Oxy-Fuel Burner PrimeFire FH
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Contents
Safety . . . . . . . . . . . . . . . . . . . . 1 Product description . . . . . . . . . . . . . . . 2 Benefits . . . . . . . . . . . . . . . . . . . 2 Reference Information . . . . . . . . . . . . . . 2 Installation . . . . . . . . . . . . . . . . . . 2 Maintenance . . . . . . . . . . . . . . . . . 4
Disclaimer Notice
In accordance with the manufacture’s policy of continual product improvement, the product presented in this brochure is subject to change without notice or obligation.
The material in this manual is believed adequate for the intended use of the product. If the product is used for purposes other than those specified herein, confirmation of validity and suitability must be obtained. Eclipse warrants that the product itself does not infringe upon any United States patents. No further warranty is expressed or implied.
Liability and Warranty
We have made every effort to make this manual as accurate and complete as possible. Should you find errors or omissions, please bring them to our attention so that we may correct them. In this way we hope to improve our product documentation for the benefit of our customers. Please send your corrections and comments to our Marketing Communications Manager.
It must be understood that Eclipse’s liability for its product, whether due to breach of warranty, negligence, strict liability, or otherwise is limited to the furnishing of replacement parts and Eclipse will not be
OPERATING INSTRUCTIONS
· Edition 11.19 · 32-00255-01
liable for any other injury, loss, damage or expenses, whether direct or consequential, including but not limited to loss of use, income, or damage to material arising in connection with the sale, installation, use of, inability to use, or the repair or replacement of Honeywell’s products.
Any operation expressly prohibited in this manual, any adjustment, or assembly procedures not recommended or authorized in these instructions shall void the warranty.
Document Conventions
There are several special symbols in this document. You must know their meaning and importance.
1 2 3 a b c ... = Action= Instruction/Note
Audience and Purpose
The purpose of this manual is to ensure the installation and adjustment of a safe, effective and trouble-free combustion system.
The audience is expected to have previous experience with this type of equipment.
The purpose of this manual is to make sure that you carry out the installation of a safe, effective, and trouble-free system.
Safety instructions
Information that is relevant for safety is indicated in the instructions as follows:
DANGER
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.All interventions may only be carried out by qualified gas technicians. Electrical interventions may only be carried out by qualified electricians.
Safety
Important notices which help provide safe burner operation will be found in this section. To avoid personal injury and damage to the property or facility, the following warnings must be observed. All involved personnel should read this entire manual carefully before attempting to start or operate this system. If any part of the information in this manual is not understood, contact Honeywell before continuing.
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–– 60% reduction in fuel consumption* |
CAUTION |
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DANGER |
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The burners covered in this manual are designed to mix fuel with |
–– 80% NOx reduction* |
oxygen and burn the resulting mixture. All fuel burning devices |
–– Fewer total burners required* |
are capable of producing fires and explosions when improperly |
–– No blowers required for the combustion process* |
applied, installed, adjusted, controlled or maintained.Do not |
*as compared with Air-Fuel Pre-Mix solutions |
bypass any safety feature; fire or explosion could result.Never try |
REFERENCE INFORMATION |
to light the burner if it shows signs of damage or malfunction. |
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WARNING |
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Limit Controls and Safety Equipment |
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All limit controls and safety equipment must comply with all applicable |
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local codes and/or standards and must be listed for combustion |
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safety by an independent testing agency. Typical application ex- |
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Operator Training |
amples include: |
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The best safety precaution is an alert and trained operator. Train new |
–– American: NFPA 86 with listing marks from UL, FM, CSA |
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operators thoroughly and have them demonstrate an adequate un- |
–– European: EN 746-2 with CE mark from TuV, Gastec, Advanti- |
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derstanding of the equipment and its operation. A regular retraining |
ca |
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schedule should be administered to ensure operators maintain a |
Electrical Wiring |
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high degree of proficiency. |
All the electrical wiring must comply with all applicable local codes |
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Replacement Parts |
and/or standards such as: |
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Order replacement parts from Honeywell only. Any customersup- |
–– NFPA Standard 70 |
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plied valves or switches should carry UL, FM, CSA, CGA and/or CE |
–– IEC 60364 |
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approval where applicable. |
–– CSA C22 |
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–– BS7671 |
PRODUCT DESCRIPTION |
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Gas Piping |
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Forehearth oxygen gas burners are small, nozzle mixing burners de- |
All the gas piping must comply with all applicable local codes and/ |
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or standards such as |
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signed to be inserted into the forehearth to provide temperature homo- |
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–– NFPA Standard 54 |
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geneity throughout the glass by increasing the heat of the glass melt |
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–– ANSI Z223 |
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in the area near the forehearth wall where cooling occurs more rapidly. |
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–– EN 746-2 |
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These burners consist of a 300-series stainless steel gas tip |
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Where to Get the Standards? |
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and a 300-series stainless steel or oxygen nozzle. They pro- |
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The NFPA Standards are available from: |
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duce a short, bright flame intended to keep the tempera- |
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ture of the glass near the forehearth wall, where cooling is |
National Fire Protection Agency |
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most rapid, at the same level as the middle of the glass bed. |
Batterymarch Park |
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Forehearth burners use one size body for all nozzle sizes making for |
Quincy, MA 02269 |
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easier maintenance and greater capacity flexibility. They fire natural |
www.nfpa.org |
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gas and come with a unique block to fit the exact requirements of |
The ANSI Standards are available from |
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the burner. |
American National Standard Institute |
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1430 Broadway |
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New York, NY 10018 |
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BENEFITS |
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–– Cooler running burner and block for increased reliability and |
www.ansi.org |
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The UL Standards are available from |
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product life |
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333 Pfingsten Road |
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–– No maintenance design for less downtime and lower mainte- |
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Northbrook, IL 60062 |
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nance costs |
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www.ul.com |
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–– Simple design, easy to configure and order for your specific |
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Storage |
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application |
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–– Easy to set up and operate |
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Make sure the components are clean and free of damage. |
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This manual gives information for the use of these burners for |
Store the components in a cool, clean, dry room. |
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their specific design purpose. Do not deviate from any instruc- |
After making sure everything is present and in good condition, |
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tions or application limits in this manual without written advice |
keep the components in original packages as long as possible. |
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from Honeywell. |
Approval of Components |
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Capabilities |
For further information about Oxy-Fuel Burner PrimeFire FH see: |
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Only qualified personnel, with good mechanical aptitude and ex- |
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perience with combustion equipment, should adjust, maintain, or |
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troubleshoot any mechanical or electrical part of this system. |
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The burner is likely to have HOT surfaces. Always wear protec- |
–– Technical Information for Oxy-Fuel Burner PrimeFire FH. |
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tive clothing when approaching the burner. Honeywell products |
–– Honeywell Combustion Engineering Guide |
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are designed to minimize the use of materials that contain |
INSTALLATION |
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crystalline silica. Examples of these chemicals are: respirable |
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crystalline silica from bricks, cement or other masonry products |
Introduction |
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and respirable refractory ceramic fibers from insulating blan- |
In this section you will find the information and instructions needed |
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kets, boards, or gaskets. Despite these efforts, dust created |
to install the burner and system components. |
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by sanding, sawing, grinding, cutting and other construction |
Handling and Storage |
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activities could release crystalline silica. Crystalline silica is |
Handling |
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known to cause cancer, and health risks from the exposure to |
Make sure the area is clean. |
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these chemicals vary depending on the frequency and length of |
Protect the components from weather, damage, dirt and moisture. |
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exposure to these chemicals. To reduce the risk, limit exposure |
Protect the components from excessive temperatures and hu- |
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to these chemicals, work in a well-ventilated area and wear ap- |
midity. |
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proved personal protective safety equipment for these chemicals. |
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<![endif]>PrimeFire FH · Edition 11.19 · EN
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