Honeywell FH1350, FH0935, FH0517 User manual

Oxy-Fuel Burner PrimeFire FH
liable for any other injury, loss, damage or expenses, whether direct or consequential, including but not limited to loss of use, income, or damage to material arising in connection with the sale, installation, use of, inability to use, or the repair or replacement of Honeywell’s
products. Any operation expressly prohibited in this manual, any adjustment, or assembly procedures not recommended or authorized in these
Document Conventions
There are several special symbols in this document. You must know their meaning and importance.
CONTENTS
Safety ........................................1
Product description..............................2
Benefits.......................................2
Reference Information ............................2
Installation .....................................2
Maintenance ...................................4

SAFETY

Disclaimer Notice
In accordance with the manufacture’s policy of continual product improvement, the product presented in this brochure is subject to change without notice or obligation.
The material in this manual is believed adequate for the intended
use of the product. If the product is used for purposes other than those specified herein, confirmation of validity and suitability must be obtained. Eclipse warrants that the product itself does not infringe upon any United States patents. No further warranty is expressed or implied.
Liability and Warranty
We have made every effort to make this manual as accurate and complete as possible. Should you find errors or omissions, please bring them to our attention so that we may correct them. In this way we hope to improve our product documentation for the benefit of our customers. Please send your corrections and comments to our Marketing Communications Manager. It must be understood that Eclipse’s liability for its product, whether due to breach of warranty, negligence, strict liability, or otherwise is limited to the furnishing of replacement parts and Eclipse will not be
1 2 3 a b c
➔ = Instruction/Note
Audience and Purpose
The purpose of this manual is to ensure the installation and adjustment of a safe, effective and trouble-free combustion system. The audience is expected to have previous experience with this type of equipment. The purpose of this manual is to make sure that you carry out the
installation of a safe, effective, and trouble-free system.
Safety instructions
Information that is relevant for safety is indicated in the instructions as follows:
DANGER
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.All interventions may only be carried out by qualified gas technicians. Electrical interventions may only be carried out by qualified electricians.
Safety
Important notices which help provide safe burner operation will be found in this section. To avoid personal injury and damage to the
property or facility, the following warnings must be observed. All
involved personnel should read this entire manual carefully before attempting to start or operate this system. If any part of the information
in this manual is not understood, contact Honeywell before continuing.
... = Action
OPERATING INSTRUCTIONS
Edition 11.19· ·
32-00255-01
D, GB, E, CN – www.docuthek.com
DANGER
The burners covered in this manual are designed to mix fuel with
oxygen and burn the resulting mixture. All fuel burning devices are capable of producing fires and explosions when improperly applied, installed, adjusted, controlled or maintained.Do not bypass any safety feature; fire or explosion could result.Never try to light the burner if it shows signs of damage or malfunction.
WARNING
The burner is likely to have HOT surfaces. Always wear protec-
tive clothing when approaching the burner. Honeywell products are designed to minimize the use of materials that contain crystalline silica. Examples of these chemicals are: respirable crystalline silica from bricks, cement or other masonry products and respirable refractory ceramic fibers from insulating blan­kets, boards, or gaskets. Despite these efforts, dust created by sanding, sawing, grinding, cutting and other construction activities could release crystalline silica. Crystalline silica is known to cause cancer, and health risks from the exposure to these chemicals vary depending on the frequency and length of exposure to these chemicals. To reduce the risk, limit exposure to these chemicals, work in a well-ventilated area and wear ap­proved personal protective safety equipment for these chemicals.
CAUTION
This manual gives information for the use of these burners for
their specific design purpose. Do not deviate from any instruc­tions or application limits in this manual without written advice from Honeywell.
Capabilities
Only qualified personnel, with good mechanical aptitude and ex­perience with combustion equipment, should adjust, maintain, or troubleshoot any mechanical or electrical part of this system.
Operator Training
The best safety precaution is an alert and trained operator. Train new
operators thoroughly and have them demonstrate an adequate un­derstanding of the equipment and its operation. A regular retraining schedule should be administered to ensure operators maintain a high degree of proficiency.
Replacement Parts
Order replacement parts from Honeywell only. Any customersup­plied valves or switches should carry UL, FM, CSA, CGA and/or CE approval where applicable.

PRODUCT DESCRIPTION

Forehearth oxygen gas burners are small, nozzle mixing burners de­signed to be inserted into the forehearth to provide temperature homo­geneity throughout the glass by increasing the heat of the glass melt in the area near the forehearth wall where cooling occurs more rapidly.
These burners consist of a 300-series stainless steel gas tip
and a 300-series stainless steel or oxygen nozzle. They pro­duce a short, bright flame intended to keep the tempera­ture of the glass near the forehearth wall, where cooling is most rapid, at the same level as the middle of the glass bed. Forehearth burners use one size body for all nozzle sizes making for easier maintenance and greater capacity flexibility. They fire natural gas and come with a unique block to fit the exact requirements of the burner.

BENEFITS

– Cooler running burner and block for increased reliability and
product life
– No maintenance design for less downtime and lower mainte-
nance costs
– Simple design, easy to configure and order for your specific
application
– Easy to set up and operate
– 60% reduction in fuel consumption* – 80% NOx reduction* – Fewer total burners required* – No blowers required for the combustion process*
*as compared with Air-Fuel Pre-Mix solutions

REFERENCE INFORMATION

For further information about Oxy-Fuel Burner PrimeFire FH see:
– Technical Information for Oxy-Fuel Burner PrimeFire FH. – Honeywell Combustion Engineering Guide

INSTALLATION

Introduction
In this section you will find the information and instructions needed to install the burner and system components.
Handling and Storage Handling
➔ Make sure the area is clean.
Protect the components from weather, damage, dirt and moisture.
Protect the components from excessive temperatures and hu­midity.
Storage
➔ Make sure the components are clean and free of damage. ➔ Store the components in a cool, clean, dry room.
After making sure everything is present and in good condition,
keep the components in original packages as long as possible.
Approval of Components Limit Controls and Safety Equipment
All limit controls and safety equipment must comply with all applicable local codes and/or standards and must be listed for combustion safety by an independent testing agency. Typical application ex­amples include:
– American: NFPA 86 with listing marks from UL, FM, CSA – European: EN 746-2 with CE mark from TuV, Gastec, Advanti-
ca
Electrical Wiring
All the electrical wiring must comply with all applicable local codes and/or standards such as:
– NFPA Standard 70 – IEC 60364 – CSA C22 – BS7671
Gas Piping
All the gas piping must comply with all applicable local codes and/ or standards such as
– NFPA Standard 54 – ANSI Z223 – EN 746-2
Where to Get the Standards? The NFPA Standards are available from:
National Fire Protection Agency Batterymarch Park Quincy, MA 02269 www.nfpa.org
The ANSI Standards are available from
American National Standard Institute
1430 Broadway
New York, NY 10018 www.ansi.org
The UL Standards are available from
333 Pfingsten Road Northbrook, IL 60062 www.ul.com
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PrimeFire FH · Edition 11.19 · EN
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