Honeywell H1008A, H1008D Installation Instructions Manual

H1008A,D
Automatic Humidity Control
INSTALLATION INSTRUCTIONS
APPLICA TION
The H1008A,D Automatic Humidity Controls with HumidiCalc+™ Software are duct mounted and provide automatic, low voltage, electronic control of by-pass flow­through, powered flow-through, steam and drum humidifi­ers in central heating systems. The H1008D also controls heat/energy recovery units and dehumidifiers. The H1008A,D are designed to automatically adjust the humidity level based on indoor temperature and humidity, inferred or measured outdoor temperature and the setting of the frost factor dial. The frost factor setting is used to maintain a comfortable humidity level in the home while reducing moisture condensation on inside windows. The HumidiCalc+™ Software infers the outdoor temperature by monitoring the equipment cycles and eliminates the need for an outdoor temperature sensor when used on single­stage gas or oil furnaces. With the use of the C7089H Outdoor Temperature Sensor (purchased separately), the H1008A,D also provide automatic humidity control in heat pump and multi-stage systems.
INST ALLATION
When Installing this Product...
1. Read these instructions carefully. Failure to follow them could damage the product or cause a hazard­ous condition.
2. Check the ratings given in the instructions to make sure the product is suitable for your application.
3. Installer must be a trained, experienced service technician.
4. After installation is complete, check out product operation as provided in these instructions.
Use the following specifications for this installation:
Electrical Ratings:
Power Supply: 24 Vac, 60 Hz. Humidifier Control Relay Contacts:
Inductive: 2A full load, 10A locked rotor. Resistive: 2A.
Thermostat/Furnace Load: 11 mA maximum at 24 Vac.
Location and Mounting
H1008A,D Automatic Humidity Control
IMPORTANT
Do not install H1008 on supply air. Temperatures in excess of 120 error mode. If mounting near an elbow area, keep the control 6 in. (152 mm) upstream from the elbow so that the humidity and temperature sensor is exposed to the normal airflow (Fig.1).
Locate the control at least 12 in. (305 mm) upstream from the humidifier (or dehumidifier/ventilator supply air) in the return air duct where it can be exposed to the air stream of the return air. See Fig. 1.
RETURN AIR
6 in. (152 mm) MINIMUM
BEST LOCATION
RETURN AIR DUCT
Fig. 1. Select duct location for control.
Use the following procedure to mount the H1008A,D in the return air duct:
1. Remove the cover by placing your thumb in the bottom notch between the cover and the base and pulling out and up. See Fig. 2.
°
F cause the control to go into
ALTERNATE LOCATION
15 in. (381 mm) MINIMUM
RETURN AIR
M12822
CA UTION
Voltage Hazard. Power supply can cause electrical shock.
Disconnect power supply before beginning installation.
®U.S. Registered Trademark Copyright © 1999 Honeywell Inc. • All Rights Reserved
X-XX UL
M12828
Fig. 2. Remove cover from base.
69-1185EF-2
H1008A,D AUTOMATIC HUMIDITY CONTROL
2. Drill 3/4 in. (19 mm) circular opening for the projec­tion on the back of the base. See Fig. 3. Place the device on the duct and mark the mounting holes, or screw in self-tapping screws.
NOTE: Be sure the sheet metal surface is flat after
drilling and cutting holes.
3/4 IN. HOLE
BASE
M12829A
Fig. 3. Mount control on return air duct.
3. Mount the base on the duct using the four mounting
screws provided. Tighten the screws until fully seated with no space between the base and the duct. See Fig. 3.
4. Run a low voltage wire from the humidifier (and dehumidifier or ventilator for H1008D) and equip­ment to the control terminals. See Fig. 5-10. Use either straight in or wraparound wiring connections. See Fig. 4.
5. Snap the cover onto the base.
FOR WRAPAROUND INSERTION STRIP 7/16 IN. (11 MM).
FOR STRAIGHT INSERTION STRIP 5/16 IN. (8 MM).
M12827
Fig. 4. Proper wiring technique.
C7089H Outdoor Temperature Sensor
NOTE: The C7089H Outdoor Temperature Sensor is
recommended when using the control with heat pump, multi-stage equipment, or multi-zone applications.
Mount the sensor (purchased separately):
out of direct sunlight on the North side of the house.at least three feet from dryer vents or other vents.above the expected snow line where ice and debris
cannot cover it.
Use the following procedure for mounting:
1. Place the sensor in the clamp provided.
2. Insert the screw provided through both of the holes
in the clamp and fasten the sensor in place.
WIRING
CA UTION
Voltage Hazard. Power supply can cause electrical shock and injury.
Disconnect power supply before installation or servicing.
All wiring must comply with applicable local codes, ordinances and regulations.
IMPORTANT
Use 18- to 22-gauge insulated wire for proper wiring. Stranded-tinned wire is recommended.
NOTE: Connect the humidistat to the furnace for two
reasons:
The control can determine the outdoor temperature.
The control knows when the furnace blower is operating, eliminating the need for current sensing relays.
To wire the Automatic Humidity Control:
IMPORTANT
When installing a steam-powered humidifier, be sure to cut steam jumper-wire for proper operation.
1. Connect 24 Vac power to the 24 Vac HOT and COM terminals on the H1008A,D.
2. Connect the humidifier to the two HUM terminals on the H1008A,D as shown in Fig. 6 through 10.
3. In furnace systems with two transformers, connect CG to the cooling system transformer common and connect CW to the heating transformer common. Be sure G and W connect to the R terminals of both transformers. (If only one transformer is used, leave the jumper on CG and CW.) See Fig. 5.
4. To wire the C7089H Outdoor Temperature Sensor, wire the sensor to the two OUT terminals on the H1008A,D.
IMPORTANT
For proper wiring, use 18- to 22 gauge insulated wire. Stranded-tinned wire with a maximum (length of 300 ft (91m) is recommended.
H1008 AUTOMATIC HUMIDITY CONTROL
OUT
FAN RELAY
HEATING RELAY
COOLING TRANSFORMER
120V
2
120V
HEATING TRANSFORMER
L1 (HOT)
L2
L1 (HOT)
L2
1
1
M13307
OUT
G
CG
CW
W
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2
IN SINGLE TRANSFORMER SYSTEMS, JUMPER CG AND CW.
Fig. 5. Wiring for two-transformer system.
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2
H1008A,D AUTOMATIC HUMIDITY CONTROL
(HOT)
FLOW THROUGH BYPASS HUMIDIFIER
SOLENOID
1
BLACK
L1
WHITE
L2
24 VAC
10
BLACK
11
9
HOT COM
24 VAC
AUTOMATIC HUMIDITY CONTROL
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2
24V WIRING. TO PROVIDE HUMIDITY IN FAN MODE, CONNECT G AND CG
3
TERMINALS TO FAN RELAY.
4
IN TWO TRANSFORMER SYSTEMS, REMOVE CW/CG FACTORY INSTALLED JUMPER.
5
IF USING OUTDOOR TEMPERATURE SENSOR, REMOVE FACTORY INSTALLED JUMPER.
6
ISOLATED RELAY CONTACTS.
Fig. 6. Wiring for flow-through by-pass humidifiers.
11
RED RED
9
HOT COM
24 VAC
2
K
AUTOMATIC HUMIDITY CONTROL
10
YELLOW YELLOW
FAN POWERED FLOW THROUGH HUMIDIFIER
FAN
MOTOR
1
L1
(HOT)
L2
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2
24V WIRING.
3
TO PROVIDE HUMIDITY IN FAN MODE, CONNECT G AND CG TERMINALS TO FAN RELAY.
4
IN TWO TRANSFORMER SYSTEMS, REMOVE CW/CG FACTORY INSTALLED JUMPER.
5
IF USING OUTDOOR TEMPERATURE SENSOR, REMOVE FACTORY INSTALLED JUMPER.
6
ISOLATED RELAY CONTACTS.
HE360 HUMIDIFIER BOARD
BLUE BLUE
BLACK WHITE
Fig. 7. Wiring for fan powered flow-through humidifiers.
DEHUM DEHUM HUM HUM
DEHUM DEHUM HUM HUM
24V120V
6
8
6
8
6
OFF TEST
6
OFF TEST
RED
RED YELLOW YELLOW
BLUE BLUE
OPTIONAL OUTDOOR AIR SENSOR
FROST FACTOR SETPOINT DIAL
OPTIONAL OUTDOOR AIR SENSOR
FROST FACTOR SETPOINT DIAL
ROOM THERMOSTAT
G
3
FAN RELAY
HEAT RELAY
ROOM THERMOSTAT
G
3
FAN RELAY
HEAT RELAY
W
W
R
7
FURNACE TRANSFORMER
R
7
FURNACE TRANSFORMER
OUT
5
OUT
G
4
CG
CW
W
7
HEAT ONLY APPLICATION SHOWN. SIMILAR WIRING REQUIRED IN HEAT AND COOL SYSTEM WITH ONE OR TWO TRANSFORMERS. WHEN HEAT AND FAN OPERATE SIMULTANEOUSLY WITH ONE RELAY, JUMP W TO G AND JUMP CG TO CW.
8
POWER SHOULD BE APPLIED TO THIS CONTROL AT ALL TIMES. DO NOT USE FAN BOARD HUMIDISTAT CONTACTS OR CURRENT SENSING RELAY.
9
CUT JUMPER FOR DEHUMIDIFIER APPLICATION. (DO NOT CUT FOR VENTILATION SYSTEM.)
10
DEHUM TERMINALS SWITCH LOW VOLTAGE DEHUMIDIFIERS, HEAT/ENERGY RECOVERY UNITS OR EXTERNAL CONTACTORS THAT SWITCH HIGH VOLTAGE DEHUMIDIFIERS.
JUMPER AND DEHUM TERMINALS NOT PRESENT ON H1008A MODEL.
11
OUT
5
OUT
G
CG
4
CW
W
BLACK
1
BLACK
CONNECTOR
7
HEAT ONLY APPLICATION SHOWN. SIMILAR WIRING REQUIRED IN HEAT AND COOL SYSTEM WITH ONE OR TWO TRANSFORMERS. WHEN HEAT AND FAN OPERATE SIMULTANEOUSLY WITH ONE RELAY, JUMP W TO G AND JUMP CG TO CW.
POWER SHOULD BE APPLIED TO THIS CONTROL AT ALL TIMES. DO NOT
8
USE FAN BOARD HUMIDISTAT CONTACTS OR CURRENT SENSING RELAY.
9
CUT JUMPER FOR DEHUMIDIFIER APPLICATION. (DO NOT CUT FOR VENTILATION SYSTEM.)
DEHUM TERMINALS SWITCH LOW VOLTAGE DEHUMIDIFIERS, HEAT/ENERGY
10
RECOVERY UNITS OR EXTERNAL CONTACTORS THAT SWITCH HIGH VOLTAGE DEHUMIDIFIERS.
11
JUMPER AND DEHUM TERMINALS NOT PRESENT ON H1008A MODEL.
SOLENOID
L1 (HOT)
L2
M13296
L1 (HOT)
L2
M13295
1
1
3
69-1185EF—2
H1008A,D AUTOMATIC HUMIDITY CONTROL
STEAM HUMIDIFIER
HUMIDISTAT
TERMINALS
TO SYSTEM FAN
3
FAN WIRING
6
24 VAC
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
24V WIRING. REFER TO THE STEAM HUMIDIFIER INSTALLATION
INSTRUCTIONS TO WIRE SYSTEM FAN. CUT JUMPER FOR STEAM HUMIDIFIER CONTROL. FAN TERMINALS G AND CG NOT USED IN THIS APPLICATION. EXTERNAL TRANSFORMER NOT PROVIDED. IF OUTDOOR TEMPERATURE SENSOR IS NOT USED, WIRE HEAT
TERMINALS W AND CW TO FURNACE. IF USING OUTDOOR TEMPERATURE SENSOR, REMOVE FACTORY
INSTALLED JUMPER.
(HOT)
1
L1
L2
1
2 3
4 5 6 7
8
DRUM HUMIDIFIER
DRUM MOTOR
2
1
BLACK
L1
(HOT)
WHITE
L2
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
24V WIRING.
2 3
TO PROVIDE HUMIDITY IN FAN MODE, CONNECT G AND CG TERMINALS TO FAN RELAY.
4
IN TWO TRANSFORMER SYSTEMS, REMOVE CW/CG FACTORY INSTALLED JUMPER.
IF USING OUTDOOR TEMPERATURE SENSOR, REMOVE FACTORY
5
INSTALLED JUMPER.
6
ISOLATED RELAY CONTACTS.
BLACK
2
10
BLACK
14
12
13
11
9
Fig. 9. Wiring for drum style humidifiers.
DEHUM DEHUM HUM HUM
HOT COM 24 VAC
9
9
OFF TEST
11
OUT OUT
8
G
5
CG CW
W
AUTOMATIC HUMIDITY CONTROL
ISOLATED RELAY CONTACTS.
9
10
HEAT ONLY APPLICATION SHOWN. SIMILAR WIRING REQUIRED IN HEAT AND COOL SYSTEM WITH ONE OR TWO TRANSFORMERS. WHEN HEAT AND FAN OPERATE SIMULTANEOUSLY WITH ONE RELAY, JUMP W TO G AND JUMP CG TO CW.
11
POWER SHOULD BE APPLIED TO THIS CONTROL AT ALL TIMES. DO NOT USE FAN BOARD HUMIDISTAT CONTACTS OR CURRENT SENSING RELAY.
12
CUT JUMPER FOR DEHUMIDIFIER APPLICATION. (DO NOT CUT FOR VENTILATION SYSTEM.)
DEHUM TERMINALS SWITCH LOW VOLTAGE DEHUMIDIFIERS, HEAT/ENERGY
13
RECOVERY UNITS OR EXTERNAL CONTACTORS THAT SWITCH HIGH VOLTAGE DEHUMIDIFIERS.
14
JUMPER AND DEHUM TERMINALS NOT PRESENT ON H1008A MODEL.
Fig. 8. Wiring for steam humidifiers.
DEHUM
6
DEHUM HUM
6
HUM
HOT COM
OFF TEST
24 VAC
8
AUTOMATIC HUMIDITY CONTROL
OUT
5
OUT
G
4
CG
CW
W
HEAT ONLY APPLICATION SHOWN. SIMILAR WIRING REQUIRED IN HEAT
7
AND COOL SYSTEM WITH ONE OR TWO TRANSFORMERS. WHEN HEAT AND FAN OPERATE SIMULTANEOUSLY WITH ONE RELAY, JUMP W TO G AND JUMP CG TO CW.
POWER SHOULD BE APPLIED TO THIS CONTROL AT ALL TIMES. DO NOT
8
USE FAN BOARD HUMIDISTAT CONTACTS OR CURRENT SENSING RELAY.
9
CUT JUMPER FOR DEHUMIDIFIER APPLICATION. (DO NOT CUT FOR VENTILATION SYSTEM.)
DEHUM TERMINALS SWITCH LOW VOLTAGE DEHUMIDIFIERS, HEAT/ENERGY
10
RECOVERY UNITS OR EXTERNAL CONTACTORS THAT SWITCH HIGH VOLTAGE DEHUMIDIFIERS.
JUMPER AND DEHUM TERMINALS NOT PRESENT ON H1008A MODEL.
11
OPTIONAL OUTDOOR AIR SENSOR
4
OPTIONAL OUTDOOR AIR SENSOR
FROST FACTOR SETPOINT DIAL
7
FROST FACTOR SETPOINT DIAL
3
ROOM THERMOSTAT
G
W
HEAT RELAY
ROOM THERMOSTAT
G
FAN RELAY
W
HEAT RELAY
R
R
10
FURNACE TRANSFORMER
7
FURNACE TRANSFORMER
L1 (HOT)
L2
M13298
L1 (HOT)
L2
M13297
1
1
69-1185EF—2
4
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