Honeywell e528, e528-A3L6, e528-B1L6 Installation Manual

Copyright 2013 INNCOM by Honeywell
Copyright © 2013 INNCOM
Figure 1 E528.4G
!
Figure 2 E528.4G
Figure 3 E528 Back Assembly
H1 Microprocessor programming
H7 System 5 header
H8 PIR sensor
H9 IR5 header
H6 ES1 key
H5
RS485 network
header
H
4 Power input
H3
Temperature sensor/external
temperature control sensor
H2 Humidity sensor
Figure 4 E528 Headers
PN 292-100

Overview

INNCOM’s e528.4G* (the e528) thermostats utilize a CC2520 2.4 Ghz IEEE 802.15.4 RF transceiver in their role as part of the Integrated Room Automation System (IRAS). The integration of the radio on-board the PCBA, along with other component changes, makes for a simpler, more efficient, and more cost-effective device. (Note that the legacy e528 and e528.4G are very similar in look and feel. If in doubt, check the bottom of the unit—the
4G has a photosensor located there.)

Features

The e528 thermostat provides
Accurate temperature measurement +/- 1 degree F
Multiple load actuating options from 24VAC–277VAC
Motion sensor for occupancy detection
RF transceiver for wireless 2.4Ghz guestroom and backhaul
network communications
IR transceiver for guestroom network communications
RS485 for wired backhaul network communications
External temperature sensor support

Installation

CAUTION!
Disconnect the power supply before beginning installation to prevent electrical shock or equipment damage. All wiring must comply with local codes and ordinances.
1. Read instructions carefully. Failure to follow them could
damage the product or create a hazard.
2. Check the ratings given in the instructions and on the product
to make sure the product is suitable for your application.
3. Installer must be a trained, experienced service technician.
4. After installation is complete, check product operation as
indicated in instructions.
5. For variations of these systems, refer to the installation
instructions of the controlled equipment.
Unheated (un-cooled) areas behind the thermostat
If RF equipped, do not install near other RF
sources/transmitters When the thermostat is equipped with PIR, consider view angle, range characteristics, and mounting position for proper coverage.

Mounting

INNCOM’s DDC thermostats typically mount on a standard double-gang (4 x 4) junction box. If mounted on a single-gang box, the left side (display side) of the e528 overlaps the wall area to the left of the junction box. A low-voltage mounting plate, mud ring, or low-voltage caddy may be used for mounting 24 volt applications.
1. Remove the two small screws at the base of the e528.
2. Pull the bottom of the back-mounting plate slightly away
from the front housing, then pull the back-mounting plate down.
3. Position the back plate insulator within the mounting plate
as shown in Figure 3 below.
4. Feed wires through the insulator to minimize airflow.
5. Attach the mounting plate to the junction box using the
mounting screws provided. Ensure that the plate is mounted with the raised arrow pointing UP.

Wiring

Location

Select a location about 1.5m (5ft.) above the floor with good air circulation at average temperature. Do not mount thermostat where it may be affected by
Drafts or dead spots behind doors or in corners
Hot or cold air from ducts
Radiant heat from sun or appliances
Concealed pipes or chimneys
*
“2G,” “3G,” and “4G” are internal INNCOM product desig n ations used for convenience to diff e rentiate individual hard w are configurations. No difference in device capability or effectiveness is implied. Due to end-of-life for certain 2G and 3G components, the e528.4G is now the standard INNCOM install, but 2G and 3G installations are still supported.
Copyright 2013 INNCOM by Honeywell
Wire
Color
Female
Connector
Male
Connector
Function
Comment
Brown
1 1 Common
Red 2 2
12VDC Out/In
12VDC Supply
Orange
3 3 S5 Bus Data Tx/Rx or IN 2
Door, Window, PIR, Other
Yellow
4 4 IN 1
Door, Window, PIR, Other
Green
5 5 NC
Blue 6 6
NC
Pin
Color
Typical Function
1
Green
Ground
2
Red
24VAC
3
Black
Common
4
Blue
High Fan
5
Brown
Medium Fan or Second Stage Heat
6
Yellow
Cold Water Valve (FCU) or Compressor Signal (Heat Pump)
7
White
Hot Water Valve (FCU) or Reversing Valve 8
Grey
Valve Power
9
Violet
Fan Power
10
Orange
Low Fan
Pin
Color
Typical Function
1
Green
Ground
2
Black
Line
3
White
Neutral
4
Yellow
High Fan
5
Orange
Medium Fan or Second Stage Heat
6
Red
Cold Water Valve (FCU) or Compressor Signal (Heat Pump)
7
Brown
Hot Water Valve (FCU) or Reversing Valve (Heat Pump)
8
Grey
Valve Power
9
Violet
Fan Power
10
Blue
Low Fan
Figure 5 4G to 2G RS485 Networked Application
PN 292-100

E528.4G Headers a nd Connectors

Low-voltage Connections Table
(P/N 62-1467) Pinout
Line Voltage Connection Tables
24VAC Harness (INNCOM P/N 62-1464 R) Color Code, Pinout,
and Typical Functions
Using the adapter (P/N 203-013) connect the harness from
the wall box (P/N 62-1462) previously connected to the thermostat being replaced to H1 of the adapter.
Connect the harness of 203-013 to H7 on e528.4G
4G to 2G RS485 Networked Application: with or without door switch input
Using the adapter (P/N 203-251) connect the harness from
the wall box (P/N 62-1462) previously connected to the thermostat being replaced) to H1 of the adapter.
Connect the harness H3 (rainbow) of 203-251 to H7 of the
e528.4G
Connect the harness H2 (Black) of 203-251 to H5 of the e528.4G
NOTE: Take care to not reverse the connections to the e528.4G!
(Heat Pump)
100-277VAC Harness (INNCOM P/N 62-1455) Color Code,
Pinout, and Typical Functions

E528.4G Retrofit Installation

The e528.4G can be used to retrofit an application where a legacy e528 was used. Follow the procedure below:
4G to 2G Standalone application: with/without door switch input (no backhaul network)

E528 New Installation

Stand alone application with/without door switch input
Using the harness (P/N 62-1467), make the appropriate wire
connections, then plug the harness into H7 of the e528. Refer to low-voltage connections diagram.
RS485 Networked Application with/without door switch input
Using the harness (P/N 62-
1467), make the appropriate wire connections, then plug the harness into H7 of the e528. Refer to low-voltage connections diagram.
Using the adapter (P/N 203-
250) and P/N 62-1532-B.12 cables, connect the RS485 in­coming pair to two pin header H1 and the out-going pair going to the next thermostat to header H3.
Connect the harness of 203-
250 to H5 of the e528.
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