Honeywell HPF602ULADA User Manual

6 Amp NAC Expander
Honeywell Power Products 12 Clintonville Road Northford, CT 06472-1653
Honeywell
Power Products
HPF602ULADA
HPF602ULADA
6 Amp NAC Expander
US
INSTALLATION & OPERATION MANUAL
Document 151341 10/14/10 Rev:
P/N 151341:L1 ECN: 10-0642
L1
Installation Precautions
FCC Warning
Maintenance
Adherence to these statements will aid in problem-free installation and enhance long-term
reliability.
Unit should be inspected at least once per year for proper operation as follows:
WARNING
book prior to starting the installation.
Follow the instructions
Disconnect AC power and batteries
Remove all electronic assemblies
Verify that wire sizes are adequate
Install this equipment in the proper environment.
Tighten screw terminals adequately
Like all solid state electronic devices,
Though designed to last many years,
W
This device may not cause radio interference, and (2) This device must accept any interference received, including interference that may cause undesired operation.
in all installation, operating, and programming manuals. These instructions must be followed to avoid
proper installation by qualified personnel.
prior to servicing. Failure to do so can damage circuits. Fuses are one time use devices and
he
same type and rating (see markings on the boards). Replace any fuse covers before energizing.
prior to any drilling, filing, reaming, or p unc hing of the enc lo sure . W hen po ss ible, ma ke a ll cable entries from the sides or rear. Before making a ny mo d ifications , verify that they will not interfere with battery, transformer, and printed circuit board location.
DC output, AC input). Use 18 AWG to 14 AWG for power limited circuits (AC Fail/Low Battery signal). Assure proper output voltage by measurem ent before connecting devices. This helps avoid potential damage. Keep power limited wiring separate from non­power limited wiring (120VAC / 60Hz Input, Battery Wires). Minimum .25” spacing must be provided. Use 75 C or higher rated UL insulated wire for connecting the unit to the electrical mains.
may be adversely affected by extreme temperature ranges and humidity. Therefore, it is recommended that this system and all peripherals be installed in an environment with a nominal room temperature of 0-49° C/32-120° F. To reduce the risk of fire or electric shock, do not expose to rain or excessive moisture. Do not block any ventilation openings. Upon completion of wiring, secure enclosure door with screws (supplied) or a key lock. Installation hardware and method must be adequate to support the weight of the unit and foreseeable mechanical loadings. Clean only with a dry cloth.
. Over-tightening may damage threads, resulting in reduced terminal contact pressure and
difficulty with screw terminal removal. Use only accessories and replacement parts specified by the manufacturer.
this system may operate erratically or can be damaged when subjected to lightning-induced
suppressive d evices will re duc e susceptibility. Consu lt the Technical Services Departmen t shou ld pro blems be anticipated or encountered.
system components can fail at any time. This system contains static-sensitive components.
static-suppressive packaging to protect electronic assemblies removed from the unit.
Under normal load conditions, the DC output voltage should be checked for proper voltage level.
Under normal load conditions check that the battery is fully charged, check specified voltage at the battery terminals
5 years, however it is recommended to change batteries within 4 years or less as necessary.
Honeywell is not responsible for any typographical errors.
to contain voltage drop
Output Voltage Test: Battery Test:
: This unit should be installed by qualified service personnel and in accordance with The National Electrical
Code, as well as NFPA 72 and all applicable Local Regulations. It is recommended to first review this complete instruction
damage to the product and minimize hazard. Keep them in a safe place for periodic review. Operation and reliability depend upon
must be replaced when they blow. For continued protection against risk of electric shock and fire hazard replace all fuses with t
in all circuits. Use 18 AWG or larger for all power connections (Battery,
transients. Although no system is completely immune from lightning transients and interferences, proper grounding and use of surge
Always ground yourself with a proper wrist strap before handling any circuits so that static charges are removed from the body. Use
ARNING: This device has been verified to comply with FCC Rules Part 15. Operation is subject to the following conditions: (1)
and at the board terminals marked [+ BAT-- ] to insure that there is no break in the battery connection wires. Expected battery life is
The useful life of the system's standby batteries and the electronic components

Contents

Section 1
Introduction ..................................................................................................................................................1
Section 2
UL Requirements ..................................................................................................................................2
2.1 ULC Requirements ......................................................................................................................................2
Section 3
System Overview ..................................................................................................................................3
3.1 Terminal Descriptions and Electrical Ratings .............................................................................................3
3.2 Signal Input Terminals ............ .....................................................................................................................4
3.3 Notification Appliance Circuit Terminals ....................................................................................................5
Section 4
Installation .....................................................................................................................................................6
4.1 Mounting ......................................................................................................................................................6
4.1.1 Preventing Water Damage ....................................................................................................................6
4.2 Wire Routing ................ .............................................................. ..................................................................7
4.3 Current Requirements (Standby and Alarm) .............................................. .................................................8
4.3.1 Current Drawn From Host Panel ................. .........................................................................................8
4.3.2 Current Drawn from Battery .................................................................................................................8
4.3.2.1 CAN/ULC-S527 .........................................................................................................................8
4.4 Connecting the HPF602ULADA to a FACP .............................................................................................10
4.4.1 Common Trouble Relay ......................................................................................................................11
4.5 Notification Appliance Wiring ...................................................................................................................12
4.5.1 Class A Supervised Wiring .......................................................................... .......................................12
Class A Output Notification Circuits ..............................................................................................12
Class A Supervised Input Circuits .......................................................................................... ........12
4.5.2 Class B Supervised Wiring ........................................... ......................................................................13
Class B Output Notification Circuits ..............................................................................................13
Class B Supervised Input Circuits .................................................... ...............................................14
4.6 Ground Fault Detection Enable/Disable Jumper .......................................................................................14
4.7 Battery Connection ....................................................................................................................................15
4.8 DIP Switch Settings ................................................................................................................................... 15
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HPF602ULADA Distributed Power Module Installation Manual
4.8.1 Selecting the Standard Input/Output Configurations ..........................................................................16
4.8.1.1 Input/Output Configurations That Select ANSI Temporal-Coded Outputs .............................17
4.8.2 Selecting Synchronized Output Configurations .................................................................................18
4.8.2.1 Selecting Synchronized Faraday Configurations .....................................................................18
4.8.2.2 Selecting Synchronized Gentex Configurations ......................................................................18
4.8.2.3 Selecting Synchronized System Sensor Configurations .......................................................... 19
4.8.2.4 Selecting Synchronized Wheelock Configurations ..................................................................19
4.8.2.5 Selecting Synchronized AMSECO Configurations .................................................................19
4.8.3 Setting the Loss of AC Delay .............................................................................................................20
4.8.4 Setting the Auxiliary Output ...............................................................................................................20
Section 5
Sample Applications ......................................................................................................................21
5.1 Notification Power Applications ................................................................................................................21
5.2 Non-Resettable Power Application ............................................................................................................23
5.3 Door Holder Application ...........................................................................................................................24
Section 6
Troubleshooting ..................................................................................................................................25
6.1 LEDs ..........................................................................................................................................................25
6.2 Trouble Conditions ....................................................................................................................................26
6.3 Earth Fault Resistance ................................................................................................................................27
6.4 Removing and Replacing the Control Panel ..............................................................................................28
6.4.1 Removing the Control Panel ...............................................................................................................28
6.4.2 Replacing the Control Panel ...............................................................................................................28
Appendix A UL Listed Notification Appliances
A.1 Notification Appliances .............................................................................................................................29
...............................................................................29
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Section 1 Introduction

The HPF602ULADA is a notification appliance circuit and auxiliary power expander that provides up to 6 amps of filtered, 24 volt power for powering notification appliances and auxiliary devices. The HPF602ULADA provides its own AC power connection, battery charging circuit, and battery connections. Used with security and fire alarm control panels, the HPF602ULADA enables you to connect and distribute power to many more devices than your panel may normally allow.
Input Configurations The HPF602ULADA has two optically isolated signaling inputs that provide the signal
connection from the main control panel to the HPF602ULADA (see Section 3.2 for more details).
Output Configurations The HPF602ULADA has four power-limited notification appliance circuits that can be
configured in various combinations of Class A and Class B circuits (see Section 3.3 for details).
Auxiliary Power Configurations The HPF602ULADA has a dedicated, power-limited, auxiliary output that can be
configured in two different ways. The auxiliary output can either be non-resettable (always on), or configured to switch off during the AC power failure to conserve the battery standby power . When the auxiliary power is configured to switch off, there is a 30 second delay before the auxiliary power is turned off after the AC power fails (see Section
4.8.4 for details).
Form C Trouble Relay The HPF602ULADA includes a general trouble relay that will de-energize for any trouble
situation. (see Section 4.4.1 for details).
Earth Fault Detection The HPF602ULADA monitors for earth faults to the system power or system ground.
When detected, the system de-energizes the trouble relay and the input supervision relays (see Section 5.2 for details).
ANSI Temporal Code The HPF602ULADA provides two configuration options that will drive outputs with the
ANSI temporal code if the inputs are on constantly (see Section 4.8.1 for details).
Supports Synchronized appliances The HPF602ULADA provides configuration options that will eliminate the need for
synchronized modules when using AMSECO, Faraday, Gentex, System Sensor, or Wheelock synchronization appliances.
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HPF602ULADA Distributed Power Module Installation Manual

Section 2 UL Requirements

When installed in accordance with NFPA 70 and NFPA 72 standards, the HPF602ULADA can be connected to UL Listed devices.
The HPF602ULADA is also listed to meet UL Standard 864 and power limiting requirements. The HPF602ULADA is compatible with any UL listed control unit utilizing reverse polarity
supervised notification appliance circuits, using 24 VDC regulated outputs.

2.1 ULC Requirements

Install in accordance with CE 22.1 and ULC S524. For the installation to comply with ULC, the Silent Knight 5612 module must be installed between the battery and control as describe in Section 4.8.
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System Overview

Section 3 System Overview

CAUTION
Each output circuit is rated at 3 amps. DO NOT OVERLOAD. Overloading a circuit will cause it to shut down (power limit). The circuit will automatically reset once you remove the overload condition.

3.1 Terminal Descriptions and Electrical Ratings

Terminal # Description Ratings
TB1
1 AC (black–“hot”)
120 VAC 60 Hz, A2 Earth Ground
3 AC (white–“neutral”)
TB2
1 Auxiliary Power (-) 2 Auxiliary Power (+) 3 Notification 4 Output (-) 4 Notification 4 Output (+) Although each output 5 Notification 3 Output (-) 6 Notification 3 Output (+) total current draw from 7 Notification 2 Output (-) 8 Notification 2 Output (+) auxiliary power must
9 Notification 1 Output (-) 10 Notification 1 Output (+) 11 Normally Closed contact 2.5 A @ 250 VAC 12 Common 13 Normally Open contact 14 Input 2
16 Input 2 (+) 17 Input 1
19 Input 1 (+)
27.4 VDC 3.0 amps
27.4 VDC 3.0 amps
27.4 VDC 3.0 amps
27.4 VDC 3.0 amps
27.4 VDC 3.0 amps
or
2.5 A @ 30 VDC
9 - 30 VDC15 Input 2 (-)
9 - 30 VDC18 Input 1 (-)
is rated for 3 amps, the
the 4 outputs and the
not exceed 6 amps.
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HPF602ULADA Distributed Power Module Installation Manual

3.2 Signal Input Terminals

Terminals 14 through 19 are polarized signal input terminals. They provide the signaling connection from the main panel to the HPF602ULADA. See Figure 4-2 for more details.
The main panel supervises its notification appliance circuits used for communicating with the HPF602ULADA the same way it supervises ordinary notification appliance circuits. The signal inputs on the HPF602ULADA monitor the polarity of the voltage coming from the main panel’s notification appliance circuits to determine when to operate the notification appliance circuits on the HPF602ULADA. The HPF602ULADA emulates the trouble behavior of a normal notification appliance circuit by interrupting the EOL supervision current for internal or output trouble conditions on the HPF602ULADA.
Note that the HPF602ULADA will accurately sense the polarity of the main panel’s notification appliance circuits to drive the outputs whether or not the supervision connection is intact. The following situations will disconnect the EOL supervision at the signal inputs and indicate a trouble condition:
Low AC power
Low Battery condition
Earth ground fault to the system power or system ground
Auxiliary output power-limited condition
EOL supervision trouble or power-limited condition at an output Trouble conditions will not necessarily occur for both inputs when the trouble is specific to a
particular output. Only the signal input controlling the output circuit that is in trouble will indicate a trouble condition. Below are examples where both inputs do NOT indicate trouble for a trouble occurring at only one output circuit.
Example 1: If input 1 controls all four outputs, a fault on any output will cause input 1
to indicate trouble. The fault does not affect input 2.
Example 2: If input 1 controls outputs 1 and 2, and input 2 controls outputs 3 and 4, a
fault condition on output 3 or 4 will cause input 2 to indicate trouble. The fault does not affect input 1.
Note:Once the inputs are driven with forward polarity to activate the outputs, the main control panel will not be
able to sense trouble conditions through its notification appliance circuit connected to the HPF602ULADA input circuits. Use the HPF602ULADA trouble relay when it is necessary to monitor trouble conditions and active alarm conditions at the same time.
Section 6 explains the significance of each trouble condition in more detail.
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System Overview

3.3 Notification Appliance Circuit Terminals

T erminals 3 through 10 are the notification appliance circuit output terminals. Each of the four circuits are rated at 3 amps, although you can only draw a total of 6 amps from the HPF602ULADA. The HPF602ULADA outputs are short-circuit protected (power limited) according to UL 864 standards. Overcurrent indicators are yellow LEDs. The output voltage can vary depending on the load and input voltage.
The four power-limited NAC outputs can be configured as follows:
Four Class B circuits Faraday synchronized outputs
Two Class A circuits Gentex synchronized outputs
One Class A and two Class B circuits System Sensor synchronized outputs
Class B, ANSI temporal-coded circuits Wheelock synchronization outputs
AMSECO synchronized outputs
One or both HPF602ULADA signal inputs control the NAC outputs, depending on the specific configuration setup. Possible configurations for the HPF602ULADA are:
For Option: These Inputs: Control These Outputs: As:
1 Input 1 All outputs Class B circuits
2
3
4
5 Input 1 Outputs 1-2 and 3-4 Class A circuit pairs
6
7
8
9
10
11
12
13
Input 1 or Input 2 coded circuits Input 1 Outputs 1 and 2 Class B circuits Input 2 Outputs 3 and 4 Class B circuits Input 1 Output 1 Class B circuits Input 2 Outputs 2, 3, and 4 Class B circuits
Input 1 Outputs 1 and 2 Class B ANSI temporal-coded circuits Input 2 Outputs 3 and 4 Class B circuits Input 1 Outputs 1-2 Class A circuit pair Input 2 Outputs 3-4 Class A circuit pair Input 1 Outputs 1-2 Class A circuit pair Input 2 Outputs 3 and 4 Class B circuits Input 1 (Strobe Control) Input 2 (Audio Control) Faraday Sync. Output Input 1 (Strobe Control) Input 2 (Audio Control) Gentex Sync. Output Input 1 (Strobe Control) Input 2 (Audio Control) System Sensor Sync. Output Input 1 (Strobe Control) Input 2 (Audio Control) Wheelock Sync. Output Input 1 (Strobe Control) Input 2 (Audio Control) Amseco Sync. Output
Outputs 1, 2, 3, and 4
All outputs
All outputs
All outputs
All outputs
All outputs
Class B ANSI temporal-
Class A or Class B
Class A or Class B
Class A or Class B
Class A or Class B
Class A or Class B
You can select which input controls which output, and which inputs are Class A and Class B using the 7-position DIP switch on the printed circuit board. Section 4.8 for DIP switch settings.
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HPF602ULADA Distributed Power Module Installation Manual

Section 4 Installation

Before installing the HPF602ULADA, the AC input must first be wired into the building’s main electrical power through the TB1 terminals (see Figure 4-2). Shut off the electrical power to the HPF602ULADA, and then complete the general installation of the HPF602ULADA using the information in this section.

4.1 Mounting

Mount the HPF602ULADA in locations that meet the following temperature and humidity requirements. Do not expose the panel to conditions outside these ranges. For use in indoor, dry environments.
Temperature Humidity
When mounting on interior walls, use appropriate screw anchors in plaster. When mounting on concrete, especially when moisture is expected, first attach a piece of 3/4-inch plywood to the concrete surface. Attach the HPF602ULADA to the plywood.
o
C-49o C (32o F-120o F)
0 10%-93% at 30o C (86o F) noncondensing

4.1.1 Preventing Water Damage

Water damage to the fire system can be caused by moisture entering the cabinet through the conduits. Conduits that are installed to enter the top of the cabinet are most likely to cause water problems. Installers should take reasonable precautions to prevent water from entering the cabinet. Water damage is not covered under warranty.
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Installation
Note: The use of this knock out will reduce the number and/or size of batteries this cabinet can contain. Evaluation of space is important before using.

4.2 Wire Routing

To avoid induced noise (transfer of electrical energy from one wire to another), keep input wiring isolated from high current output and power-limited wiring. Induced noise can interfere with telephone communication or even cause false alarms. Avoid pulling a single multiconductor cable for the entire system. Instead, separate high current input/output from low current. Separate power-limited from non-power-limited wiring. Non-power-limited wiring must be enclosed in conduit.
Wiring within the cabinet should be routed around the perimeter of the cabinet. It should not cross the printed circuit board where it could induce noise into the sensitive microelectronics or pick up unwanted RF noise from the switching power supply circuit.
Figure 4-1 Sample Wire Routing
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HPF602ULADA Distributed Power Module Installation Manual

4.3 Current Requirements (Standby and Alarm)

4.3.1 Current Drawn From Host Panel

Table 4-1 shows the HPF602ULADA current draw requirements from the main control panel when the panel’s notification appliance circuit is in alarm. The current draw from the main panel when it is supervising the HPF602ULADA is the same current draw that would be present when the main panel supervises an ordinary notification appliance circuit.
Table 4-1: Alarm Current Drawn From Main Control Panel
Panel Voltage Current
Alarm Current (for typical voltages) drawn from main panel’s notification
appliance
circuits.

4.3.2 Current Drawn from Battery

12 VDC 6.5 mA 24 VDC One input circuit: 15 mA
Both input circuits: 30 mA
Batteries used with the HPF602ULADA must not exceed 35AH. (33AH max. for FM (Factory Mutual) Installations). Batteries larger than 7 AH will not fit into the HPF602ULADA cabinet and must be housed in the RBB Remote Battery Box. See Section
4.7 for battery installation. The following is the maximum current draw from the auxiliary power terminals for standby
calculations. These currents assume 24 or 60 hours of standby time, followed by 5 minutes of maximum alarm current.
195 mA for 24 Hour Standby Current
39 mA for 60 Hours of Auxiliary Standby Current The above numbers were calculated assuming the use of 7 AH batteries at 100% of rated
capacity. The total current of the HPF602ULADA, plus all items powered from it, must not exceed 6 A
when the panel is in alarm. Use Table 4-2 to ensure that the current does not exceed 6 A and, that the desired amount of standby is possible for the battery intended for use with the HPF602ULADA.
4.3.2.1 CAN/ULC-S527
Per CAN/ULC-S527, the maximum current draw from the auxiliary power terminals for standby calculations is 39 mA for 24 hours standby current. The current assumes 24 hours of standby time, followed by 30 minutes of maximum alarm current.
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Table 4-2: Battery Calculation Worksheet
Installation
Device
For each device use this formula: This column X This column = Current per number of devices.
HPF602ULADA Distributed Power Module
(Current draw from battery)
A
Auxiliary Devices Refer to device manual for current ratings.
B
Notification appliances Refer to device manual for current ratings.
C
Total current ratings of all devices in system (line A + line B + line C)
D
Total current ratings converted to amperes (line D x .001):
E
Number of standby hours (24 or 60 for NFPA 72, Chapter 1, 1-5.2.5). 24 Hrs. for NBC,
F
section 3.2.7.8 Multiply lines E and F. Total standby AH
G
Alarm sounding period in hours. In accordance with NBC and ULC.
H
(For example, 5 minutes = .0833 hours, or for ULC installations 30 minutes = 0.5 hours.) Multiply lines E and H. Total alarm AH
I
Add lines G and I. Total standby and alarm AH
J
Multiply line J by 1.20.
K
(20% extra insurance to meet desired performance) Total ampere-hours required
Number of
Devices
1
Current per Device
Standby: 75 mA 75 mA Alarm: 205 mA 205 mA
HPF602ULADA Current 75 mA 205 mA
Alarm/Standby mA mA mA Alarm/Standby mA mA mA Alarm/Standby mA mA mA Alarm/Standby mA mA mA
Auxiliary Device Current mA mA
Alarm: mA 0 mA mA Alarm: mA 0 mA mA Alarm: mA 0 mA mA Alarm: mA 0 mA mA
Notification Appliance Current
Standby
Current
0 mA mA
mA mA
AA
H
AH
AH
AH
Alarm
Current
H
AH
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HPF602ULADA Distributed Power Module Installation Manual

4.4 Connecting the HPF602ULADA to a FACP

Figure 4-2 shows the general layout of the HPF602ULADA PC board. This section also provides specific wiring details for accessories.
Figure 4-2 The Model HPF602ULADA PC Board Layout
Consult the installation manual for specific wiring information for the control panel being used.
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Installation
Must be connected to a power limited source

4.4.1 Common Trouble Relay

The HPF602ULADA has a Form C trouble relay built into Terminals 11-13. The relay provides a normally open and a normally closed contact, both of which are rated at 2.5A. The trouble relay will deactivate under any trouble condition.
A typical application of the trouble relay is to connect the HPF602ULADA normally closed (N.C.) contacts in series with the EOL supplied with the fire alarm control panel. This will cause a trouble on the fire alarm control panel when the HPF602ULADA opens its trouble contacts.
Note:The N.C. contact is the contact that is closed when the HPF602ULADA has power and there are no trouble
conditions.
Figure 4-3 Trouble Relay Connection Example
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