Honeywell OELD Operating Manual

Download

Page 1

Gas Detection

OELD Smart Junction Box

Operating Instructions

Page 2

Contents

1 Safety .............................................................................. 3

1.1 Safety Warnings and Information .................................................3

1.2 Disposal ....................................................................................................3

1.3

Waste Elec trical and Electronic Equipment (WEEE ) Directive

1.4 Important Information .......................................................................4

......3

2 Overview ........................................................................ 5

2.1 Introduction ............................................................................................5

2.2 Optional Accessories ..........................................................................6

2.2.1 Pipe Mount Kit (1226A0358) .......................................................6

2.2.2 Ceiling Mount Bracket Kit (1226A0355) ................................7

2.2.3 Sunshade (94000A1006) ..........................................................7

3 Installation .................................................................... 8

3.1 Siting and Positioning ........................................................................8

3.2 Mechanical Installation ..................................................................... 8

3.2.1 Installation to a Flat Sur face ..........................................................9

3.2.2 Optional Pipe and Ceiling Mount Installation ........................9

3.2.3 Using the Searchline Excel Mounting Plate.........................10

3.3 Electrical Installation ......................................................................10

4 Electrical Connections ............................................11

4.1 Power Supply ....................................................................................... 16

6 Operation ....................................................................20

6.1 Display ....................................................................................................20

6.1.1 Start-up ..................................................................................................20

6.1.2 Normal Operation ............................................................................ 21

6.1.3 Display Screen ....................................................................................22

6.2 Bluetooth® Communication .........................................................23

6.3

Alternative Communications (SHC1 HandHeld Interrogator)

...23

7 OELD Mobile App .....................................................24

7.1 Installing the Mobile App ............................................................... 24

7.2 Running the OELD Mobile App ...................................................24

7.3 Connecting to OELD Units ............................................................ 25

7.4 Conﬁgure the OELD device ..........................................................26

7.5 Optima Plus Conﬁguration ...........................................................26

7.6 Calibration .............................................................................................27

8 Maintenance ..............................................................28

8.1 General ...................................................................................................28

8.2 Display Module Replacement .....................................................28

9 Faults and Warning ..................................................29

10 Speciﬁcations ............................................................30

4.2 Cabling Recommendation ............................................................16

4.3 Earth Regimes ....................................................................................16

5 Conﬁguration .............................................................17

5.1 General ................................................................................................... 17

5.1.1 Threshold for Local Alarm Indication ......................................17

5.1.2 mA Input Level Settings .................................................................17

5.1.3 OELD General Display Settings .................................................18

5.2 Conﬁguration Process ....................................................................19

11 Ordering Information ..............................................32

12 Certiﬁcation and Approvals ..................................33

12.1 EU Declaration of Conformity ..................................................33

12.2 Hazardous Area Certiﬁcation ...................................................33

12.3 Performance Approvals ............................................................. 34

12.4 Wireless Approvals ....................................................................... 34

13 Warranty Summary ..................................................36

OELD Op erating Inst ructions

Page 3

1 Safety

1.1 Safety Warnings and Information

WARNING

1. Installation must be in accordance with the recognized standards of the appropriate authority in the country concerned. For Europe see EN 6007914 and EN 60079292.

2. Do not open the enclosure when energized or when an explosive atmosphere may be present.

3. Operators should be fully aware of the action to be taken if the gas concentration exceeds the alarm level.

4. Do not modify or alter the construction of the product as essential safety and certification requirements may be invalidated.

5. Access to the interior of the product, when carrying out any work, must be conducted only by trained personnel.

6. Measuring function not approved under ATEX. Do not rely on the OELD display backlight status indication for safety-related purposes.

7. In order to maintain electrical safety, the unit must not be operated in atmospheres of more than 21% oxygen.

1.2 Disposal

Dispose of the product in accordance with local regulations. The materials used are: -

Enclosure Aluminum alloy or SS316

Lid Aluminum alloy or SS316, Glass

1.3 Waste Electrical and Electronic Equipment (WEEE) Directive

This symbol indicates that this product and/or parts of the product may not be treated as household or municipal waste. Waste electrical products (end of life) should be recovered/recycled where suitable specialist WEEE disposal facilities exist. For more information about recycling of this product, contact your local authority, our agent/ distributor or the manufacturer.

OELD Op erating Inst ructions

Page 4

1 Safety

1.4 Important Information

This manual is for use with the OELD smart junction box only.

Honeywell Analytics can take no responsibility for installation and/or use of its equipment if not done so in accordance with the appropriate issue and/or amendment of the Operating Instructions.

The reader of these Operating Instructions should ensure that it is appropriate in all details for the exact equipment to be installed and/or operated. If in doubt, contact Honeywell Analytics for advice.

The following types of notices are used throughout these Operating Instructions:

WARNING

Identiﬁes a hazardous or unsafe practice which could result in severe injury or death to personnel.

Caution

Identiﬁes a hazardous or unsafe practice which could result in minor injury to personnel, or product or property damage.

Note

Identiﬁes useful/additional information.

Every effort has been made to ensure the accuracy of this document, however, Honeywell Analytics can assume no responsibility for any errors or omissions in this document or their consequences.

Honeywell Analytics would greatly appreciate being informed of any errors or omissions that may be found in the content of this document.

For information not covered in this document, or if there is a requirement to send comments/corrections about this document, please contact Honeywell Analytics using the contact details given on the back page.

Honeywell Analytics reserve the right to change or revise the information supplied in this document without notice and without obligation to notify any person or organization of such revision or change. If information is required that does not appear in this document, contact the local distributor/agent or Honeywell Analytics.

OELD Op erating Inst ructions

Page 5

2 Overview

2.1 Introduction

OELD is hazardous location certiﬁed junction box for use with sensors that feature a 420 mA output. The OELD unit has been designed to operate with the Searchpoint Optima Plus or Searchline Excel range of gas detectors. It provides a local visual status indication, and a Bluetooth® low energy interface for conﬁguration and maintenance using a Bluethooth®-enabled mobile device. The OELD unit is ATEX and IECEx approved for use in either Zone 1 (gas) or Zone 21 (dust) hazardous areas as well as being cULus approved for use in Class I Division 1 or Class II Division 1.

The OELD unit has ﬁve entries – either M25 or 3/4” NPT (dependent on the version) and is supplied with three certiﬁed blanking plugs.

WARNING

The plastic transport caps supplied must be replaced with a sensor or suitably certiﬁed closers (such as glands or stopping plugs) prior to commissioning the OELD. Failure to do so presents a potential source of ignition.

Internally, the enclosure features two earth connection points, and an electronics module with two pluggable terminal blocks for connection of ﬁeld and sensor wiring. The OELD features a four-color backlight (green, yellow, red and blue), and a custom 7-segment liquid crystal display (LCD). In operation, the LCD backlight provides a status indication as follows:

• Green – Normal operation or Warning

• Yellow – Fault or Inhibit

• Red – Alarm (level is configurable)

• Blue – Bluethooth® pairing / connection

Refer to section 6.1.2 Normal Operation for full details on this feature.

WARNING

Do not rely on the OELD LCD backlight status indication for safety-related purposes.

The OELD is conﬁgured using a mobile device (such as smart phone or tablet) over Bluetooth® Low Energy. The following parameters can be conﬁgured:

• Threshold for local alarm notification (red indication)

• 420 mA operational levels for the local display

• Gas name, measurement units and range for local display

• Additionally when using the OELD in conjunction with a Searchpoint Optima Plus or Searchline Excel, the user will be able to gain

full access to all configuration and maintenance parameters of the gas detector.

OELD Op erating Inst ructions

Page 6

WARNING

When operating in the hazardous location, ensure that the mobile device being used is suitably certiﬁed for that area.

Cover

Electronics module

Terminal blocks

Enclosure

Threaded Hole x 5

(M25 or ¾" NPT)

2.2 Optional Accessories

Note

The optional pipe mount, ceiling bracket and sunshade accessories are not included as part of the assessment to EN60079291.

2.2.1 Pipe Mount Kit (1226A0358)

The Pipe Mount kit (1226A0358) allows the OELD to be mounted to pipe from 2” to 6” (50 to 150 mm) in diameter. The kit includes the pipe mount bracket, two carriage bolts, nuts, and lock washers.

OELD Op erating Inst ructions

Page 7

2 Overview

2.2.2 Ceiling Mount Bracket Kit (1226A0355)

The Ceiling Mount Bracket Kit (1226A0355) allows the OELD to be mounted to the ceiling. The kit includes two stainless steel ceiling mount brackets, bolts, and nuts.

Note

When considering the ﬁnal mounting position using the Ceiling Mount Bracket Kit, consider the ability to see the OELD display when installed.

2.2.3 Sunshade (94000A1006)

SEARCHPOINT OPTIMA PLUS C /W SUNSH ADE AND FI TTED TO THE OELD

A sunshade manufactured from 316 stainless steel, is available which covers the OELD and can extend over either side to also provide protection to a Searchpoint Optima or Searchline Excel

The sunshade slots over the OELD mounting bolts so no additional ﬁxings are required and is stainless steel 316.

Use the sunshade to reduce the effects of direct solar heating.

OELD Op erating Inst ructions

Page 8

3 Installation

3.1 Siting and Positioning

The placement of gas detectors should be determined following the advice of:

• experts having specialist knowledge of gas dispersion

• experts having knowledge of the process plant system and equipment involved

• safety personnel

• engineering personnel

The agreement reached on the location of detectors should be recorded.

Guidance on the positioning of gas detectors to provide the best detection coverage is contained in IEC/EN 60079292 and other national Codes of Practice. It is recommended that the installation designer consults these Codes of Practice when determining where detectors are to be located.

Additionally refer to the technical manual of the gas detector for siting recommendations speciﬁc for that device.

3.2 Mechanical Installation

The OELD can be mounted in a number of ways using the integral mounting tabs. The OELD can be attached to ﬂat wall surfaces or to Unistrut®. With the optional Pipe Mount kit, the unit can be mounted to pipe or pole. A ceiling mount bracket kit (1226A0358) is also available. If required, conduit (either ﬂexible or rigid) can be run to the OELD.

OELD Op erating Inst ructions

Page 9

3 Installation

3.2.1 Installation to a Flat Surface

The OELD may be ﬁxed directly to a suitable ﬂat surface, using the integral mounting points (dimensions shown below).

Note

When installing OELD ensure that the correct sensor orientation is considered. Refer to the sensor manufacturer’s instructions.

Ensure that mounting bolts are fully tightened and suitable locking washers are used.

7.8 "

196.9 mm

6.0"

152.4 mm

5.6"

124.2 m m

1.7"

42.4 mm

0.6"

14.4 m m

4.5"

133.8 mm

2.1"

52.2 mm

0.6"

15.9 mm

1.8"

44.9 m m

1.8"

44.9 m m

3.2"

80.7 mm

6.1"

158.78m m

1.2"

31.8mm

0.9"

24.0mm

3.2.2 Optional Pipe and Ceiling Mount Installation

The OELD may be ﬁxed to a vertical pipe of 2" to 6" (50 to 150 mm) in diameter using the Pipe Mounting kit. This kit (1226A0358) consists of one bracket, two sets of carriage bolts, nuts and lock washers.

The Ceiling Mount Bracket Kit (1226A0355) allows the OELD to be mounted to the ceiling. This kit includes two stainless steel ceiling mount brackets, bolts and nuts.

OELD Op erating Inst ructions

Page 10

3 Installation

3.2.3 Using the Searchline Excel Mounting Plate

The OELD may be ﬁxed to the Searchline Excel mounting plate (2104D0237), which is included in the Searchline Excel kits. Two M10 tapped holes, ‘K’, are provided for mounting the OELD. Refer to the Searchline Excel technical manual for other details. The mounting plate ﬁxings are not supplied.

Always mount plate this way up

3.3 Electrical Installation

1. Remove the lid.

2. Lift the handle and take out the electronics module.

3. Fit a suitably approved cable gland or conduit fitting to the required cable entry for the field cable.

4. Fit a sensor to the desired entry referring to the sensor manual for specific information and recommended detector orientation). Use sealing washers where necessary to maintain the ingress protection rating to IP66/67.

5. Fit suitably certified stopping plugs to all unused cable entries. Use sealing washers where necessary to maintain the ingress protection rating to IP66/67.

WARNING

The plastic transport caps supplied must be replaced with suitably certiﬁed closers (such as glands or stopping plugs) prior to commissioning the OELD. Failure to do so presents a potential source of ignition.

6. Make the electrical connections (see Chapter 4).

7. Carefully replace the electronics module.

8. Replace and tighten the cover and tighten the locking screw.

Caution

Take care to avoid trapping cables when replacing the display module.

OELD Op erating Inst ructions

Page 11

4 Electrical Connections

Terminal Block 1 (TB1)

Number Marking Colour Description

1 +V Red Input power +ve 2 V Black Input power 0V 3 mA White mA Signal to Field Wiring 4 +V Red Auxiliary power e.g. Excel cross duct heater 5 V Black Auxiliary power e.g. Excel cross duct heater

Terminal Block 2 (TB2)

Number Marking Colour Description

1 +V Red Sensor power +ve 2 V Black Sensor power -ve 3 mA White mA Signal to gas detector (Optima, Excel, etc.) 4 485A Blue RS485+ to Optima or Excel 5 485B Orange RS485 to Optima or Excel 6 485A Blue Reserved for SHC1 connection 7 485B Orange Reserved for SHC1 connection

OELD Op erating Inst ructions

Page 12

4 Electrical Connections

Caution

When using the SHC1 it must always be connected to the OELD using the SHC Protection Device.

Note

The OELD is protected against accidental reverse polarity connection of power

Spare conductors must be suitably terminated. Wiring must be in accordance with local, national and/or company regulations. Exposed, bare conductors must be avoided.

The following diagrams show the wiring of the OELD to Searchpoint Optima and Searchline Excel. For other sensors, refer to the manufacturer’s wiring details.

Caution

The maximum permissible mA loop voltage is 32 VDC and the maximum current is 22 mA.

Connecting the OELD to Searchpoint Optima Plus

Green/Yellow (Safety/Protective Ground)

Red (+24 Vd c)

Field

Wiring

+24 Vdc in

0 V

42 0 mA

Blac k (0 Vdc)

White (420 mA O utput)

Blue (RS485B)

Orange (RS485A)

OELD

The earth bonding arrangement must ensure that the maximum peak voltage between the unit case earth and any ﬁeld cable conductor is less than 350V. Voltages in excess of this can cause permanent damage to the units’ internal RFI protection ﬁlters.

OELD Op erating Inst ructions

Page 13

Connecting the OELD to Searchline Excel

Green/Yellow (Safety/Protective Ground)

+24 Vdc in

Fiel d

0 V

Wiring

42 0 mA

OELD

Red (+24 Vd c)

Blac k (0 Vdc)

White (420 mA O utput)

Blue (RS485B)

Orange (RS485A)

4 Electrical Connections

Connecting the OELD to Searchline Excel Cross-Duct (XD)

OELD

Green/Yellow (Safety/Protective Ground)

Searc hline Exce l

CrossDuct Transmitter

Field

Wiring

+24 Vdc in

0 V

42 0 mA

Red (+24 Vd c)

Blac k (0 Vdc)

Green/Yellow (Safty/Protective Ground)

Blcak o r Brown (+V)

White (0 V )

To He ater

Reﬂector Panel

Green ( Earth)

Orange (RS485A)

Blue (RS485B)

White ( mA Output )

Searchline

Exce l Cross Duct

Receiver

Blac k (0 Vdc)

Red (+24 Vd c)

OELD Op erating Inst ructions

Page 14

OELD Connection for Sensors Conﬁgured as Current Sink

Sensor Controller

OELD Connection for Sensors Conﬁgured as Current Source

Sensor Controller

4 Electrical Connections

Caution

The maximum permissible mA loop voltage is 32 VDC and the maximum current is 22 mA.

OELD Op erating Inst ructions

Page 15

4 Electrical Connections

SHC-1 Connection

WARNING

Do not Attempt to connect SHC1 Handheld interrogator directly to the OELD. Always use the SHC Protection Device.

Connect the SHC1 Handheld Interrogator to the OELD using the SHC Protection Device.

IS Connector

Flying Lead

Note

A hot work permit may be required for this procedure.

Carry out the following procedure to connect using the protection device:

1. Isolate all power supplies.

2. Remove the OELD cover

3. Lift out the electronics module and locate the blue and orange terminals market ‘SHC1 485 COMM’

4. Connect the flying leads of the SHC Protection Device to the these terminals as shown:

Brown

Blue

SHC Protection

Devic e Flying Le ad

5. Connect the SHC1 hand-held interrogator to the IS connector on the end of the SHC Protection Device.

6. Re-apply power.

OELD Op erating Inst ructions

Page 16

4 Electrical Connections

4.1 Power Supply

The OELD requires a voltage supply of 18 - 32 Vdc (nominal 24 Vdc). Power consumption is 2 W maximum.

Refer to individual sensor manuals for sensor speciﬁc limits and power consumption.

Ensure that the minimum required supply voltage is present at the sensor, taking into account the voltage drop due to cable resistance.

Note

Make allowance for the insertion loss resistance.

The maximum loop resistance in the ﬁeld cable is calculated as follows:

controller



loop



detector

detector min

4.2 Cabling Recommendation

The cable used must be appropriate for the hazardous area classiﬁcation and meet local, national and/or company regulations. The use of industrial grade, screened ﬁeld cable is recommended.

An example would be 3-core copper cable with screen (minimum 90% coverage) and suitable mechanical protection (e.g. steel wire armor) to suit an M25 or 3/4”NPT gland entry or conduit.

The allowable conductor size for the terminals is 0.2 – 2.5 mm² (24 - 12 AWG). The OELD terminals will accept only wire sizes(solidcore or stranded) in this range. The temperature rating of the conductors should be greater than 80°C. The terminals should be torqued between 0.5 Nm to 0.6 Nm.

Ensure the cable gland is installed correctly and fully tightened. All unused cable/conduit entries must be sealed with a suitable certiﬁed blanking plug.

4.3 Earth Regimes

Caution

Any earthing regime employed must avoid earth loops.

The following information is provided to assist with proper earthing of the OELD:

• The OELD has two internal earth points provided (see Electrical Connections). This is to facilitate connection of the sensor to

protective earth.

• Field cable screens should be connected to instrument earth at the control room. The other end of the field cable screen should

be suitably terminated or isolated. It should not be connected to internal earth point.

OELD Op erating Inst ructions

Page 17

5 Conﬁguration

5.1 General

The OELD has several conﬁgurable parameters, which are set using a mobile device running the OELD app. Essentially, these are the threshold for local alarm indication, mA input level settings, Remove RS485 communication settings, behaviour of the green light and display settings such as full scale range, measurement unit and gas name.

5.1.1 Threshold for Local Alarm Indication

The gas reading at which the the OELD indicates an alarm (ﬂashing red lights) can be set between 5 and 65 % FSD. The default setting is 20 % FSD.

Note

This setting is local to the OELD and applies only to the red lights in the OELD backlight. Changing the level will have no effect on alarm levels conﬁgured in the sensor, or in the control room.

Note

Guidance for setting alarm levels appropriate for the application can be found in IEC/EN 60079292 and/or other regional and local publications.

5.1.2 mA Input Level Settings

The sensor transmits a mA output in relation to the measured gas value. Also the mA output is used to provide an indication of the status of the sensor which can include warning, fault and inhibit. The mA input to the OELD can be conﬁgured to match the mA output proﬁle of the sensor to control the OELD backlight function and show messages on the OELD display. The factory settings for Searchpoint Optima Plus and Searchline Excel are given in the table below.

Sensor Status

Fault 01 mA 0 mA

Inhibit 2 mA 2 mA

Warning 3 mA N/A

Beam Block N/A 2.5 mA

Low Signal N/A 3 mA

Gas Reading 420 mA 420 mA

OverRange ≥ 21 mA ≥ 21 mA

Searchpoint Optima Plus* Searchline Excel

mA Detection Settings

Note

*Searchpoint Optima Plus with HART® requires a minimum of 1 mA ﬂowing in the current loop for HART® communications to be maintained. It is possible to set the mA level in the Searchpoint Optima Plus for fault to 1 mA, however this may affect the reliability of the HART® communications.

To ensure correct reporting of the gas detector status (fault, inhibit, warning and over-range), it is essential that the mA input ranges are chosen to match those of the connected gas detector. Allow for a separation of at least 0.1 mA between each of the ranges.

OELD Op erating Inst ructions

Page 18

5.1.3 OELD General Display Settings

The user conﬁgurable settings of the OELD display are:

• full scale range

• units of measurement

• reading resolution

• gas name

These settings are used to convert the 420 mA output from the sensor into a reading on the OELD display.

WARNING

Do not rely on the OELD LCD backlight status indication for safety-related purposes.

5 Conﬁguration

OELD Op erating Inst ructions

Page 19

5 Conﬁguration

5.2 Configuration Process

Note

After conﬁguration or making any changes to the OELD or gas detector settings, the conﬁguration should be read back and veriﬁed to ensure that the intended changes have been made.

Conﬁguration of the OELD is achieved through use of a mobile device running the OELD app. There is no local interface to conﬁgure the OELD.

The conﬁguration process involves connecting to the OELD unit via the Bluetooth® (BLE) interface of a suitable smart phone or tablet. During the connection, the blue light of the OELD will indicate different states. Once the connection has been successfully established and if the sensor status is normal, the OELD blue light will be lit solid blue to indicate this. Connect the mobile device to the OELD as follows:

1. Locate the icon for the OELD App on the mobile device and tap on it to start the app

2. Log into the OELD App by entering the registered User ID and Password

3. Search for nearby OELD units

4. Select the desired OELD from the displayed list

5. The backlight of the OELD will flash blue, confirming your selection from step 4

6. Once the user has confirmed the unit, the connection process will complete

7. The OELD App will display information from the OELD on the main status screen.

For more details on the connection procedure refer to section 6.2 Bluetooth® Communication.

Once the OELD is connected to the mobile device, the user can conﬁgure the OELD via the menu system of the app. For more details on the operation of the mobile application, refer to section 7 OELD Mobile App.

After all operations have been completed, simply terminate the connection from the main screen of the app so that other mobile devices can connect to it.

Caution

Only one Bluetooth® connection is allowed. Terminate the Bluetooth® connection when the conﬁguration activity has been completed

OELD Op erating Inst ructions

Page 20

6 Operation

6.1 Display

6.1.1 Start-up

The start-up and self-test sequence of the OELD takes approximately 60 seconds. During this time the user can check that each of the functions listed below are operating correctly as well as the OELD checking the correct operation of its critical circuits and processes. The OELD will perform a series of functional tests, including:

• Display test – each segment of the LCD will be sequentially activated

• Backlight test – each of the colours of the backlight will be activated several times

• Internal hardware and memory checks

• Display of software version

• Display of user-configured settings such as gas name, range and alarm set points

Once the LCD and backlight tests have completed, the green backlight indication will be illuminated for the remainder of the start-up sequence.

Once the OELD has completed this start-up sequence, it will enter its normal operating condition.

OELD Op erating Inst ructions

Page 21

6 Operation

Note

Upon completing the start-up sequence, the OELD may momentarily report the status of the sensor as fault, inhibit or warning. This can be as a result of the sensor connected taking more time to complete its initialization and it holding its output at a level of less than 4 mA. This is normal.

6.1.2 Normal Operation

During normal operation, the LCD backlight provides an indication of the sensor status based on the sensor 420 mA output as follows:

Default Detection Ranges

OELD Backlight

Color Flashing

Typical Status

Less than 1.5 mA Yellow Yes Fault

1.5 to less than 2.5 mA Yellow No Inhibit

2.5 to less than 3.5 mA G Y G Alternating Yellow Warning

3.5 mA to less than Alarm Threshold* Green No Normal Greater than or equal to Alarm Threshold*

Red Yes Hazardous Gas Concentration

3.5 mA to less than Alarm Threshold** Blue No Normal, OELD connected to a mobile device

* Alarm threshold is conﬁgurable between 5 and 65 % FSD (4.8 mA to 14.4 mA)

Note

The current detection ranges are conﬁgurable by the user using the OELD app.

Note

The visual output of the OELD is derived from the 420 mA output of the sensor and/or status of the OELD unit. Use a suitable mobile device and the OELD app to connect to the OELD using Bluetooth® to access further diagnostic information. When used in conjunction with a Searchpoint Optima Plus or Searchline Excel, diagnostic and maintenance functions of the sensor can be accessed also.

OELD Op erating Inst ructions

Page 22

Full scale

Bar Graph

Gas name

Gas Reading

Test Pass Icon Warning/Fault Icon

Inhibit Icon

Alarm Icon

Measurement

Units

BLE Icon

6 Operation

6.1.3 Display Screen

The OELD features a backlit liquid crystal display (LCD) with high-intensity multi-color LEDs to show normal, alarm, fault and communication status.

During normal operation the instrument LCD shows a steady GREEN backlight. In case of a gas alarm or fault the red or yellow backlight respectively will ﬂash. The screen is visible through the window of the OELD top cover and the display shows the gas concentration information both graphically and numerically, as well as other information including full scale range, measurement units, alarm / fault status etc.

Note

At low temperatures, the OELD automatically lowers the refresh rate of the display to maintain optimal readability.

Note

At extreme low temperatures (typically less than 40°C), a reduction in screen clarity may be experienced. The display module will not be damaged by this condition and will recover once normal operating ambient temperature has returned.

Test Pas s Icon Warning/Fault Icon

Full Sc ale

Bluetooth

Bar Graph

Gas name

Gas Reading

Inhibit Icon

Alarm I con

Measurement

Units

OELD Op erating Inst ructions

Page 23

6 Operation

6.2 Bluetooth® Communication

The OELD features a Bluetooth® Low Energy (BLE) interface that allows non-intrusive connection to the OELD using a mobile device running the OELD app. In addition the OELD bridges message transactions between the mobile device and the Searchpoint Optima Plus or the Searchline Excel by converting the BLE packet information into RS485 messages and relaying them to the RS 485 interface, and vice versa. The OELD does not process, convert or regenerate any RS485 messages between the mobile device and Searchpoint Optima Plus or Searchline Excel sensors.

The BLE interface is accessed by a suitable mobile device that supports Bluetooth® Low Energy(BLE).

Refer to the OELD Mobile App User Manual for more information on the Bluetooth® the communication link.

Note

• The BLE (Bluetooth® Low Energy) differs from Bluetooth® Classic. Make sure the mobile device selected has an operating

system that supports BLE.

• The Bluetooth® feature should be enabled on the mobile device to allow it to scan BLE devices nearby.

Refer to the User Manual of the mobile device for details of how to use the Bluetooth® functions of the mobile device.

• The OELD supports BLE point-to-point mode of operation. If a connection is established between the OELD and a mobile

device, it cannot be scanned or accessed by another mobile device.

• If there is no active BLE communication for 10 minutes, the OELD will terminate the BLE connection automatically.

• The communication range will vary depending on the field situation and installation location of the OELD. Optimal range will

be achieved line-of-sight between the OELD and the mobile device.

6.3 Alternative Communications (SHC1 HandHeld Interrogator)

If the OELD is being used in conjunction with the Searchpoint Optima Plus or Searchline Excel the sensor can be accessed using the Honeywell Analytics SHC1 Handheld Interrogator and the SHC Protection Device. Use the dedicated terminals inside the OELD to do this.

Caution

The SHC1 must be not be directly connected to the terminals inside the OELD. Always use the SHC protection device (part no. 04230A1025)

WARNING

Do not use Bluetooth® communication when using the SHC1 Hand-held Interrogator.

Note

The SHC1 has not been evaluated for gas performance in accordance with ISA 60079291(12.13.01).

Refer to the Searchpoint Optima Plus or Searchline Excel manual for details of how to use the SHC1 Handheld Interrogator.

OELD Op erating Inst ructions

Page 24

7 OELD Mobile App

7.1 Installing the OELD App

The OELD Mobile App running on the mobile device is used to conﬁgure the OELD and the Searchpoint Optima Plus or Searchline Excel that is connected to it. The OELD App runs under the Android Operating System (OS) version 4.3 (Jelly Bean) or higher that supports Bluetooth ® Low Energy (BLE). The OELD App is available for download from the Google Play Store.

To install the app:

1. Start and sign in to the Google Play Store

2. Search for “Honeywell OELD App” and click on INSTALL

3. The Mobile App will be automatically downloaded and installed on the mobile device.

7.2 Running the OELD Mobile App

Note

To register a new user account you will need 1) a connection to the internet and 2) the QR code from at least one OELD device.

1. Find and tap the OELD App icon

2. Upon first start-up the app will prompt the user to read the End User License Agreement. Please take time to read this and accept to proceed.

3. The log-in screen will appear and ask the user to log in the app

4. If you are already a registered user, enter your log-in details.

5. If you do not have a registered user account, please complete and submit the registration form in the app. Shortly afterwards you will receive a confirmation e-mail. Click on the link in the email complete the email verification process.

6. Locate the Registration Sheet supplied with the OELD. This will have a QR code on it. Scan the QR code supplied to complete the registration process. Alternatively scan The QR code can also be found on the rear face of the electronics module.

7. Upon scanning the QR code, the security certificate will be downloaded from the Honeywell server.

OELD Op erating Inst ructions

Page 25

7 OELD Mobile App

7.3 Connecting to OELD Units

1. Standing in proximity to the OELD to which you want to connect, tap on the Detectors button on the main screen of the OELD App

2. A list of detectors to which you have access will be shown. Should you require access to a detector that is currently restricted, tap on the device and simply scan the QR code of that device. This can be found on both the Registration Sheet that was supplied with the detector and on a label attached to the side of the electronics module

3. Follow the on-screen prompts and click on Confirm Detector to complete the connection process

4. Once connected to the OELD, it is possible to configure it and the Searchpoint Optima or Searchline Excel gas detector that is connected to it.

Main Screen Detector List Example :

Available Devices

Conﬁrming Detector

Device Main Screen Conﬁgure Screen

ﬂashing Blue

Note

A user can connect to any OELD devices that have been registered to the user account.

Detector List Example :

Prohibited Devices

For detailed conﬁguration procedure using a mobile device, refer to OELD App User Manual or the on-line help of the OELD App.

OELD Op erating Inst ructions

Page 26

7 OELD Mobile App

7.4 Configure the OELD device

The OELD has several conﬁgurable parameters, which can be set using mobile device and OELD App. The conﬁgurable parameters are shown in the table below.

Conﬁguration Parameters Default Setting Other Options

Device type Searchpoint Optima Plus Searchline Excel / Generic 4 to 20mA transmitter Alarm Threshold* 20% Any value between 5 and 65 % FSD Gas name on display ‘FLm’ 4 of User-conﬁgurable alpha-numeric characters Display resolution 1 Decimal places (e.g. 0.1) Full Scale Range for 20 mA 100 Depends on the display resolution Measurement units %LEL %Vol, mg/m3, g/m3, ppm, kppm, ppm·m, LEL·m, mA, A, dB, dBA Inhibit Current 1.5 to 2.5 mA 0 to 3 mA Warning Current 2.5 to 3.5 mA 0 to 6 mA Beam block current 2.3 to 2.7 mA 0 to 6 mA Over-range Current 20.0 to 24.0 mA 20 to 24.0 mA Normal (Green) LED control On Off

Note

Alarm threshold and trigger relates to the local indication of the LED only. These settings do not affect the operation of the connected sensor or any other systems connected to the OELD.

7.5 Optima Plus Configuration

The OELD Mobile App allows a user to conﬁgure a Searchpoint Optima Plus gas detector that is connected to the OELD unit. The conﬁgurable parameters are as shown in the table below.

Conﬁguration Parameters Min Value Max Value Step Size

Alarm Threshold 10% 65% 1% Inhibit Current* 0mA 3mA .05mA Warning Current* 0mA 6mA .05mA Over-range Current 20mA 21.6mA .05mA

*to ensure full compliance with the requirements of ATEX, refer to the Searchpoint Optima Plus manual for appropriate settings when using this gas detector.

Note

Make sure the RS485 connections are made between the Searchpoint Optima Plus and the OELD.

OELD Op erating Inst ructions

Page 27

7 OELD Mobile App

7.6 Calibration

The OELD App allows a user to calibrate the Searchpoint Optima Plus or Searchline Excel. Note that this feature is not available for other gas detectors or sensors that may be used.

Caution

Searchpoint Optima Plus is factory calibrated and does not require routine calibration. In most cases, a re-zero will correct any inaccuracy in the gas reading. It is strongly recommended that a span calibration is not carried out.

After establishing a connection between the mobile device and the OELD, tap on the Calibrate button on the main screen of the OELD App.

1. Ensure that the gas detector is in fresh air and tap on the Zero button to start the zero calibration process

2. The OELD App will automatically inhibit the gas detector and initiate the zero calibration.

3. After a successful zero calibration has been completed a span calibration may be performed. Tap on the Span button to perform a span calibration and complete steps 4 and 5 below. Otherwise tap on Exit Without Span to exit and ignore steps 4 and 5.

4. Apply calibration gas to the Searchpoint Optima Plus

5. Follow the on-screen prompts and wait until span calibration is complete

Refer to the Searchpoint Optima Plus or Searchline Excel Technical Handbook for full details on carrying out gas calibrations.

WARNING

• As some calibration gases may be hazardous, always ensure that outlets from gassing accessories exhaust safely.

• A cylinder of synthetic air (20.9 % vol. oxygen) should be used to perform the zero calibration if there is any doubt that the

atmosphere in which the detector is exposed may contain any trace of detectable gas.

OELD Op erating Inst ructions

Page 28

8 Maintenance

8.1 General

Periodically inspect the OELD and cabling for signs of physical damage. Clean the glass window with a damp cloth. Do not use solvents or abrasive cleaners.

The OELD has no user serviceable parts. Honeywell Analytics recommend that the unit’s conﬁguration and operation are checked annually as a minimum.

The gas detectors connected to the OELD should be checked and if necessary zero and span calibrated as necessary by following the procedures detailed in their operating instructions.

8.2 Display Module Replacement

In the unlikely event of failure, the electronics module can be replaced.

Caution

In addition to the instruction below, always observe company and site procedures with respect to working on equipment in the hazardous area.

1. Remove the power from the OELD. Loosen the lock screw using the tool provided and carefully unscrew and remove the cover.

2. Lift the handle and take out the internal electronics module taking care not to place any undue strain on the connected cables.

3. Loosen the locking screws of the terminal blocks and unplug them from the underside of the module

4. It is recommended to record the serial number of the original electronics module and mark that serial number inside the enclosure. In addition, retain a record of the original serial number of the module in the maintenance record for that installation.

5. Remove the terminal blocks from the replacement electronics module and plug in the original terminal blocks and wiring. Secure using the locking screws. Should the OELD require rewiring, refer to Chapter 4 Electrical Connections.

6. Carefully replace the display module taking care not to place endue strain on the attached wiring.

7. Fully tighten the cover.

Caution

Take care to avoid trapping cables when replacing the display module.

Note

The replacement electronics module will have default settings for the threshold for local alarm indication and mA input level settings, RS485 communication settings, visual indicator and sensor settings. Use the OELD App to make changes that are necessary.

OELD Op erating Inst ructions

Page 29

9 Faults and Warning

Display Message Code Description Remedial Action

Over-range warning. The output from

Over Rang W01

bEAm Bloc W02* Beam block signal detected

the connected sensor is indicating a gas reading greater than the full-scale deﬂection.

Proceed with extreme caution as there may be a dangerous level of gas present. If the warning persists, check the sensor by referring to the sensor manual. Check the sensor by referring to sensor manual

The connected Searchline Excel is indicating that the there is an obstruction between the transmitter and receiver or that the signal is being excessively attenuated. Refer to the Searchline Excel manual

Warn W03 Warning level input from the detector

Comm Err F01 Internal communication failure

FLt F02 Fault level input from the detector Refer to the sensor manual for further information.

LooP High F03 Input current is too high

Volt Err F04

RAM Err F05 RAM read/write fault

Mem Err F06

Code Err F07 Code Memory corrupted

Cert Err F08 Device certiﬁcate corrupted Contact the manufacturer

Note

Supply voltage fault or Internal power supply fault

An internal memory corruption has been detected

Refer to the sensor manual for further information and possible causes.

Reset the OELD. If fault still appears, replace the display module

The output from the connected sensor is exceeding the upper input range of the OELD. Check the sensor by referring to sensor manual

Check the input voltage to the OELD. Reset the OELD. If fault still appears, replace the power module

Reset the OELD. If fault still appears, replace the display module

Warning for Beam Block (W02) is only applicable when the connected sensor type is Searchline Excel.

OELD Op erating Inst ructions

Page 30

10 Speciﬁcations

OELD Speciﬁcation

Material Marine-grade aluminum alloy or 316 stainless steel with 5-coat painted ﬁnish

Weight Aluminum version 2.3 kg (5 lb), stainless steel version 5.0 kg (11 lb)

Dimensions 159 x 197 x 114 mm (6 ¼ x 7 ¾ x 4 ½ inch)

10 Speciﬁcations

Cable entries

Termination

Storage Temperature 40 to +65 °C (13 to 149 °F)

Operational temperature

Humidity 0 to 99% RH (non-condensing)

Display Information

Visual indication

Power supply 18 to 32 Vdc (24 Vdc nominal), <2 W

Interfaces

5 x M25 (ATEX/IECEx version) or 5 x ¾” NPT (cULus version). One reserved for sensor connection. 3 blanking plugs supplied for unused entries.

2 x pluggable rising-clamp type for connection to gas detector and ﬁeld wiring. Accepts cable sizes of

0.5 to 2.5 mm², 12 to 28 AWG

40 to +65 °C (40 to 149 °F) 60 to +65 °C (76 to 149 °F) (CU TREx version only)

LCD module showing digital readout of sensor output, bar chart representation, units of measurement, status icons for alarm, maintenance and active Bluetooth connection. Display units, range and gas name, all conﬁgurable using the App.

Green/amber/red/blue multi-colour backlight to display for indication of detector and OELD status. Green (normal) indication can be disabled via app.

Bluetooth® (BLE) non-intrusive connection to suitable mobile device running the OELD App. Range up to 10 m (depends on mobile device and environmental conditions) Internal RS485 connection to Searchpoint Optima Plus or Searchline Excel via SHC1 through the protection device

Environmental Protection IP66 / Type 4X(in accordance with NEMA 250)

Core Approvals

+ﬂameproof versions only

EN 50270:2015 (EMC) IEC/EN/UL/CSA 610101 (Electrical Safety)

OELD Op erating Inst ructions

Page 31

Safety Approvals

OELD Speciﬁcation

ATEX [DEMKO 16 ATEX 1693X]

II 2 GD Ex db IIC T6 (ﬂameproof Ex d version) Ex tb IIIC T85°C (ﬂameproof Ex d version) Tamb 40 to +65°C

cULus [E484838]

Class I, Division 1, Groups A, B, C and D Class II, Division 1, Groups F and G Class III, Division 1 Tamb 55 to +65°C, Temp Code T6, IP66, Type 4X Class I, Zone 1, AEx d IIC T6 Class I, Zone 21, AEx tb IIIC T6

IECEx [IECEx UL 16 0066X]

Ex db IIC T6 (ﬂameproof Ex d version) Ex tb IIIC T85°C (ﬂameproof Ex d version) Tamb 40 to +65°C CU TREx (Russian Customs Union), Tamb 60 to +65°C*

CCCF* Inmetro [DNV 17.0010X]* NEPSI+* ISA 60079291 EN60079291 approved accessory

10 Speciﬁcations

Type approved to DNV, BV+, Lloyds+, ABS

Maritime Approvals*

EN 60945 (EMC) IEC 60092504

Other Approvals Bluethooth® certified, RED, FCC+, country-speciﬁc wireless approvals

Bluetooth® communication security

Certiﬁcate-based mutual authentication. Encryption to AES128.

Note

+ﬂameproof versions only

*Contact Honeywell Analytics for availability

Gas Performance: ISA 60079291 approved for methane gas only

OELD Op erating Inst ructions

Page 32

11 Ordering Information

Part Number Description

OELDBXXXXXADMAX OELD Smart Junction Box, Display, Ex d, Aluminum, 5 x M25 Cable Entries, ATEX/IECEx

OELDBXXXXXSDMAX OELD Smart Junction Box, Display, Ex d, Painted 316SST, 5 x M25 Cable Entries, ATEX/IECEx

OELDBXXXXXAEMAX OELD Smart Junction Box, Display, Ex e, Aluminum, 5 x M25 Cable Entries, ATEX/IECEx

OELDBXXXXXSEMAX OELD Smart Junction Box, Display, Ex e, Painted 316SST, 5 x M25 Cable Entries, ATEX/IECEx

OELDBXXXXXADNUX OELD Smart Junction Box, Display, C1D1 Z1, Aluminum, 5 x 3/4" Cable Entries, cULus

OELDBXXXXXSDNUX OELD Smart Junction Box, Display, C1D1 Z1, Painted 316SST, 5 x 3/4" Cable Entries, cULus

OELDBXXXXXADMRX OELD Smart Junction Box, Display, Ex d, Aluminum, 5 x M25 Cable Entries, CUTR Ex

OELDBXXXXXSDMRX OELD Smart Junction Box, Display, Ex d, Painted 316SST, 5 x M25 Cable Entries, CUTR Ex

OELDVSK01 OELD General Service Kit

OELDVSK02 OELD Terminal Block Set for ﬂameproof versions

OELDVSK03 OELD Terminal Block Set for increased safety versions

OELDVSK04 Stopping plug for M25 versions

OELDVSK05 Stopping plug for NPT versions

OELDVSK06 Electronics Module for ﬂameproof versions

OELDVSK07 Electronics Module for increase safety versions

OELDVSK08 Electronics Module Locating Post

1226A0358 OELD Pole Mounting Kit

1226A0355 OELD Ceiling Mounting Kit

94000A1006 OELD Sunshade Kit

OELD Op erating Inst ructions

Page 33

12 Certiﬁcation and Approvals

12.1 EU Declaration of Conformity

A full EC declaration of conformity is included with the product. This document lists the European Standards with which the OELD smart junction box complies.

12.2 Hazardous Area Certification

Special conditions for safe use

Please conﬁrm that these are ALL of the ATEX Special Conditions of Safe Use are listed here. We cannot check here since we don’t have the certiﬁcate.

To minimize the risk of electrostatic charge, provisions shall be made for an adequate grounding of the equipment, including accessories (e.g. sunshade). Equipment shall be installed in a manner so that accidental discharge shall not occur.

12.2.1 ATEX

Certiﬁcate Number: DEMKO 16 ATEX 1693X

II 2 GD

Ex db IIC T6

Ex tb IIIC T85 °C

Tamb 40 to +65 °C

IP 66

Vmax = 32 Vdc, Pmax = 2 W

12.2.2 IECEx

Certiﬁcate Number: UL 16.0066X

Ex db IIC T6 (ﬂameproof Ex d version)

Ex tb IIIC T85°C (ﬂameproof Ex d version)

Tamb 40 to +65 °C

OELD Op erating Inst ructions

Page 34

12.2.3 cULus

Certiﬁcate Number: E484838

Class I, Division 1, Groups A, B, C and D

Class II, Division 1, Groups F and G

Class III, Division 1

Tamb 55 to +65 °C, Temp Code T6, IP66, Type 4X

Class I, Zone 1, AEx d IIC T6

Class I, Zone 21, AEx tb IIIC T6

12.2.4 Inmetro

Certiﬁcation Number: DNV 17.0010X

12.3 Performance Approvals

12.3.1 ATEX

12 Certiﬁcation and Approvals

Assessed as an approved accessory for use with Searchpoint Optima Plus

Note

The optional pipe mount, ceiling bracket and sunshade accessories are not included as part of the assessment to EN60079291.

12.3.2 cULus

ISA 60079291

Certiﬁcate Number: E484838

WARNING

1. Model OELD Smart Junction Box has been evaluated for gas performance testing in accordance with ISA 60079291 (12.13.01) for Methane gas only.

2. Model OELD Smart Junction Box has been evaluated for gas performance testing in accordance with ISA 60079291 (12.13.01) for use as a stand-alone controller only.

3. Model OELD Smart Junction Box has been evaluated for gas performance testing in accordance with ISA 60079291 (12.13.01) for %LEL display options only. The mg/m3, g/m3, %Vol, ppm, mA, A, kppm, %LEL-m, LEL-m, dB, dBA, and ppm-m display options have not been evaluated, and shall not be used for ISA 60079291 (12.13.01) installations.

4. Do not use Bluetooth communication when using the SHC1 Handheld Interrogator. The SHC1 has not been evaluated for gas performance testing in accordance with ISA 60079291 (12.13.01)

12.4 Wireless Approvals

Approved and registered for use in the following countries:

Algeria*, Australia, Bahrain, Brazil, Brunei, China, Egypt*, India*, Indonesia, Iraq*, Israel, Japan*, Kazakhstan*, Korea, Kuwait, Malaysia, Mexico, New Zealand, Oman, Pakistan*, Philippines*, Qatar, Russia*, Saudi Arabia, Singapore, South Africa*, Taiwan, Thailand, UAE, Uzbekistan*, Vietnam*

*check with Honeywell for availability

OELD Op erating Inst ructions

Page 35

12 Certiﬁcation and Approvals

12.4.1 Bluetooth®

Certiﬁed and registered Bluetooth® SIG

ID: D031133

12.4.2 FCC

FCC ID: 2AISEOELD

[FCC Information]

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions.

1) This device may not cause harmful interference, and

2) This device must accept any interference received, including interference that may cause undesired operation. This transmitter must not be co-located or operated in conjunction with any other antenna or transmitter. This equipment complies

with FCC radiation exposure limits set forth for an uncontrolled environment. End users must follow the speciﬁc operating instructions for satisfying RF exposure compliance.

Note

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated

in a commercial environment.

Note

This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area

is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

CAUTION

Changes or modiﬁcations not expressly approved by the manufacturer responsible for compliance could void the user’s authority to operate the equipment.

12.4.3 IC

IC ID: 21613OELD

[IC Information]

This device complies with Industry Canada’s lisence-exempt RSSs. Operation is subject to the following two conditions:

1) This device may not cause interference; and

2) This device must accept any interference, including interference that may cause undesired operation of the device

Le present appareil est conforme aux CNR d’Industrie Canada applicables aux appareils radio exempts de licence. L’exploitation est autorisee aux deux conditions suivantes :

(1) l’appareil ne doit pas produire de brouillage; (2) l’utilisateur de l’appareil doit accepter tout brouillage radioelectrique subi, meme si le brouillage est susceptible d’en

compromettre le fonctionnement.

WARNING

• OELD has been tested and meets applicable limits for radio frequency (RF) exposure. According to the RF Exposure report,

minimum 20 cm separate distance is required.

• OELD a été testé et respecte les limites applicables à l’exposition aux radiofréquences (RF). Selon le rapport d’exposition RF,

un minimum de 20 cm de distance séparée est nécessaire.

OELD Op erating Inst ructions

Page 36

13 Warranty Summary

Honeywell Analytics warrants the OELD against defective parts and workmanship and will repair or (at its option) replace any instruments which are or may become defective under proper use within 24 months from date of shipment from Honeywell Analytics.

This warranty does not cover consumable items, normal wear and tear or damage caused by accident, abuse, improper installation, poisons, contaminants or abnormal operating conditions. Under no circumstances shall Honeywell Analytics liability exceed the original purchase price paid by the buyer for the product.

Any claim under the Honeywell Analytics Product Warranty must be made within the warranty period and as soon as reasonably possible after a defect is discovered. In the event of a warranty claim please contact your local Honeywell Analytics Service representative.

This is a summary, for full warranty terms please refer to the Honeywell Analytics “General Statement of Limited Product Warranty” available upon request.

OELD Op erating Inst ructions

Page 37

Find out more

www.honeywellanalytics.com

Contact Honeywell Analytics:

Americas

Honeywell Analytics, Inc.

405 Barclay Blvd.

Lincolnshire, IL 60069

USA

Tel: +1 847 955 8200

Toll free: +1 800 538 0363

Fax: +1 847 955 8210

detectgas@Honeywell.com

Europe, Middle East, Africa

Life Safety Distribution GmbH

Javastrasse 2

8604 Hegnau

Switzerland

Tel: +41 (0)44 943 4300

Fax: +41 (0)44 943 4398

gasdetection@honeywell.com

Asia Paciﬁc, India

Honeywell Analytics Asia Paciﬁc, Co., Ltd.

7F SangAm IT Tower

434 Worldcup Buk-ro, Mapo-gu

Seoul 03922

South Korea

Tel: +82 (0)2 6909 0300

Fax: +82 (0)2 2025 0388

India Tel: +91 124 4752700

China Tel: +86 10 5885 8788 3000

analytics.ap@honeywell.com

Please Note: While every effort has been made to ensure accuracy in this publication, no responsibility can be accepted for errors or omissions. Data may change, as well as legislation, and you are strongly advised to obtain copies of the most recently issued regulations, standards, and guidelines. This publication is not intended to form the basis of a contract.

Honeywell OELD Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual