Honeywell MC ToolKit User Manual

MC ToolKit
User Manual
Doc. No.: 34-ST-25-20 Release: 3 Last Revision Date: 9/06
Release 3 34-ST-25-20 MC Toolkit User Manual i 9/06
Notices and Trademarks
Copyright 2006 by Honeywell International Inc.
Release 3 September, 2006
Warranty/Remedy
Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use.
While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application.
Industrial Measurement & Control
Honeywell
2500 W. Union Hills Drive
Phoenix, AZ 85027
Honeywell is a U.S. registered trademark of Honeywell
Other brand or product names are trademarks of their respective owners.
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About This Document
Contacts
World Wide Web
The following lists Honeywell’s World Wide Web sites that will be of interest to our industrial automation and control customers.
Honeywell Organization WWW Address (URL/e-mail)
Corporate http://www.honeywell.com
Industrial Measurement and Control http://content.honeywell.com/imc/
International http://www.honeywell.com/Business/global.asp
Technical Assistance Center ACE@Honeywell.com
(e-mail)
Telephone
Contact us by telephone at the numbers listed below.
Organization Phone Number
United States and Canada Honeywell Inc.
Industrial Automation and Control
Technical Assistance Center
Solution Support Center
Asia Pacific Honeywell Asia Pacific Inc.
Hong Kong
Europe Honeywell PACE
Brussels, Belgium
Latin America Honeywell Inc.
Sunrise, Florida U.S.A.
1-800-343-0228 Sales 1-800-525-7439 Service
1-800-423-9883
1-602-313-3578
(852) 8298298
[32-2] 728-2111
(305) 364-2355
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Symbol definitions
The following table lists those symbols used in this document to denote certain conditions.
Symbol Definition
This CAUTION symbol on the equipment refers the user to the Product Manual for additional information. This symbol appears next to required information in the manual.
This WARNING symbol on the equipment refers the user to the Product Manual for additional information. This symbol appears next to required information in the manual.
WARNING: risk of electrical shock. This symbol warns the user of a potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60 VDC may be accessible.
ATTENTION, Electrostatic Discharge (ESD) hazards. Observe precautions for handling electrostatic sensitive devices
Protective Earth (PE) terminal. Provided for connection of the protective earth (green or green/yellow) supply system conductor.
Functional earth terminal. Used for non-safety purposes such as noise immunity improvement. NOTE: This connection shall be bonded to protective earth at the source of supply in accordance with national local electrical code requirements.
Earth Ground. Functional earth connection. NOTE: This connection shall be bonded to Protective earth at the source of supply in accordance with national and local electrical code requirements.
Chassis Ground. Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements.
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Contents
Introduction ................................................................................................................1
Purpose/Scope ....................................................................................................................................1
Product Description .............................................................................................................................2
Procedural Considerations ..................................................................................................................3
Transmitter Type and Communication Mode...................................................................................3
Type of Procedure and Prerequisites ..............................................................................................3
Special Equipment and/or Environment for Calibration...................................................................3
Transmitter/Communications Characteristics......................................................................................4
Honeywell Transmitter (Analog Mode) ............................................................................................4
General Procedures .................................................................................................10
Overview............................................................................................................................................10
Primer for MC Toolkit & SDC 625 Application Software ...................................................................10
Start-Up and Basic Operation and Navigation...............................................................................10
Input Methods: Letter, Numbers, Symbols ....................................................................................11
MC Toolkit Application Software Display Conventions .....................................................................13
Navigation ......................................................................................................................................13
Data Entry and Display ..................................................................................................................15
SDC 625 Application Software Display Conventions ...............................................16
Navigation..........................................................................................................................................16
Introduction........................................................................................................................................17
Summary of Operating Procedures...................................................................................................18
Procedural Considerations ................................................................................................................20
Input calibration..............................................................................................................................20
Output Calibration..........................................................................................................................20
MC Toolkit Software with Honeywell HART Transmitters.........................................36
Introduction........................................................................................................................................36
General Procedures ..........................................................................................................................38
Procedural Considerations ................................................................................................................40
Input Calibration.............................................................................................................................40
Output Calibration..........................................................................................................................41
Using SDC 625 Application Software with all HART Transmitters and Devices....... 61
Introduction........................................................................................................................................61
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Messages and Diagnostic Codes............................................................................. 65
Messages and Diagnostic Codes......................................................................................................65
Reference Data ........................................................................................................ 75
Honeywell DE Fields and Values ......................................................................................................77
Honeywell HART Fields and Values .................................................................................................79
Generic HART Fields and Values .....................................................................................................82
XML Database (Samples) .................................................................................................................89
XML Sample - Honeywell DE ........................................................................................................89
XML Sample - non-Honeywell HART ............................................................................................89
MCT101 Maintenance..............................................................................................91
Modem Battery Replacement............................................................................................................91
MC Toolkit Software Installation/Maintenance ..................................................................................92
Overview 92
MCT202 Maintenance..............................................................................................93
Battery Replacement.........................................................................................................................93
SD Card Replacement.......................................................................................................................93
Replacement Parts................................................................................................... 93
MCT101 Replacement Parts .............................................................................................................93
MCT202 Replacement Parts .............................................................................................................95
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Tables
Table 1 DE Displays / Tasks Summary......................................................................................................................18
Table 2 DE Upload Procedures ..................................................................................................................................21
Table 3 DE Main Menu Procedures ...........................................................................................................................22
Table 4 Input Calibration (DE Transmitters) - Correct Input (Zero), LRV, URV; Reset Corrects ............................25
Table 5 Output Calibration - Loop Test......................................................................................................................30
Table 6 DE Output Calibration - Trim DAC Current.................................................................................................32
Table 7 DE Calibration - Apply Values......................................................................................................................34
Table 8 HART Displays / Tasks Summary ................................................................................................................39
Table 9 HART Device UPLOAD Procedure..............................................................................................................42
Table 10 Honeywell HART Main Menu Procedure...................................................................................................44
Table 11 Honeywell HART Diagnostics/Service Menu Procedures ..........................................................................49
Table 12 Honeywell HART Calibration - Zero Trim .................................................................................................51
Table 13 Honeywell HART Calibration - LRV and URV..........................................................................................53
Table 14 Honeywell HART Calibration - Reset corrects ...........................................................................................54
Table 15 Honeywell HART Calibration - Loop Test .................................................................................................55
Table 16 Honeywell HART Calibration - D/A Trim..................................................................................................56
Table 17 Honeywell HART Calibration - Apply Values............................................................................................58
Table 18 MC Toolkit/SDC 625 Error Messages.........................................................................................................65
Table 19 DE Messages ...............................................................................................................................................68
Table 20 HART Messages..........................................................................................................................................69
Table 21 ST 3000 Device Status Messages (DE).......................................................................................................71
Table 22 STT Device Status Messages (DE)..............................................................................................................72
Table 23 ST 3000 Device Status Messages (HART)..................................................................................................73
Table 24 STT Device Status Messages (HART) ........................................................................................................74
Table 25 Glossary.......................................................................................................................................................75
Table 26 DE Fields and Values ..................................................................................................................................77
Table 27 HART Fields and Values.............................................................................................................................79
Table 28 Generic HART Fields and Values...............................................................................................................82
Table 29 HART Universal Commands.......................................................................................................................87
Table 30 HART Common Practice Commands..........................................................................................................88
Table 31 Battery Removal and Replacement Procedure ............................................................................................91
Table 32 MCT101 Replacement Parts........................................................................................................................93
Table 33 MCT202 Replacement Parts........................................................................................................................95
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Figures
Figure 1 Components of the MC Toolkit........................................................................................................................1
Figure 2 MCT202 (rugged and intrinsically safe models)..............................................................................................1
Figure 3 Honeywell ST 3000 Smart Transmitter - Analog mode...................................................................................4
Figure 4 Honeywell Analog Value Scaling ....................................................................................................................6
Figure 5 Honeywell DE Mode Value Scaling ................................................................................................................8
Figure 6 Honeywell (HART) Transmitter Diagram ........................................................................................................8
Figure 7 HART Point-point and Multi-Drop Value Scaling...........................................................................................9
Figure 8 Start-up - MC Toolkit Application.................................................................................................................10
Figure 9 Menu Tree - Honeywell DE Displays ............................................................................................................17
Figure 10 Menu Tree - Honeywell HART Displays.....................................................................................................36
Figure 11 Menu Tree: non-Honeywell HART Displays...............................................................................................37
Figure 12 HART Menus (Display Summary)...............................................................................................................38
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Purpose/Scope
This manual is intended to facilitate the use of the Honeywell MC Toolkit communications tool. It is assumed that the user is skilled in the use and maintenance of process transmitters in process control, or that he/she is under direct supervision of others with such skills.
The MC toolkit, with MC Toolkit Application Software and SDC 625 Application Software, enables communication with several types of smart transmitters (pressure, temperature, etc) that are available for use in the process control industry.
The emphasis of the information in this manual is directed primarily on the features and use of the MC Toolkit in performing common maintenance tasks relating to transmitter devices, rather than on the features and installation of specific transmitter devices.
It is recommended that that user should have the appropriate manuals available for specific transmitter devices. For background information such as HART communications protocol and network wiring, it is also recommended that the user should obtain publications available from agencies such s the HART Communication Foundation.
Introduction
Ruggedized
Zone 2
Zone 1
Figure 1 Components of the MC Toolkit Figure 2 MCT202 (rugged and
intrinsically safe models)
This manual includes information of two types:
background material that enables a skilled user to select the appropriate procedures in this manual and
to apply them in the appropriate sequence, and
detailed descriptions of the MC Toolkit regarding functions, features, and procedures for applying
them
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Product Description
Product Description
The Honeywell MC Toolkit is a handheld communication package that enables convenient and reliable communications with smart transmitters (temperature, pressure, and others). It consists of two software applications – MC Toolkit Application Software and SDC 625 Application Software. The MC Toolkit Application Software can be used to configure, monitor and calibrate Honeywell DE and HART transmitters. The SDC 625 Application, utilizing HART Device Description (DD) technology, can be used to configure, monitor and calibrated all HART devices – Honeywell or non-Honeywell devices. The MC Toolkit can communicate to:
any Honeywell analog transmitter with Honeywell proprietary digital communications protocol or with
DE (Digital Enhanced) communications protocol.
any Honeywell transmitters with HART communications protocol
Any HART transmitter from other manufacturers.
The MCT101 includes the following (separately orderable) components:
a PDA (Personal Digital Assistant)
a DE/HART Modem
a Handheld Connector Cable that connects the PDA to the Modem
Holster for PDA and Modem
Honeywell MC Toolkit application software (CD ROM)
Honeywell SDC 625 application software (on same CD ROM as MC Toolkit application software)
Modem Battery
The MC Toolkit MCT202 version includes the following features:
Ruggedized version- Environmentally hardened with no approvals.
Zone 2 approvals: Intrinsically-safe version available with FM Class I, Div 2 and ATEX Zone 2 approvals.
Zone 1 approvals: Intrinsically-safe version available with FM Class I, Div 1 and ATEX Zone 1 approvals.
The MCT202 includes the following components:
An iroc PDA with integrated DE/HART modem
Honeywell MC Toolkit CD ROM with MC Toolkit and SDC625 application software
Test leads for the electrical connection from the PDA to the field device
All versions of the PDA incorporate the Microsoft Pocket PC 2003 or 2005 Operating System. Honeywell software operates as an application package in the familiar MS Windows environment, and is virtually identical for all versions of the PDA. The MC Toolkit application or SDC 625 application can run simultaneously with other Pocket PC applications.
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Procedural Considerations
CAUTION! WARNING!
In some cases, the use of a field communicator with a transmitter that is connected on-line can have an adverse effect on process operations.
Before using the MC Toolkit, be certain that you know the potential consequences of each procedure, and that you use the appropriate safeguards to prevent problems. For example, if the transmitter is an element of a control loop, the loop should be placed in the manual operating mode, and alarms and interlocks ("trips") should be disabled as appropriate before beginning the procedure.
The primary factors to be considered are separated into three categories under the following three headings.
The information under the following headings is intended as background for use of the DE Procedures and HART Procedures, which are given in separate sections of this manual.
Transmitter Type and Communication Mode
The MC Toolkit can be used with various types of field transmitters, most of which can be operated in more than one mode.
Honeywell DE transmitter operating in Smart Analog Mode
Introduction
Honeywell DE transmitter operating in Digital Enhanced (DE) Mode
Honeywell (and other) HART transmitter operating in point-to-point (Analog w/ HART digital mode)
Honeywell (and other) HART transmitter operating in multi-drop (HART-only digital mode)
The salient characteristics of each item listed, and the implications of each characteristic in procedures are described under Transmitter/Communications Characteristics
Type of Procedure and Prerequisites
The MC Toolkit is designed to provide three basic functions:
Monitoring
Configuration
Calibration
Depending on combinations of factors such as transmitter type, and communications mode, some procedures such as monitoring the performance of a transmitter can be straightforward and innocuous, but in some cases can also require special preparation and precautions.
Special Equipment and/or Environment for Calibration
Typically, a smart transmitter delivered by a major manufacturer today is designed to provide a high degree of precision throughout its operating range, and has been calibrated to a high level of accuracy that is not easy to duplicate in the user's plant process areas. Moreover, the design, materials, and manufacturing process employed will ensure that the instrument will stay within calibration limits for an extended period.
Typically, calibration of a process-connected transmitter will degrade, rather than augment, the capability of a smart transmitter. For this reason, the calibration procedures in this MC Toolkit User Manual include a recommendation that the transmitter is removed from service and is calibrated only in a controlled laboratory environment, using equipment whose precision is certified.
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Transmitter/Communications Characteristics
Transmitter/Communications Characteristics
The characteristics of a typical Honeywell Smart Pressure Transmitter are summarized in Figure 3 through Figure 7, following.
Honeywell Transmitter (Analog Mode)
Analog-to-Digital Sensing
As indicated by key number (1) in Figure 3, the sensor is a sealed assembly that typically includes three separate sensors: Differential Pressure (DP), Static Pressure (SP) and Temperature (Temp).
Input Characterization
The sensor also includes a PROM, (2), which is Non-Volatile Memory (NVM) that stores "characterization" constants written at the factory, and calibration constants, which can be written at the factory and/or at the user's site. The data in NVM is used in an algorithm in the microprocessor, (3), which is executed continuously to calculate the input value.
Figure 3 Honeywell ST 3000 Smart Transmitter - Analog mode
The characterization constants, which are written at the factory, are derived from highly precise testing of the sensor's response over a range of temperatures, and from the Lower Range Limit (LRL) to the Upper Range Limit (URL) of the sensor. The purpose of the characterization constants is to compensate for very small inaccuracies in the sensor that are introduced by variations inherent in construction materials, and to ensure that the calculated input is a high-fidelity representation of the analog input (linear or square root), with a precise "zero" reference.
Input Calibration ("Corrects")
To optimize accuracy, the PROM includes storage for calibration constants: Correct Input Zero, Correct LRV, and Correct URV.
The corrects constants provide for optimum accuracy in that they enable fine-tuning of the input calculations, by first correcting at zero input, then bounding the input calculations at the user's operating
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Introduction
range. That is, corrections are applied at the Lower Range Value (LRV) and the Upper Range Value (URV).
Factory calibration can be specified in the purchase order. Also, if precision equipment, suitable environment, and required skill are available at the user's site, input calibration can be done locally.
Reset Corrects
In some cases, the calibration procedure yields unsatisfactory results such that the Corrects constants must be removed from memory. The Reset Corrects erases all three corrects constants, so that only the factory­written characterization constants will be retained in the PROM.
Digital Communication Path
As indicated at key number (4) in Figure 4, the Honeywell Smart Transmitter includes a path for digital communications between the sensor (via the microprocessor) and the 4-20 mA current loop that connects the transmitter to external communications devices such as process control equipment ("receiver") and/or to a MC Toolkit.
Digital to-Analog Conversion and Transfer
The digital-to-analog converter (D/A) shown at key number (5) in Figure 3 is shown as a box with a dotted line to indicate that analog output mode is a user-selectable feature, for use in an application whose receiving equipment requires an analog input.
Note that the Digital I/O (Comm) (communications) box is shown in Figure 3 with solid line to indicate that the digital communications path is available at all times, even when analog mode is selected.
Honeywell Transmitter Output - Analog Mode
The diagram in Figure 4 provides an overview of a Honeywell transmitter operating in the analog mode.
Analog (PV Signal) Output
The vertical scale at the left of Figure 4 is an example of the available range (LRL to URL) of a pressure transmitter sensor as built and characterized at the factory. The area of this scale that is highlighted in white represents the configured process operating range (LRV to URV) - in this case, from 100 in H 225 in H
2
O.
Note that Engineering Units (EUs) shown in Figure 4 are included here only for reference. The transmitter does not perform any conversion of the base units value to Engineering Units. All conversion to EUs is performed in the MC Toolkit and/or in other receiving devices such as operating panels associated with control equipment. Default conversion is to inches-H2O @39F.)
The output of a Honeywell transmitter operating in the analog mode is a scaled value (0% - 100%) of current (4 mA to 20 mA), whose lower and upper limits correspond to the configured operating range (LRV-URV), respectively.
At the right of Figure 4, "PVEULO", "PV", and "PVEUHI" are examples of parameter names that appear on Honeywell control equipment, which are used as follows.
Parameter Name Parameter Description Display Examples
O to
2
PVEULO Process Value , Engineering Units, Low
PV Process Value
PVEUHI Process Value , Engineering Units, Low
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PVEULO 100 in H20
PV 175 in H20
PVEUHI 225 in H20
Transmitter/Communications Characteristics
Figure 4 Honeywell Analog Value Scaling
Digital (Communications Signal) Input/Output
As indicated at the right of Figure 4, communications between the MC Toolkit and the Honeywell Smart Transmitter consist of digital pulse strings, with rapid transitions of current level between (approximately) 4 mA and 20 mA.
URVURV
Caution:
These rapid transitions provide for effective communications, but will interfere adversely with a transmitter operating on-line in a control loop.
The MC Toolkit communicates digitally; exercise caution and good judgment when connecting the unit to an on-line transmitter operating in the analog mode.
Honeywell Transmitter Output - Digital Enhanced Mode
Most of the operation of the Honeywell Smart Pressure Transmitter Digital Enhanced (DE) mode is similar to that of operation in the analog mode. The essential characteristics of operation in DE mode are shown in Figure 5.
As indicated at the right of Figure 5, output values of process variables, as well as digital communications, are transferred to a receiving device digitally. The digital coding is Honeywell proprietary, which requires the use of DE-capable Honeywell control equipment.
The use of DE mode offers several advantages:
process safety
Unlike in the analog mode, communications devices do not "bump" the value of the PV.
accuracy is retained with less maintenance
facilitates maintenance tasks
Digital communications are relatively immune to small variations in circuit resistance or supply voltage.
Honeywell control systems include operating displays that enable direct communication with transmitters operating in DE mode.
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Introduction
CAUTION:
Although it in not necessary to put a control loop in manual before communicating with a transmitter operating in DE mode, caution is required if there is any potential for error in identifying operating mode.
Honeywell HART Transmitters
Transmitters with HART capability have features that vary among manufacturers and with the characteristics of specific devices. The MC Toolkit supports the HART Universal, Common Practice, and Device Specific Commands that are implemented in Honeywell HART transmitters.
As the diagram in Figure 6 shows, the Honeywell HART Transmitter is virtually identical to non-HART transmitters, except that the HART version includes a Digital I/O Modulator/Demodulator block (key number (4) instead of the Honeywell DE communications block.
As indicated in Figure 7, the output of the HART includes two primary modes:
Point-to-Point Mode, in which one transmitter is connected via a two-conductor, 4-20 mA current loop
to one receiver.
Multi-Drop Mode, in which several transmitters are connected via a two-conductor network to a
multiplexed receiver device.
In point-to-point mode, the value of the primary PV is represented by a 4-20 mA current loop, almost identical to that of the Honeywell Transmitter operating in analog mode. In this case however, the analog signal is modulated by Frequency Shift Keying (FSK) methods, using frequencies and a current amplitude that do not affect analog sensing at the receiver.
Note that the accuracy of the analog level must be precisely controlled for accurate sensing, but that HART communications will not "bump" the process variables.
In multi-drop mode, up to 16 transmitters (addresses 0-15) can exist on the two-conductor network, which precludes analog transmission methods. In this case, the same FSK modulation method is used for conveying levels of PV (and other variables) and also for communications.
CAUTION:
Before connecting to a HART transmitter, ensure that the MC Toolkit is not set up for DE communications, whose current amplitude can "bump" process variables in either point-to­point mode or in multi-drop mode.
Non-Honeywell HART Transmitters and Devices
HART-capable transmitters from any manufacturer and for any specific purpose are designed to common­agreement standards that provide for inter-operability.
Guidelines published by the HART Communication Foundation enables manufacturers to design devices that communicate via a set of standard commands and responses.
The standard set of commands is an integral component of the Honeywell MC Toolkit that enables communication with many HART transmitters from other manufacturers.
The MC Toolkit application software supports the HART Revision 5.0 Universal Commands and HART Revision 5.0 Common Practice Commands. However, the MC Toolkit supports only a recommended number of Common Practice commands. The MC Toolkit does not support device-specific commands for
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Transmitter/Communications Characteristics
non-Honeywell transmitters. For more information, refer to tables in the Reference Data section of this manual.
It is recommended that the SDC 625 application software, based on DD-IDE/SDC-625 technology and "OPEN" tools standard, be used with non-Honeywell HART devices. The SDC 625 is based on HART Revision 5.0 and uses Device Descriptions stored in the Pocket PC to communicate to all universal, common and specific device commands. MC Toolkit will come with all HART Registered (updated once per quarter) Device Descriptions pre-loaded.
URVURV
Figure 5 Honeywell DE Mode Value Scaling
Figure 6 Honeywell (HART) Transmitter Diagram
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Introduction
Figure 7 HART Point-point and Multi-Drop Value Scaling
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General Procedures
Overview
The Honeywell MC Toolkit includes MC Toolkit application software and SDC 625 application software running in the PDA, a general-purpose, hand-held computing device.
This section highlights some of the general-purpose features that facilitate use of the MC Toolkit software.
Primer for MC Toolkit & SDC 625 Application Software
The following is intended as a primer for using selected Pocket PC features with the MC Toolkit application software.
Each of the following descriptions of features includes only the name of the feature and its functionality as it is used with the MC Toolkit. The details of each feature are provided in the HELP information that is included with the PDA.
As you become familiar with the MC Toolkit, you may want to explore other features that are listed and described in the PDA HELP information.
Start-Up and Basic Operation and Navigation
The sequence for starting the Pocket PC and the MC Toolkit application Software is illustrated in Figure 8 Start-up - MC Toolkit Application.
Figure 8 Start-up - MC Toolkit Application
Similarly to the MC toolkit application software, the SDC 625 application software can be started up. Turn on the PDA and click on the SDC 625 icon. The SDC 625 icon can be found by selecting Start and then Programs. The SDC 625 executable file can also be found in the Storage Card under File Explorer.
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Input Methods: Letter, Numbers, Symbols
The PDA includes four methods for character input: Block Recognizer, Keyboard, Letter Recognizer, and Transcriber.
In the Keyboard method, the user selects a text field in display, and then selects a character at a time from a virtual keyboard. Using the keyboard involves familiar concepts that will enable quick and accurate entries.
In the other three methods, the stylus is used to write the desired input directly onto the screen, and each requires some adaptation of user skills. Of these, the Transcriber is probably the most efficient and easiest to use.
Input Methods: Selections and Options (Examples)
Overview Display - Input Selection Display - Input Options
To select an input method, tap the
General Procedures
arrow
at the lower-right of the display, then tap the name of the desired input method.
To select an option for the selected input method, select Settings from the Start Menu, Input from the Settings menu, and then select the desired input options.
Note that the icon next to the selection arrow changes with the method selected.
Block Recognizer
Overview Display - Input Selection Display - Input Options
In the Block recognizer, the stylus is used to write characters into a letter pad (the box at bottom, on the left) or a numeric pad (on the right).
The "
?" icon is a link to HELP; the
@$ icon is a link to a table of symbols.
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Primer for MC Toolkit & SDC 625 Application Software
Letter Recognizer
Overview Empty Text Input Port Completing Entry
In the Letter Recognizer method, characters are simply selected from a virtual QWERTY keyboard.
As indicated at right, options include small keys or large keys. Short-cut options such as "gestures" (stylus motion on the screen) and others are also available via the Settings menu.
Transcriber
Overview Display - Input Selection Display - Input Options
Transcriber facilitates entry of text in letters, numbers, and entire words. Extensive HELP is provided for very handy features.
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MC Toolkit Application Software Display Conventions
Navigation
Menu Buttons
In general, selecting a button in a display will call up the next-lower-level display, whose title is the same or similar to the label on the button. A menu tree for Honeywell DE Displays is given Figure 9, and a menu tree for HART display is given in Figure 10.
Back Button
In general, selecting the Back button at the bottom of any display will call up the next-higher-level (previous) display.
In most displays, the Back button is at bottom-right or bottom-center. When it appears at bottom-left, along with a left-pointing arrow, it indicates that selecting the Back button will necessitate a new Upload of data from the transmitter to the MC Toolkit (~ 60 seconds).
Menu Bar
Menu Bar, Menu Selections, and HELP display
General Procedures
Menu selections
The menu bar, at the bottom of each display, enables the user to perform file, diagnostic, and utility functions.
A typical display is shown below. Menu selections are shown in detail at right
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MC Toolkit Application Software Display Conventions
Menu Bar, Menu Selections, and HELP display
File
Modem Diagnostics
HELP display
Exit
Closes the MC Toolkit application
Export
Enables export of database parameters in XML format, which can be used by other programs such as DocuMint. (Refer to the Reference Data section for more information.)
The Export selection is not available until a transmitter database has been uploaded.
In DE Mode, the Connection State may be:
Analog
4 Byte DE
6 Byte DE
In HART mode, the Connection State may be:
Burst Mode
Not in Burst Mode
The Help display is available whenever the MC Toolkit is active.
To export an XML file, select File, Export. A popup message appears.
Select the
OK button.
It includes three groups of topics, each of Selectable from the Help Menu
- General
- DE
- HART
Each group includes a list of topics. Each topic (in blue, underlined letters) is selectable to provide direct access to the Help information.
Dragging the cursor in the scrollbar at right enables viewing of all three groups of topics. At the bottom of each group, a
Teh
Back to Top selection moves the display to the beginning of the first group of topics.
Note:
The View, Find and (arrows) selections at the bottom of the screen apply to the Help that applies to the Pocket PC, and not to the MC Toolkit application.
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General Procedures
Data Entry and Display
Key number / Description Illustration: Key Numbers
1. Box with no arrow and with gray background indicates a read-
only (R/ ) field. Numeric or text values in transmitter are displayed only; user entry or modification is not permitted.
2. Box with white background and with no arrow indicates
Read/Write (R/W) text or numeric input field. Values previously stored in memory (of the transmitter or of the MC Toolkit) are displayed. The user can enter or modify values using an appropriate Input Method (e.g., Keyboard).
Entering a new value turns the background yellow, indicating that the value in the box is different from the value in memory.
When the Send button (6) is selected, the value in the box is copied to memory in the transmitter, and the background color returns to white.
If the user exits the screen before using the Send button, the changes will be ignored.
3. Box with white background and arrow at right indicates a
read/write (R/W) selection list. The value previously selected and stored in memory is displayed. Selecting the arrow at right presents a list of available selections, and selecting an item from the list places it in the selection box.
If the user exits the screen before using the Send button, the changes will be ignored.
4. The label above the box indicates the meaning of the data inside
the box.
5. The Back button at the bottom of the display causes the display
that was viewed previously to return the screen.
6. The Send button is at half intensity when no values have been
changed. It changes to full intensity when one or more of the boxes contain a changed value. Selecting the Send button when it is highlighted will copy all changed values to memory, and the button will return to half-intensity.
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MC Toolkit Application Software Display Conventions
SDC 625 Application Software Display Conventions
Navigation
The SDC 625 Menu Bar can be located at the bottom of the Main screen. The menu selection consists of the Device, View and Help options.
Device
The main purpose of the Device Menu is to Exit the program. Choosing Exit from the Device Menu will end the SDC 625 program. Choose Preferences in the Device menu to access SDC Port Preferences.
View
The view selection can be used to check device/communication status by selecting Device Condition. One can also view all HART Device Descriptions (DD) by selecting Available DDs. Device Descriptions, obtained from the official HART communication CD-ROM, are listed by Manufacturer and Product. For example, there is a folder listed as Honeywell. ST 3000 is listed as one product of four (with DD) under this folder. Other Manufacturers with DDs are listed also. If you are working with a HART Device and cannot find the DD in the list, please contact the Device Manufacturer. You can use the DD Copier program when the manufacturer provides the device description.
Help
Choosing About SDC 625 will provide the Software Version.
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General Procedures
Using MC Toolkit Application Software with Honeywell DE
Introduction
This section contains procedures for using the MC Toolkit application software to communicate with Honeywell DE Transmitters.
For specific data relating to parameters involved in the procedures, refer to
Transmitters
Reference Data.
Figure 9 Menu Tree - Honeywell DE Displays
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Summary of Operating Procedures
Summary of Operating Procedures
To access displays for Honeywell DE Transmitters:
Start the MC Toolkit application; the CONNECT TO ... display will appear. (Refer to Figure 8
Start-up - MC Toolkit Application.)
Upload the database from the transmitter. (The QUICK MONITOR display will enable viewing of key parameters before taking the time for database uploading.) The DE MAIN MENU appears. (Refer to Figure 9 Menu Tree - Honeywell DE Displays in this section.)
Select the appropriate display from the DE MAIN MENU. (Refer to Table 3 DE Main Menu Procedures in this section, and to the list of DE displays .)
The content of each display is summarized in Table 1.
Table 1 DE Displays / Tasks Summary
Menu Item Task
DEVICE INFO
GENERAL
DE CONFIGURE
CALIBRATION
Enter: Device Type:
Tag ID
Message (in Scratch Pad)
Select:
PV Type Enter:
Comm Mode
Line Filter (STT)
T/C Fault Detect (STT)
Select:
PV Units
SV Units
Conformity (ST)
Damping
Sensor Type (STT)
Linear
Enter:
LRV
URV
Enter/Select:
Correct Input (Zero)
Correct Input (LRV)
Correct Input (URV)
Reset Corrects (Zero, LRV, URV)
Loop Test (Check
Trim DAC Current (Calibrate
output current)
Apply Values (that is, re-range
LRV and URV to PV input)
Observe (Read):
Type
Serial Number
Firmware Version
Observe
Failsafe Direction
Observe
LRL
URL
Span
Sensor Type (ST)
Observe
Input at Zero, LRV, and URV
(Verify) Reset Corrects
Loop Current (continuity)
Output Current level (at 0 %,
Applied values of LRV and URV
(Read):
(Read):
(Read):
100%)
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Menu Item Task
LOCAL METER
Select:
Meter Units (EU) Enter:
Custom Units
(Custom) Flow (EU) value: Upper,
Lower
MONITOR
Auxiliary Configuration (STT 3000)
Observe
Select:
Critical Status Latching
Write Protection
NAMUR
CJ Compensation
Enter:
CJ Temp
Password (Write Protection)
New Password
General Procedures
Observe
(Read):
Meter Hardware Type
(Read):
Input value
Output value
Secondary (Input) value
Gross Status (code)
Device Status (Messages)
Observe
(Read):
High/Low PV Values
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Procedural Considerations
Procedural Considerations
Input calibration
Input calibration of pressure transmitters should be done only when necessary, and should be done only under conditions that will ensure accuracy:
The transmitter should be taken out of service, and should be moved to an area with favorable environmental conditions: clean, dry, and temperature-controlled.
The source for the input pressure must be very precise, and certified for correct operation.
The procedures should be done by qualified personnel.
Details of requirements and procedure are given in Table 4.
Output Calibration
The Loop Test procedure is intended as a check for continuity and condition of components in the output current loop. The Loop Test procedure is given in Table 5.
The Trim DAC Current procedure calibrates the output of the Digital to Analog converter for minimum (0%) and maximum (100%) values of 4 mA and 20 mA, respectively. This procedure is used for transmitters operating on-line in analog mode, to ensure proper operation of the transmitter with all associated circuit components (wiring, power supply, control equipment, etc). It is necessary to use precision test equipment (an ammeter or a voltmeter in parallel with precision resistor). The Trim DAC procedure is given in Table 6.
The Apply Values procedure uses actual Process Variable input levels for calibrating the range of a transmitter. To measure a liquid level for example, a sight-glass can be used to determine the minimum (0%) and maximum (100%) level in a vessel. The Process Variable is carefully adjusted to stable minimum and maximum levels, and the LRV and URV values are then set by commands from the MC Toolkit. The DE Apply Values procedure is given in Table 7.
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Table 2 DE Upload Procedures
General Procedures
DE Upload Procedures
Note:
This Warning appears only if the transmitter is configured for operation in analog mode.
Select the DE Device button This Warning message appears.
If the MC Toolkit is connected to a DE Device, select the
OK
button.
Select the
Upload button; the
wait cursor and progress bar appear.
Use this display to
WARNING!
Before proceeding, if the transmitter is part of a control loop, ensure that interlocks and alarms are secured and that the loop is in Manual control.
Then, select the OK button in
- Verify device
identification and to monitor Gross Status process conditions
- Select the desired Units
for the Process Variable input using the PV Units drop-down list.
Then, the Main Menu for an ST 3000 Transmitter appears.
the popup message. The display at right appears.
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Procedural Considerations
Table 3 DE Main Menu Procedures
DE Main Menu
(ST 3000)
DE Main Menu Procedures
(STT 3000)
Note:
This message appears if the <Back button is selected if the transmitter was set to Output Mode (in Calibration procedures), and the Output was not later cleared.
Device Info
General (ST 3000)
Tag ID (r/w)
User ID up to 8 alphanumeric characters (suggestion: relate to functional process entities and/or plant areas).
Type (r)
Manufacturer's device type identifier (typically, a model number)
Firmware Version (r)
Manufacturer's Firmware version identifier
Serial Number (r)
Manufacturer
Scratch Pad (r/w)
Up to 32 alphanumeric characters (suggestion: messages to control room regarding observed/assigned operational status)
(STT 3000)
PV Type (r/w)
Select: Dual Range (STDC) or Single Range or Single Range w/SV
Communication Mode
(r/w) Select: Analog or DE 4 Byte or DE 6 Byte
FS Direction (r)
(Upscale or Downscale; selection is jumpered in the transmitter).
Line Filter (r)
Select: 50hz or 60hz.
T/C Fault Detect (r/w):
Select: Enabled or Disabled.
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