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2
User Instruction Manual Supplement - English
!
This AirCore Oil & Gas Harness Supplement must be used in conjunction with
the Miller Harnesses and Body Belts User Instruction Manual (I119).
WARNING
All persons using this equipment must read, understand and follow all
instructions. Failure to do so may result in serious injury or death. Do
not use this equipment unless you are properly trained.
1.0 Purpose
The Miller AirCore Oil & Gas Harness was specically designed for oil eld service industry
operators that work on drilling and service rigs. This new line of AirCore harnesses provides the
ultimate in performance, comfort and exibility for long shifts and harsh work conditions. One
harness for every job.
2.0 Harness Description and Features
Miller AirCore Oil & Gas Harness and Accessories
Model No.Description
ACOG-TB*AirCore Harness with stretchable DuraFlex webbing, back D-ring and D-ring extension, combination
ACOG-TBBC* Same as ACOG-TB, plus includes bosun chair with two mating buckle connectors and two D-rings.
ACOG-TBSS*Same as ACOG-TB, plus includes seat sling with two mating buckle connectors and two D-rings.
ACOG-BCBosun Chair with two mating buckle connectors and two D-rings.
ACOG-SSSeat Sling with two mating buckle connectors and two D-rings.
* Harnesses are available in two colors: green or blue.
Harnesses are available in Small/Medium (SM), Universal (U), or XXL/XXXL (23X). Easily visible, color-coded tabs indicate harness sizes.
D-ring pad/shoulder pads, waist belt and lumbar back pad with restraint D-ring, mating buckle chest
strap with front D-ring, tongue buckle leg straps, cam buckle shoulder strap adjustment, two pull-free
lanyard rings, multiple elastic webbing/D-ring keepers, and mating buckle connectors for attachment of
accessories.
Light Blue -
Small/Medium
Green -
Universal
3
Orange -
XXL/XXXL
User Instruction Manual Supplement - English
Easily Visible,
Color-Coded Harness
Size Tag
Convenient Pull-Free
Lanyard Rings
AirCore Oil & Gas Harness
~Unique Features~
Integrated Shoulder/Back D-Ring
Padding with Breathable, Open-
Core Padding Technology
for Optimal Airow and Comfort
Front D-Ring
for Climbing
Elastic Keepers
for D-Ring
Extension Storage
Integral
Label Pack
Wrap-Around Padding
for Added Comfort
Belt with Soft
Leather Belt Loop
Padded Leg Straps
with Breathable,
Open-Core Padding
Technology
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User Instruction Manual Supplement - English
Back D-Ring
for Fall Arrest and
Rescue
Belt with
Restraint
D-Ring
Back D-Ring Extension
for Fall Arrest
Mesh Back Shield to Minimize
Moisture Absorption
and Maintain Optimal
Air Circulation
Full Back Pad Support
with Breathable, Open-
Core Padding Technology
Convenient
Elastic Keepers
for Storage of
Seat Sling D-Rings
Also available with
Interchangeable Bosun Chair
with D-Rings
for Suspension Work
Interchangeable
Seat Sling
with D-Rings
for Climbing Assistance
and Support
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User Instruction Manual Supplement - English
3.0 Requirements, Warnings
and Limitations
Users must read, understand and follow all requirements, warnings and limitations
provided in the Miller Harnesses and Body Belts instruction manual (I119) as well as this
supplement.
Fall protection connecting devices should be attached to the back D-ring or back D-ring
extension. A front D-ring may be used for fall arrest only in applications where the personal fall arrest system limits the maximum free fall distance to 2 ft. (0.6m) and limits the
maximum arrest force to 900 lbs. (4kN).
The back waist level D-ring is designed for restraint applications only.
A personal fall arrest system must be in place and connected at all times when either the
bosun chair or seat sling are in use.
The seat sling is designed for short, temporary support and assistance while climbing.
Use bosun chair and seat sling D-rings only for positioning during suspended work or
assisted climbing.
Always ensure that there is adequate fall clearance for the application. Remember that
the use of the D-ring extension will add 18 in. (458mm) to the fall clearance required.
4.0 Harness Preparation
6
User Instruction Manual Supplement - English
Attaching Seat Sling
Lay harness on a at surface with the back side facing
up. Place the seat sling on the harness just below the
belt and back pad with the webbing straps facing up
and the mating buckle connectors extending toward the
belt and back pad. Connect the mating buckle component on the seat sling with the corresponding mating
buckle component on the harness waist strap as shown.
Repeat for the opposite
side. Ensure that
webbing straps are not
twisted and that buckles
are securely and properly connected.
Attaching Bosun Chair
Lay harness on a at surface with the back side facing
up. Place the bosun chair on the harness just below
the belt and back pad with the webbing straps facing
up and the mating buckle connectors extending toward
the belt and back pad. Connect the mating buckle
component on the bosun chair with the corresponding
mating buckle component on the harness
waist strap as shown.
Repeat for the opposite side. Ensure that
webbing straps are not
twisted and that buckles
are securely and properly connected.
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User Instruction Manual Supplement - English
5.0 Use
Don the harness ensuring that the harness is properly tted and all buckle connections are secure.
Refer to I119 - Miller Harnesses and Body Belts instruction manual.
New
Cam Buckle Adjustment
1) Grasp the loose end of web-
bing strap and pull to tighten.
Tuck excess webbing into elastic
keepers.
2) To loosen, press cam buckle
tab outward to release grip and
pull webbing strap out through
buckle.
Fall Arrest (Figs. 1, 2, 3 & 4)
A compatible connecting device and anchorage connector/anchorage must always be used in
conjunction with the harness to complete the personal fall arrest system and protect the worker
from a fall while working at heights. The bosun chair and seat sling are not designed to arrest a
fall.
The connecting device must be connected to the back D-ring or back D-ring extension on the
harness. When the D-ring extension is used, always remember to add 18 in. (458mm) to the fall
clearance calculation.
A two-legged shock-absorbing lanyard or dual self-retracting lifeline system is recommended for
climbing applications. Alternatively, a fall arrester attached to a vertical climbing system may be
connected to the front D-ring on the harness so long as the personal fall arrest system limits the
maximum free fall distance to 2 ft. (0.6m) and limits the maximum arrest force to 900 lbs. (4.0kN).
For non-climbing applications, a single shock-absorbing lanyard or self-retracting lifeline is
sufcient.
Suspension (Figs. 1 & 2)
For suspension work, connect the bosun chair D-rings to an approved, compatible suspension
system. A personal fall arrest system must be used in conjunction with the suspension system.
Climb-Assist (Fig. 3)
Connect the seat sling D-rings to an approved, compatible climb-assist system. The sling is
designed for temporary support during extended climbing applications. Do not use for suspension
work. A personal fall arrest system must be used in conjunction with the climb-assist system.
Restraint (Fig. 4)
The waist-level back D-ring is designed for restraint applications only. Simply attach a lanyard
between the restraint D-ring and the anchorage connector/anchorage. A personal fall arrest
system must be used in conjunction with the restraint system.
Note: Always read and follow the instructions provided with all system components
used in conjunction with the AirCore Oil & Gas Harness.
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Fig. 1
User Instruction Manual Supplement - English
Fig. 2
Fig. 3
Fig. 4
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