or R8239D1015 Isolating Relay must be added to the thermostat control circuit.
b
Consult manufacturer for installation requirements.
•The R8239D1015 Isolating Relay or R841 Silent Switching Center must be installed in the thermostat control circuit.
•Compatible. If not using battery backup, assure that 24V control transformer common is accessible for connection to thermostat cable conductor and power to the transformer is not regularly interrupted by high temperature or limit operation.
changeover control (O terminal for cool and B terminal for heat).
• Some non-Honeywell 2-wire valves require an R8239D1015 Isolating Relay in the thermostat control circuit.
• Some 3-wire valves require an R8239A1052 Isolating Relay in the thermostat control circuit.
accessible for connection to thermostat cable conductor and power to transformer is not regularly interrupted by high temperature, purge cycle, or limit operation.
• Some non-Honeywell damper motors require an R8239D1015 Isolating Relay in the thermostat control circuit.a Check control amperage requirement.
a, b
This control contains mercury in a sealed tube. Do not
place control in the trash at the end of its useful life.
If this control is replacing a control that contains mercury
in a sealed tube, do not place your old control in the trash.
Contact your local waste management authority for in­structions regarding recycling and the proper disposal of this control, or of an old control containing mercury in a sealed tube.
If you have questions, call Honeywell Inc. at 1-800­468-1502.
a
a
Recycling Notice
D.F. • Rev. 11-94 • • ©Honeywell Inc. 1994 • Form Number 69-0638—1
1 69-0638—1
M3375
Installation
WHEN INSTALLING THIS PRODUCT…
1. Read these instructions carefully. Failure to follow
them could cause a hazardous condition.
2. Installer must be a trained experienced service technician.
3. After installation is complete, check out product op-
eration as provided in these instructions.
IMPORTANT: An incorrectly leveled subbase will cause
the temperature control to deviate from setpoint. It is not a calibration problem.
CAUTION
1. Disconnect power supply to prevent electrical shock or equipment damage.
2. To prevent interference with the thermostat linkage, keep wire length to a minimum and run wires as close as possible to the subbase.
3. Do not overtighten thermostat captive mount­ing screws because damage to subbase threads can result.
4. Do not short across coil terminals on relay. This can burn out the thermostat heat anticipator.
LOCATION
Locate thermostat about 5 ft [1.5m] above the floor in an
area with good air circulation at average temperature.
Do not mount the thermostat where it may be affected by: — drafts, or dead spots behind doors and in corners. — hot or cold air from ducts. — radiant heat from the sun or appliances. — concealed pipes and chimneys. — unheated (uncooled) areas such as an outside wall
behind the thermostat.
Run wires from the heating, cooling or heating/cooling
equipment to the new thermostat location.
Refer to the Typical Wiring Diagrams section to deter-
mine the number of wires required for your application.
UNPACK THERMOSTAT
Handle your new thermostat carefully; rough handling may interfere with its accuracy. Before unpacking, refer to Fig. 1.
Remove and discard the shipping wrap.
IMPORTANT: Save package of screws and instructions
for the homeowner.
Remove the thermostat cover by lifting from the bottom. Set aside cover until needed later.
Carefully remove the material protecting the mercury switch bulb.
Loosen two captive mounting screws and separate wall­plate (if provided) from the back of the thermostat base.
MOUNT WALLPLATE OR SUBBASE Wall Mounting (Fig. 2)
Hold wallplate or subbase in position on the wall (Fig. 2).
Mark holes on the wall for anchors. Use spirit level to make sure the wallplate or subbase is level.
Drill 3/16-in. holes, and gently tap anchors into holes until flush with the wall.
Fig. 1—Unpack thermostat.
THERMOSTAT COVER
80
70
60
12
9
50
3
6
THERMOSTAT BASE
CAPTIVE MOUNTING SCREWS
LIFT COVER
M1518
Pull wires through the large wiring hole in the wallplate or
subbase.
Loosely fasten the wallplate or subbase to the wall with
the three screws. Do not completely tighten the screws.
Carefully level the wallplate or subbase (Fig. 3), and
firmly tighten the screws.
Fig. 2—Mounting wallplate or subbase to wall.
3 SCREW HOLES WITH PLASTIC ANCHORS
O
B
R
W
G
Y
AUTO OFF
HEATON
COOL
M1552A
M1815
HEATING/COOLING SUBBASE
3 SCREW HOLES WITH PLASTIC ANCHORS
WALLPLATE
FAN
69-0638—1 2
Fig. 3—Leveling methods for wallplate or
subbase.
or heating/cooling equipment manufacturer. If not avail­able, refer to the Typical Wiring Diagrams section at the end of this publication.
WIRE WALLPLATE OR SUBBASE
SPIRIT LEVEL
nections to prevent electrical shock or equipment damage.
NOTE: All wiring must comply with local electrical codes
PLUMB LINE
PLUMB BOB OR WEIGHT
FAN
O
B
R
W
G
Y
AUTO OFF
HEATON
former with battery backup. Refer to Figs. 15 and 16 for hookup diagrams of typical powering applications.
Wallplate (Heating or Cooling Systems)
COOL
M1555
necessary.
(if applicable) terminals. See Fig. 17. For cooling-only sys­tems, connect wires R, Y, and C (if applicable) terminals.
Outlet Box Mounting (Fig. 4)
Firmly tighten the screws.
Use a horizontally mounted outlet box if possible. If a vertical outlet box is used, mount the wallplate or subbase on a 193121A Cover Plate Assembly (ordered separately). Fol­low the instructions provided with the cover plate assembly.
Align the wallplate or subbase mounting holes on the outlet box and loosely fasten with two screws.
Carefully level the wallplate or subbase (Fig. 3), and firmly tighten the screws.
Fig. 4—Mounting wallplate or subbase on horizontal outlet box.
or nonflammable insulation to prevent drafts from affecting thermostat operation.
Subbase (Heating/Cooling Systems)
necessary.
Follow the instructions provided by the heating, cooling,
Disconnect the power supply before making wiring con-
and ordinances.
This thermostat clock can be powered by a 24-Vac trans-
Refer to Fig. 5 and strip the thermostat wire insulation as
For heating-only systems, connect wires to R, W, and C
Push excess wire back into the wall. Plug the hole in the wall with nonhardening caulk, putty,
Refer to Fig. 5 and strip the thermostat wire insulation as
EXISTING HORIZONTAL OUTLET BOX
FAN
O
B
R
W
G
Y
AUTO OFF
HEATON
HEATING/ COOLING SUBBASE
COOL
M1553A
VERTICAL OUTLET BOX
NOT INCLUDED WITH UNIT.
1
ACCESSORY PARTS AVAILABLE.
2
EXISTING HORIZONTAL OUTLET BOX
R
W
WALLPLATE
M1816
1
2
SUBBASE OR WALLPLATE
ADAPTER RING
MOUNTING SCREWS (2)
COVER PLATE
2
R
G
O
B
W
Y
M1554A
3 69-0638—1
Connect the wires to the corresponding terminals on the subbase (ordered separately). If labels do not agree with your new subbase, refer to Table 2 and the installation instructions furnished with the subbase.
NOTE: If wiring a dual transformer system, only the O or
the B terminal may be used.
Push excess wire back into the wall.
Plug the hole in wall with nonhardening caulk, putty, or nonflammable insulation to prevent drafts from affecting thermostat operation.
Fig. 5—Methods of connecting terminals.
FOR STRAIGHT CONNECTION— STRIP 5/16 in. [8 mm]
Hang the thermostat base on the wallplate or subbase. Insert the two captive mounting screws located in the bot-
tom corners of the base (Fig. 6).
Firmly tighten the screws.
INSERT CLOCK BATTERIES
Power is supplied to the clock by the 24-Vac transformer. Backup batteries (not included) may be installed to supply power to the clock if power is interrupted.
Install the batteries in the thermostat (Fig. 7).
Once a year or when batteries are dead, replace with two new AAA alkaline batteries. Properly dispose of old batter­ies. We recommend Energizer® batteries.
Fig. 6—Thermostat mounting.
FOR WRAPAROUND CONNECTION— STRIP 7/16 in. [11 mm]
BARRIER
M1556B
TABLE 2—TERMINAL DESIGNATIONS.
Subbase
Terminal
Control
Function
R Control transformer power.
R
Line side of 24V power supply;
c
cooling side, 2 transformer heat-cool system.
R
Line side of 24V power supply;
h
heating side, 2 transformer heat-cool system.
W Heating control circuit.
Y Cooling control circuit; jumper to W
for heat pump compressor control if
no P terminal on subbase. G Fan control circuit. C Clock control (transformer common). O Cooling damper or changeover/
reversing valve, makes continuously
in cool. B Heating damper or changeover/
reversing valve, makes continuously
in heat. P Heat pump contactor; P terminal on
some models only.
TAB (2)
MOUNTING SLOT (2)
1
12
2
3
1 1
4
10
5
9
6
8
7
7
8
6
9
10
11
12
35 30
25
20
10
THERMOSTAT BASE
WALLPLATE OR SUBBASE
Fig. 7—Insert clock batteries.
BATTERY LOCATION FOR (2) AAA BATTERIES; INSTALL WITH POSITIVE ENDS UP
CAPTIVE MOUNTING SCREWS
M8584
M7188
MOUNT THE THERMOSTAT
Note the tabs on the top inside edge of the thermostat base. These tabs fit the slots molded into the top of the wall­plate or subbase.
69-0638—1 4
Fig. 8—Set clock.
12
6
3
9
50
60
70
80
M1519
PROGRAM DIAL
MINUTE HAND
TIME INDICATOR ARROW
M1813A
SET CLOCK
Adjust the clock by moving the minute hand in a clock­wise direction. Do not reverse the minute hand.
When time is correctly set, the time indicator arrow (tri­angle shape) points to the correct time and the corresponding daytime (light) or nighttime (dark) portion of the program dial.
Fig. 9—Adjust heat anticipator.
SET HEAT ANTICIPATOR
Adjust the heat anticipator lever to match the current
rating of the primary control for the proper cycle rate (Fig. 9).
Adjustable anticipation must be set for total current of
heat and fan control.
The current rating is usually stamped on the control or valve (Fig. 10), or a setting may be given in the device instructions.
If no current rating or heat anticipator setting is given, measure the current with an ammeter. Proceed with the fol­lowing steps.
Remove the thermostat from the wallplate or subbase. Connect an ac ammeter of appropriate range (about 0A to 2A) between the R and W terminals on the wallplate or sub­base except for electric heat and heat pump systems.
Let the system operate for one minute.
Adjust the heat anticipator lever to match the number that reads on the ammeter.
ATTACH THERMOSTAT COVER
Make sure the packing inserts in the thermostat base are removed.
Place the two tabs on the upper edge of the cover into the mounting slots in the thermostat base (Fig. 11).
Swing the cover downward until it catches at the bottom of the base.
Fig. 11—Attach cover.
ANTICIPATOR SCALEPLATE
ANTICIPATOR SETTING LEVER
Fig. 10—Current rating of primary control.
SHOWS VOLTAGE RATING
SHOWS ANTICIPATOR SETTING
8406
V8043E 1004 4 24V 50/60CY
@ 60CY
.32 AMP
ZONE VALVE
M7317
SHOWS VOLTAGE RATING
FROM MAIN FUEL SUPPLY
OIL BURNER CONTROL
SHOWS CURRENT
24 Vac 50/60 Hz
0.4 AMP
TYPICAL GAS VALVE
TO BURNER
SHOWS ANTICIPATOR SETTING
DRAW
0.2 AMP
5 69-0638—1
SHOWS LOW VOLTAGE
30 VAC
T
T
F F
M6116A
SET TEMPERATURE CONTROL LEVERS
The two levers on top of the thermostat control the low and high temperatures for energy savings and comfort con­trol (Fig. 12). The lever on the left (blue mark) controls the lower temperature. The lever on the right (red mark) controls the higher temperature.
We recommend pushing the levers together at an appro­priate temperature for either heat or cool until the occupant programs the thermostat and makes the final temperature selections.
Fig. 12—Temperature control levers.
LOW TEMPERATURE (BLUE MARK) SET LEVER
50
60
70
80
HIGH TEMPERATURE (RED MARK) SET LEVER
M859
SET SUBBASE SWITCHES (IF APPLICABLE)
The subbase system switch controls system operation as follows:
HEAT: Heating system is controlled by the thermostat.
Cooling system is off.
COOL: Cooling system is controlled by the thermostat.
Heating system is off.
OFF: Both the heating and cooling systems are off. If the
fan switch is in the AUTO position, the fan is also off. The subbase fan switch controls fan operation as follows: ON: Fan operates continuously. AUTO: Fan operates with the cooling equipment as con-
trolled by the thermostat or with the heating equip-
ment as controlled by the plenum switch. In electric
heat, heat pump and fan coil systems, the fan is con-
trolled by the thermostat in heating and cooling. To switch positions, use thumb or index finger to slide
lever to the desired position. For proper circuit operation, switch lever must stop in detent over the desired function indicator mark.
Checkout
CAUTION
Do not check operation by shorting across termi­nals of system controls. This will damage the heat anticipator.
HEATING-ONLY SYSTEM
Turn on power to the furnace. Push both temperature setting levers together at least 5° F
[3° C] above the room temperature. The main burner should come on. The fan will start when the furnace heats up.
Move both levers 5° F [3° C] below the room tempera-
ture. The burner should shut off.
Operate the entire heating system at least one complete
cycle.
If thermostat fails any test, refer to the Troubleshooting
Guide in the Owner’s Manual.
Reset both the temperature setting levers to the desired
temperatures.
COOLING-ONLY SYSTEM (T8095A ONLY)
Turn on power to the cooling equipment.
Push both temperature setting levers together at least 5° F [3° C] below the room temperature. The cooling equipment will operate, and the fan will start. Allow for any time delay that may be built into the compressor control circuit.
NOTE: To avoid compressor damage, do not operate the
system when outdoor temperature is below 50° F [10° C].
Refer to manufacturer recommendations.
Move both levers 5° F [3° C] above room temperature. The cooling equipment and the fan should shut off.
Operate the entire cooling system at least one complete cycle.
If thermostat fails any test, refer to the Troubleshooting Guide in the Owner’s Manual.
Reset both the temperature setting levers to the desired temperatures.
HEATING/COOLING SYSTEM
Turn on power to the furnace and cooling system.
Place the system switch lever to HEAT and fan switch lever to AUTO.
Push both temperature setting levers together at least 5° F [3° C] above room temperature. The main burner should come on. The fan will start when the furnace heats up. (If central electric heat, fan coil or heat pump system, fan starts immediately.)
Move both levers 5° F [3° C] below room temperature. The burner should shut off.
Place the system switch lever to COOL and the fan switch lever to AUTO. The cooling equipment will operate, and the fan will start. Allow for any time delay that may be built into the compressor control circuit.
NOTE: To avoid compressor damage, do not operate the
system when outdoor temperature is below 50° F [10° C].
Refer to manufacturer recommendations.
Move both temperature setting levers together at least 5° F [3° C] above the room temperature. The cooling equipment should shut off.
Place the fan switch to ON. The fan should run continu­ously with the system switch in any position.
Place the system switch to OFF. Move both temperature setting levers to various positions. The heating and cooling systems should not operate.
Operate the entire system for at least one complete cycle with the system switch at COOL and one complete cycle with the switch at HEAT.
If thermostat fails any test, refer to the Troubleshooting Guide in the Owner’s Manual.
Reset both the temperature setting levers to the desired temperatures.
Leave Owner’s Manual and Assistance Information in a convenient place for the building occupant or provide with other appliance manuals.
69-0638—1 6
Calibration
NOTE: Select models can be calibrated.
THERMOMETER
The thermometer in your thermostat was accurately cali­brated at the factory. The thermometer should need adjust­ment only if it has been dropped or shifted due to mishandling. If the setpoint lever and the thermometer reading do not agree:
1. Remove the thermostat cover by pulling up from the
bottom of cover until it clears the mounting slots.
2. Set the thermostat cover on a table near an accurate
thermometer.
3. Allow five minutes for cover thermometer to sense area temperature; compare the readings. Be careful not to touch thermometer or breathe on it.
4. If the readings are the same, replace cover and put the system into operation.
5. If the readings are different, insert a small screwdriver in the thermometer and turn it until the thermometers have the same reading (Fig. 13).
6. Replace thermostat cover and put the system into operation.
NOTE: Radiant heat from your hands will offset the ther-
mometer reading. After making each adjustment, wait 5 or 10 minutes for the thermometer to stabilize before comparing.
Fig. 13—Thermometer calibration.
To check thermostat calibration, allow several hours of operation after installation. Then read thermometer and re­move cover. Push temperature levers together to a setting below room temperature. Slowly move them up the scale together until the mercury slides across the tube. If the
thermometer reading and the high temperature lever posi­tion are approximately the same at the instant the mercury moves to the other end, no recalibration is needed.
If calibration is necessary, proceed as follows:
1. Remove the cover.
2. Place open-end calibration wrench, part no. 104994A (ordered separately), on the hex nut under the bimetallic coil controlled by the red lever (Fig. 14). Hold lever so it does not move, and gently turn the wrench clockwise until the mercury rests securely in the right end of the tube.
3. Put the thermostat cover on and wait 10 minutes.
4. Read the thermometer. Then remove the cover. Mov­ing both levers, place the HIGH lever at the thermometer reading. Hold lever so it does not move, and gently turn the wrench counterclockwise until the mercury just slides to the left end of the tube but no farther. Try to do this quickly so the heat from your hands does not affect the thermostat.
5. Repeat this procedure for the blue lever.
Fig. 14—Use of 104994A calibration wrench.
CALIBRATION WRENCH
INCREASE
M5128
THERMOSTAT
This thermostat was calibrated at the factory and should not need recalibration in the field. If recalibration seems necessary, first be sure wallplate or subbase is accurately leveled. Then check thermometer calibration.
ANTICIPATOR SETTING LEVER
ANTICIPATOR SCALEPLATE
.35 .30
.25
.20
.10
M8583
Typical Wiring Diagrams
The clock for the T8095 and TS8095 must be powered by a 24V transformer for the T8095. A separate transformer may be connected (Fig. 15), or the system transformer may be connected (Fig. 16).
7 69-0638—1
Fig. 15—Typical hookup for clock powered by separate 24-Vac transformer.
CLOCK
THERMOSTAT
2
BATTERY
Fig. 16—Typical hookup for clock powered by
system transformer. Clock powered by battery
when system is not powered (e.g., power to
system is off or interrupted).
CLOCK
THERMOSTAT
SUBBASE
L1 (HOT)
1
L2
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS
1
AND OVERLOAD PROTECTION AS REQUIRED.
2
BATTERY BACKUP MAY BE USED IF POWER TO CLOCK IS INTERRUPTED.
Fig. 17—Internal schematic and typical hookup for TS8095A Thermostat/191108AC Wallplate in heating­only system.
THERMOSTAT
WALLPLATE
L1 (HOT)
1
L2
C
L1 (HOT)
L2
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
1
CLOCK
C
R
C
W
SUBBASE
HEAT RELAY
M1512B
FALL
BIMETAL
FIXED ANTICIPATOR
R
C
750 mV SYSTEM
BATTERY
C
C
L1 (HOT)
1
L2
POWER SUPPLY. PROVIDE DISCONNECT MEANS
1
AND OVERLOAD PROTECTION AS REQUIRED.
FALL
BIMETAL
FIXED ANTICIPATOR
W
M1808A
R
W
HEAT RELAY
M1513A
Automation and Control Solutions
Honeywell International Inc. Honeywell Limited—Honeywell Limitée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley, MN 55422 Scarborough, Ontario M1V 4Z9
69-0638—1 8
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