Honeywell MC ToolKit User Manual

Download

MC ToolKit

User Manual

Doc. No.: 34-ST-25-20 Release: 3 Last Revision Date: 9/06

Release 3 34-ST-25-20 MC Toolkit User Manual i 9/06

Notices and Trademarks

Release 3 September, 2006

Warranty/Remedy

Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use.

While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application.

Industrial Measurement & Control

Honeywell

2500 W. Union Hills Drive

Phoenix, AZ 85027

Honeywell is a U.S. registered trademark of Honeywell

Other brand or product names are trademarks of their respective owners.

Page ii 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

About This Document

Contacts

World Wide Web

The following lists Honeywell’s World Wide Web sites that will be of interest to our industrial automation and control customers.

Honeywell Organization WWW Address (URL/e-mail)

Corporate http://www.honeywell.com

Industrial Measurement and Control http://content.honeywell.com/imc/

International http://www.honeywell.com/Business/global.asp

Technical Assistance Center ACE@Honeywell.com

(e-mail)

Telephone

Organization Phone Number

United States and Canada Honeywell Inc.

Industrial Automation and Control

Technical Assistance Center

Solution Support Center

Asia Pacific Honeywell Asia Pacific Inc.

Hong Kong

Europe Honeywell PACE

Brussels, Belgium

Latin America Honeywell Inc.

Sunrise, Florida U.S.A.

1-800-343-0228 Sales 1-800-525-7439 Service

1-800-423-9883

1-602-313-3578

(852) 8298298

[32-2] 728-2111

(305) 364-2355

Release 3 34-ST-25-20 MC Toolkit User Manual iii 9/06

Symbol definitions

The following table lists those symbols used in this document to denote certain conditions.

Symbol Definition

This CAUTION symbol on the equipment refers the user to the Product Manual for additional information. This symbol appears next to required information in the manual.

This WARNING symbol on the equipment refers the user to the Product Manual for additional information. This symbol appears next to required information in the manual.

WARNING: risk of electrical shock. This symbol warns the user of a potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60 VDC may be accessible.

ATTENTION, Electrostatic Discharge (ESD) hazards. Observe precautions for handling electrostatic sensitive devices

Protective Earth (PE) terminal. Provided for connection of the protective earth (green or green/yellow) supply system conductor.

Functional earth terminal. Used for non-safety purposes such as noise immunity improvement. NOTE: This connection shall be bonded to protective earth at the source of supply in accordance with national local electrical code requirements.

Earth Ground. Functional earth connection. NOTE: This connection shall be bonded to Protective earth at the source of supply in accordance with national and local electrical code requirements.

Chassis Ground. Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements.

Page iv 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Contents

Introduction ................................................................................................................1

Purpose/Scope ....................................................................................................................................1

Product Description .............................................................................................................................2

Procedural Considerations ..................................................................................................................3

Transmitter Type and Communication Mode...................................................................................3

Type of Procedure and Prerequisites ..............................................................................................3

Special Equipment and/or Environment for Calibration...................................................................3

Transmitter/Communications Characteristics......................................................................................4

Honeywell Transmitter (Analog Mode) ............................................................................................4

General Procedures .................................................................................................10

Overview............................................................................................................................................10

Primer for MC Toolkit & SDC 625 Application Software ...................................................................10

Start-Up and Basic Operation and Navigation...............................................................................10

Input Methods: Letter, Numbers, Symbols ....................................................................................11

MC Toolkit Application Software Display Conventions .....................................................................13

Navigation ......................................................................................................................................13

Data Entry and Display ..................................................................................................................15

SDC 625 Application Software Display Conventions ...............................................16

Navigation..........................................................................................................................................16

Introduction........................................................................................................................................17

Summary of Operating Procedures...................................................................................................18

Procedural Considerations ................................................................................................................20

Input calibration..............................................................................................................................20

Output Calibration..........................................................................................................................20

MC Toolkit Software with Honeywell HART Transmitters.........................................36

Introduction........................................................................................................................................36

General Procedures ..........................................................................................................................38

Procedural Considerations ................................................................................................................40

Input Calibration.............................................................................................................................40

Output Calibration..........................................................................................................................41

Using SDC 625 Application Software with all HART Transmitters and Devices....... 61

Introduction........................................................................................................................................61

Release 3 34-ST-25-20 MC Toolkit User Manual v 9/06

Messages and Diagnostic Codes............................................................................. 65

Messages and Diagnostic Codes......................................................................................................65

Reference Data ........................................................................................................ 75

Honeywell DE Fields and Values ......................................................................................................77

Honeywell HART Fields and Values .................................................................................................79

Generic HART Fields and Values .....................................................................................................82

XML Database (Samples) .................................................................................................................89

XML Sample - Honeywell DE ........................................................................................................89

XML Sample - non-Honeywell HART ............................................................................................89

MCT101 Maintenance..............................................................................................91

Modem Battery Replacement............................................................................................................91

MC Toolkit Software Installation/Maintenance ..................................................................................92

Overview 92

MCT202 Maintenance..............................................................................................93

Battery Replacement.........................................................................................................................93

SD Card Replacement.......................................................................................................................93

Replacement Parts................................................................................................... 93

MCT101 Replacement Parts .............................................................................................................93

MCT202 Replacement Parts .............................................................................................................95

Page vi 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Tables

Table 1 DE Displays / Tasks Summary......................................................................................................................18

Table 2 DE Upload Procedures ..................................................................................................................................21

Table 3 DE Main Menu Procedures ...........................................................................................................................22

Table 4 Input Calibration (DE Transmitters) - Correct Input (Zero), LRV, URV; Reset Corrects ............................25

Table 5 Output Calibration - Loop Test......................................................................................................................30

Table 6 DE Output Calibration - Trim DAC Current.................................................................................................32

Table 7 DE Calibration - Apply Values......................................................................................................................34

Table 8 HART Displays / Tasks Summary ................................................................................................................39

Table 9 HART Device UPLOAD Procedure..............................................................................................................42

Table 10 Honeywell HART Main Menu Procedure...................................................................................................44

Table 11 Honeywell HART Diagnostics/Service Menu Procedures ..........................................................................49

Table 12 Honeywell HART Calibration - Zero Trim .................................................................................................51

Table 13 Honeywell HART Calibration - LRV and URV..........................................................................................53

Table 14 Honeywell HART Calibration - Reset corrects ...........................................................................................54

Table 15 Honeywell HART Calibration - Loop Test .................................................................................................55

Table 16 Honeywell HART Calibration - D/A Trim..................................................................................................56

Table 17 Honeywell HART Calibration - Apply Values............................................................................................58

Table 18 MC Toolkit/SDC 625 Error Messages.........................................................................................................65

Table 19 DE Messages ...............................................................................................................................................68

Table 20 HART Messages..........................................................................................................................................69

Table 21 ST 3000 Device Status Messages (DE).......................................................................................................71

Table 22 STT Device Status Messages (DE)..............................................................................................................72

Table 23 ST 3000 Device Status Messages (HART)..................................................................................................73

Table 24 STT Device Status Messages (HART) ........................................................................................................74

Table 25 Glossary.......................................................................................................................................................75

Table 26 DE Fields and Values ..................................................................................................................................77

Table 27 HART Fields and Values.............................................................................................................................79

Table 28 Generic HART Fields and Values...............................................................................................................82

Table 29 HART Universal Commands.......................................................................................................................87

Table 30 HART Common Practice Commands..........................................................................................................88

Table 31 Battery Removal and Replacement Procedure ............................................................................................91

Table 32 MCT101 Replacement Parts........................................................................................................................93

Table 33 MCT202 Replacement Parts........................................................................................................................95

Release 3 34-ST-25-20 MC Toolkit User Manual vii 9/06

Figures

Figure 1 Components of the MC Toolkit........................................................................................................................1

Figure 2 MCT202 (rugged and intrinsically safe models)..............................................................................................1

Figure 3 Honeywell ST 3000 Smart Transmitter - Analog mode...................................................................................4

Figure 4 Honeywell Analog Value Scaling ....................................................................................................................6

Figure 5 Honeywell DE Mode Value Scaling ................................................................................................................8

Figure 6 Honeywell (HART) Transmitter Diagram ........................................................................................................8

Figure 7 HART Point-point and Multi-Drop Value Scaling...........................................................................................9

Figure 8 Start-up - MC Toolkit Application.................................................................................................................10

Figure 9 Menu Tree - Honeywell DE Displays ............................................................................................................17

Figure 10 Menu Tree - Honeywell HART Displays.....................................................................................................36

Figure 11 Menu Tree: non-Honeywell HART Displays...............................................................................................37

Figure 12 HART Menus (Display Summary)...............................................................................................................38

Page viii 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Purpose/Scope

This manual is intended to facilitate the use of the Honeywell MC Toolkit communications tool. It is assumed that the user is skilled in the use and maintenance of process transmitters in process control, or that he/she is under direct supervision of others with such skills.

The MC toolkit, with MC Toolkit Application Software and SDC 625 Application Software, enables communication with several types of smart transmitters (pressure, temperature, etc) that are available for use in the process control industry.

The emphasis of the information in this manual is directed primarily on the features and use of the MC Toolkit in performing common maintenance tasks relating to transmitter devices, rather than on the features and installation of specific transmitter devices.

It is recommended that that user should have the appropriate manuals available for specific transmitter devices. For background information such as HART communications protocol and network wiring, it is also recommended that the user should obtain publications available from agencies such s the HART Communication Foundation.

Introduction

Ruggedized

Zone 2

Zone 1

Figure 1 Components of the MC Toolkit Figure 2 MCT202 (rugged and

intrinsically safe models)

This manual includes information of two types:

• background material that enables a skilled user to select the appropriate procedures in this manual and

to apply them in the appropriate sequence, and

• detailed descriptions of the MC Toolkit regarding functions, features, and procedures for applying

them

Release 3 34-ST-25-20 MC Toolkit User Manual 1 9/06

Product Description

The Honeywell MC Toolkit is a handheld communication package that enables convenient and reliable communications with smart transmitters (temperature, pressure, and others). It consists of two software applications – MC Toolkit Application Software and SDC 625 Application Software. The MC Toolkit Application Software can be used to configure, monitor and calibrate Honeywell DE and HART transmitters. The SDC 625 Application, utilizing HART Device Description (DD) technology, can be used to configure, monitor and calibrated all HART devices – Honeywell or non-Honeywell devices. The MC Toolkit can communicate to:

• any Honeywell analog transmitter with Honeywell proprietary digital communications protocol or with

DE (Digital Enhanced) communications protocol.

• any Honeywell transmitters with HART communications protocol

• Any HART transmitter from other manufacturers.

The MCT101 includes the following (separately orderable) components:

• a PDA (Personal Digital Assistant)

• a DE/HART Modem

• a Handheld Connector Cable that connects the PDA to the Modem

• Holster for PDA and Modem

• Honeywell MC Toolkit application software (CD ROM)

• Honeywell SDC 625 application software (on same CD ROM as MC Toolkit application software)

• Modem Battery

The MC Toolkit MCT202 version includes the following features:

• Ruggedized version- Environmentally hardened with no approvals.

• Zone 2 approvals: Intrinsically-safe version available with FM Class I, Div 2 and ATEX Zone 2 approvals.

• Zone 1 approvals: Intrinsically-safe version available with FM Class I, Div 1 and ATEX Zone 1 approvals.

The MCT202 includes the following components:

• An iroc PDA with integrated DE/HART modem

• Honeywell MC Toolkit CD ROM with MC Toolkit and SDC625 application software

• Test leads for the electrical connection from the PDA to the field device

All versions of the PDA incorporate the Microsoft Pocket PC 2003 or 2005 Operating System. Honeywell software operates as an application package in the familiar MS Windows environment, and is virtually identical for all versions of the PDA. The MC Toolkit application or SDC 625 application can run simultaneously with other Pocket PC applications.

Page 2 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Procedural Considerations

CAUTION! WARNING!

In some cases, the use of a field communicator with a transmitter that is connected on-line can have an adverse effect on process operations.

Before using the MC Toolkit, be certain that you know the potential consequences of each procedure, and that you use the appropriate safeguards to prevent problems. For example, if the transmitter is an element of a control loop, the loop should be placed in the manual operating mode, and alarms and interlocks ("trips") should be disabled as appropriate before beginning the procedure.

The primary factors to be considered are separated into three categories under the following three headings.

The information under the following headings is intended as background for use of the DE Procedures and HART Procedures, which are given in separate sections of this manual.

Transmitter Type and Communication Mode

The MC Toolkit can be used with various types of field transmitters, most of which can be operated in more than one mode.

• Honeywell DE transmitter operating in Smart Analog Mode

Introduction

• Honeywell DE transmitter operating in Digital Enhanced (DE) Mode

• Honeywell (and other) HART transmitter operating in point-to-point (Analog w/ HART digital mode)

• Honeywell (and other) HART transmitter operating in multi-drop (HART-only digital mode)

The salient characteristics of each item listed, and the implications of each characteristic in procedures are described under Transmitter/Communications Characteristics

Type of Procedure and Prerequisites

The MC Toolkit is designed to provide three basic functions:

• Monitoring

• Configuration

• Calibration

Depending on combinations of factors such as transmitter type, and communications mode, some procedures such as monitoring the performance of a transmitter can be straightforward and innocuous, but in some cases can also require special preparation and precautions.

Special Equipment and/or Environment for Calibration

Typically, a smart transmitter delivered by a major manufacturer today is designed to provide a high degree of precision throughout its operating range, and has been calibrated to a high level of accuracy that is not easy to duplicate in the user's plant process areas. Moreover, the design, materials, and manufacturing process employed will ensure that the instrument will stay within calibration limits for an extended period.

Typically, calibration of a process-connected transmitter will degrade, rather than augment, the capability of a smart transmitter. For this reason, the calibration procedures in this MC Toolkit User Manual include a recommendation that the transmitter is removed from service and is calibrated only in a controlled laboratory environment, using equipment whose precision is certified.

Release 3 34-ST-25-20 MC Toolkit User Manual 3 9/06

Transmitter/Communications Characteristics

The characteristics of a typical Honeywell Smart Pressure Transmitter are summarized in Figure 3 through Figure 7, following.

Honeywell Transmitter (Analog Mode)

Analog-to-Digital Sensing

As indicated by key number (1) in Figure 3, the sensor is a sealed assembly that typically includes three separate sensors: Differential Pressure (DP), Static Pressure (SP) and Temperature (Temp).

Input Characterization

The sensor also includes a PROM, (2), which is Non-Volatile Memory (NVM) that stores "characterization" constants written at the factory, and calibration constants, which can be written at the factory and/or at the user's site. The data in NVM is used in an algorithm in the microprocessor, (3), which is executed continuously to calculate the input value.

Figure 3 Honeywell ST 3000 Smart Transmitter - Analog mode

The characterization constants, which are written at the factory, are derived from highly precise testing of the sensor's response over a range of temperatures, and from the Lower Range Limit (LRL) to the Upper Range Limit (URL) of the sensor. The purpose of the characterization constants is to compensate for very small inaccuracies in the sensor that are introduced by variations inherent in construction materials, and to ensure that the calculated input is a high-fidelity representation of the analog input (linear or square root), with a precise "zero" reference.

Input Calibration ("Corrects")

To optimize accuracy, the PROM includes storage for calibration constants: Correct Input Zero, Correct LRV, and Correct URV.

The corrects constants provide for optimum accuracy in that they enable fine-tuning of the input calculations, by first correcting at zero input, then bounding the input calculations at the user's operating

Page 4 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Introduction

range. That is, corrections are applied at the Lower Range Value (LRV) and the Upper Range Value (URV).

Factory calibration can be specified in the purchase order. Also, if precision equipment, suitable environment, and required skill are available at the user's site, input calibration can be done locally.

Reset Corrects

In some cases, the calibration procedure yields unsatisfactory results such that the Corrects constants must be removed from memory. The Reset Corrects erases all three corrects constants, so that only the factorywritten characterization constants will be retained in the PROM.

Digital Communication Path

As indicated at key number (4) in Figure 4, the Honeywell Smart Transmitter includes a path for digital communications between the sensor (via the microprocessor) and the 4-20 mA current loop that connects the transmitter to external communications devices such as process control equipment ("receiver") and/or to a MC Toolkit.

Digital to-Analog Conversion and Transfer

The digital-to-analog converter (D/A) shown at key number (5) in Figure 3 is shown as a box with a dotted line to indicate that analog output mode is a user-selectable feature, for use in an application whose receiving equipment requires an analog input.

Note that the Digital I/O (Comm) (communications) box is shown in Figure 3 with solid line to indicate that the digital communications path is available at all times, even when analog mode is selected.

Honeywell Transmitter Output - Analog Mode

The diagram in Figure 4 provides an overview of a Honeywell transmitter operating in the analog mode.

Analog (PV Signal) Output

The vertical scale at the left of Figure 4 is an example of the available range (LRL to URL) of a pressure transmitter sensor as built and characterized at the factory. The area of this scale that is highlighted in white represents the configured process operating range (LRV to URV) - in this case, from 100 in H 225 in H

Note that Engineering Units (EUs) shown in Figure 4 are included here only for reference. The transmitter does not perform any conversion of the base units value to Engineering Units. All conversion to EUs is performed in the MC Toolkit and/or in other receiving devices such as operating panels associated with control equipment. Default conversion is to inches-H2O @39F.)

The output of a Honeywell transmitter operating in the analog mode is a scaled value (0% - 100%) of current (4 mA to 20 mA), whose lower and upper limits correspond to the configured operating range (LRV-URV), respectively.

At the right of Figure 4, "PVEULO", "PV", and "PVEUHI" are examples of parameter names that appear on Honeywell control equipment, which are used as follows.

Parameter Name Parameter Description Display Examples

O to

PVEULO Process Value , Engineering Units, Low

PV Process Value

PVEUHI Process Value , Engineering Units, Low

Release 3 34-ST-25-20 MC Toolkit User Manual 5 9/06

PVEULO 100 in H20

PV 175 in H20

PVEUHI 225 in H20

Transmitter/Communications Characteristics

Figure 4 Honeywell Analog Value Scaling

Digital (Communications Signal) Input/Output

As indicated at the right of Figure 4, communications between the MC Toolkit and the Honeywell Smart Transmitter consist of digital pulse strings, with rapid transitions of current level between (approximately) 4 mA and 20 mA.

URVURV

Caution:

These rapid transitions provide for effective communications, but will interfere adversely with a transmitter operating on-line in a control loop.

The MC Toolkit communicates digitally; exercise caution and good judgment when connecting the unit to an on-line transmitter operating in the analog mode.

Honeywell Transmitter Output - Digital Enhanced Mode

Most of the operation of the Honeywell Smart Pressure Transmitter Digital Enhanced (DE) mode is similar to that of operation in the analog mode. The essential characteristics of operation in DE mode are shown in Figure 5.

As indicated at the right of Figure 5, output values of process variables, as well as digital communications, are transferred to a receiving device digitally. The digital coding is Honeywell proprietary, which requires the use of DE-capable Honeywell control equipment.

The use of DE mode offers several advantages:

process safety

Unlike in the analog mode, communications devices do not "bump" the value of the PV.

accuracy is retained with less maintenance

facilitates maintenance tasks

Digital communications are relatively immune to small variations in circuit resistance or supply voltage.

Honeywell control systems include operating displays that enable direct communication with transmitters operating in DE mode.

Page 6 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Introduction

CAUTION:

Although it in not necessary to put a control loop in manual before communicating with a transmitter operating in DE mode, caution is required if there is any potential for error in identifying operating mode.

Honeywell HART Transmitters

Transmitters with HART capability have features that vary among manufacturers and with the characteristics of specific devices. The MC Toolkit supports the HART Universal, Common Practice, and Device Specific Commands that are implemented in Honeywell HART transmitters.

As the diagram in Figure 6 shows, the Honeywell HART Transmitter is virtually identical to non-HART transmitters, except that the HART version includes a Digital I/O Modulator/Demodulator block (key number (4) instead of the Honeywell DE communications block.

As indicated in Figure 7, the output of the HART includes two primary modes:

• Point-to-Point Mode, in which one transmitter is connected via a two-conductor, 4-20 mA current loop

to one receiver.

• Multi-Drop Mode, in which several transmitters are connected via a two-conductor network to a

multiplexed receiver device.

In point-to-point mode, the value of the primary PV is represented by a 4-20 mA current loop, almost identical to that of the Honeywell Transmitter operating in analog mode. In this case however, the analog signal is modulated by Frequency Shift Keying (FSK) methods, using frequencies and a current amplitude that do not affect analog sensing at the receiver.

Note that the accuracy of the analog level must be precisely controlled for accurate sensing, but that HART communications will not "bump" the process variables.

In multi-drop mode, up to 16 transmitters (addresses 0-15) can exist on the two-conductor network, which precludes analog transmission methods. In this case, the same FSK modulation method is used for conveying levels of PV (and other variables) and also for communications.

CAUTION:

Before connecting to a HART transmitter, ensure that the MC Toolkit is not set up for DE communications, whose current amplitude can "bump" process variables in either point-topoint mode or in multi-drop mode.

Non-Honeywell HART Transmitters and Devices

HART-capable transmitters from any manufacturer and for any specific purpose are designed to commonagreement standards that provide for inter-operability.

Guidelines published by the HART Communication Foundation enables manufacturers to design devices that communicate via a set of standard commands and responses.

The standard set of commands is an integral component of the Honeywell MC Toolkit that enables communication with many HART transmitters from other manufacturers.

The MC Toolkit application software supports the HART Revision 5.0 Universal Commands and HART Revision 5.0 Common Practice Commands. However, the MC Toolkit supports only a recommended number of Common Practice commands. The MC Toolkit does not support device-specific commands for

Release 3 34-ST-25-20 MC Toolkit User Manual 7 9/06

Transmitter/Communications Characteristics

non-Honeywell transmitters. For more information, refer to tables in the Reference Data section of this manual.

It is recommended that the SDC 625 application software, based on DD-IDE/SDC-625 technology and "OPEN" tools standard, be used with non-Honeywell HART devices. The SDC 625 is based on HART Revision 5.0 and uses Device Descriptions stored in the Pocket PC to communicate to all universal, common and specific device commands. MC Toolkit will come with all HART Registered (updated once per quarter) Device Descriptions pre-loaded.

URVURV

Figure 5 Honeywell DE Mode Value Scaling

Figure 6 Honeywell (HART) Transmitter Diagram

Page 8 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Introduction

Figure 7 HART Point-point and Multi-Drop Value Scaling

Release 3 34-ST-25-20 MC Toolkit User Manual 9 9/06

General Procedures

Overview

The Honeywell MC Toolkit includes MC Toolkit application software and SDC 625 application software running in the PDA, a general-purpose, hand-held computing device.

This section highlights some of the general-purpose features that facilitate use of the MC Toolkit software.

Primer for MC Toolkit & SDC 625 Application Software

The following is intended as a primer for using selected Pocket PC features with the MC Toolkit application software.

Each of the following descriptions of features includes only the name of the feature and its functionality as it is used with the MC Toolkit. The details of each feature are provided in the HELP information that is included with the PDA.

As you become familiar with the MC Toolkit, you may want to explore other features that are listed and described in the PDA HELP information.

Start-Up and Basic Operation and Navigation

The sequence for starting the Pocket PC and the MC Toolkit application Software is illustrated in Figure 8 Start-up - MC Toolkit Application.

Figure 8 Start-up - MC Toolkit Application

Similarly to the MC toolkit application software, the SDC 625 application software can be started up. Turn on the PDA and click on the SDC 625 icon. The SDC 625 icon can be found by selecting Start and then Programs. The SDC 625 executable file can also be found in the Storage Card under File Explorer.

Release 3 34-ST-25-20 MC Toolkit User Manual 10 9/06

Input Methods: Letter, Numbers, Symbols

The PDA includes four methods for character input: Block Recognizer, Keyboard, Letter Recognizer, and Transcriber.

In the Keyboard method, the user selects a text field in display, and then selects a character at a time from a virtual keyboard. Using the keyboard involves familiar concepts that will enable quick and accurate entries.

In the other three methods, the stylus is used to write the desired input directly onto the screen, and each requires some adaptation of user skills. Of these, the Transcriber is probably the most efficient and easiest to use.

Input Methods: Selections and Options (Examples)

Overview Display - Input Selection Display - Input Options

To select an input method, tap the

General Procedures

arrow

at the lower-right of the display, then tap the name of the desired input method.

To select an option for the selected input method, select Settings from the Start Menu, Input from the Settings menu, and then select the desired input options.

Note that the icon next to the selection arrow changes with the method selected.

Block Recognizer

Overview Display - Input Selection Display - Input Options

In the Block recognizer, the stylus is used to write characters into a letter pad (the box at bottom, on the left) or a numeric pad (on the right).

The "

?" icon is a link to HELP; the

@$ icon is a link to a table of symbols.

Release 3 34-ST-25-20 MC Toolkit User Manual 11 9/06

Primer for MC Toolkit & SDC 625 Application Software

Letter Recognizer

Overview Empty Text Input Port Completing Entry

In the Letter Recognizer method, characters are simply selected from a virtual QWERTY keyboard.

As indicated at right, options include small keys or large keys. Short-cut options such as "gestures" (stylus motion on the screen) and others are also available via the Settings menu.

Transcriber

Overview Display - Input Selection Display - Input Options

Transcriber facilitates entry of text in letters, numbers, and entire words. Extensive HELP is provided for very handy features.

Page 12 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

MC Toolkit Application Software Display Conventions

Navigation

Menu Buttons

In general, selecting a button in a display will call up the next-lower-level display, whose title is the same or similar to the label on the button. A menu tree for Honeywell DE Displays is given Figure 9, and a menu tree for HART display is given in Figure 10.

Back Button

In general, selecting the Back button at the bottom of any display will call up the next-higher-level (previous) display.

In most displays, the Back button is at bottom-right or bottom-center. When it appears at bottom-left, along with a left-pointing arrow, it indicates that selecting the Back button will necessitate a new Upload of data from the transmitter to the MC Toolkit (~ 60 seconds).

Menu Bar

Menu Bar, Menu Selections, and HELP display

General Procedures

Menu selections

The menu bar, at the bottom of each display, enables the user to perform file, diagnostic, and utility functions.

A typical display is shown below. Menu selections are shown in detail at right

Release 3 34-ST-25-20 MC Toolkit User Manual 13 9/06

MC Toolkit Application Software Display Conventions

Menu Bar, Menu Selections, and HELP display

File

Modem Diagnostics

HELP display

Exit

Closes the MC Toolkit application

Export

Enables export of database parameters in XML format, which can be used by other programs such as DocuMint. (Refer to the Reference Data section for more information.)

The Export selection is not available until a transmitter database has been uploaded.

In DE Mode, the Connection State may be:

• Analog

• 4 Byte DE

• 6 Byte DE

In HART mode, the Connection State may be:

• Burst Mode

• Not in Burst Mode

The Help display is available whenever the MC Toolkit is active.

To export an XML file, select File, Export. A popup message appears.

Select the

OK button.

It includes three groups of topics, each of Selectable from the Help Menu

- General

- DE

- HART

Each group includes a list of topics. Each topic (in blue, underlined letters) is selectable to provide direct access to the Help information.

Dragging the cursor in the scrollbar at right enables viewing of all three groups of topics. At the bottom of each group, a

Teh

Note:

The View, Find and (arrows) selections at the bottom of the screen apply to the Help that applies to the Pocket PC, and not to the MC Toolkit application.

Page 14 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

General Procedures

Data Entry and Display

Key number / Description Illustration: Key Numbers

1. Box with no arrow and with gray background indicates a read-

only (R/ ) field. Numeric or text values in transmitter are displayed only; user entry or modification is not permitted.

2. Box with white background and with no arrow indicates

Read/Write (R/W) text or numeric input field. Values previously stored in memory (of the transmitter or of the MC Toolkit) are displayed. The user can enter or modify values using an appropriate Input Method (e.g., Keyboard).

Entering a new value turns the background yellow, indicating that the value in the box is different from the value in memory.

When the Send button (6) is selected, the value in the box is copied to memory in the transmitter, and the background color returns to white.

If the user exits the screen before using the Send button, the changes will be ignored.

3. Box with white background and arrow at right indicates a

read/write (R/W) selection list. The value previously selected and stored in memory is displayed. Selecting the arrow at right presents a list of available selections, and selecting an item from the list places it in the selection box.

If the user exits the screen before using the Send button, the changes will be ignored.

4. The label above the box indicates the meaning of the data inside

the box.

5. The Back button at the bottom of the display causes the display

that was viewed previously to return the screen.

6. The Send button is at half intensity when no values have been

changed. It changes to full intensity when one or more of the boxes contain a changed value. Selecting the Send button when it is highlighted will copy all changed values to memory, and the button will return to half-intensity.

Release 3 34-ST-25-20 MC Toolkit User Manual 15 9/06

MC Toolkit Application Software Display Conventions

SDC 625 Application Software Display Conventions

Navigation

The SDC 625 Menu Bar can be located at the bottom of the Main screen. The menu selection consists of the Device, View and Help options.

Device

The main purpose of the Device Menu is to Exit the program. Choosing Exit from the Device Menu will end the SDC 625 program. Choose Preferences in the Device menu to access SDC Port Preferences.

View

The view selection can be used to check device/communication status by selecting Device Condition. One can also view all HART Device Descriptions (DD) by selecting Available DDs. Device Descriptions, obtained from the official HART communication CD-ROM, are listed by Manufacturer and Product. For example, there is a folder listed as Honeywell. ST 3000 is listed as one product of four (with DD) under this folder. Other Manufacturers with DDs are listed also. If you are working with a HART Device and cannot find the DD in the list, please contact the Device Manufacturer. You can use the DD Copier program when the manufacturer provides the device description.

Help

Choosing About SDC 625 will provide the Software Version.

Page 16 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

General Procedures

Using MC Toolkit Application Software with Honeywell DE

Introduction

This section contains procedures for using the MC Toolkit application software to communicate with Honeywell DE Transmitters.

For specific data relating to parameters involved in the procedures, refer to

Transmitters

Reference Data.

Figure 9 Menu Tree - Honeywell DE Displays

Release 3 34-ST-25-20 MC Toolkit User Manual 17 9/06

Summary of Operating Procedures

To access displays for Honeywell DE Transmitters:

• Start the MC Toolkit application; the CONNECT TO ... display will appear. (Refer to Figure 8

Start-up - MC Toolkit Application.)

• Upload the database from the transmitter. (The QUICK MONITOR display will enable viewing of key parameters before taking the time for database uploading.) The DE MAIN MENU appears. (Refer to Figure 9 Menu Tree - Honeywell DE Displays in this section.)

• Select the appropriate display from the DE MAIN MENU. (Refer to Table 3 DE Main Menu Procedures in this section, and to the list of DE displays .)

The content of each display is summarized in Table 1.

Table 1 DE Displays / Tasks Summary

Menu Item Task

DEVICE INFO

GENERAL

DE CONFIGURE

CALIBRATION

Enter: Device Type:

• Tag ID

• Message (in Scratch Pad)

Select:

• PV Type Enter:

• Comm Mode

• Line Filter (STT)

• T/C Fault Detect (STT)

Select:

• PV Units

• SV Units

• Conformity (ST)

• Damping

• Sensor Type (STT)

• Linear

Enter:

• LRV

• URV

Enter/Select:

• Correct Input (Zero)

• Correct Input (LRV)

• Correct Input (URV)

• Reset Corrects (Zero, LRV, URV)

• Loop Test (Check

• Trim DAC Current (Calibrate

output current)

• Apply Values (that is, re-range

LRV and URV to PV input)

Observe (Read):

• Type

• Serial Number

• Firmware Version

Observe

• Failsafe Direction

Observe

• LRL

• URL

• Span

• Sensor Type (ST)

Observe

• Input at Zero, LRV, and URV

• (Verify) Reset Corrects

• Loop Current (continuity)

• Output Current level (at 0 %,

• Applied values of LRV and URV

(Read):

100%)

Page 18 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Menu Item Task

LOCAL METER

Select:

• Meter Units (EU) Enter:

• Custom Units

• (Custom) Flow (EU) value: Upper,

Lower

MONITOR

Auxiliary Configuration (STT 3000)

Observe

Select:

• Critical Status Latching

• Write Protection

• NAMUR

• CJ Compensation

Enter:

• CJ Temp

• Password (Write Protection)

• New Password

General Procedures

Observe

(Read):

• Meter Hardware Type

•

(Read):

• Input value

• Output value

• Secondary (Input) value

• Gross Status (code)

• Device Status (Messages)

Observe

(Read):

• High/Low PV Values

Release 3 34-ST-25-20 MC Toolkit User Manual 19 9/06

Procedural Considerations

Input calibration

Input calibration of pressure transmitters should be done only when necessary, and should be done only under conditions that will ensure accuracy:

• The transmitter should be taken out of service, and should be moved to an area with favorable environmental conditions: clean, dry, and temperature-controlled.

• The source for the input pressure must be very precise, and certified for correct operation.

• The procedures should be done by qualified personnel.

Details of requirements and procedure are given in Table 4.

Output Calibration

The Loop Test procedure is intended as a check for continuity and condition of components in the output current loop. The Loop Test procedure is given in Table 5.

The Trim DAC Current procedure calibrates the output of the Digital to Analog converter for minimum (0%) and maximum (100%) values of 4 mA and 20 mA, respectively. This procedure is used for transmitters operating on-line in analog mode, to ensure proper operation of the transmitter with all associated circuit components (wiring, power supply, control equipment, etc). It is necessary to use precision test equipment (an ammeter or a voltmeter in parallel with precision resistor). The Trim DAC procedure is given in Table 6.

The Apply Values procedure uses actual Process Variable input levels for calibrating the range of a transmitter. To measure a liquid level for example, a sight-glass can be used to determine the minimum (0%) and maximum (100%) level in a vessel. The Process Variable is carefully adjusted to stable minimum and maximum levels, and the LRV and URV values are then set by commands from the MC Toolkit. The DE Apply Values procedure is given in Table 7.

Page 20 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Table 2 DE Upload Procedures

General Procedures

DE Upload Procedures

Note:

This Warning appears only if the transmitter is configured for operation in analog mode.

Select the DE Device button This Warning message appears.

If the MC Toolkit is connected to a DE Device, select the

button.

Select the

Upload button; the

wait cursor and progress bar appear.

Use this display to

WARNING!

Before proceeding, if the transmitter is part of a control loop, ensure that interlocks and alarms are secured and that the loop is in Manual control.

Then, select the OK button in

- Verify device

identification and to monitor Gross Status process conditions

- Select the desired Units

for the Process Variable input using the PV Units drop-down list.

Then, the Main Menu for an ST 3000 Transmitter appears.

the popup message. The display at right appears.

Release 3 34-ST-25-20 MC Toolkit User Manual 21 9/06

Procedural Considerations

Table 3 DE Main Menu Procedures

DE Main Menu

(ST 3000)

DE Main Menu Procedures

(STT 3000)

Note:

This message appears if the <Back button is selected if the transmitter was set to Output Mode (in Calibration procedures), and the Output was not later cleared.

Device Info

General (ST 3000)

Tag ID (r/w)

User ID up to 8 alphanumeric characters (suggestion: relate to functional process entities and/or plant areas).

Type (r)

Manufacturer's device type identifier (typically, a model number)

Firmware Version (r)

Manufacturer's Firmware version identifier

Serial Number (r)

Manufacturer

Scratch Pad (r/w)

Up to 32 alphanumeric characters (suggestion: messages to control room regarding observed/assigned operational status)

(STT 3000)

PV Type (r/w)

Select: Dual Range (STDC) or Single Range or Single Range w/SV

Communication Mode

(r/w) Select: Analog or DE 4 Byte or DE 6 Byte

FS Direction (r)

(Upscale or Downscale; selection is jumpered in the transmitter).

Line Filter (r)

Select: 50hz or 60hz.

T/C Fault Detect (r/w):

Select: Enabled or Disabled.

Page 22 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

DE Configure

General Procedures

DE Main Menu Procedures

ST 3000

LRL (r): Lower Range Limit URL (r): Upper Range Limit LRV (r/w): Lower Range Value URV (r/w): Upper Range Value PV Units (r/w)

Selection of scaling value (default: inches of H2O@39)

SV Units (r/w)

Selection of scaling value (

Sensor Type (r)

0C/0

Sensor Type associated with the transmitter

Damping (r/w)

STT 3000

Selection of level of digital noise reduction

Span (r)

Process Range (URL - LRL)

Conformity (r/w) (ST 3000)

Selection of conformity to input form: Linear or Square Root

Linearization (r/w) (STT 3000)

Selection of conformity to input form: Linear or Non Linear

Calibration

Local Meter

(ST 3000)

For more information, refer to:

Table 4, Table 5, Table 6, Table 7.

Meter Hardware (r)

Type designation of meter associated with the transmitter

Meter Units (r/w)

Selection EUs for Local Meter

Custom Units (r/w)

(Refer to Transmitter User Manual).

Flow EU Upper Value (r/w)

Selection of standard Engineering Units for Flow Upper Value

Flow EU Lower Value (r/w)

Selection of standard Engineering Units for Flow Lower Value

Release 3 34-ST-25-20 MC Toolkit User Manual 23 9/06

Procedural Considerations

Local Meter

(ST 3000 example)

DE Main Menu Procedures

Auxiliary Configure

Monitor

Critical Status Latching

Enabled or Disabled.

Select

NAMUR

Enabled or Disabled.

Select (Disable requires that Write

Protect is set to Not Write Protected.)

CJ Temp.

Enter External Cold Junction Temperature.

Select the

Read HI/LO

button to call up the READ

HIGH/LOW PV display.

SV (r)

Secondary Variable in Engineering Units

Gross Status (r)

Gross transmitter status. Select the

Device Status

button to call up the Device Status display.

Select the Read button to

display the lowest and the

highest PV values since last

read.

Input (r)

Sensor input in Engineering Units

Output (r)

Loop output as percent of Span

Page 24 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Communication Status (r)

For status information, refer to the section on

Messages and Diagnostic Codes.

General Procedures

Table 4 Input Calibration (DE Transmitters) - Correct Input (Zero), LRV, URV; Reset Corrects

Input Calibration (De Transmitters) - Correct Input (Zero), LRV, URV; Reset Corrects

Requirements:

• Input source, with accuracy of at least

0.04%

• resistor, at least 250-ohms

• Voltmeter or Ammeter

• 24 Vdc Power Supply (nominal)

• Clean work area with suitable

environmental conditions.

• Pressure Transmitter must be level.

Overview of Procedures:

The Zero-Correct procedure establishes the correct vertical positioning of the response profile.

The LRV Correct and URV Correct procedures establish the correct slope of the response profile in the process operating range by rotating the response profile around the zero-reference point as a pivot.

The Zero-Correct procedure can be done at any time during the Correct LRV and Correct URV procedures in the same calibration session.

The Correct LRV and Correct URV procedure should never be performed without first performing the Correct Input (Zero) procedure in the same calibration session.

Objective(s):

Using a precision PV input source as a reference, command the transmitter to write calibration coefficients to NonVolatile Memory associated with transmitter input hardware and software.

• Correct Input (Zero)

• Correct LRV

• Correct URV

Release 3 34-ST-25-20 MC Toolkit User Manual 25 9/06

Procedural Considerations

Input Calibration (De Transmitters) - Correct Input (Zero), LRV, URV; Reset Corrects

Set-Up On Bench

A typical bench set-up is shown at right.

Connect the MC Toolkit as indicated, and establish communication with the transmitter.

For these procedures, components in the current loop are not critical, provided that they support reliable communication between the transmitter and the MC Toolkit.

If a Honeywell ST 3000 Pressure Transmitter is being calibrated, positioning (leveling) is important, because the meter body contains fluids that can affect zero sensing.

Enter (configure)

values for LRV and URV

From the DE MAIN MENU, select Configure to call up the DE CONFIGURE display.

a. Use the

PV Units to select the appropriate Engineering

Units.

b. Using the keyboard, enter the desired LRV and URV

values.

c. Select the Send button to copy all newly entered values to

the transmitter. When the copy operation is complete, Send will be displayed in half intensity.

Page 26 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Input Calibration (De Transmitters) - Correct Input (Zero), LRV, URV; Reset Corrects

Call up Calibration display

Correct Input at Zero

Navigate to the DE Calibration display as

follows.

Select Back (go to DE Main Menu), then select the

Calibration button.

Select Corr. Input (zero).

This message appears.

General Procedures

As indicated below, this procedure will shift the slope up or down to eliminate the error at the zero reference. The slope (angle) of the response is unchanged.

NOTE:

The PV Input (Zero) refers to a known standard such as zero pressure (e.g.: vent

both sides of a DP transmitter).

Select Yes in the message box above; this message appears.

At this point, ensure that the value of the PV applied at the input is exactly Zero.

Then, select the OK button in the popup message.

This action sends the Correct Input (Zero) command to the transmitter, which adjusts the input calculation.

Wait until this message appears.

When the transmitter has completed the Zero Correction, this message appears.

Select the

OK button to

acknowledge.

Release 3 34-ST-25-20 MC Toolkit User Manual 27 9/06

Procedural Considerations

Input Calibration (De Transmitters) - Correct Input (Zero), LRV, URV; Reset Corrects

Correct Input at LRV

(ST 3000)

Select the button. This message appears.

Adjust the PV input pressure to the exact value of the LRV entered in the DE CONFIGURE display.

Correct LRV

Select the

OK button; this

message appears.

Observe the input pressure at the applied value; when it is stable, select the button.

When the transmitter has completed the LRV correction, this message appears.

Select

OK to

acknowledge.

Correct Input at LRV

(STT 3000)

Correct Input at URV

(ST 3000)

Correct Input at URV

(STT 3000)

Select the Correct LRV button. This message appears.

Select the

Correct URV

button. This message appears.

Select the Correct URV button. This message appears.

Adjust the input temperature to the exact value of the LRV entered in the DE CONFIGURE display.

Adjust the PV input pressure to the exact value of the URV entered in the DE CONFIGURE display.

Select the

OK button.

Adjust the input temperature to the exact value of the URV entered in the DE CONFIGURE display.

Select the

OK button; this

message appears.

Select the

OK button to

acknowledge

When the transmitter has completed the URV correction, this message appears.

OK to

Select acknowledge.

Select the

OK button; this

message appears.

Page 28 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Select the

OK button to

acknowledge

General Procedures

Input Calibration (De Transmitters) - Correct Input (Zero), LRV, URV; Reset Corrects

Reset Corrects

Note:

This function commands the transmitter to overwrite all user input corrections with factory default ("characterization") values.

It is intended for use only when excessive corrections render the transmitter inaccurate.

If corrects should not be overwritten with factory values, select the

No button.

If corrects need to be overwritten, select the button. The timer will appear briefly, indicating the operation is performed.

Yes

Release 3 34-ST-25-20 MC Toolkit User Manual 29 9/06

Procedural Considerations

Table 5 Output Calibration - Loop Test

Output Calibration - Loop Test

Objective

Loop Test

Verify the integrity of electrical components in the output current loop.

Connect the MC Toolkit as indicated, and establish communication with the transmitter.

For these procedures, values of components in the current loop are not critical, provided that they support reliable communication between the transmitter and the MC Toolkit.

In the Output Calibration box, select the

Loop Test

button; the display at right appears.

Select the desired constant-level Output:

%, 100 %, or Other (any

of 0 % - 100 %).

Select the

Set button.

Yes button, and

observe the output current at 0%, 100%, or Other (userentered) %.

Note:

If the transmitter is in Analog mode, you can observe the output on an externally connected meter or on a Local Meter.

To view the Monitor display, navigate Back from the LOOP TEST display and select the MONITOR display.

This popup appears; select

Yes to continue.

Example:

DE output (100 %), as viewed on the MC Toolkit.

In DE Mode, the output can be observed on the Local Meter or on the Monitor display on the MC Toolkit.

Page 30 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Example

Output Calibration - Loop Test

The displays at right illustrate a

Set Output

selection and setting of

Other, at 57 %.

General Procedures

Unintended

exit in Output Mode?

Caution:

If Yes was selected as above in the

CONFIRM! popup

message, it is possible to exit MC Toolkit application while the Output is fixed at constant current.

This message at right appears if the user performs an operation on the MC Toolkit that will terminate the connection to the transmitter while the transmitter is in output mode.

Select

Yes button only if

constant-current Output with the MC Toolkit is intended.

Otherwise, select the No button, go back to the LOOP TEST display, and select the

Clear Output button.

Release 3 34-ST-25-20 MC Toolkit User Manual 31 9/06

Procedural Considerations

Table 6 DE Output Calibration - Trim DAC Current

DE Output Calibration - Trim DAC Current

Overview of Objectives

For a DE transmitter operating in analog mode in a user's application, calibrate the analog output current to the PV input range. That is, adjust the output such that 4 mA corresponds

to 0% (LRV), and 20 mA corresponds to 100% (URV).

Call up display

In the DE MAIN MENU, select the

Calibration button.

Select the Trim DAC Curr. button; this display appears.

The CALIBRATION menu appears.

Page 32 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

DE Output Calibration - Trim DAC Current

General Procedures

Trim Output Current

Select the

Set Output To 0% button or the 100% button.

The message popup at right appears.

Caution:

In Output Mode, output current is fixed at 0% or 100%. Ensure that the loop is in Manual control.

Select the Yes button, and at the meter, observe the level of loop current.

NOTE:

On the voltmeter, 4 mA corresponds to 1 volt.

Using the MC Toolkit, adjust the loop current to the Zero Percent level (4 mA). If the current is low, tap the Increment button; if it is high, tap the Decrement button, and observe the change on the meter.

NOTE:

If the error is large, you can accelerate the adjustment rate by changing the Step Size to 10 or to 100.

When the zero current level (4 mA) is achieved, select the Set Output To 100 % button.

NOTE:

On the voltmeter, 20 mA corresponds to 5 volts.

Change display while in Output Mode

Use the Increment and/or Decrement buttons to adjust the output current to 20 mA.

When the 100% current level (20 mA) is achieved, select the Clear Output button. (Note that the button changes to half intensity.)

If you select the Back button before selecting the Clear Output button, the display at right will appear.

If you are sure that you want to remain in Output Mode while viewing other displays, select the

Yes button;

otherwise, select the No button, and the Clear Output button

Release 3 34-ST-25-20 MC Toolkit User Manual 33 9/06

Procedural Considerations

Table 7 DE Calibration - Apply Values

DE Calibration - Apply PV values to Set LRV and Set URV

Overview

Objectives:

• Manually set the Process Variable input to 0%, and apply this value to Set LRV;

• Manually set the Process Variable input to 100%, and apply this value to Set URV.

NOTE:

This procedure applies to DE Transmitters operating in DE Mode as well as to those operating in Analog (current) Mode.

On the DE MAIN MENU, select the

Calibration

button.

In the Apply Values group, select the

Set LRV button.

The popup message at right appears.

Note:

The value of the Input indicated in this message updates only when the popup message is called up.

To update this value, select the No button, and again select the Set LRV button in the CALIBRATION display.

Page 34 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

DE Calibration - Apply PV values to Set LRV and Set URV

Set LRV

Set URV

Verify

settings

While observing the PV value at the physical process element, (using a sight glass, for example) adjust the Process Variable to the desired Minimum (0 %) level, then select Set LRV

If the displayed value is satisfactory, select Yes to copy the Input Value to the LRV in the transmitter. If not, select NO and repeat this step.

While observing the PV value at the physical process element, (using a sight glass, for example) adjust the process variable to the desired Maximum level, then select Set URV.

If the displayed value is satisfactory, select Yes to copy the Input Value to the URV in the transmitter. If not, select NO and repeat this step.

The results of the Set LRV and Set URV actions can be verified by calling up the DE CONFIGURE display.

Release 3 34-ST-25-20 MC Toolkit User Manual 35 9/06

Introduction

MC Toolkit Software with Honeywell HART Transmitters

Introduction

This section contains procedures for using the MC Toolkit application software to communicate with Honeywell and non-Honeywell Transmitters with HART communications protocol. In some cases, the Honeywell transmitters differ somewhat from non-Honeywell transmitters, separate procedures are provided as appropriate. It is recommended that you use SDC 625 application software when communicating with non-Honeywell devices. For specific data relating to parameters involved in the procedures, refer to

Reference Data.

Figure 10 Menu Tree - Honeywell HART Displays

Page 36 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

MC Toolkit Software with Honeywell HART Transmitters

Figure 11 Menu Tree: non-Honeywell HART Displays

Release 3 34-ST-25-20 MC Toolkit User Manual 37 9/06

General Procedures

Honeywell HART Transmitters

Figure 12 HART Menus (Display Summary)

Other HART Transmitters

General Procedures

To access displays for HART Transmitters:

• Start the MC Toolkit application; the CONNECT TO ... display will appear. (Refer to Figure 8

Start-up - MC Toolkit Application).

• Upload the database from the transmitter. (Refer to Table 9 in this section.)

− (The QUICK MONITOR display will enable viewing of key parameters before beginning other

procedures.)

− The HART MAIN MENU appears.

• Select the appropriate display from the HART MAIN MENU. (Refer to Table 10 Honeywell HART

Main Menu Procedure in this section, and to the following task list.)

NOTE: Although some of the MC Toolkit displays (and procedures) for Honeywell transmitters differ from those for non-Honeywell transmitters, the MC toolkit automatically provides the appropriate displays. Although the user is not required to make any selections in the displays, he must be aware of transmitter type to select the appropriate procedures in this manual.

Page 38 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

MC Toolkit Software with Honeywell HART Transmitters

Table 8 HART Displays / Tasks Summary

Menu Item Task

DEVICE INFO

BASIC SETUP

OUTPUT CONDITION

ALARM (STT 3000)

DIAGNOSTICS /SERVICE

CALIBRATION

Enter: Device Type:

• Tag ID

• Message

• Descriptor

Enter:

• LRV

• URV

Select:

• Damping

• PV Sensor Units (ST 3000,

STT25H, Generic

• PV1 & PV2 Units(STT25T)

• SV units (ST 3000)

• Transfer Function (ST 3000,

Generic)

• CJT Units (STT25H, STT25T)

• PV Units Type (Generic)

Select:

• Poll Adrs (0-15)

• Scaled D/A Trim (Output

Calibration procedure)

• NAMUR (STT 3000) Select:

• Break Detect (STT25H)

• Latching Alarm

• Clear Latching

• XS Delta Detection (STT25T

Select (Procedure):

• Master Reset

• Device Status

• Monitor (Output: mA, %; PV, PV2

[STT25T}, SV)

• Write Protect (Enter/Change

Password) (STT25H)

Select (Procedure): Input Calibration

• Zero Trim (ST 3000 and Generic)

• Correct Input LRV (ST3000 and

STT25H)

• Correct Input URV (ST3000 and

STT25H)

• Reset Corrects (ST3000 and

STT25H)

Output Calibration

• Loop Test

• D/A Trim

Input (Re-Range to PV)

• Apply Values (LRV, URV)

Observe (Read):

• Model

• Device ID

• Manufacturer

Observe

(Read):

• LRL

• URL

• Sensor Type (ST 3000)

Observe

(Read):

• PV Output

• PV2 (STT25T)

• Alarm Direction

• Requested Preambles

Release 3 34-ST-25-20 MC Toolkit User Manual 39 9/06

Procedural Considerations

Menu Item Task

Local Meter (ST 3000 only)

Sensor (STT 3000)

EXTENDED INFO

DYNAMIC VARS

BURST MODE

SPEC. MONITOR

Select:

• Meter Units (EU) Enter:

• Custom Units (conversion constant)

• (Custom) EU Flow: Low/High

Select:

• Sensor Type

• Line Filter

• CJ Mode Comp

• Mode Selection (STT25T)

• Match PV’s (STT25T)

Observe (Read):

Enter:

• Primary Variable Code

• Secondary Variable Code

• Tertiary Variable Code

• Quaternary variable Code

Select:

• Burst Mode

• Burst Options

Select:

• No. of Var's Query

• Device variable

Observe

• Meter Type

Observe

• RTD Wire Selection (STT25H)

• Universal Rev.

• Software Rev.

• Field Device Rev.

• Poll Address

• PROM ID

• # Req. Preams

• PV Sensor S/N

• Final Assembly #

Observe (Read)_:

• Values of selected variables

(Read):

Procedural Considerations

The details of procedures vary with device type. This section contains a set of procedures for Honeywell HART Transmitters, and separate set of procedures for non-Honeywell HART devices.

Input Calibration

Input calibration of transmitters should be done only when necessary, and should be done only under conditions that will ensure accuracy:

• The transmitter should be taken out of service, and should be moved to an area with favorable

environmental conditions: clean, dry, and temperature-controlled.

• The source for the input pressure must be very precise, and must be certified for correct operation.

• The procedures should be done by qualified personnel.

For Honeywell HART devices, input calibration procedures are given in Table 12 through Table 14, and for non-Honeywell HART devices, consult the manufacturer’s User Manual..

Page 40 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Output Calibration

The Loop Test procedure is intended as a check for continuity and condition of components in the output current loop. The procedure for Honeywell HART devices is given in Table 15, and for non-Honeywell devices consult the manufacturer’s User Manual.

The D/A Trim procedure calibrates the output of the Digital to Analog converter for minimum (0%) and maximum (100%) values of 4 mA and 20 mA, respectively. This procedure is used for transmitters operating on-line in analog mode, to ensure proper operation of the transmitter with all associated circuit components (wiring, power supply, control equipment, etc). It is necessary to use precision test equipment (a voltmeter and in-circuit resistor or an ammeter).

The procedure for Honeywell HART devices is given in Table 16, and for non-Honeywell devices consult the manufacturer’s User Manual.

The Apply Values procedure uses actual Process Variable input levels for calibrating the range of a transmitter. To measure a liquid level for example, a sight-glass can be used to determine the minimum (0%) and maximum (100%) level in a vessel. The PV is carefully adjusted to stable minimum and maximum levels, and the LRV and URV values are then set by commands from the MC Toolkit.

For Honeywell HART devices, the procedure is given in Table 17, and for non-Honeywell devices consult the manufacturer’s User Manual.

MC Toolkit Software with Honeywell HART Transmitters

Release 3 34-ST-25-20 MC Toolkit User Manual 41 9/06

Procedural Considerations

Table 9 HART Device UPLOAD Procedure

HART Device UPLOAD Procedure

Initiate Connection

Device Polling and Selection

(Refer to Figure 8.)

Select the button; this display appears.

HART Device

Select the

OK button to

initiate communications.

If you know the address of the device on the HART network, select it in the Address drop-down box.

- or -

If you don't know the address of the device, select the POLL button.

The MC toolkit will look for devices on all addresses (0-15), and will then list the addresses of all transmitters that respond.

When the POLL button is selected, the MC toolkit will look for devices on all addresses (0-15), and will then list the addresses of all transmitters that respond.

Note that at this point, the

UPLOAD button is half

intensity (inactive).

Page 42 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Select the device from the list.

MC Toolkit Software with Honeywell HART Transmitters

HART Device UPLOAD Procedure

Initiate Upload

HART MAIN MENU

Select the UPLOAD button.

A wait cursor and a progress bar appear while the database is copied from the device to the MC ToolKit (~ 10 seconds).

Then, the HART MAIN MENU appears.

The MC Toolkit automatically determines the type of transmitter device, and includes the appropriate MENU content for Honeywell or nonHoneywell devices.

HART STT 25T

HART QUICK MONITOR

(Honeywell

HART ST 3000)

When the Quick Monitor display appears, use it to

HART ST3000, STT25H,

GENERIC

Then, select the

button.

(non-Honeywell HART

Device)

Release 3 34-ST-25-20 MC Toolkit User Manual 43 9/06

(Honeywell)

HART STT25H STT25T

Procedural Considerations

Table 10 Honeywell HART Main Menu Procedure

Honeywell HART Main Menu Procedures

Menu styles:

Device Info

ST 3000 HART

Note that the

Sensor functions are not

Alarm and

available.

Tag ID - Enter up to 8 characters

Message - Enter up to 32 characters

Descriptor - Enter up to 16 characters

STT25H, STT25T

Note that the

Local Meter

function is not available

ST3000, Generic

STT25H, STT25T

Device Info

(Extended Info)

Extended Info – Calls up the Extended Info display

Page 44 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

MC Toolkit Software with Honeywell HART Transmitters

Honeywell HART Main Menu Procedures

Basic Setup

Honeywell ST 3000

Honeywell STT25H

Output Condition

Transfer Function - Linear or Square Root (select)

SV Units - Engineering Units for Secondary Variable (select)

CJT Units - Engineering Units for Cold Junction Temperature (select)

PV1 and PV2 Sensor Units (r/w) - Engineering Units

LRL - Lower Range Limit; URL - Upper Range Limit (read) LRV - Lower Range Value ; URV - Upper Range Value (enter or read) PV Sensor Units (r/w) - Engineering Units (select) Damping - Filtering factor for process "noise" (in seconds - select)

PV Output (r) PV2 (r) (STT25T Only) Alarm Direction - Failsafe

Upscale | Downscale)

( jumpered or switched in

field

device)

Scaled D/A Trim - (Refer to

Table 16 for more information.)

NAMUR (STT25H,

STT25T)– Select output levels:

Standard or NAMUR

HART Output

Poll Address

To change the Poll Address (0-15) of the connected device:

• Select the desired address

from the pull-down list

• Select the

Req. Preambles - Number

Send button.

of preambles required

Release 3 34-ST-25-20 MC Toolkit User Manual 45 9/06

Procedural Considerations

Honeywell HART Main Menu Procedures

Alarm

Diagnostics /Service

Break Detect(STT25H) -

select Disabled or Enabled

When Enabled, the transmitter checks for open Thermocouple.

Latching Alarm - select Disabled or Enabled

When Enabled, the output remains in Failsafe until the critical status condition is cleared, and the transmitter is reset.

When Disabled, if the transmitter goes to Failsafe, the transmitter will clear Failsafe as soon as the critical status condition is cleared.

Refer Table 11 for more information.

Click on the

Clear Latching button to

clear the Failsafe condition if the Latching Alarm is Enabled.

XS Delta Detection (STT25T) – Select On or Off. When On, if the difference (Delta) between PV1 and PV2 exceeds the Delta Alarm value, the device goes into Failsafe, and a critical alarm is raised. When Off, if the Delta Alarm value is exceeded, the device will not go into failsafe, and a non-critical alarm is raised.

Calibration

Refer to:

Table 12 - Zero Trim (not supported for STT25T or STT25H)

Table 14 - Reset Corrects

Refer to:

Table 13 - Corr. Input LRV and Corr. Input URV (ST3000 and STT25H)

Table 17 - Apply Values

(ST3000 and (STT25H)

Table 15 - Loop Test

Table 16 - D/A Trim

Page 46 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

MC Toolkit Software with Honeywell HART Transmitters

Honeywell HART Main Menu Procedures

Local Meter

Sensor (STT25H

Local Meter refers to a meter installed integrally in an ST 3000 transmitter, or to a remote-mounted meter that is associated with the ST 3000 transmitter.

Meter Units - Engineering Units associated with the Local Meter

Sensor Type - Select from list. (See Reference Data section for more information.)

Line Filter - Select: 50 Hz/60 Hz.

RTD Wire - If the sensor is an RTD type, this field indicates

whether it is a 3-wire or a 4-wire RTD.

CJ Mode Comp. (STT25H) - (Cold Junction Mode Compensation); select Internal CJ/External CJ.

For more information, refer to the user manuals(s) for the transmitter and/or for the Remote Meter Assembly (RMA 3000).

Release 3 34-ST-25-20 MC Toolkit User Manual 47 9/06

Procedural Considerations

Honeywell HART Main Menu Procedures

Sensor (STT25T)

Mode Selection – Select from list. If changing the Mode requires a change to the sensor type, select from the Sensor Type and then select Send. (Note that, if RTD/RTD Mode is selected, only PT1000 Sensor Type is available.)

The Sensor Type may be changed with no change to Mode selection.

Whenever the Sensor Type is changed, the Sensor Units Selection display appears. If having changed the Sensor Type requires a change to the Sensor Units, select from the list and then select Send; if a change is not required, select Cancel.

Delta Alarm (r/w) - Enter the magnitude of the difference between PV1 and PV2 at which the Delta Alarm will trip.

Delta (r) – the value of [PV1-PV2], as calculated in the STT25T transmitter.

PV1 & PV2 Units (r) – Last –selected Sensor Unit

Match PV’s – When ON, the value of PV1 is assigned to the PV2.

Line Filter - Select: 50 Hz/60 Hz.

CJ Mode Comp - Select: Internal CJ or External CJ.

Page 48 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

MC Toolkit Software with Honeywell HART Transmitters

Table 11 Honeywell HART Diagnostics/Service Menu Procedures

Honeywell HART Diagnostics/Service Menu Procedures

Master Reset

Monitor

Master Reset is the functional equivalent of cycling power on the transmitter. No parameters are changed.

Select the

Master Reset

button, then confirm by selecting the

Yes button.

The Monitor display enables viewing of transmitter status and of the value of the output.(in engineering units and in percent)

Delta (STT25T) – Magnitude of the difference between PV1 and PV2

PV - Primary variable

PV2 (STT25T) – Primary Variable 2

SV - Secondary variable

TV - Tertiary variable

(generic)

QV - Quaternary variable (generic)

Selecting the

Device Status

button calls up the DEVICE STATUS display (see

above).

For status information, refer to the section on Messages and Diagnostic Codes.

Release 3 34-ST-25-20 MC Toolkit User Manual 49 9/06

Procedural Considerations

Honeywell HART Diagnostics/Service Menu Procedures

Device Status

Write Protect

The Critical status block lists the conditions that render the transmitter device inoperable.

The Non-Critical status block lists advisories of conditions that are noteworthy, but that do not cause non-operability.

Refer to the section on Messages and Diagnostic Codes.

The

Write Protect function

is available for the Honeywell STT 25H Temperature Transmitter.

Provides write protection for all parameters.

To enable write protection, select

Write protected, then

select the Send button.

To disable Write Protection, select Not write protected, enter the password, and then select the Send button.

The password can be changed only when Not Write Protected.

Change Password,

To select the Start button, type in the new password, and then select the

Send button.

Page 50 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Table 12 Honeywell HART Calibration - Zero Trim

Honeywell HART Calibration Zero Trim

MC Toolkit Software with Honeywell HART Transmitters

Overview

Objectives

(Applies to ST 3000)

Requirements:

• Input source, with accuracy of at

least 0.04%

• resistor, at least 250-ohms

• Voltmeter or Ammeter

• 24 Vdc Power Supply (nominal)

• Clean work area with suitable

environmental conditions.

• Pressure Transmitter must be level.

Overview of Procedures:

The Zero-Correct procedure establishes the correct vertical positioning of the response profile.

The LRV Correct and URV Correct procedures establish the correct slope of the response profile by rotating the response profile around the zeroreference point as a pivot.

The Zero-Correct procedure can be done at any time during the Correct LRV and Correct URV procedures in the same calibration session.

Objective(s):

Using a precision PV input source as a reference, command the transmitter to write calibration coefficients to NVM associated with transmitter input hardware and software.

• Correct Input (Zero)

• Correct LRV

• Correct URV

The Correct LRV and Correct URV procedure should never be performed without first performing the Correct Input (Zero) procedure in the same calibration session.

The transmitter should be removed from service and moved to a clean area.

The input source should be derived from a precision input source such as a deadweight tester.

Release 3 34-ST-25-20 MC Toolkit User Manual 51 9/06

Procedural Considerations

Honeywell HART Calibration Zero Trim

Zero Trim

Honeywell ST 3000

(Note - Zero Trim is available.)

NOTE:

This procedure will change LRV and URV settings.

Select Zero Trim. The first of a series of Pop-Up messages appears.

Honeywell STT 3000

(Note - no Zero Trim.)

To acknowledge the message, select the Yes button; another message appears.

Apply the zero-reference input source to the sensor.

Select the

OK button, and

wait for this message:

Select the following message should appear.

OK button; the

Page 52 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Table 13 Honeywell HART Calibration - LRV and URV

MC Toolkit Software with Honeywell HART Transmitters

Correct LRV

(St3000 and STT25H)

Correct URV

(ST3000 and STT25H)

Corr. Input LRV

Select

Connect precision input

pressure source, and set to

the desired Lower Range

Value.

Correct Input URV.

Select

Connect precision input pressure source, and set to the desired Upper Range Value.

Ensure that pressure input source is correct and is not

The LRV value is stored in the transmitter.

varying.

Then, to set the LRV parameter in the transmitter to the applied value, select

OK in the pop-up window.

Ensure that pressure input source is correct and is not

The URV value is stored in the transmitter.

varying.

Then, to set the LRV parameter in the transmitter to the applied value, select

OK in the pop-up window.

Release 3 34-ST-25-20 MC Toolkit User Manual 53 9/06

Procedural Considerations

Table 14 Honeywell HART Calibration - Reset corrects

Reset Corrects

(ST3000 and STT25H)

Note:

This function commands the transmitter to overwrite all user input corrections with factory default ("characterization") values.

It is intended for use only when excessive corrections render the transmitter inaccurate.

Select the button.

Reset Corrects

Page 54 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Table 15 Honeywell HART Calibration - Loop Test

Honeywell HART Calibration - Loop Test

MC Toolkit Software with Honeywell HART Transmitters

Loop Test

This function verifies the integrity of the physical components of analog output loop current in a process application

To observe output current levels, connect a voltmeter or current meter into the current loop.

Observe the meter, and

Yes in the popup

select message to command the transmitter to go to the selected current level.

To return to the inputdependent current level, select

Clear Output; this

popup message appears.

Back button is

If the selected before using the Clear Output command, the message at right appears.

To go back to the Calibration Menu, select

OK in the popup, select the Clear Output button, then

select the

Back button.

Select the desired current

level, then select

Set Output.

Release 3 34-ST-25-20 MC Toolkit User Manual 55 9/06

Procedural Considerations

Table 16 Honeywell HART Calibration - D/A Trim

Honeywell HART Calibration - D/A Trim

D/A Trim

Calibrate 4 mA Output

NOTE:

This procedure calibrates the value of the analog output current at minimum (0%) and maximum (100%) values.

To begin, select the D/A

Trim button on the

Calibration menu.

Connect a voltmeter or ammeter into the current loop.

Then, select the

OK button

in the popup; the next message popup appears.

This display appears.

Observe the meter, and select the

OK button in the

popup message to command the transmitter to go to 4.0 mA output.

In the Meter Value field, key-in the value (in milliamps) observed on the meter, as indicated in the example at right.

Select the Start D/A Trim button. A popup message appears.

In this example, the observed value of 1.038 V is converted to 4.152 mA.

Note: If you are using a voltmeter, use the calculator to convert the voltage value to mA.

Send; the keyed-in

Select value is copied to the transmitter output algorithm.

If the observed value is

4.000 mA, select

Yes. The

popup message shown at right appears.

Select

OK to proceed to 20.0

mA calibration.

Again, observe the resulting mA output on the connected meter.

If the observed value is not

4.000 mA, select

No in the

popup message, enter the observed current value, and select Send. Repeat until the observed value is 4.000 mA.

Page 56 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

MC Toolkit Software with Honeywell HART Transmitters

Honeywell HART Calibration - D/A Trim

Calibrate 20 mA Output

(Example 1)

Calibrate 20 mA Output

(Example 2)

The 20 mA calibration display appears.

Again, observe the resulting mA output on the connected meter.

In the example at right, meter indication of 4.97 V is converted to 19.80 mA and entered into the

Value

field.

Select

Send to copy the

entered value to the transmitter output algorithm.

In the example at right, the corrected value was 5.02 V (20.08 mA).

This new value is entered and

Send is selected again.

Meter

The new value is observed as 5.00 V (20.00 mA), which is entered into the

Meter Value field.

When the Send button is selected, this display appears.

The calibration is completed, but the 20.00 mA calibration value is retained until

OK in the

popup message is selected.

When the

OK button is

selected, the output current goes back to tracking the input value, and the popup message disappears.

Select

Back to return to the

CALIBRATION menu.

Release 3 34-ST-25-20 MC Toolkit User Manual 57 9/06

Procedural Considerations

Table 17 Honeywell HART Calibration - Apply Values

Honeywell HART Calibration - Apply Values

Overview of Objectives

(Adjust and View Process Variable input value at LRV.)

• Manually set Process Variable input to 0%, and apply this value to Set LRV (output) at

4 MA.

• Manually set Process Variable input to 100%, and apply this value to set URV (output)

at 20 mA.

This function uses actual

Select the Send button.

process values to calibrate input of LRV and URV.

This popup message

appears. Physically observe the value of the Process Variable, and adjust it manually to the desired LRV value.

Select the

Apply Values

button on the Calibration menu; the display at right appears.

Page 58 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

MC Toolkit Software with Honeywell HART Transmitters

Honeywell HART Calibration - Apply Values

Apply Values:

LRV

(Write input value as LRV.)

Select the OK button. The display at right appears.

The Current Applied Process Value field shows the value of the Process Value. A new sample of the input level is displayed each time the user selects the Read New Value button.

Adjust the process variable to the desired value while repeatedly selecting the Read New Value button to monitor and verify the input value.

When the Process Variable is stabilized at the desired input level, select the Set New Value button.

The popup at right appears.

Select the OK button to write the input value as the LRV calibration value; and the popup message box will disappear.

(Adjust and View Process Variable input value at URV.)

Select the 20 mA button. The popup at right appears.

This display at right is the same one used for applying PV input as LRV value.

Adjust the PV input to the desired URV level while using the Read New Value button for monitoring.

Release 3 34-ST-25-20 MC Toolkit User Manual 59 9/06

Procedural Considerations

Honeywell HART Calibration - Apply Values

(Write input value as URV.)

When the PV is stabilized, select the Set as New Value button. This popup at right appears.

Select the OK button to write the input value as the URV calibration value; and the popup message box will disappear.

Page 60 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Using SDC 625 Application Software with all HART

Introduction

This section contains procedures for using the SDC 625 application software to communicate to any device with HART communications protocol. It is recommended that you use SDC 625 application software when communicating with non-Honeywell devices. After double-clicking on the SDC 625 icon, the following screen often appears. Choose “ignore”, it is an indicator that a configuration may have changed.

Using SDC 625 Application Software with all HART Transmitters and Devices

Transmitters and Devices

The following is the main screen for the SDC 625 application software. It is “Tree View” based solely on the devices DD – Device Description.

Release 3 34-ST-25-20 MC Toolkit User Manual 61 9/06

Introduction

As you browse through the “tree”, different values will appear in the bottom section of the main screen. Since the DD (Device Description) file can be different for each field device, SDC 625 Main screen will look different for many devices. Some field devices will require relatively few configurations commands and therefore the main screen will have a simple structure. Other devices, which require more configuration commands, will have a relatively complex main screen structure. The following table depicts the basic structure of a Device Setup menu for a Honeywell STT 250 temperature transmitter:

Device Setup Submenu item Description/Purpose

Process Variables Used to monitor the PV in engineering units, PV

in%, PV analog output and Cold Junction Temperature

Diag/Service Used to perform a Loop Test or D/A trim.

Submenus include Device Status, Calibration and Write Protect.

Basic Setup View Tag, change PV damping or CJ Temperature

units. In Device Information: view Tag, Manufacturer, Model, Device I.D. and Write Protect status. Change Sensor units using the PV Snsr Unit Method.

Detailed Setup

Review View Model, Distributor, Manufacturer, Device I.D.,

Submenus are Sensors, Signal Condition, Output Condition, Device Information and Alarm. In Sensors, one can change sensor, view sensor type, change the line filter or change compensation. In Signal Condition, on can change PV Damping, LRV or URV. Can view PV % range. In Output Condition, one can view alarm direction, perform a loop test, perform a D/A trim or turn Namur alarm on or off. In Device Information, on can view the Model, view and change the Tag, view and/or enter a Message. One can also view the software revision. In Alarm, one can view or change Break detection, view or change Latching Alarm, clear Latch and view alarm direction.

Tag, Message, Universal rev, Fld dev rev, software rev, Poll addr and Num req preams.

The following screen provides an example of some Items that can be edited.

Page 62 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Using SDC 625 Application Software with all HART Transmitters and Devices

1. Clicking on the Value field can modify the bold items. They are typically orange icons like Tag

above.

2. The green icons (Enter values above) are also editable. Click on them as well to open.

3. The blue icons (like PV Snsr Unit above) represent methods and can be run by choosing them and

following the instructions.

The following screen is an example of how to make a change to a value such as the Tag I.D.

1. This screen appears after choosing a bolded value (orange icon) such as Tag. You can highlight

the value (STT25-H) and then delete it by using the keyboard. Clicking on the Keyboard button in the lower right corner opens the keyboard. Press “Set” once finished.

2. The Backspace (top right on the keyboard) button can be used to remove blank characters if

desired.

3. New values can be entered into the Textbox using the keyboard.

After making a change (such as the Tag I.D.) the following screen will appear:

Release 3 34-ST-25-20 MC Toolkit User Manual 63 9/06

Introduction

The following screen shows an example of a Method. A method, identified by a blue icon, is a step-by-step procedure to execute a change. For, example the SDC 625 uses a Method to change the Engineering units or to put a pressure transmitter into output mode.

1. After choosing Set on the previous screen, the new tag under Value is highlighted. You have

made a change on the Pocket PC, but it has not been downloaded to the device yet.

2. Click on the Upload button (short Arrow on previous screen) to send the new tag to the device.

3. You can choose the next button to the right of the Upload button (long arrow on previous screen)

if you want to clear the new tag value and revert back to the current value (STT25H) in the device.

1. The method above allows one to change the engineering units of a field device.

When you have fully configured the device or made the changes you need to make, you can exit the SDC625 program in the following way: Click on Device, and then Exit.

Page 64 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Messages and Diagnostic Codes

Table 18 MC Toolkit/SDC 625 Error Messages

MC TOOLKIT/SDC 625 ERROR MESSAGES

MESSAGE CORRECTIVE ACTION

Messages and Diagnostic Codes

Another Secondary master has been detected! HART Protocol does not support more than one secondary master on the HART Network.

Checksum error on Modem Response! A noisy environment can cause this error. Repeat the command again.

Com Port Read Timeout! Ensure that the Honeywell supplied modem cable is used and that the

Com read Error!

Error writing to Com Port!

EscapeCom function Error!

GetCommState Error!

Host Failed to get good response from the Modem!

Remove one of the secondary masters from the network.

connections are secure.

Make sure the modem has a good battery.

Make sure ActiveSync is not running.

If several programs are active, try closing one or more open programs.

Stop the MC Toolkit application by doing File | Exit and restart the program.

Use the Pocket PC hardware reset. See your Pocket PC documentation reset the unit. Caution for MCT101 Users: If the Symbol PPT 2800 computer is reset, it will lose all its installed programs and data. The program will have to be installed again.

MCT101 Users, make sure you are using a Honeywell approved Pocket PC.

MCT101 Users: ensure that the Honeywell supplied modem cable is used and that the connections are secure.

Make sure the modem has a good battery.

Invalid Command number from the Modem!

Invalid Handle Value! Make sure ActiveSync is not running.

Release 3 34-ST-25-20 MC Toolkit User Manual 65 9/06

Communications problem between the Pocket PC and the modem. Repeat the command again.

If Several programs are active, try closing one or more open programs.

Stop the MC Toolkit application by doing File | Exit and restart the program.

Make sure you are using a Honeywell approved Pocket PC.

Messages and Diagnostic Codes

MC TOOLKIT/SDC 625 ERROR MESSAGES

Memory Error If several programs are active, try closing one or more open programs.

Too many programs installed in the Pocket PC. Check the Pocket PC free memory. Uninstall programs if need to release memory.

Too many data files in the Pocket PC. Check the Pocket PC free memory. Delete unused data files to release memory.

Message length is longer than expected

Message length is shorter than expected

Modem bad checksum This could indicate a defective modem. Repeat the command again. If

Modem Buffer overflow

Modem busy

Modem framing error

Modem illegal command

Modem illegal data

Modem network error

Modem Transmitter Serial Error!

No Response from the Transmitter Make sure that the MC Toolkit field connections are connected to the

Communications problem between the Pocket PC computer and the modem. Repeat the command again.

the problem persist contact Honeywell TAC.

Communications problem between the Pocket PC computer and the modem. Repeat the command again.

transmitter.

Verify the transmitter is wired correctly and that it is powered.

If connected to a DE transmitter, make sure the polarity of the cables connecting to the transmitter is correct.

If connected to a HART transmitter, make sure the address number is correct.

Resume Monitor Thread Failed! Close all the other running applications.

Page 66 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Make sure the correct protocol for the transmitter is selected.

A defective transmitter can also cause this error message.

Verify that a 250 ohm resistor in series with the transmitter.

Restart MC Toolkit application.

Messages and Diagnostic Codes

MC TOOLKIT/SDC 625 ERROR MESSAGES

Serial Port is not Available

SetCommMask Error!

SetCommState Error!

SetCommTimeouts Error!

Suspend monitor Thread Failed! Upload Cannot Continue.

Too Many bytes received on ComPort! Repeat the command. If the problem persist contact Honeywell TAC.

Transmitter-Modem Receive Buffer overflow!

Unknown Error! MCT101 Users: This could indicate a defective modem. Repeat the

COM Port Initialization Failed MCT101 Users: Please check the COM Port of the PPC to which

No HARTDE Modem Present

HARTDE Modem Protocol set failed MCT101 Users: Unable to set the HART Protocol in Modem. Please

Make sure ActiveSync is not running.

If Several programs are active, try closing one or more open programs.

Stop the MC Toolkit application by doing File | Exit and restart the program.

Use the Pocket PC hardware reset. See your Pocket PC documentation reset the unit. Caution: If the Symbol PPT 2800 computer is reset, it will lose all its installed programs and data. The program will have to be installed again.

Make sure you are using a Honeywell approved Pocket PC.

System failed to suspend the monitor function

This could indicate a software problem with the MC Toolkit Software. Repeat the command again. If the problem persist contact Honeywell TAC.

command again. If the problem persist contact Honeywell TAC.

HARTDE Modem is connected. Some other application may be using the same.

MCT101 Users: HART/DE Modem is not detected. Please check the Modem connection to PPC & Modem battery.

check the Modem. Remove the Modem battery and re-install.

Failed to create Burst Message Handler thread

Error In Communication with Device, Closing the Device.

No Device found, Do You want to Retry MCT101 Users: Device is not detected. Please check the Modem

Could not find XXXX.fms, Loading Generic DD...

Unable to Load Generic DD (0x268005XX)..

Too many applications may be running. Please close some of the application and restart SDC.

MCT101 Users: This could be a problem with device connection. Please check the Modem connection with PPC, Modem connection with Device, Modem battery and Device power.

connection with PPC & Device, Modem battery and Device power.

If the above things are perfect, try to change different device detection options from Preference dialog box under Device/Preferences menu, restart the SDC.

Unable to find the connected Device DD in the DD Library of PPC. You can still perform Generic operations with the device with Generic DD loaded. For utilizing full functionalities of the device, update the Device DD in the DD Library of PPC (in the memory card) and try again.

Generic DD not available in the DD Library of PPC. Please update your DD Library of PPC. If the problem persist contact Honeywell TAC

Release 3 34-ST-25-20 MC Toolkit User Manual 67 9/06

Messages and Diagnostic Codes

Table 19 DE Messages

DE MESSAGES

Write NVM Failed Write to transmitter Non-Volatile Memory failed.

Unknown Device MC Toolkit does not support this transmitter.

Invalid Range User-entered value is too high or too low.

Invalid Request This transmitter does not support the command requested.

NACK MC Toolkit sensed Non-Acknowledgement of message to the

Transmitter.

Illegal Operation Typically caused by an invalid parameter or an attempt to perform an

operation in a mode not allowed by the transmitter.

Transmitter in Local Mode Transmitter in Factory Mode

Transmitter is Busy Transmitter was communicating when MC Toolkit sent message to

transmitter.

Invalid operation on Write Protected Field

Undefined Gross Status Byte from the Transmitter

Gross Status Reserved Bit Set The transmitter has reported a status indication not understood by MC

Data Inaccessible Unable to access the parameter value.

Bad character in Scratchpad The scratchpad contains an invalid data byte.

Invalid Float value Value is not a valid floating point value.

Value Out of Range User-entered number is too high or too low.

Transmitter is in DE Mode. D/A Trim is allowed only in Analog Mode.

The transmitter is in Output Mode. Are you sure you want to terminate the connection?

The changes you have made are about to be sent to the transmitter. Continue?

Please make sure you are connected to a DE device. Sending DE commands to a non-DE device could potentially cause a process upset.

Attempt to write to a protected field.

The transmitter has reported a status indication not understood by MC Toolkit.

Toolkit.

DE mode is digital only (no digital-to-analog conversion).

User tried to Exit MC Toolkit application while the DE Transmitter is still in Output Mode.

Values entered into this display will be written into transmitter memory.

DE communications (~ 4-20 mA amplitude) could cause erroneous transmission in non-DE protocols.

Leaving the Main Menu will require an upload in order to return. Are you sure you want to do this?

Put loop in Manual ... Trips secured? Changing values of transmitter parameters can cause process upset.

Conformity must be square root to select this unit.

Page 68 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

A new Upload will require approximately 60-second wait.

Units for Flow indications are available only when Square Root conformity is selected.

DE MESSAGES

Messages and Diagnostic Codes

Are you sure you wand to Reset All Corrects to factory defaults?

Are you sure you want to place the transmitter in output mode (?)

Square Root is not allowed for GP and AP Sensor Types.

Executing Reset All Corrects will overwrite all user input calibration values (Zero, LRV, URV) with factory-default values.

In Output Mode, output current will be set to the selected constant value, rather than to calculated

Square Root conformity is available only for FLOW (DP) input applications.

Table 20 HART Messages

HART MESSAGES

Bad Manufacturer Code MC Toolkit does not recognize the manufacturer code from the

transmitter.

Bad Status code from the transmitter MC Toolkit does not recognize the status code from the

transmitter.

Bad Start character on HART Message! First byte in HART response message is not a valid byte(valid

bytes:0x02,0x82,0x06,0x86,0x01,0x81)

Device specific command error Possible error codes 6, 8, 9, 10, 11, 12, 13, 14 and 15.

Subset of these is defined for commands. If any value other than these subset values, this message is displayed.

Error code 02: Invalid Selection The selection is not valid.

Error code 03: Passed parameter too large Entered value is too large.

Error code 04: Passed parameter too small Entered value is too small.

Error code 05: Too few data bytes received Internal error. Repeat command.

Error code 06: Wrong Password! The password entered is incorrect.

Error code 07: In Write Protect Mode The transmitter is in Write Protect Mode.

Error Code 08: Set to Nearest Possible Value Set to Nearest Possible Value

Error Code 09: Applied process too high Applied process too high or out of range.

Error code 09: LRV too high LRV is too high or out of range.

Error Code 09: Not in Proper Current Mode Not in Proper Current Mode

Error Code 10: Applied process too low Applied process too low or out of range.

Error code 10: LRV too low LRV too low or out of range.

Error Code 11: Excess correction attempted Attempted correction value is out of range.

Error Code 11: Invalid Transmitter variable Selected variable is invalid for this transmitter.

Error Code 11: Transmitter in Multidrop Mode! Action could not be completed because the transmitter is in

multidrop mode.

Error code 11: URV too high URV too high or out of range.

Error Code 12: Invalid Units Invalid Units

Release 3 34-ST-25-20 MC Toolkit User Manual 69 9/06

Messages and Diagnostic Codes

HART MESSAGES

Error code 12: URV too low URV too low or out of range.

Error code 13: Parameter out of limits Parameter is out of the valid range.

Error code 14: Span Too Small Span Too Small

Error Code 14: Warning: New LRV pushed URV over Sensor Limit

Error code 16: Access restricted Access to the parameter is not allowed.

Error code 32: Device is Busy! Device is currently busy; try command again.

Error Code 64: Command not implemented in the Transmitter!

Error on Burst Response! The burst message contained a communications error.

HART Communication Error! MC Toolkit detected a communications error in the HART

Invalid command number from the Transmitter. Please make sure that another secondary master is not on the network!

Manufacturer Code not be found Manufacturer Code not be found

No device found! No HART devices could be found on the network.

Non primary variable out of limits Process applied to the non-primary variable is outside the

Parity Error! Bit 6 on first response code byte set. MC Toolkit detected a

Overrun Error! Bit 5 on first response code byte set

Framing Error! Bit 4 on first response code byte set. MC Toolkit detected a

The new URV has caused the URV to go over the sensor limits.

Action is not supported by the transmitter.

message.

The HART protocol supports only one secondary master on the network.

operating limits of the field device.

communications error in the HART message.

Checksum Error! Bit 3 on first response code byte set

Reserved Field Error! Bit 2 on first response code byte set

Receive Buffer Overflow! Bit 1 on first response code byte set

Primary variable out of limits Process applied to the primary variable is outside the operating

limits of the field device.

Undefined Response code for the command associated with the current operation!

Response code (First byte) value 1 is returned from the transmitter. This response value is undefined in the currently supported HART devices

Page 70 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Table 21 ST 3000 Device Status Messages (DE)

ST3000 DEVICE STATUS MESSAGES (DE)

Meter Body Fault

Characterization PROM Fault or bad checksum

SUSPECT INPUT: The input process data seems wrong

Messages and Diagnostic Codes

CRITICAL

NON CRITICAL

Electronics Fault(A). MDU/DAC Compensation Fault

Electronics Fault(B)-RAM Fault

Electronics Fault(C)-NVM Fault

Electronics Fault(D)-NVM Fault

Electronics Fault(E)-NVM Fault

Meter Body Sensor Over Temperature(>125C)

ZERO correction value is outside the acceptable limits for accurate operation

SPAN correction value is outside the acceptable limits for accurate operation

Transmitter is in the OUTPUT mode and is using a fixed output that is "not from the process"

Meter Body Overload

Meter Body Fault: The pressure input is greater than two times the URL of the transmitter

Calibration correction values are Reset to Factory default

Data for the DAC Temperature compensation is corrupted

Release 3 34-ST-25-20 MC Toolkit User Manual 71 9/06

Messages and Diagnostic Codes

Table 22 STT Device Status Messages (DE)

STT DEVICE STATUS MESSAGES (DE)

Power up self test failure

Isolated Microprocessor Communications Failure: An electronics failure was detected on the isolated electronics

An open circuit detected at the input. Note: Power cycling is not required to reset this critical status

CRITICAL

Factory calibration data is corrupted

User Configuration data is corrupted

Isolated microprocessor NVM write failure

User NVM write failure

STT body ambient temperature out of specification (-40 to +85 deg C)

Uncertain or inconsistent input reading

Input measurement is out of specification for this STT Configuration

Low quality CJ compensation temperature reading

NON CRITICAL

The zero correction value is outside the acceptable limits for accurate operation

The SPAN correction value is outside the acceptable limits for accurate operation

The transmitter is in the OUTPUT MODE and using a fixed output that is ""not from the process""

User correction active

Suspect Input

Backup thermocouple is active

Input Status not Latched

Custom Input Sensor

Redundant T/C Mode

Delta Temperature Mode

4 wire RTD mode

Page 72 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Table 23 ST 3000 Device Status Messages (HART)

ST3000 DEVICE STATUS MESSAGES (HART)

Invalid Database

PROM Failure

Suspect Input

Messages and Diagnostic Codes

CRITICAL

NON CRITICAL

DAC Diode Fault

NVM Fault

RAM Fault

PROM Fault

PAC Fault

Sensor Over-temperature

Excess Zero Correction

Excess Span Correction

In Output Mode

M.B. Overload

Meter Body Fault

Corrects Reset

No DAC Temp. Compensation

Primary variable out of limits

Non primary variable out of limits

Loop current saturated - Analog output 1 and its digital representation are outside the operating limits of the field device.

Loop current fixed - Analog output 1 and its digital representation are in fixed mode and are not responding to input changes.

Cold Start A reset or self test of the device has occurred, or power has been removed or applied.

Configuration changed

Device Malfunction - Field device has malfunctioned due to a hardware error or failure.

Release 3 34-ST-25-20 MC Toolkit User Manual 73 9/06

Messages and Diagnostic Codes

Table 24 STT Device Status Messages (HART)

STT25H DEVICE STATUS MESSAGES (HART)

RAM Failure ADC Failure

CRITICAL

NON CRITICAL

INFORMATION

Input Open Factory Calibration Corrupted User Configuration Corrupted Ambient Temp. Out of Range Uncertain Input Input Out of Spec. Output Saturated In Current Fixed Mode User Correct Active Suspect Input Non-Latched 4 Wires RTD/Ohm Primary variable out of limits Non primary variable out of limits Loop current saturated Loop current fixed Cold Start Configuration changed Device Malfunction

STT25T DEVICE STATUS MESSAGES (HART)

Hardware Failure Input open

CRITICAL

NON CRITICAL

NVM Calibration Failed NVM Configuration Failed XS Delta Sensor 1 failed Sensor 2 Failed XS Delta CJ Over Temp Input out of spec Output Saturated In Output Mode

Page 74 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Reference Data

Table 25 Glossary

Item Definition Description

Conformity

Response form of

User selection of PV conversion algorithm: Linear or Square Root

sensor.

D/A Trim

Digital to Analog Trim

Adjustment to digital-to analog (output) conversion algorithm that aligns minimum and maximum values of scaled digital range to minimum (0%) and maximum (100%) values of analog output.

Damping

Digital algorithm in transmitter MPU that reduces noise in a PV that is generated in the process or induced in transmitter components.

Engineering Units

A standard scale of values, selected by the user from a standard set for convenient display and interpretation.

Input 1. Physical property (e.g., pressure) applied to a sensor

2. Digital value, calculated in the transmitter, that represents

magnitude of the physical input

Local Meter

A device associated with a single transmitter and installed locally (in the transmitter housing) or remotely (in a separate housing) that displays variables sensed or calculated in the transmitter.

Loop Test

(In Analog Mode only) a set of commands from the HHC that causes the transmitter to provide 0% (4 mA) and 100% (20 mA) for testing proper operation of all components of the current loop.

LRL

Lower Range Limit

Minimum value in the useful range of the physical property of a transmitter at which a sensor can operate.

LRV

Lower Range

Minimum value in a continuous range of "normal" process values.

Value

Match PV’s

Toggle for PV

When On, the value of PV2 is set to the value of PV1.

Matching

Meter Units

User-selected scale of values that provides for convenient interpretation of values in the associated transmitter.

Output

Analog or digital value, calculated from the input, that is transferred from the transmitter to a receiver (e.g., process control equipment)

PV Process Variable

Measured magnitude of a primary physical property such as pressure or temperature.

PV Input

Physical property such as pressure or temperature, applied to an input sensor

PV Units

Release 3 34-ST-25-20 MC Toolkit User Manual 75 9/06

Process Variable Units

Standard scale of values of a PV, selected by the user for convenient display and interpretation.

Messages and Diagnostic Codes

Item Definition Description

Sensor Type

Standardized designation of the physical design property of a sensor (e.g., DP, AP for pressure TC, RTD for temperature.)

Span

The continuous range of values in the "normal" operating range of PV values (that is, URV-LRV).

SV Secondary Variable

A measured physical value of a physical property (e.g., temperature) that relates to the measured primary physical property (e.g., pressure).

SV Units

URL

URV

Secondary Variable Units

Upper Range Limit

Upper Range

Standard scale of values of an SV, chosen by the user for convenient display and interpretation.

Minimum value in the useful range of the physical property of a transmitter sensor can operate.

Maximum value in a continuous range of "normal" process values.

Value

SEND

Command from the HHC to copy the values of displayed parameters to either the transmitter to which it is connected, or to (NV? memory) in the HHC.

XS Delta Detection

Toggle for Delta Alarm enabling

If XS Delta Detection is On and the Delta Alarm value is exceeded, the PV output goes to the Failsafe value and a Critical Status message is enunciated.

If Off and the Delta Alarm value is exceeded, the PV output is not affected and a Non-Critical Status message is enunciated.

76 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Reference Data

Honeywell DE Fields and Values

Table 26 DE Fields and Values

Dialog Field Value

Device Info Tag ID Tag id (8 chars.) Type Transmitter type Firmware version Firmware version of the transmitter Serial number Serial number of transmitter Scratch pad 32 chars. General PV Type

Dual Range

Single Range

(STDC) Communication mode Analog DE 4 byte DE 6 byte Failsafe Direction Upscale Downscale Line Filter (STT only) 50 Hz 60 Hz T/C Fault Detect (STT only) Enabled Disabled DE Configure LRL, URL, LRV, URV Floating point PV Units (STT only) °C

K °R

°F PV Units (ST only) InH2O @ 39F

InH2O @ 68F

MmHg @ 0C

Psi

KPa

MPa mBar bar g/cm²

kg/cm² SV Units °C °F Sensor Type (STT only) T/C J

T/C K T/C T

T/C S T/C R T/C E T/C B

T/C N

RTD-PT100J

Millivolts

RTD-PT100D

RTD-PT200

RTD-PT500

RTD-Ni500 Sensor Type (ST only) DP AP GP Damping (STT only) 0.00

0.30

0.70

3.10

6.30

12.70

1.50

DE Configure (continued)

Damping (ST only) 0.00

0.16

0.32

1.00

2.00

4.00

0.48

Single Range w/SV

inHg @ 32F mmH2O @ 4C mH2O @ 4C ATM InH2O @ 60F

RTD-Cu10 RTD-Cu25 T/C–RH

Radiamatic T/C–W5W26 T/C–W3W25 Ohms T/C-NiNiMo

25.50

51.10

102.30

8.00

16.0

32.0

Release 3 34-ST-25-20 MC Toolkit User Manual 77 9/06

Honeywell DE Fields and Values

Dialog Field Value

Span Floating point (URV – LRV)

Linearization (STT only) Linear Non-Linear Conformity (ST only) Linear Square Root Auxiliary

Critical Status Latching Enabled Disabled Configure (STT only)

NAMUR Enabled Disabled CJ Compensation Internal External CJ Temperature Floating point Write Protection Enabled Disabled Password Write protection password (4 digits) Change Password

New Password 4 digits (STT only) Confirm New Password 4 digits Monitor Input Transmitter input in engineering units (floating point) Output Transmitter output in percent (floating point) SV Secondary variable (floating point) Device Status Gross Status Critical Non-Critical

Invalid

Database Critical Critical status strings Non-Critical Non-critical status strings Local Meter (ST

only)

Meter Hardware

Full Functional

Meter

No Meter, Local

Span & Zero

No Meter

Installed

Meter, NO

Local Span or Zero

Meter Units %

inH2O @ 39F mmHg @ 0C psi kPa

mBar bar g/cm² kg/cm² mmH2O @ 4C

mHg @ 0C

mH2O 4C

GPM

GPH

Custom

mPa Custom Units 8 characters Flow EU Upper Value Floating point Flow EU Lower Value Floating point

78 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Honeywell HART Fields and Values

Table 27 HART Fields and Values

Dialog Field Value

Device Info Tag ID 8 chars Model Transmitter type Device ID Transmitter’s device ID Manufacturer String Message 32 chars Descriptor 16 chars Extended Info Universal Rev. Numerical Software Rev. Numerical Field Device Rev. Numerical Poll Address Numerical # Req. Preams Numerical PV Sensor S/N Numerical Final Assembly # Numerical PROM ID Numerical Basic Setup LRL, URL, LRV, URV Floating point

PV Sensor Units

Sensor Type (ST only) DP AP GP SV Units °C

Transfer Function Linear Square root Damping (ST only) 0.00

Damping (STT only) Floating point between 0 and 100

PV Sensor Units (ST only)

(STT only)

InH2O @ 68F InHg @ 0C FtH2O @ 68F MmH2O @ 68F MmHg @ 0C Psi °C °F

°F

0.16

0.32

0.48

Bar Mbar g/cm² kg/cm² pascals kPa °R Kelvin

°R Kelvin

1.00

2.00

4.00

Reference Data

Torr ATM InH2O @ 60F MPa InH2O @ 4C MmH2O @ 4C MV Ohms

8.00

16.0

32.0

Release 3 34-ST-25-20 MC Toolkit User Manual 79 9/06

Honeywell HART Fields and Values

Dialog Field Value

Output Condition

PV Output Floating point PV2 (STT25T only) Alarm Direction High Low NAMUR (STT only) Enabled Disabled Poll Address 0 - 15

Req. Preambles Numerical Device Status Critical String Non-Critical String Info (STT25H only) String Monitor Output (ma) Output current (floating point) Output (%) Output percent (floating point) PV

Primary variable output in engineering units (floating point)

PV2 (STT25T only)

Primary variable 2 output in engineering units (floating

point) SV Secondary variable in engineering units (floating point) Local Meter (ST only) Meter Hardware Meter Installed

No Meter Installed

Meter Units % of Span

inH2O @ 4C

mmHg @ 0C

psi

kPa

mBar bar g/cm² kg/cm² mmH2O @ 4C

inHg @ 0C mH2O @ 4C gal/min gal/hr Custom

mPa Custom Units 8 chars Flow EU High Floating point Flow EU Low Floating point Alarm (STT only)

Break Detect (STT25H only)

Enabled

Disabled

Latching Alarm Enabled

Disabled

XS Delta On

Off Sensor (STT only)

Sensor Type (STT25H only)

T/C-E

T/C-J

T/C-K

T/C-T T/C-S T/C-R T/C-B

JPT 100 PT100 PT200 Ohms

T/C-N

80 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Dialog Field Value

Sensor Type (STT25T only)

T/C-J

T/C-K

T/C-T

T/C-E Line Filter 50 Hz 60 Hz RTD Wire (STD25H) 3 Wire 4 Wire Sensor (STT only)

(continued)

CJ Mode Compensation

Internal CJ External CJ

(STT25H) Compensation

(STT25T)

Write Protect (STT25H only)

Write Protect Write protected

Not write

protected

Password 4 chars New Password 4 chars

Reference Data

PT100 (RTD)

Release 3 34-ST-25-20 MC Toolkit User Manual 81 9/06

Generic HART Fields and Values

Table 28 Generic HART Fields and Values

Dialog Field Value

Device Info Tag ID 8 chars Model Transmitter type Device ID Transmitter’s device ID Manufacturer String Message 32 chars Descriptor 16 chars Extended Info Universal Rev. Numerical Software Rev. Numerical Field Device Rev. Numerical Hardware Revision Numerical # Req. Preams Numerical PV Sensor S/N Numerical Final Assembly # Numerical Physical Signaling Code Numerical Basic Setup LRL, URL, LRV, URV Floating point Minimum Span Floating point Damping Floating point

PV Units Type

Temperature Pressure Volumetric flow Velocity Volume Length Time Mass

PV Sensor Units

Mass flow Mass per volume Viscosity Electromagnetic

unit of electric potential

Electrostatic unit of

current

Electromagnetic

unit of resistance Energy Power Radial velocity Miscellaneous

Generic

Temperature

82 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Pressure

degC

degF inH2O @ 39F inHg @ 32F ftH2O @ 68F mmH2O @ 68F mmHg @ 0C psi

degR

bar Mbar g/cm² kg/cm² Pascals KPa

Kelvin

torr ATM inH2O @ 60F MPa inH2O @ 4C mmH2O @ 4C

Dialog Field Value

Basic Setup

(Continued)

Volumetric Flow

ft³/min gal/min

l/min

ImpGal/min m³/hr gal/s MillionGal/day l/s MillionL/day ft³/s

Velocity ft/s

m/s

Volume gal

liter Imperial Gal m³ bbl

Length ft

meter

Time min

sec

Mass gram

kg Metric Ton

Mass Flow g/s

g/min g/hr kg/s kg/min kg/hr kg/day

Mass Per Volume SGU

g/cm³ kg/m³ lb/gal lb/ft³ g/ml

Electromagnetic Unit of

Electric Potential

Electrostatic Unit of

Viscosity centistokes centipoises

Current

Electromagnetic Unit of

Ohm kOhms

Resistance

Basic Setup

Energy newton-meter kilowatt hour btu

Reference Data

ft³/day m³/s m³/day ImperialGal/hr ImperialGal/day norm. m³/hr norm. l/hr std. ft³/min ft³/hr

in/s in/min bushel yd³ ft³ in³

m³/min bbl/s bbl/min bbl/hr bbl/day gal/hr ImperialGal/s l/hr gal/day

ft/min m/hr normal m³ normal liter std ft³

hectoliter liquid bbl in

mm cm hr day

lb Short Ton

MetTon/min MetTon/hr MetTon/day lb/s lb/min lb/hr

kg/l g/l lb/in³ ShTon/yd³ degTwaddell

Long Ton ounce

lb/day

ShTon/min

ShTon/hr

ShTon/day

LTon/hr

LTton/day

degBaum (heavy)

degBaum (light)

degAPI

ug/l

ug/m³

Release 3 34-ST-25-20 MC Toolkit User Manual 83 9/06

Generic HART Fields and Values

Dialog Field Value

(Continued)

deka therm foot pound force

Miscellaneous Hz

uMho Percent, pH mSiemen/cm uSiemen/cm Newton degBrix % solids/wt

Generic Use Enumeration

Not Used

Transfer Function Linear

Square Root Sq. Root 3rd Power Sq. Root 5th Power Special Curve

PV Output Floating point Alarm Direction High Low NAMUR Not applicable for Generic HART transmitter

Poll Address 0 - 15 Req. Preambles Numerical

Dynamic Variable Map

Primary Var. Code Numerical Secondary Var. Code Numerical Tertiary Var. Code Numerical Quaternary Var. Code Numerical

Diagnostics/ Service

Master Reset Performs a Master Reset of device Device Status Displays the Device Status screen Self Test Performs a Self Test of the device Monitor Displays the Monitor screen

Device Status

Status Byte Status Byte 0 - Status Byte 15 Status Bit

Status Bit 0 - Status Bit 7 OK

Non Critical Status (Field Device Status)

Primary Variable

Out of Limits

Non Primary

Variable Out of Limits

Loop Current

Saturated

Mjoule Mcalorie

% solids/vol degBalling proof/vol proof/mass parts/million degrees radian % consistency volume %

None

ml/l

ul/l

% LEL

ppb

% SteamQual

ftin16

ft³/lb

pFarads

% plato

Special Unknown

Square Discrete(switch) Sq. Rt+Spec. Curve Sq. Rt 3rd+Spec.

Curve

Loop Current Fixed More Status

Available

Cold Start

Sq. Rt 5th+Spec.

Curve Not Used None Unknown

Configuration

Changed

Device

Malfunction

84 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Dialog Field Value

Monitor Output (mA) Floating point Output (%) Floating point PV Floating point SV Floating point TV Floating point QV Floating point Comm. Status String value Device Status Displays the Device Status screen Calibration Zero Trim Performs a Zero Trim Apply Values Displays the Apply Values screen Loop Test Displays the Loop Test screen D/A Trim Displays the D/A Trim screen Apply Values,

Set the (output current to) 4 mA 20 mA

screen 1 Apply Values,

screen 2 Set As New Value

Current Applied Process Value

Floating point

Sets the LRV or URV equal to the value in the Current Applied

Process Value edit box. Read New Value Updates the Current Applied Process Value edit box Loop Test Mode Normal Output Mode

Choose Analog Output

4 mA 20 mA Other

Level Other Floating point Set Output Sets the device output Clear Output Clears the Output Mode D/A Trim

Field Device Will Be

Scaled From

Floating Point

Change Scale Activates the 2 edit boxes mentioned above. Start D/A Trim Starts the D/A Trim process

Meter Value Floating point

Burst Mode Burst Mode Off

Burst Options PV

Specific Monitor

Number of Device

Variables to Query

1 - 4

Not Used None % Range and

Current

Unknown Special All PVs and

Current

Dev. Var. 1 0 - 22 Dev. Var. 2 0 - 22 Dev. Var. 3 0 - 22

Reference Data

Release 3 34-ST-25-20 MC Toolkit User Manual 85 9/06

Generic HART Fields and Values

Dialog Field Value

Dev. Var. 4 0 - 22 Dev. Var. 1 Floating point Dev. Var. 2 Floating point Dev. Var. 3 Floating point Dev. Var. 4 Floating point

86 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Table 29 HART Universal Commands

Command Number Function

0 Read Unique Identifier 1 Read Primary Variable 2 Read Current and % of Range 3 Read Current and Four Dynamic Variables 6 Write Polling Address 12 Read Message 13 Read Tag, Descriptor, Date 14 Read PV Sensor information 15 Read Output information 16 Read final assembly number 17 Write Message 18 Write Tag, Descriptor, Date

Release 3 34-ST-25-20 MC Toolkit User Manual 87 9/06

Table 30 HART Common Practice Commands

Command Number Function

33 Read Transmitter Variables 34 Write Damping Value 35 Write Range Values 36 Set Upper Range Value 37 Set Lower Range Value 40 Enter/Exit fixed current mode 41 Perform Device Self-test 42 Perform Master Reset 43 Set(trim) PV Zero 44 Write PV Units 45 Trim DAC Zero 46 Trim DAC Gain 47 Write Transfer Function 48 Read additional device status 50 Read Dynamic Variable Assignments 51 Write Dynamic Variable Assignments 53 Write Transmitter Variable Units 105 Read Burst mode configuration 107 Write Burst Device Variables 108 Write Burst mode command number 109 Burst mode control

88 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Reference Data

XML Database (Samples)

XML database files that can be exported from the MC Toolkit application to Documint (or other XML file utility) includes thirteen items. The specific content of each file depends on the type of field device from which it is exported, but the form of each item is the same for all devices.

Example:

<Field name="Bus Type">HART</Field> <Field name="

Parameter Name">Parameter Value</Field>

Two samples of XML files are given below - one for a Honeywell STT 3000 Smart Temperature Transmitter, and the other for a non-Honeywell (or "generic") device by Smar.

An explanation of the parameters/values for each XML item is given in the table that follows the samples.

XML Sample - Honeywell DE

******************************************************* <Record> <Field name="Bus Type">DE</Field> <Field name="Device">STT 3000</Field> <Field name="Tag ID">XXXXXXXX</Field> <Field name="Serial Number">B125340037</Field> <Field name="Manufacturer">Honeywell</Field> <Field name="Model Number">1.5</Field> <Field name="Transfer Function">1</Field> <Field name="Input Range : In Low">-20.0</Field> <Field name="Input Range : In High">107.5</Field> <Field name="Input Range : In Units">0</Field> <Field name="Output Range : Out Low">4.00</Field> <Field name="Output Range : Out High">20.00</Field> <Field name="Output Range : Out Units">mA</Field> </Record>

XML Sample - non-Honeywell HART

*********************************************************

<Database> <Table name="Instrument"> <Record> <Field name="Bus Type">HART</Field> <Field name="Device">Generic</Field> <Field name="Tag ID">SMAR</Field> <Field name="Serial Number">816923</Field> <Field name="Manufacturer">62</Field> <Field name="Model Number">12345</Field> <Field name="Transfer Function">0</Field> <Field name="Input Range : In Low">-10.0</Field> <Field name="Input Range : In High">100.0</Field> <Field name="Input Range : In Units">39</Field> <Field name="Output Range : Out Low">1.00</Field> <Field name="Output Range : Out High">5.00</Field> <Field name="Output Range : Out Units">58</Field> </Record>

*******************************************************

Release 3 34-ST-25-20 MC Toolkit User Manual 89 9/06

XML Database (Samples)

Field # Parameter Name Parameter Description

Bus Type

1 2

Device

Protocol type Classification of device type: Honeywell DE (ST 3000,

STT3000, Honeywell HART (STT25H), or generic (nonHoneywell) HART

Tag ID

Serial Number

Manufacturer

User-defined identifier Serial Number of device (assigned by Manufacturer) a. Name of Manufacturer (Honeywell) b. Numeric Code for Manufacturer's Name

Model Number

a. Firmware Version (Honeywell DE Transmitter) b. Final assembly number (Honeywell HART and generic

HART)

Transfer Function

7 8

9 10 11 12 13

Input Range : In Low

Input Range : In High

Input Range : In Units

Output Range : Out Low

Output Range : Out High

Output Range : Out Units

Code for output form (0= Linear; 1= Square Root) LRV URV Code for Engineering Units (PV Input) Output Range 0 % value (1 V or 4 mA) Output Range 100 % value (5 V or 20 mA) a. mA or Volts (Honeywell DE) b. Numeric Code for Engineering Units (HART)

90 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

MCT101 Maintenance

Modem Battery Replacement

The battery should be replaced:

• when, in the Modem Diagnostics display (in the Modem Status box) one of these messages appears

− Modem Battery: Low

− Modem Battery: Unknown (after checking wiring connections)

• in periodic maintenance, when voltmeter test indicates low voltage.

WARNING !!

Never remove the cover of the battery compartment, or attempt battery replacement in areas designated as having a potentially Explosive atmosphere.

Table 31 Battery Removal and Replacement Procedure

Step Action

MCT101 Maintenance

WARNING !!

Do not perform this procedure in an area designated as having a potentially explosive atmosphere.

Remove the screw that holds the battery cover in place, and remove the cover from the battery compartment.

Press lightly on the bottom of the battery as shown in the picture below, rotating the battery outward at the top. Note the orientation of the battery in the compartment, and then remove it from the case.

3 Noting orientation of the new battery and the terminals, insert the new battery into the case.

4 Replace the cover and the retaining screw.

Release 3 34-ST-25-20 MC Toolkit User Manual 91 9/06

MC Toolkit Software Installation/Maintenance

Overview

The MC Toolkit application software and SDC 625 application software, as well as all available HART device Descriptions (DD), have been pre-loaded into the PDA’s memory chip at the factory. The MCT101 is ready to use once the necessary batteries (included) are installed in the DE/HART Modem and PDA. It is recommended that you review the PDA manufacturer’s documentation for general use requirements such as battery charging requirements and configuration options.

The MCT202 should be unpacked per the separate safety instruction sheet.

We have also included a CD-ROM that includes the MC Toolkit application software and SDC 625 application software, should you ever need to reload it.

To establish a partnership between your desktop PC and the PDA, follow the PDA manufacturer’s documentation on how to install ActiveSync and establish a connection. The ActiveSync software is provided on the PDA manufacturer’s CD-ROM disk, or it can be obtained directly from Microsoft at:

http://www.microsoft.com/pocketpc/downloads/activesync.asp

Note: The handheld computer needs to be connected to the MC Toolkit Modem for the MC Toolkit software to operate correctly. If the modem is not connected to the handheld computer, an error message will appear.

Use the short interface cable provided for this purpose.

DD Copier

The DD (Device Description) Copier can be used to place a Device Description (.fms file) into the right folder in the MC Toolkit Device Description file structure.

1. Obtain the Device Description (.fms file) and place into an existing folder on the PDA. For

example, the. fms file could be placed in a folder on the Storage Card in File Explore. You can use File Explorer to view folders/files.

2. Use File Explorer to find DD Copier. DD Copier will be in the following directory: My

Device\Storage Card\Honeywell SDC.

3. Selection DD Copier to open the program

4. Select File from the menu at the bottom, and select open.

5. Locate the stored .fms file from Step 1 above.

6. Select (highlight) the .fms file and select OK at the bottom of the screen. This will copy the .fms

file into the PDA’s Device Description file structure.

92 34-ST-25-20 MC Toolkit User Manual Release 3 9/06

Honeywell MC ToolKit User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual