Honeywell EPDOC-XX56-en-516A Reference Manual

Experion PKS

Release 516

Honeywell FSC Integration Reference

EPDOC-XX56-en-516A

August 2020

DISCLAIMER

This document contains Honeywell proprietary information. Information contained herein is to be used solely for the purpose submitted, and no part of this document or its contents shall be reproduced, published, or disclosed to a third party without the express permission of Honeywell International Sàrl.

While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a purpose and makes no express warranties except as may be stated in its written agreement with and for its customer.

In no event is Honeywell liable to anyone for any direct, special, or consequential damages. The information and specifications in this document are subject to change without notice.

Copyright 2020 - Honeywell International Sàrl

2

Contents

CONTENTS

Contents

3

Chapter 1 - Planning considerations for Honeywell FSC controllers

5

Devices supported by the HoneywellFSC interface

6

Other documentation for HoneywellFSC

7

FSC-specific terms

7

Differences between serialand Ethernet controllers

8

Architectures for HoneywellFSC

8

Serial connections for Honeywell FSC

8

Ethernet connections for Honeywell FSC

11

Communication settings for HoneywellFSC

13

Serial connection settings for Honeywell FSC

13

Ethernet connection settings for Honeywell FSC

14

Assigning SER numbers for sequence of events

15

Reserved SER numbers

16

Interpreting SOE lines

17

Chapter 2 - Honeywell FSC channel and controller reference

19

Main properties for a HoneywellFSC channel

20

Port properties for a HoneywellFSC channel

22

Main properties for a HoneywellFSC controller

25

About time synchronization on Honeywell FSC controllers

28

Optimizing HoneywellFSC scanning performance

29

Chapter 3 - Honeywell FSC points reference

31

Defining a HoneywellFSC address for a point parameter

32

Chapter 4 - Troubleshooting Honeywell FSC issues

37

Accessing diagnostics for an Ethernet controller

38

3

Contents

Testing HoneywellFSC communications with the server

38

Troubleshooting HoneywellFSC communication errors for a serial

 

controller

41

Troubleshooting HoneywellFSC communication errors for an

 

Ethernet controller

41

Notices

43

4

CHAPTER

1

PLANNING CONSIDERATIONS FOR

HONEYWELL FSC CONTROLLERS

 

 

This reference provides the information you need to set up, configure,

 

 

and test FSC controller communications with the server.

 

 

Revision history

 

Revision

 

Date

Description

 

 

 

 

A

 

August 2020

Initial release of document.

 

 

 

 

How to use this guide

These are the steps for connecting and configuring a Honeywell FSC controller. Complete each step before commencing the next.

Steps

Go to

 

 

Determine FSC configuration

Architectures for Honeywell FSC

 

 

Setting up the communications

Communication settings for Honeywell

parameters using the FSC configuration

FSC

software

 

Use FSC configuration software to set SER numbers

Use Quick Builder to define channels

Use Quick Builder to define controllers

Assigning SER numbers for sequence of events

Honeywell FSC channel and controller reference

"Build channels" topic in the Quick Builder User’s Guide

Honeywell FSC channel and controller reference

"Build controllers" topic in the

Quick Builder User’s Guide

Download channel and controller

"Downloading items" topic in the Quick

definitions to the server

BuilderUser’s Guide

 

 

5

Chapter 1 - Planning considerations for Honeywell FSC controllers

Steps

Go to

 

 

Test communications

Testing Honeywell FSC

 

communications with the server

 

 

Troubleshooting communication errors

Troubleshooting Honeywell FSC

 

communication errors for a serial

 

controller

 

 

Use Quick Builder to define points

Defining a Honeywell FSC address for a

 

point parameter

 

 

Devices supported by the Honeywell FSC interface

The server supports serial and Ethernet FSC controllers.

The server communicates with:

n Serial controllers using a point-to-point or multi-drop RS-232 link and FSC Modbus protocol

 

n Ethernet controllers using a proprietary protocol based on the

 

Modbus protocol

 

Serial devices supported by the Honeywell FSC

 

interface

 

The server supports the following serial FSC controller configurations:

FSC-100

A single rack.

 

 

FSC-100R

Two identical racks. Basically parallel FSC-100 configuration.

 

 

FSC-101

May consist of several racks.

 

 

FSC-102

Two Central parts and single I/O.

 

 

FSC-101R

Two Central parts and redundant I/O.

 

 

FSC-202

Two Central racks and redundant I/O.

 

 

6

Chapter 1 - Planning considerations for Honeywell FSC controllers

 

Ethernet devices supported by the Honeywell FSC

 

interface

 

The server supports the following Ethernet FSC controller

 

configurations.

FSC-

Single Central Part with single Ethernet connection

1oo1D

 

 

 

FSC-

Single Central Part with redundant Ethernet connection

1oo1D

 

 

 

FSC-

Redundant Central Parts with single Ethernet connection to each

1oo2D

Central Part

 

 

Other documentation for Honeywell FSC

This reference provides only supplemental information to interface FSC controllers with the server. For detailed information about installing and configuring FSC controllers, see the manufacturer's documentation.

FSC-specific terms

FSC

Fail-safe controller.

SER

Sequence of events recorder.

SER channel

An FSC setting required so that the server can extract SOE data from the controller. The server uses the SER channel to poll for SOE data.

SOE

Sequence of events.

Base SER Number

The unique ID assigned to a serial (non-Ethernet) controller so that the server can extract SOE data from that controller.

7

Chapter 1 - Planning considerations for Honeywell FSC controllers

Differences between serial and Ethernet controllers

The server supports serial and Ethernet FSC controllers. However, these two controller types are different, and following differences apply:

nSerial controllers use Modbus; whereas Ethernet controllers use a proprietary protocol based on Modbus.

nThe diagnostic scan rate is not configurable in Ethernet controllers.

nThe Base SER is not required for Ethernet controllers.

nThere is a separate test utility for each type of controller.

nSystem Information and Extended Diagnostics are available for Ethernet controllers.

Architectures for Honeywell FSC

Honeywell FSC interface supports connection to the server via serial or Ethernet connection.

Serial connections for Honeywell FSC

The server communicates with serial controllers using a point-to- point or multi-drop RS-232 link and FSC Modbus protocol.

Point-to-point configuration

A point-to-point configuration consists of a controller with a single

COM module connected to a port on the server through a serial link.

Figure 1-1: Point-to-point configuration

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Honeywell EPDOC-XX56-en-516A Reference Manual

Chapter 1 - Planning considerations for Honeywell FSC controllers

Server

FSC Controller

Central part 1

Multi-drop configuration

A multi-drop configuration consists of a redundant FSC controller with two COM modules connected on the same serial link which connects to a single port on the server.

Note that this type of configuration does not constitute server communications redundancy, but it does provide a means of talking to a redundant FSC system across a single channel.

Figure 1-2: Multi-drop configuration

Server

FSC Controller

Central part 1

Central part 2

9

Chapter 1 - Planning considerations for Honeywell FSC controllers

FSC network configuration

Using an FSC network configuration, a single FSC controller manages the data that the server requests or controls. One controller, designated as a 'master' controller, is responsible for gathering SOE data from the FSC network. This enables SOE data from any networked controller to be obtained from the master controller.

A master controller is also useful for time synchronization. The master controller is responsible for time synchronization on the FSC network—synchronizing the time on the master controller also synchronizes the time on 'slave' controllers. See the topic titled "About time synchronization on Honeywell FSC controllers" for more information.

Figure 1-3: FSC network

Server

FSC “Master” Controller

Central part 1

FSC Network - Slave and/or Master Controllers

Redundancy for serial controllers

Serial FSC controllers support communication redundancy. This is not the same as the multi-drop configuration. Communication redundancy involves a separate physical connection to communicate with the FSC controller.

10

Chapter 1 - Planning considerations for Honeywell FSC controllers

Ethernet connections for Honeywell FSC

The server communicates with Ethernet controllers using a proprietary protocol based on the Modbus protocol. Process data connections to the FSC are made on TCP port 51000. Information scan connections to the FSC are made on TCP port 51001.

ATTENTION: Connecting or configuring a single FSC Ethernet controller to multiple servers is not a supported configuration.

Point-to-point configuration

A point-to-point configuration consists of a controller with a single COM module connected to a port on the server through an Ethernet link.

Figure 1-4: Point-to-point configuration

Server

FSC Controller

Central part 1

FSC network configuration

Using an FSC network configuration, a single FSC controller manages the data that the server requests or controls. One controller, designated as a 'master' controller, is responsible for gathering SOE data from the FSC network. This enables SOE data from any networked controller to be obtained from the master controller.

A master controller is also useful for time synchronization. The master controller is responsible for time synchronization on the FSC

11

Chapter 1 - Planning considerations for Honeywell FSC controllers

network—synchronizing the time on the master controller also synchronizes the time on slave controllers. See the topic titled "About time synchronization on Honeywell FSC controllers" for more information.

Figure 1-5: FSC network

Server

FSC “Master” Controller

Central part 1

FSC Network - Slave and/or Master Controllers

Redundancy for Ethernet controllers

Ethernet FSC controllers support communication redundancy. Communication redundancy involves a separate physical connection to communicate with the FSC controller.

The server supports the following redundancy options:

nRedundant connection to a single Central Part via a single, redundant 10018/E/E COM module

nRedundant connection to redundant Central Parts via a single, non-redundant 10018/E/1. COM module on each Central Part

Figure 1-6: Redundancy options

12

Chapter 1 - Planning considerations for Honeywell FSC controllers

 

 

A B

A B

 

A

 

 

A

 

CP1

B

CP

B

CP2

 

 

Communication settings for Honeywell FSC

The communication settings are specific to the controller type (serial or Ethernet).

Serial connection settings for Honeywell FSC

The RS-232 connection is made to the controller's COM module, which can be of the following types:

n10004/./.

n10014/./.

Communication address

To communicate with a serial FSC controller, the server uses a communication address, which can be calculated using the FSC System number specified when configuring the controller.

You use the FSC configuration utility, FSC Navigator, to specify the FSC System number, which must be unique within a system of FSC controllers.

The communication address is equal to four times the FSC System number.

Modbus data tables and function codes

Serial FSC controllers use the following Modbus data tables and function codes.

In Quick Builder, you need to define a separate 'logical' controller for each data table to which the server needs access. For example, if the server needs access to the Discrete Output table and the and Input Register table, you need to define two logical controllers.

13

Chapter 1 - Planning considerations for Honeywell FSC controllers
Table 1-1: Modbus data tables
Data table Server addressable range Discrete (digital) Output (coils) 00001–08192 (read/write) Discrete (digital) Input (contacts) 10001–18192 (read only) Input Register 30001–38192 (read only) Holding Register 40001–48192 (read/write)
Serial FSC controllers support the following Modbus protocol function codes:
Table 1-2: Modbus function codes
Function code Description
01 Read output status
02 Read input status
03 Read output registers
04 Read input registers
05 Force Single Coil
06 Preset Single Register
Ethernet connection settings for Honeywell FSC
The Ethernet connection is made to the controller's 10018/E/1 or 10018/E/E COM modules.
Communication address
To communicate with an Ethernet FSC controller, the server uses a communication address, which can be calculated using the
FSC System number specified when configuring the controller.
You use the FSC configuration utility, FSC Navigator, to specify the FSC System number, which must be unique within a system of FSC controllers.
The communication address is equal to four times the FSC System number.
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