Honeywell HM700A1000 User Manual

HM700A1000

ELECTRODE STEAM HUMIDIFIER

Tools Needed

— Screwdriver —Wrench — Pliers — Shut-off water valve — Water line (LDPE or Copper)

Humidifier Configuration

The HM700 is configured at the factory to operate under most conditions without the need to change its configuration.

NOTE: Because the humidifier is factory configured for

INSTALLATION INSTRUCTIONS

optimal performance, Honeywell strongly discourages changes to the jumpers or the potentiometer; doing so will void the warranty and could damage the humidifier. Contact Honeywell Customer Care for further information.

INTRODUCTION

The HM700 is the most advanced residential steam humidifier available and provides steady and reliable humidification for a home. The humidifier is designed for connection to a steam distributor installed in a supply air duct for humidity on demand.

IMPORTANT

Read and save these instructions. This guide should be kept by the installer, and the Homeowner’s Guide should be left with the equipment owner.

Included in the Box

— Steam Humidifier (HM700) — Distribution Remote Mount Kit (HM700ADISTKIT) — HumidiPRO Humidistat (H6062A1000) — Steam Cylinder (one HM700ACYL2 included) — Rubber drain hose — Installation Instructions, Homeowner’s Guide and

Quick Start Guide

Table 1. Specifications.

Steam

Output

Part Number Volts

HM700A1000

110/120 11 1.4 220/240 22 2.8

GPD KW Amps Phase

12.0 1 15 A CYL2

Before Installation

1. Ensure that available voltage and phase corresponds

with humidifier voltage and phase as indicated on humidifier’s specification label.

2. Ensure that the dedicated external fuse disconnect is of

sufficient size to handle the rated amps as indicated on the specification label. Refer to local codes.

3. Ensure sufficient clearances will be available as

described in the Location section on page 5.

4. Ensure steam lines can be routed to duct distributor as

described in Steam Lines and Condensate Return Instructions on page 8.

Dimensions

in inches

(L x W x H)

11.5 x 6.75 x 21.5

Max Ext

Fuse

Standard

Cylinder

Net/Full

Weight

lbs. (kg)

15 / 20

(7.0 / 9.5)

33-00118EFS-01

HM700A1000

CAUTION

M35758

Golden Valley Minnesota 55422

MADE IN CANADA

MODEL:

VOLTS 1:

KW:

HM700A1000

S/N:

XXXXXXX

110-120

PHASE:

HZ:

1.4

DATE:

XXXXXXXXX

2583297A

220-240

VOLTS 2:

F.L.A: GPD:

12.0

F.L.A: GPD:

12.0

2.9

KW:

Auto-Adaptive

LISTED 205X

HUMIDIFIER

Servicing

Disconnect main power before any servicing. The plumbing and electrical compartments contain

high voltage components and wiring. Access should be limited to authorized personnel only.

During and following operation of the humidifier, the

steam and components in contact with the steam such as the steam lines, steam distributors, and condensate lines can become hot and can burn if touched.

Honeywell does not accept any liability for installations

of humidity equipment installed by unqualified personnel or the use of parts/components/equipment that are not authorized or approved by Honeywell.

To maintain warranty, only Honeywell approved parts

and cylinders may be used in the operation of the product.

Electrical

All electrical work should be done according to local

and national electrical code.

Electrical connection to be performed by a licensed

electrician.

Unit must be powered by a dedicated GFI circuit.

Plumbing

Plumbing to be performed by a licensed plumber. Drain water from humidifier can be very hot. Do not

drain to public sink.

All plumbing work should be done according to local

plumbing code.

Fig. 1. Specification label location.

Installation

Do not mount on hot surfaces. Do not mount in area where freezing can occur. Do not mount on vibrating surface. Do not mount on floor. The HM700 produces steam at atmospheric pressure.

No devices which could block steam output should be connected to the steam outlet.

Steam lines must be installed so that no restriction can

produce backpressure in the humidifier.

Water quality

The Honeywell HM700 requires a cold water

connection from your home's main water supply between 30-100 PSIG. A throttle valve may be necessary, and a water shut-off valve is recommended for safety. Reverse Osmosis (RO) and Deionized (DI) water must not be used. Water conductivity is important to ensure the electrode humidifier operates effectively. Honeywell recommends 150-1200 μS (microsiemens).

Parts and Accessories

The following parts and accessories are available and may have been included with your HM700 humidifier. The cylinder is the only item that will need periodic replacement to maintain proper humidifier operation.

Table 2. Parts and accessories.

Part/Accessory Part Number

Replacement Cylinder HM700ACYL2 HumidiPRO Humidistat H6062A1000 Stainless Steel Distribution Remote Mount Kit HM700ADISTKIT Replacement Drain Valve HM700ADVALVE Replacement Fill Valve HM700AFVALVE Replacement Transformer HM700ATX Replacement PC Board HM700APCB 15 ft. Insulated Steam and Condensate Line Hose Kit HM700AHOSEKIT

33-00118EFS—01 2

Differential Pressure Switch for Air Proving 50027910-001

How the Humidifier Works

The HM700 is an atmospheric steam generator that uses heat generated by electrical current flowing between submerged electrodes to generate steam. The HM700 is designed for ondemand air humidification via a steam distributor.

STEAM GENERATION

• Once the unit receives a demand signal and the safety loop between terminal 1 and 2 is closed, the humidifier closes the contactor and measures the electrical current.

• If the demand is lower than the actual output the inlet valve is kept closed and output is reduced by letting the water level in the cylinder decrease by evaporation.

• If demand is higher than the actual output, after a brief delay the fill valve is activated and water flows into the fill cup. Water from the fill cup flows into the bottom of the cylinder through a hose connected to the drain valve housing.

NOTE: The cylinder is gravity fed from the fill cup. If

backpressure from the steam line is too high it will cause water to back up in the fill cup and flow down the overflow line to the drain.

• As soon as the water in the cylinder comes in contact with the energized electrodes, current flows through the water. The resistance of the water to the electrical charge generates heat and in turn steam. The electrical current (and steam output) increases as the level of water increases, as more of the electrode becomes submerged. The unit continues to fill until the current matches demand or the high water sensor detects a high water level.

• The HM700 repeats the fill and boil down cycle repeatedly to match output to demand.

• Over time minerals in the water will adhere to the cylinder electrodes. The humidifier will automatically fill to a higher water level to maintain full capacity during the life of the cylinder. Eventually because of scale formation it will no longer be possible for the humidifier to reach its full

HM700A1000

capacity. The HM700 software monitors this condition and, when detected, will stop operating and flash the yellow LED in a repeating sequence of 4 flashes.

DRAINS

• As steam is produced, minerals are left behind, increasing the conductivity of the water. The HM700 patented auto adaptive cycle will monitor the water conductivity and perform drains to maintain the water at optimal conductivity for peak performance.

• The auto adaptive cycle ensures cylinder life is maximized. It does this by keeping the tightest control and most efficient use of water during the entire cylinder life.

STEAM DISTRIBUTION

Steam generated by the humidifier may be introduced into the air in several different ways. The most common method for adding the steam into the air is to mount a steam distributor tube in a supply air duct.

STEAM LINE

The steam line between the cylinder steam outlet and the distributor serves two purposes: it is used as a conduit to transfer the atmospheric steam from the humidifier to the distributor, as well as providing a means to remove condensate. See “Steam Lines and Condensate Return Instructions” on page 8 for information on selecting steam lines.

CONDENSATE RETURN

Whenever steam is distributed condensate is formed in the distribution system. Insulating steam lines is one important way to reduce the amount of condensate formed. Steam lines are sloped so that condensate does not collect in the lines and create a restriction to steam flow. The condensate must be collected and removed from the system so that it does not build up and leak into the duct. Condensate can be returned to the HM700 fill cup to reduce water waste or can be fed to drain.

3 33-00118EFS—01

HM700A1000

(OPTIONAL)

1 - R/HUM 2 - HUM 3 - C 4 - N/A 8 - AP 19 - Gf 20 - Rf 21 - N/A

1/8 NPT TO 1/4 COMPRESSION OR LDPE WATER LINE

HM700

OFF

DEDICATED CIRCUIT BREAKER OR DISCONNECT

COLD POTABLE WATER, 30-100PSIG, 1/2 IN. MIN.

NOTE: 240 V CONNECTION SHOWN

EXTERNAL

M35805

24 (610)

MINIMUM HEIGHT

36 (914)

MINIMUM

2 (51) SCREWS

12 (305)

MINIMUM

MOUNTING

STEAM

DISTRIBUTION

CONTROLS

PLUMBING

ELECTRICAL

2 (51)

MINIMUM

12 (305)

SIZING

IMPORTANT

The HM700 should only be installed if it has been sized properly. Do not use square feet when sizing a humidifier installation. Instead, cubic feet must be used, since the humidity is filling a volume of space (width x length x height). Also, take into consideration the “tightness” of a home’s construction.

Fig. 2. Typical HM700 Installation.

Measurements in inches (mm).

The HM700 produces 11 gallons per day (GPD) when run on 120 V and 22 GPD when run on 240 V. See Figure 16 for details on configuring the HM700 to run on a different voltage.

Table 3 contains AHRI recommendations for humidity requirements and Table 4 shows what humidifiers and output configuration will satisfy the humidification requirements.

Table 3. AHRI Recommended Humidity (in gallons per day).

Construction

Type 8,000 ft

Tight 3.3 4.3 5.4 7.5 9.6 11.7 16

Average 7.6 9.6 11.8 16 20.3 24.4 33

Loose 11.7 14.9 18.1 24.5 30.8 37.1 50

12,000 ft

16,000 ft

20,000 ft

24,000 ft

28,000 ft

32,000 ft

33-00118EFS—01 4

HM700A1000

INSTALL SECOND SCREW AFTER HANGING HUMIDIFIER

#8 X 2 IN. (5 CM) WOOD SCREWS

INSERT SCREW LEAVING 1/4 IN. (6 MM) EXPOSED. HANG UNIT, THEN TIGHTEN SCREW.

2X4 OR OTHER STRUCTURAL MEMBER

KEYHOLE

M35759

HOLE

Table 4. Steam humidifier(s) necessary for application.

Construction

Type 8,000 ft

12,000 ft

16,000 ft

20,000 ft

24,000 ft

Tight 11 GPD 11 GPD 11 GPD 11 GPD 11 GPD

Average 11 GPD 11 GPD 22 GPD 22 GPD 22 GPD

11 GPD (x3)

Loose 22 GPD 22 GPD 22 GPD

22 GPD (x2)

In the table above, 11 GPD indicates a steam humidifier configured to run on 120 V and 22 GPD indicates a steam humidifier

11 GPD (x3)

22 GPD (x2)

28,000 ft

11 GPD (x2)

22 GPD (x1) 11 GPD (x3)

22 GPD (x2) 11 GPD (x4)

22 GPD (x2)

32,000 ft

11 GPD (x2)

22 GPD (x1) 11 GPD (x3)

22 GPD (x2) 11 GPD (x5)

22 GPD (x3)

configured to run on 240 V.

LOCATION

NOTE: Do not mount on hot surfaces, where freezing

can occur, vibrating surface, or floor.

Mount on a suitable wall or vertical surface. Do not sit the unit on the floor. Allow clearances required for plumbing and electrical connections. Clearance dimensions shown are for reference only and are the minimum required for maintenance of the humidifier. Consult local and national codes before final location and installation. Honeywell does not accept responsibility for installation code violations.

• Install only in areas with ambient temperature 41 to 104 °F (5 to 40 °C) and relative humidity 5 to 95 %.

• When possible install below the steam distributor. Take care to provide proper steam line routing and proper condensate traps.

• DO NOT locate the humidifier any further then absolutely necessary from the steam distributor location as net output will be reduced as a result of heat loss through the steam line.

Mounting with Keyholes

1. The HM700 humidifier is wall mounted using a keyhole

located on the back of the unit cabinetry.

2. Use #8 x 2 in. (5 cm) screws mounted into 2x4 studs or

better. 2 screws are needed, one for hanging the unit and one for securing so it will not lift off the keyhole.

3. Install the top screw so that 1/4 in. (6 mm) is exposed.

Raise the unit and place the screw head through the keyhole.

4. Make sure the unit is level and then insert and tighten

the second screw through the bottom hole. Tighten the top screw. See Fig. 3.

NOTE: Use screws longer than 2 in. (5 cm) if drywall or

other spacer is present.

• When possible, mount the HM700 humidifier at a height convenient for servicing.

Fig. 3. Mounting with keyholes.

5 33-00118EFS—01

HM700A1000

M35855

PLUMBING

USE 1/4 IN. COMPRESSION

FITTING (INCLUDED) TO

CONNECT WATER SUPPLY

LINE TO UNIT (LDPE PLASTIC

WATER SHUT-OFF VALVE.

OR COPPER).

1/2 IN. (30 MM) OD

ALWAYS INSTALL A

FILL AND DRAIN LINES CAN ALSO BE

ROUTED THROUGH OPENING IN BACK OF CABINET.

Fig. 4. Water supply and drain connection.

IMPORTANT

— All water supply and drain line connections should be

installed in accordance with local plumbing codes.

— Drain water is automatically cooled to 140 °F (60 °C)

when HM700 cycles a drain. When the manual drain switch is used, temperature may be higher. The drain material (tube and drain) must be rated for 200 °F (93 °C).

• Supply water should be between 30 to 100 PSIG. A throttle valve may be used if necessary.

• Do not use reverse osmosis or de-ionized water. Supply water should be between 150-1200 μS (microsiemens) for optimal conductivity.

USE 1/2 IN. OD COPPER TO WITHIN 4 FT (1.2 M) OF HUMIDIFIER.

M35760

• Supply water should be cold, 34 to 68 ºF (1 to 20 ºC).

• Install water shut off valve before humidifier to facilitate servicing.

• The drain line should not end in a sink used frequently by personnel, or where plumbing codes prohibit it. Route to a floor drain or equivalent for safety reasons.

• Drain line should be routed to allow free flow of water. Ensure adequate slope, no traps, and no kinks. A restricted drain can cause cylinder water to over concentrate and result in poor operation.

• If a drain is not located near the humidifier use a condensate pump rated for hot drain water.

Fig. 5.

33-00118EFS—01 6

Steam Distributor

M35766

AIR FLOW

The HM700 requires a steam distributor installed in the supply-side of ductwork. The HM700 can distribute steam into a ventilation duct using the distributor shown in Table 5.

Table 5. Steam distributor.

Part Number Description Notes

HM700ADISTKIT

1/3W

Stainless Steel Distribution Remote Mount Kit

2/3W

1/3W

Includes a steam distributor, 5 ft. insulated steam hose, condensate hose, and installation hardware.

1/3W

The steam distributor should be installed as close as possible to the humidifier. Short steam distribution lines minimize condensate loss and the possibility of generating backpressure in the steam distribution line.

Fig. 8. Distributor installed horizontally

HM700A1000

AIR FLOW

2/3

1/3

M35764

in a horizontal duct.

MIN. W=8 (203)

Fig. 6.

+45˚

1 TURN

–45˚

M35755

AIR FLOW

1/3

2/3

M35765

Fig. 9. Distributor installed horizontally in a vertical duct.

Rotate the distributor 45º so that steam is discharged

toward the center of duct, in the direction of the air flow.

Fig. 10. Distributor installed vertically in a horizontal duct.

This configuration is not recommended.

M35756

Fig. 7.

7 33-00118EFS—01

HM700A1000

M35761

SPRING CLAMP

3/8” OD COPPER TUBE

SPRING CLAMP

INSERT HOSE OVER COPPER TUBE AND FASTEN WITH SPRING CLAMP

Steam Lines and Condensate Return Instructions

The following instructions must be followed for installation of steam lines for the HM700. Failure to use recommended material and exceeding maximum recommended length in Table 6, or failure to follow any other steam line installation instructions will result in improper operation and could void the warranty.

Table 6. Recommended Steam Line Material for HM700 Duct.

Maximum

Steam Line

Length Possible Losses

Minimum

7 (2) 0.5 (0.2) 115

Airflow

CFM

Max

Static

Pressurelbs/hr (kg/hr)

3.0 in. w.c.

MED-L

Tube

Stainless

Steel Tube ft (m) lbs/hr (kg/hr)

0.875 x

0.049W

Steam Output Material

Steam

Voltag e

110/120V 3.85 (1.75) 220/240V 7.7 (3.5) 12 (3.5) 1.5 (0.7) 230

Hose

7/8 in. 3/4 in.

Copper

* The use of steam line other than copper, stainless steel tube or Honeywell supplied steam line will void the warranty and may

adversely affect the operation of the humidifier.

* When using copper or stainless steel tubing (other than the supplied tubing), insulation is recommended due to high

temperature safety as well as reduced condensate.

To return condensate for HM700, insert copper tube (supplied with equipment) half way into the condensate opening of the fill cup along with the spring clamp (supplied with equipment).

Insert the condensate hose into the condensate return hole at the top of the HM700, and over the copper tube. Fasten in place with the spring clamp.

Fig. 11. Condensate return.

MAIN RULES FOR ATMOSPHERIC STEAM LINES

• Steam lines must not have any restrictions which could result in back pressure.

• Follow recommended materials, size and length, see tables.

• Install steam line in a vertical (upwards) fashion from the HM700 to the distribution nozzle. Consult Figures 12-14 for other installation options.

• Insulate with 1.0 in. (2.5 cm) pipe insulation.

• Trap condensate (Use full size ‘T’ for Traps)

• Do not over tighten hose clamp at cylinder steam outlet. The maximum torque is 12 in-lbs.

• Support steam line so weight is not on cylinder.

• Condensate traps must be a minimum of 6 in. (15 cm) in height or duct static pressure +2 in. (5 cm), whichever is greater.

• Trapping by P-trap or pigtail. Support line as necessary to ensure it remains free of kinks.

33-00118EFS—01 8

Steam Line Installation Examples

12 (305) MINIMUM

M35718

SUPPORT BRACKETS

CONDENSATE TRAP

TO DRAIN

12 (305) MINIMUM RADIUS

12 (305) MINIMUM BEFORE ANY BEND

M35720

NO CONDENSATE TRAP AT VERTICAL TRANSITION

STEAM LINE NOT SLOPED

CONDENSATE TRAP NOT 12 (305) BELOW DISTRIBUTOR

HM700A1000

12 (305)

SUPPORT BRACKETS

CONDENSATE LINE

CONNECT STEAM HOSE TO CYLINDER

CONDENSATE LINE

M35717

12 (305) MINIMUM RADIUS

12 (305) MINIMUM BEFORE ANY BEND

CONNECT CONDENSATE HOSE TO FILL CUP

2 (51) MINIMUM

Fig. 12. Steam distributor above humidifier (hose).

Measurements in inches (mm).

12 (305) MINIMUM RADIUS

12 (305) MINIMUM BEFORE

NY BEND

USE FULL SIZE CONDENSATE TEE AT LOW POINT. SLOPE LINES UP TO “T” AND IMMEDIATELY AFTER IT.

HOSE WILL SOFTEN OVER TIME. PROPER SUPPORT IS NECESSARY.

OBSTRUCTION

TO DRAIN

SUPPORT BRACKETS

2 (51) MINIMUM

TO DRAIN

12 (305) MIN.

12 (305) MINIMUM

M35719

Fig. 14. Steam distributor below humidifier with

obstruction (hose). Measurements in inches (mm).

Fig. 13. Steam distributor below humidifier (hose).

Measurements in inches (mm).

Fig. 15. Common steam line installation errors.

Measurements in inches (mm).

9 33-00118EFS—01

HM700A1000

CAUTION

WARNING

CAUTION

M35779

240 VAC

L1 N/A P120 240

120 VAC

Hot

Jumper

L1 N/A P120 240

Hot

Neutral

Ground Ground

Jumper

240 VAC

L1 N/A P120 240

120 VAC

Hot

Jumper

L1 N/A P120 240

Hot

Neutral

Ground

Jumper

M35850

ELECTRICAL

Wiring to be performed by a licensed electrician. This unit must be installed on a GFI Circuit.

Equipment Damage Hazard

Failure to wire the humidifier in accordance with the wiring instructions could cause permanent damage. Such errors will void the warranty.

HM700A Humidifier must be installed using a dedicated 15 amp circuit breaker and hardwired directly to comply with UL product listing. All wiring must be done per governing electrical codes.

Electrical line cord plugs can overheat and result in risk of damage to property and/or personal injury. Note: Product warranty will be voided if these instructions are not followed.

JUMPER WIRE INSTALLATION

• DO NOT install mains voltage wire (hot or neutral) into 120 or 240 terminal.

• DO install mains wires into L1 terminal (hot) and P terminal (hot/neutral).

• DO install jumper from P to 120 or 240 terminal (according to mains voltage).

Installation Steps

1. Unit requires a dedicated circuit with GFI protection. Bring circuit to a disconnect near the device to protect from electrical

shock when servicing.

2. Hard wire humidifier to disconnect according as shown at right.

3. Install factory-supplied jumper between the P terminal and the terminal that corresponds to supply voltage.

4. Remove green wire attached to case body and drain valve (remove canister for access).

5. Clip ground wire as close to drain valve as possible and remove excess.

33-00118EFS—01 10

HM700A1000

HOT HOT

GROUND

P 240

120 L1

GROUND

E X T

240 VAC (1 PHASE)

120 VAC (1 PHASE)

NEUTRAL

HOT

GROUND

240

120 L1

GROUND

NOTE: CONNECT 120 VAC, “HOT”, TO L1

(OPTIONAL)

NOTE: POWER WIRES CAN ALSO BE ROUTED THROUGH OPENING IN BACK OF CABINET

M35806

Fig. 16. Primary power connection.

NOTES:

— Honeywell requires the use of a GFI circuit on this device to protect the homeowner from electrical shock. — When installed correctly, the green wire should be removed from the drain valve. The green wire comes pre-installed

from the factory to protect the homeowner in case of an improper installation or when it is not possible to retrofit a GFI

circuit. See Fig. 24 for the location of green wire on the drain valve. — Ensure that adequate power is available to carry full humidifier amp draw as indicated on the specification label. — Do not use neutral wire as a ground; connect a dedicated ground to ground termination. — All wiring to be in accordance with national and local electrical codes.

11 33-00118EFS—01

HM700A1000

HVAC

THERMOSTAT

R C U U S S

GYWRRc

GYWR C

R/HUM HUM C N/A AP G

N/A

M35754

OUTDOOR SENSOR

AIR PROVING OR JUMPER

EXTERNAL CONTROLS

Fan Interlock Wiring with HumidiPRO

When distributing steam into a duct, there could be a call for humidity when there is no air flow. The HM700 with HumidiPRO control or some other thermostat (such as the Honeywell Prestige of VisionPRO fan on a call for humidity. If using another thermostat, consult that control’s manual for wiring instructions to enable the fan with a powered humidification device.

NOTE: Humidifier will not start producing steam until

fan security loop is closed.

) can be used to enable a

This information is relevant to all controls, factory supplied or otherwise. For wiring use minimum 18 AWG solid wire and keep as short as possible.

Humidity Control

• Can be located either in return air duct (preferred) or in room being humidified.

• Avoid placing near discharge diffuser of humidified air.

• Mount in area representative of room humidity (drafts, doorways, sunlight, or an overhang such as a shelf can affect reading).

Optional Outdoor Temperature Sensor (not shown; included

with HumidPRO)

• Mount outside in area representing air temperature.

HVAC

R C U U

GYWR C

S S

SPDT RELAY

COM

OUTDOOR SENSOR

NC NO

AIR PROVING OR JUMPER

R/HUM HUM C N/A AP G

N/A

NOTE:

SPDT RELAY IS NECESSARY TO PREVENT

ENERGIZING THE Y TERMINAL IF THE

GYWRRc

THERMOSTAT DOES NOT ISOLATE Y AND G.

Fig. 17. Wiring the steam humidifier with a digital thermostat.

THERMOSTAT

Fig. 18. Wiring the steam humidifier with a mechanical

M35730

thermostat.

NOTE: If a Prestige, VisionPRO, Lyric (or similar) are used to control humidity, wire the two HUM contacts to terminals 1 and 2

33-00118EFS—01 12

on the HM700. With the jumper in place between terminals 1 and 8 on the HM700, only these two wires are necessary to control humidity. Be sure to configure the control to force fan on with a call for humidity, or run on a heat cycle if the fan enable wiring is not used.

START UP

CAUTION

FUSED DISCONNECT

CORRECT VOLTAGE / AMPS / PHASE PER SPEC LABEL (OPTIONAL)

MOUNTING

- UNIT LEVEL

- SCREWS INTO STRUCTURAL MEMBER

STEAM LINE

- ADEQUATE SLOPE

- NO RESTRICTIONS

- NO KINKS IN HOSE

- CONDENSATE TRAPS ON LONG RUNS

HUMIDITY CONTROL

IN RETURN DUCT OR

LOCATION WHICH

REPRESENTS HUMIDIFIED

SPACE (NO DRAFTS, NOT

BY DOOR, NOT BY DIFFUSER)

1/2 IN. LINE (MINIMUM) TO WITHIN 4 FT (1.2 M). 30-100 PSIG

SPEC LABEL

AIR GAP

P TRAP

WITH 12 IN (30 CM)

MINIMUM DROP

BEND, OR OTHER OBSTRUCTION

NOTE: U OR HUM TERMINALS IN SERIES BETWEEN TERMINALS 1 AND 2

AIR PROVING

(OPTIONAL) IN SERIES BETWEEN TERMINALS 1 AND 2. JUMPER BETWEEN TERMINALS 1 AND 8 MUST BE REMOVED.

2X DUCT HEIGHT

FROM FAN OR

TRANSITION

10 FEET (3 M) MINIMUM

4 FEET (1219) MINIMUM

2/3 DUCT

HEIGHT

(20 CM)

MINIMUM

HIGH LIMIT

ON/OFF

(OPTIONAL) IN SERIES BETWEEN TERMINALS 1 AND 2.

JUMPER BETWEEN TERMINALS

1 AND 8 MUST BE REMOVED.

M35807

DRAIN LINE SHOULD BE ROUTED TO ALLOW FREE FLOW OF WATER. ENSURE ADEQUATE SLOPE, NO TRAPS, AND NO KINKS.

Installation Check

Before turning on power to the HM700, inspect the installation to ensure that it was carried out correctly.

HM700A1000

Fig. 19. Installation check.

Equipment Damage Hazard

Do not leave the On/Off/Drain switch in the drain position for more than one complete drain cycle. The drain valve solenoid may heat up and result in damage to the valve and its wiring. Do not attempt to drain with no water in system.

On/Off

The HM700 is factory-configured to operate as an On/Off humidifier. It will run when 24 VAC from terminal 1 is fed back into terminal 2 through an On/Off humidistat and other security devices in series.

13 33-00118EFS—01

HM700A1000

WARNING

Start Up Procedure

1. Examine the humidifier and installation for damage

and/or improper installation.

2. Ensure the cylinder is properly seated in the drain valve

and that the electrode plugs are pushed all the way down on the cylinder pins.

3. Ensure that the front cover is in place and secured with

its retaining screws.

4. Open the supply water shut off valve.

5. Turn on the main power using the installed disconnect.

Personal Injury Hazard.

Damaged or improperly installed units must not be operated. Damaged or improperly installed units may present a danger to persons and property.

6. Turn the On/Off switch on the front of the humidifier to

On.

• The humidifier will perform a self-diagnostic sequence during which the LED’s and internal components will be momentarily activated. See “LED Status Lights” on page 15 for an explanation of the LEDs and sequences.

• If an error is detected during the self-diagnostic sequence the humidifier will not start. The yellow status LED will flash in sequence to indicate the detected fault. See Tables 7 and 8 for information on diagnosing and correcting faults.

• After the system test the humidifier is in normal operation mode.

7. Check and adjust the control setpoint on the control and

high limit humidistat.

8. When the external humidistat generates a demand for

humidity and the security loop is closed the green humidifying LED on the front of the humidifier will light up, the power relay on the control board will engage, the fill valve will activate (after a delay) and the cylinder will slowly fill with water.

NOTE: While the cylinder is filling with water there

should be no water flowing down the drain. If water is flowing down the drain it can indicate excessive backpressure or a leaking drain valve. See Troubleshooting.

9. If a fan enable relay is used, the green LED will continue

to flash until the air proving closes. Once the air closes, the flashing green LED will become solid and the humidifier will start steam production as described in step 8.

10. It can take 5 – 10 minutes for the water to be heated up

by the submerged electrodes and for steam to be produced.

NOTE: If operated on low conductivity water it may take

several hours for the HM700 to reach full output capacity. This is normal. During this time the humidifier will not perform any drains and the conductivity of the water in the cylinder will increase. To expedite this process, add a 1/4 teaspoon of salt to the cylinder. This will immediately increase water conductivity and initiate heating.

33-00118EFS—01 14

OPERATION

M35828

STATUS

DRAIN OFF ON

YELLOWGREEN

HM700A1000

LED Status Lights

The HM700 user interface includes 2 LEDs that provide information about the humidifier status.

Fig. 20. LED status indicator lights.

Yellow and Green LED Flashing

Indicates there is no request for humidity.

Yellow LED Flashing

Fault detected, humidifier has stopped operating. Count

the number of flashes and see Table 8 for info.

Green LED Flashing

Indicates the humidifier is powered, but there is not a

request for humidity. Security loop (1-2) is open.

Yellow LED On

Indicates that water level is high.

When the yellow LED is steady on (not flashing) it indicates that the high water sensor has interrupted filling of

the cylinder. The LED is on for information only and unless it persists for an extended period of time, it does not require any action.

Green LED On

Indicates steam is being produced.

Selecting a Relative Humidity Setpoint

The optimum humidity setpoint depends on the reasons that a space is being humidified. The “ASHRAE Handbook HVAC Applications” recommends specific design relative humidity for specific applications.

Health and Comfort – The benefit of humidity is most pronounced for health and comfort in the 40-60% range. A humidity setting of 45-50% is recommended for this purpose to prevent over humidifying.

Temperature Setback – In cold climates it is often necessary to reduce the humidity level in a conditioned environment to prevent build-up of condensation on the inside of exterior walls, windows, and trim. It is highly recommended that the humidity setback function of the HumidiPRO control be used under these conditions to prevent damage from condensation. The digital control with an outdoor temperature sensor installed will automatically setback the humidity setpoint to correspond with outdoor temperature.

15 33-00118EFS—01

HM700A1000

STEAM

OUTLET CONDENSATE RETURN

FILL CUP

DRAIN VALVEDRAIN CANAL

FILL VALVE

CYLINDER

CYLINDER PLUG

HIGH WATER SENSOR PLUG

ON/OFF/DRAIN SWITCH

CONTROL BOARD

POWER RELAY

HIGH VOLTAGE TE RM IN A L BLOCK

TRANSFORME R

CONTROL TE RM IN A L STRIP

M35827

Fig. 21. Humidifier components.

Component Function

Condensate Return Provides a connection to return condensate to humidifier. Control Terminal Strip Terminal strip for connecting external controls to humidifier and interfacing with other equipment. Cylinder Plug Power connectors to electrodes in cylinder. Cylinder Holds electrodes in water. Current between electrodes generates heat used to generate steam. Drain Canal Combines cylinder drain water and fill cup overflow into a single drain outlet. Drain Valve Drains water from humidifier. Control Board Controls all functions of the humidifier operation and provides input and output connections to

humidifier components. Fill Cup Provides an air gap for backflow prevention. Fill Valve Controls flow of water into humidifier. High Voltage Terminal

Block High Water sensor Plug Used to detect max water level in cylinder.

Primary power connection from remote disconnect to humidifier.

On/Off/Drain Switch Turns power on/off to humidifier controller and drains the cylinder for servicing. Note: Turn off

humidifier disconnect to shut off primary power to the humidifier. Power Relay Turns on/off power to cylinder electrodes based on a signal from the humidifier’s controller (mounted

on control board). Steam Outlet Connect to steam line with steam hose. Transformer Steps primary voltage down to 24 VAC for the controller and internal components such as the fill valve

and drain valve.

33-00118EFS—01 16

MAINTENANCE AND SERVICING

CAUTION

M35704

ELECTRODE INTERNAL MOUNTING POINT.

HIGH WATER SENSOR PIN HAS A PLASTIC COLLAR AROUND IT.

CONNECT ORANGE HIGH WATER SENSOR WIRE HERE.

STEAM OUTLET

SECURE STEAM HOSE TO OUTLET WITH HOSE CLAMP.

ELECTRODE PIN

CONNECT COLOR CODED CYLINDER PLUGS TO PIN WITH CORRESPONDING COLOR LABEL. THE SPRING LOADED PLUG SHOULD FIT SNUGLY ON THE PIN. REPLACE IF LOOSE OR ANY SIGNS OF DAMAGE.

LABEL

IDENTIFIES CYLINDER INFORMATION. ALSO INCLUDES SAFETY INFORMATION AND CONTACTS.

Required Maintenance

The HM700 humidifier has been designed to require very little maintenance. Regular maintenance consists of checking the humidifier to ensure it is in good condition, replacing the cylinder when the software advises that the cylinder is spent and cleaning out the drain valve whenever the cylinder is replaced.

CYLINDER SPENT FAULT

When the cylinder is spent the HM700 will stop operating and the yellow LED will flash in a repeating pattern of 4 flashes. See Table 8 on page 22 for more information on other flash sequences. At this time the cylinder must be replaced.

The steam cylinder is disposable and must be replaced at end of cylinder life. Cylinder life is dependent on water supply conditions and humidifier usage.

HM700A1000

Failure to replace the cylinder at the end of cylinder life will result in improper operation and may result in damage to the humidifier. Honeywell is not responsible for any damages resulting from, or attributed to, the failure to replace a spent cylinder (see Manufacturer’s Warranty).

NOTE: Honeywell recommends keeping a replacement

cylinder in stock throughout the humidification season. This will prevent possible downtime when the humidifier reports cylinder end of life.

REPLACEMENT CYLINDER

The label on the existing cylinder identifies the cylinder type in its top left corner. When ordering a cylinder always quote the three or five digit model number on the label, the humidifier’s serial number and the humidifiers voltage. Serial number and voltage are located on the specification label on the left side of the humidifier.

Fig. 22. HM700 cylinder (HM700ACYL2).

17 33-00118EFS—01

HM700A1000

WARNING

HOSE CLAMP

CYLINDER PLUG LIFT VERTICALLY

ON/OFF/DRAIN SWITCH

CYLINDER

COVER SCREWS

TILT CYLINDER FORWARD TO CLEAR HOSE AND THEN LIFT FROM DRAIN VALVE.

TILT COVER FORWARD TO REMOVE.

M35705

Removing the Cylinder

Disconnect main power at the external disconnect before any servicing.

The inside of the humidifier cabinet contains high voltage components and wiring. Access should be limited to authorized personnel.

1. Drain the existing cylinder by switching the On/Off/Drain

switch to the Drain position. Let the humidifier drain until no more water is flowing out to drain (usually not more than 10 minutes).

2. Turn the humidifier On/Off/Drain switch to off.

3. Close supply water shut off valve.

4. Turn off power to the humidifier with the external discon-

nect.

5. Remove the two screws securing the front cover.

6. Remove the cylinder plugs from the cylinder pins by

pulling vertically.

7. Using a flat screwdriver loosen the hose clamp where

the hose is connected to the cylinder.

8. Tip the top of the cylinder forward to pivot it out of the

steam hose. When free of steam hose lift the cylinder out.

NOTE: The HM700 has a re-usable tie strap to secure the

cylinder for transit as well as home installation. This must be removed or loosened to remove the cylinder. Secure when new cylinder is installed.

33-00118EFS—01 18

Fig. 23. Cylinder removal.

HM700A1000

CAUTION

CYLINDER PORT AND O-RING

GROUND WIRE

SOLENOID

SPADE CONNECTORS

BRASS NUT (ACTUATOR)

SCREWS

HOSE AND HOSE CLAMP

M35700

M35707

SLEEVE AND SOLENOID

SPRING (NOTE ORIENTATION)

PLUNGER

ACTUATOR

Drain Valve Cleaning

Always clean the drain valve before installing a new cylinder. Scale from the spent cylinder may have fallen into the drain valve and could prevent its proper operation. To properly clean the drain valve it must be removed and disassembled.

1. Disconnect spade terminals from the drain valve.

2. Remove the two screws holding the valve to the drain

pan.

3. Squeeze the tabs of the spring clamp holding the hose

to the drain valve and slide it up the hose. Pull hose from drain valve. Lift the drain valve from the drain pan.

4. Unsnap red coil cap on solenoid and remove the sole-

noid from the valve.

5. Loosen brass nut holding actuator to plastic housing

with a wrench and disassemble actuator.

6. Clean actuator components and valve housing (inlet

port, outlet port, and cylinder port). Put new o-ring that was supplied with new cylinder into valve.

7. Reassemble actuator making sure tapered end of

spring is oriented as shown in Fig. 25. Tighten brass nut 1/4 turn past hand tight.

8. Clean out end of hose and reattach to valve. Slide hose

clamp back in place and place valve into drain pan.

9. Secure valve with 2 screws to drain pan.

Installing the New Cylinder

Make sure the new cylinder is a HM700ACYL2. Use of any other model or remanufactured cylinders will void the HM700 warranty.

1. Insert cylinder into drain valve. Tilt cylinder forward and

fit end of steam hose to steam outlet. Tip cylinder back into place.

2. Tighten hose clamp being careful not to over tighten and

crush the plastic cylinder steam outlet.

3. Attach color-coded cylinder plugs to the corresponding

color-coded cylinder pin. Push down completely. Connect high water sensor plug. Spring-loaded plugs should fit snuggly onto the cylinder pin. Replace if they are loose or damaged.

4. Re-fasten tie strap.

5. Replace the humidifier cover and secure with two

screws.

6. Turn on power to humidifier with the external

disconnect.

7. Open supply water shut off valve.

8. Turn the humidifier On/Off /Drain switch to On.

Extended Shutdown

Should it be required to disconnect power to the humidifier for a period of extended shut-down, always drain the cylinder first.

Fig. 24. Drain valve.

1. Switch the On/Off/Drain Switch to the Drain position.

2. Wait until the humidifier is completely drained (usually

takes less than 10 minutes).

3. Turn the On/Off /Drain switch to the off position.

4. Shut off power to the humidifier with the external

disconnect.

5. Close the supply water shut-off valve.

NOTE: As long as the HM700 is powered, it will

automatically drain the cylinder when there has not been a call for humidity for an extended period of time. This feature will reduce or prevent the possibility of corrosion of the electrodes and the accumulation of algae and bacteria growing in the cylinder. The cylinder will remain empty until there is a call for humidity at which time the fill valve will open and refill the cylinder. The unit will go through its normal process for optimum operation.

STARTING AFTER EXTENDED SHUTDOWN

1. Check to see the humidifier has not been damaged and

the installation has not been altered. See “Start Up Procedure” on page 14.

2. Turn on the power to the humidifier with the external

disconnect.

3. Turn the On/Off/ Drain switch to the Drain position.

4. Wait until there is no water flowing to drain. It usually

takes less than 10 minutes.

5. Follow the start up procedure on page 14.

Fig. 25. Drain valve actuator assembly.

19 33-00118EFS—01

HM700A1000

CAUTION

TROUBLESHOOTING

High Voltage Hazard.

Be aware, when troubleshooting, that the humidifier is powered by high voltage and familiarity with both good practices and wiring of the humidifier is recommended. Any troubleshooting that requires opening the cabinet should be done by qualified personnel.

Burn and Scalding Hazard.

Hot water or steam with a temperature above 120 °F (49 °C) can cause burns from scalding.

NOTE: Most humidifier faults are not caused by faulty

equipment but rather by improper installation. A complete fault diagnosis always involves a thorough examination of the entire system. Often, the steam hose connection has not been properly executed, or the fault lies with the humidity control system.

TROUBLESHOOTING REQUIREMENTS

• Ensure the installation meets the installation requirements outlined in the Installation Chapter of this manual.

• Familiarize yourself with the operation of the humidifier by reading the Operation Chapter of this manual.

• Wiring diagram for specific for your humidifier is installed on the inside of the humidifier door. A generic copy of the HM700 wiring diagram is also included at the end of this chapter for reference purposes.

• When contacting your local representative or Honeywell for troubleshooting assistance, please ensure the serial number has been obtained for reference purposes.

The following section provides general guidelines for troubleshooting the HM700 humidifier and auxiliary components. For detailed troubleshooting information refer to the manuals that were provided with the auxiliary equipment and to Table 8, “Troubleshooting HM700 Faults,” on page 22.

Symptom Cause Corrective Action(s)

Nothing happens when On/Off switch is turned on.

Humidifier will not humidify or not reaching HM700 setpoint

Humidifier has faulted and yellow LED is flashing

Table 7. General troubleshooting.

Fuse blown Check inline fuse between transformer and

control board. Incorrect Voltage Check voltage against spec label and correct. Step Down Transformer not outputting

24VAC Incorrect primary power jumper Check that jumper on high voltage terminal block

Safety loop open Check if there is 24 VAC at terminal 2.

No demand signal Check voltage between terminal 3 and 4. For

Capacity has been manually limited Check Manual Capacity adjustment

Low conductivity water Check if yellow LED is on. If operated on low

No airflow in duct Check that humidifier fan enable (terminals 19-20)

Software has detected an abnormal condition

Replace the transformer.

is connected between P and terminal

corresponding to supply voltage. See Fig. 16.

Check wiring and operation of On/Off devices

connected to terminal 1 and 2.

Check jumper is installed in air proving safety

loop, terminal 1 and 8.

demand configuration 35% of full-scale signal

must be present for humidifier to start.

potentiometer. Clockwise increases capacity.

conductivity water it may take several hours for

the HM700 to reach full output capacity. This is

normal. During this time the humidifier will not

perform any drains and the conductivity of the

water in the cylinder will increase. Conductivity

can be increased more quickly by adding

1/4 teaspoon of salt.

are properly wired to furnace. Check air proving

wired to terminal 8.

Refer to Table 8 on page 22.

33-00118EFS—01 20

HM700A1000

Table 7. General troubleshooting. (Continued)

Symptom Cause Corrective Action(s)

Distributor spitting out water Distributor not level Use support at end of distributor to ensure it is

level.

“P” Trap too close to distributor “P” Trap must be a minimum of 12 in (30 cm)

below the distributor to ensure flow. Relocate if required.

Condensate line not sloped sufficiently Sufficient slope to ensure flow is required.

Reinstall if required.

Trap blocked Check that water flows through trap. Clear out if

blocked.

Steam line not insulated If steam line is long, condensate build up could

overload distributor condensate port. Insulate line to improve efficiency and install additional condensate traps as required.

Incorrect steam line installation Check that steam line has been installed with

condensate traps and slope. See “Steam Lines and Condensate Return Instructions” on page 8.

Condensation in duct Installation clearances not observed Refer to distributor installation manual for required

clearances. Relocate distributor if required.

Design conditions changed Check supply air temperature and humidity to

determine if conditions have changed.

High limit not functioning Check setting and operation of high limit. Replace

if defective.

Humidifier is tripping the GFI. Humidifier is wired to a GFI circuit.

Drain valve ground wire is not disconnected.

Review the Electrical Installation Steps and Notes on page 10 for GFI guidelines and ground wire removal information.

21 33-00118EFS—01

HM700A1000

HM700 Faults

The self-diagnostic system built into the HM700 is continually monitoring the operation of the humidifier. When an abnormal condition occurs that cannot be self-corrected by the software the HM700 will turn off power to the cylinder, drain the cylinder, and annunciate the fault using the yellow status LED.

LED Flash Sequence

To differentiate between different fault conditions the yellow LED is flashed in different sequences. Table 8 lists the fault sequences that can be displayed, their meaning, possible cause and suggested corrective actions.

Clearing a Fault

• Check the flash sequence against the list of fault messages and take any necessary actions to correct the cause(s) as outlined in Table 8 on page 22.

• Power cycle the humidifier with the On/Off switch waiting 10 seconds between turning it off and on.

Table 8. Troubleshooting HM700 Faults.

Yellow

LED Symptom Cause Corrective Action(s)

1 flash Excess Current

Current has exceeded 130% of max

2 flashes No Current

Fill valve activated for long time but high water level not reached. Fill should be faster than 1” per minute.

3 flashes No Current, High

Water

Water level at top of cylinder with no current

4 flashes Cylinder Spent

Electrodes covered with scale.

Drain blocked water over concentrated Clean the drain line Drain solenoid not energized, water

over concentrated Filling too fast, fill valve damaged and

leaking Filling too fast, wrong fill valve Fill valve may be defective - replace if necessary Water supply too conductive a) Change the water supply

Humidifier short cycling a) Check if high limit or other On/Off control is cycling

Wrong cylinder installed Install correct cylinder model Cylinder Spent but not detected by

software Condensate from other source Remove condensate returns other than from steam line. Back pressure Eliminate back pressure Drain valve leaking or stuck open Clean drain valve or replace (see maintenance chapter) Water shut off valve closed Open shut off valve Fill Valve strainer blocked Clean out strainer on fill valve inlet. High system back pressure a) Check for kinked hose

High water sensor not connected Check that cylinder plug with white marker is connected

Low water conductivity a) Check if potable water supplied to unit, not treated

Primary wire not looped through current transformer.

High water sensor plug is on an electrode pin.

Cylinder plugs installed incorrectly Check that cylinder plugs colors match markers next to

Cylinder electrodes are covered with scale and humidifier cannot meet demand

Check and correct wiring to drain valve.

Replace the fill valve

b) Contact Honeywell representative for recommendation

On/Off in less than 5 minutes. Check location and setting of high limit. b) Reduce the output by turning down the potentiometer

Replace the cylinder (see maintenance chapter)

b) Check for proper condensate removal (see installation)

to short electrode with a plastic well around it and to control board.

water (RO or DI). b) Check conductivity of water. If less than 150 μS, add 1/4 teaspoon of salt to fill cup and restart unit.

Rewire primary wire through current transformer.

Install high water senor plug on cylinder pin with shroud around it.

electrodes on cylinder and that white marked cylinder plug is connected to short electrode located in plastic well.

Replace cylinder with same model number (see maintenance chapter).

33-00118EFS—01 22

POTENTIOMETER

HIGH WATER

P1 P2 P3 P4 P5 P6 P7

240/208/

120 VAC

24 VAC

1.5 AMPS

CYLINDER

FILL V

DRAIN V

R / HUM

HUM

N/A

120L1

EXTERNAL

INTERNAL

240 P

ON/OFF/ DRAIN SWITCH

TRANSFORMER

N/A

120L1

240 P

STATUS LAMPS

NOTE: INSTALL JUMPER FROM PTO TERMINAL CORRESPONDING TO MAINS VOLTAGE.

HOT

NEUTRAL

GROUND

HOT

GROUND

240 VAC

120 VAC

NOTE: DRY POINTS FOR FURNACE FAN ENABLE.

24 V PILOT CONTROL ONLY

N/A

FACTORY INSTALLED TERMINAL HUMIDITY CONTROL

24V

HUM CALL

M35721

HM700A1000

Fig. 26. Wiring diagram.

23 33-00118EFS—01

HM700A1000

5 YEAR WARRANTY

Honeywell warrants this product to be free from defects in the workmanship or materials, under normal use and service, for a period of five (5) years from the date of purchase by the consumer. If at any time during the warranty period the product is determined to be defective or malfunctions, Honeywell shall repair or replace it (at Honeywell's option).

If the product is defective, (i) return it, with a bill of sale or other dated proof of purchase, to the place from which you purchased it; or (ii) call Honeywell Customer Care at 1-800-468-1502. Customer Care will make the determination whether the product should be returned to the following address: Honeywell Return Goods, Dock 4 MN10-3860, 1985 Douglas Dr. N., Golden Valley, MN 55422, or whether a replacement product can be sent to you.

This warranty does not cover removal or reinstallation costs. This warranty shall not apply if it is shown by Honeywell that the defect was caused by damage which occurred while the product was in the possession of a consumer.

Honeywell’s sole responsibility shall be to repair or replace the product within the terms stated above. HONEYWELL SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE OF ANY KIND, INCLUDING ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING, DIRECTLY OR INDIRECTLY, FROM ANY BREACH OF ANY WARRANTY, EXPRESS OR IMPLIED, OR ANY OTHER FAILURE OF THIS PRODUCT. Some states do not allow the exclusion or limitation of incidental or consequential damages, so this limitation may not apply to you.

THIS WARRANTY IS THE ONLY EXPRESS WARRANTY HONEYWELL MAKES ON THIS PRODUCT. THE DURATION OF ANY IMPLIED WARRANTIES, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IS HEREBY LIMITED TO THE FIVE-YEAR DURATION OF THIS WARRANTY.

Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. This warranty gives you specific legal rights, and you may have other rights which vary from state to state.

If you have any questions concerning this warranty, please write Honeywell Customer Care, 1985 Douglas Dr, Golden Valley, MN 55422 or call 1-800-468-1502.

IMPORTANT

To maintain warranty, only Honeywell approved parts and cylinders may be used in the operation of the product.

Automation and Control Solutions

Honeywell International Inc. 1985 Douglas Drive North Golden Valley, MN 55422 customer.honeywell.com

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