Honeywell Chem Operation And Service Manual
Operation and Service Manual for
HERMetic UTImeter Gtex Chem
for use in corrosive liquids
Portable Gas Tight Electronic Gauging Device
Ullage - Temperature - Interface detector
Note 1: to identify the unit refer to section 2
Note 2: before using the instrument please read this book.
2 www.tanksystem.com
1. Table of contents
1. TABLE OF CONTENTS ....................................................2
2. IDENTIFICATION OF YOUR EQUIPMENT ......................
4
2.1 SERIAL NUMBER ....................................................
4
2.2 ABBREVIATIONS .....................................................
4
3. GENERAL INFORMATION ...............................................
6
3.1 SHIPMENT NOTE ....................................................
6
3.2 INITIAL INSPECTION ...............................................
6
3.3 DOCUMENTATION DISCREPANCIES ......................
6
3.4 WARRANTY ............................................................
6
3.5 CERTIFICATION .......................................................
7
3.6 SPARE PARTS .........................................................
7
3.7 SERVICE AND REPAIR ............................................
7
4. WORLDWIDE SERVICE STATIONS NETWORK
.............. 9
5. RECOMMENDATION FOR SAFE USE ..........................
11
6. FUNCTIONS - KEY FEATURES .....................................
12
7. DESCRIPTION ...............................................................
13
7.1 GENERAL ..............................................................
13
7.2 ULTRA SENSING PROBE ......................................
15
7.2.1 Introduction................................................
15
7.2.2 Ullagedetection.........................................
15
7.2.3 Interfacedetection.....................................
16
7.2.4 Temperaturemeasurement........................
16
7.3 TAPE .....................................................................
17
7.4 TAPE PROTECTION ..............................................
18
7.5 READING INDEX
.................................................... 19
7.6 TAPE CLEANER ....................................................
20
7.7 GAS TIGHTNESS ..................................................
21
7.8 GASKETS ..............................................................
21
7.9 ADDITIONAL LOAD (OPTION) ................................
21
7.9.1 Viscousliquids(>800Cst).........................
21
7.9.2 Referenceheightandinnage......................
21
7.10 HOUSING AND LID ...............................................
21
7.11 OTHERS ................................................................
21
8. EXAMPLES OF INSTALLATION OF THE
GAUGING SYSTEM .......................................................22
8.1 GENERAL ..............................................................
22
8.2 EXAMPLE OF INSTALLATION ON A PIPE,
CONNECTOR Q2 ..................................................
23
8.3 EXAMPLE OF INSTALLATION ON THE DECK,
CONNECTOR Q2 ..................................................
24
8.4 EXAMPLE OF INSTALLATION ON A PIPE,
CONNECTOR Q1 ..................................................
25
8.5 EXAMPLE OF INSTALLATION ON THE DECK,
CONNECTOR Q1 ..................................................
26
9. OPERATION ...................................................................
27
9.1 BASIC RULES CONCERNING THE 5-KEY
CONTROL PAD .....................................................
27
9.2 SELECTING THE LANGUAGE ...............................
28
9.3 SELECTING THE TEMPERATURE SCALE .............
29
9.4 SELECTING THE TEMPERATURE
RESOLUTION ........................................................ 30
9.5 ACTIVATING THE LED ...........................................
31
9.5.1 TemporarysettingoftheLED.....................
31
9.5.2 PermanentsettingoftheLED.....................
31
9.6 MUTING THE BUZZER ..........................................
32
9.7 BACKLIGHT ..........................................................
32
9.8 CHECKING THE FUNCTIONS BEFORE USING
THE INSTRUMENT ................................................
33
9.8.1 Battery.......................................................
33
9.8.2 Temperature...............................................
33
9.8.3 Ullage.........................................................
33
9.8.4 Interface.....................................................
33
9.9 INSTALLATION OF THE INSTRUMENT ..................
34
9.10 PURGING THE EQUIPMENT .................................
34
9.11 ULLAGE / INTERFACE MEASUREMENT ...............
34
9.12 REFERENCE HEIGHT / INNAGE
MEASUREMENT ...................................................35
9.13 TEMPERATURE MEASUREMENT .........................
36
10. CARE AND MAINTENANCE ..........................................
36
10.1 CARE ....................................................................
36
10.2 CHECKING THE BATTERY ....................................
37
10.2.1 Beforestartinggauging............................
37
10.2.2 Duringgauging.........................................
38
10.3 BATTERY REPLACEMENT ....................................
39
10.4 TAPE REPLACEMENT ...........................................
40
10.4.1 Disconnectingthetapefromthesensor.....
40
10.4.2 Disconnectingthetapefromthe
electronicbox..........................................
40
10.4.3 Disconnectingthetapefromthe
reelaxle....................................................
41
10.4.4 Removingthetapefromthehousing........
41
10.4.5 Mountingthenewtape............................
41
10.5 SENSING PROBE REPLACEMENT .......................
42
10.5.1 Disconnectingtheoldsensingprobe........
42
10.5.2 Connectingthenewsensingprobe..........
42
10.6 TAPE WIPERS REPLACEMENT .............................
42
10.7 DISPLAY UNIT REPLACEMENT .............................
43
10.7.1 Disconnectingtheolddisplayunit............
43
10.7.2 Connectingthenewdisplayunit...............
43
3
10.8 VERIFICATION AND CERTIFICATION
OF TAPES .............................................................
43
10.9 VERIFICATION AND ADJUSTMENT OF THE
READING INDEX
.................................................... 44
10.10 TEMPERATURE VERIFICATION .............................
45
10.10.1 Equipmentrequired................................
45
10.10.2 PreparingtheIcePointbath...................
45
10.10.3 CheckingtheUTImeter...........................
45
10.11 ULLAGE/INTERFACE VERIFICATION .....................
46
11. TROUBLE SHOOTING ...................................................
47
11.1 SAFETY WARNING ................................................
47
11.2 POWER SUPPLY TROUBLES ................................
47
11.3 TRANSMISSION TROUBLES .................................
47
11.4 ULLAGE AND/OR INTERFACE TROUBLES ...........
48
11.5 TEMPERATURE TROUBLES ..................................
48
11.6 VISUAL INSPECTION FOR DAMAGED OR
MISSING PARTS ...................................................
48
11.7 COATED ALUMINIUM PARTS ................................
49
11.8 WINDING ACTION BECOMING STIFF ...................
49
11.9 ELECTRICAL CHECKING OF THE TAPE
ASSEMBLY ............................................................ 49
12. SPECIFICATIONS ..........................................................
50
13. SPARE PARTS ...............................................................
51
13.1 HOW TO PROCEED ..............................................
51
13.2 LIST OF PARTS DESCRIPTIONS ...........................
51
13.3 SPARE PARTS DRAWINGS ...................................
53
14. VALVES DRAWINGS ......................................................
62
14.1 VALVES DRAWINGS LIST ......................................
62
14.2 DRAWINGS ...........................................................
62
15 DECLARATION OF CONFORMITY
................................ 75
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2. Identication of your equipment
2.1 Serial number
Each HERMetic instrument is individually identied with a
6 digits serial number starting with the letter G, example
G10058. This serial number is printed on the identication
plate that is located on top of the handle. See Figure 2-1.
2.2 Abbreviations
Identication plate
Abbreviation Meaning
ETCE Special PTFE used for extruding
FFKM Peruoro rubber, special for chemical applications
FKM (Viton) Fluoro rubber for crude oil and some products applications
Gtex Gas tight mechanical housing for non corrosive liquids, i.e. with FKM gaskets and PA 11 coating (blue)
Gtex Chem Gas tight mechanical housing for corrosive liquids, i.e. with FFKM gaskets and PA 11 coating (blue)
NBR Acrylonitrile-butadiene rubber (nitrile rubber)
PA 11 (Rilsan) Polyamid coating (blue, grey or yellow) used for protecting aluminium against liquids
PE Polyethylene
PEHD Polyethylene High Density
PFA Peruoro alkoxyl alkane
PTFE Polytetrauoroethylene
Q1 Connector 1”
Q2 Connector 2”
SS1 Stainless steel Storage tube 1”
SS2 Stainless steel Storage tube 2”
TEFZEL ETFE coating of the tape
ULTRA Ultrasonic sensing probe, second generation, covering a wide range of liquids from crude oil to light products, chemicals
and heavy/viscous liquids
UTI Stands for: U (ullage), T (temperature), I (oil/water interface)
Visc Additional load on the sensing probe for innage measurement or gauging viscous liquids
Some abbreviations are used to dene the equipment. Refer to following table and to Figure 2-2.
Figure 2-1
5
Display unit
Mechanical housing
Gtex
Gtex Chem
Storage tube SS1
Quick connector Q2
Sensing probe ULTRA
SS1
Q1
Visc: additional load
for innage measurement
or gauging viscous liquids
SS2
Q2
Figure 2-2
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3. General information
3.1 Shipment note
The following parts should be included in the shipment:
• 1 instrument tted out with one battery in the display;
• 1 set of 4 Allen keys: 1.5, 2, 2.5 and 3 mm;
• 1 Operation and Service Manual.
3.2 Initial inspection
Check the contents of the shipment for completeness and note
whether any damage has occurred during transport. Carry
out the “Initial test before installing the instrument” to verify the
good functioning. If the contents are incomplete, or if there is a
damage, do not use the device, a claim should be lled with the
carrier immediately, and Enraf Tanksystem SA Sales or Service
organization should be notied in order to facilitate the repair or
replacement of the instrument.
3.3 Documentation discrepancies
The design of the instrument is subject to continuous
development and improvement. Consequently, the instrument
may incorporate minor changes in detail from the information
contained in the manual.
3.4 Warranty
Two (2) years after installation but max. 30 months after
delivery ex works except batteries.
The Vendor undertakes to remedy any defect resulting
from faulty design materials or workmanship. The Vendor’s
obligation is limited to the repair or replacement of such
defective parts by his own plant or one of his authorized
service stations. The Purchaser shall bear the cost and
risk of transportation of defective parts and repaired parts
supplied in replacement of such defective parts.
When returned to Enraf Tanksystem SA or any of its agreed
Service Stations equipment must be contamination-free.
If it is determined that the Purchasers equipment is
contaminated, it will be returned to the Purchaser at the
Purchasers expense. Contaminated equipment will not be
repaired, replaced, or covered under any warranty until
such time that the said equipment is decontaminated by
the Purchaser.
The Purchaser shall notify by fax, telex or in writing of any
defect immediately upon discovery, specifying the nature
of the defect and/or the extend of the damage caused
thereby.
Where no other conditions have been negotiated between the
Vendor and the Purchaser “General Conditions 188” of United
Nations shall apply.
This instrument has been certied as Intrinsically Safe
Instrumentation for only those classes or categories of
hazardous areas stated on the instrument label, bearing the
mark of the applicable approval authority. No other usage is
authorized.
Unauthorized repair or component replacement by the
Purchaser will void this guarantee and may impair the intrinsic
safety of the instrument. In particular it is not allowed to repair
electronic circuits.
In no event shall Enraf Tanksystem SA be liable for indirect,
incidental or consequential loss or damage or failure of any kind
connected with the use if its products or failure of its products to
function or operate properly.
Enraf Tanksystem SA do not assume the indemnication for any
accident or damage caused by the operation of its product and
the warranty is limited to the replacement of parts or complete
goods.
7
3.5 Certication
Enraf Tanksystem SA is an
ISO 9001 and MED-D certied company
by Det Norske Veritas
Certication GmbH.
The equipment has been approved for the electrical intrinsic
safety by the following authorities :
IECEx
Zone 0 Ex ia IIB T4 -20°C < Ta < +50°C
Standards used:
IEC 60079-0, Fourth Edition 2004-01,
IEC 60079-11, Fifth edition 2006-07
IEC 60079-26, First edition 2004-03
ATEX
II 1 G EEx ia IIB T4 / Tamb. 50 °C
Standards used:
EN50014, (1997) + Amds 1 & 2
EN50020, (2002)
EN50284, (1999)
Regarding product compliance against standards updates or
new standards, please refer to the Declaration of conformity.
Factory Mutual (FM Approvals)
CL I, DIV 1, GP C&D, T4 Tamb. 50 °C and
CL I, ZN 0, AEx ia IIB T4 Tamb. 50 °C
The equipment has been approved as oil/water interface
detector according to MARPOL Resolution MEPC.5(XIII)
of 13 June 1980 by National Maritime Authorities and/or
Classication Societies.
If you need a copy of any of these certicates please
contact:
Enraf Tanksystem SA
Rue de l’industrie 2
1630 Bulle, SWITZERLAND
Telephone : +41-26-91 91 500
Telefax : +41-26-91 91 505
Web site : www.tanksystem.com
E-mail : tanksystem@honeywell.com
3.6 Spare parts
When ordering spares identify the spare part by TS number and
description. Refer to section “Drawings”.
Some spares might be repairable; in this case send the part(s)
to any authorised service center or to the factory.
In case of urgency, complete replacement units can be made
available. Contact the factory or nearest Service Station for
details.
3.7 Service and Repair
The customer is responsible for any freight and customs
clearance charges. If units are sent on a “freight collect” the
charges will be invoiced to the customer.
When returning units or parts for repair to the factory please ll
out a service request form (see next page). The serial number
(letter “G” followed by 5 digits) is printed on the identication
plate as shown on the Figure 2-1.
When returned to Enraf Tanksystem SA equipment
must be contamination-free. If it is determined that
the customers equipment is contaminated, it will be
returned to the customer at the customers expense.
Contaminated equipment will not be repaired until
such time that the customer decontaminates the said
equipment.
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Service Request
Customer’s address: ..................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
Telephone: ..................................................................................................................................................
E-mail: .........................................................................................................................................................
Fax: .............................................................................................................................................................
Type of unit or part: ....................................................................................................................................
.....................................................................................................................................................................
Serial number: ............................................................................................................................................
Short description of trouble: ......................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
Do you want a quotation before repair is started: . ............................... yes / no ...................................
Repaired unit has to be returned to the following address:
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
9
4. Worldwide Service Stations network
The updated list can be found on our website www.tanksystem.com
COUNTRY ADDRESS TELEPHONE/FAX/E-MAIL
SWITZERLAND ENRAF TANKSYSTEM SA
2, rue de l’Industrie
CH-1630 BULLE
Tel : +41-26-91 91 500
Fax : +41-26-91 91 505
info@tanksystem.com
CANADA PYLON ATLANTIC
A Div. Of Pylon Electronics Inc.
31 Trider Crescent.,
DARTMOUTH, N.S. B3B 1V6
Tel : +1-902-4683344
Fax : +1-902-4681203
halifax_csr@pylonelectronics.com
CHINA HUA HAI EQUIPMENT &
ENGINEERING CO LTD
Factory 7, Lane 1365,
East Kang Qiao Road
Kang Qiao Industrial Zone, Pu Dong
SHANGHAI, P.C. 201315
Tel : +86-21-68183183
Fax : +86-21-68183115
huahaish@huahaiee.com
GREECE SPANMARIN
86, Filonos Street
GR-185 36 PIRAEUS
Tel : +30-210-4294498
Fax : +30-210-4294495
spanmarin@ath.forthnet.gr
JAPAN DAIWA HANBAI CORPORATION LTD
10-31, Mitejima 2-Chome,
Nishiyodogawa-ku
OSAKA 555-0012
Tel : +81-6-64714701
Fax : +81-6-64729008
daiwa471@silver.ocn.ne.jp
KOREA World Ocean CO., LTD
Hang-Woon Building
1168-11, Cho Ryang 3 Dong
Dong-Ku
PUSAN
Tel : +82-51-462-2554/5
Fax : +82-51-462-0468
marine@worldocean.co.kr
MEXICO URBAN S.A. DE C.V.
Ave. Ejército Mexicano 1902
Col. Loma del Gallo
89460 CD. MADERO, TAMPS. MEXICO
Tel : +52-833-2170190
Fax : +52-833-2170190
E-mail : urbansa@prodigy.net.mx
NETHERLANDS B.V. TECHNISCH BUREAU
UITTENBOGAART
Brugwachter 13
NL-3034 KD ROTTERDAM
Tel : +31-10-4114614
Fax : +31-10-4141004
info@tbu.nl
10 www.tanksystem.com
The updated list can be found on our website www.enraftanksystem.com
COUNTRY ADDRESS TELEPHONE/FAX/E-MAIL
PORTUGAL CONTROLIS
Soc. Com. Equipamentos de Controlo,
Lda. Rua Conceiçao Sameiro Antunes,
26E P-2800 COVA DA PIEDADE
Tel : +351-21-2740606
Fax : +351-21-2740897
controlis@netc.pt
RUSSIA NPP “GERDA”
Vilisa Latsisa str. 17
Building 1
125480 MOSCOW
Tel : +7-495-7558845
Fax : +7-495-7558846
info@gerda.ru
SINGAPORE HUBBELL INT’L (1976) PTE LTD
322 Thomson Road
SINGAPORE 307665
Tel : +65-6-2557281
Tel : +65-6-2550464
Fax : +65-6-2532098
hubbell@mbox2.singnet.com.sg
SPAIN
E.N.I.
Electronica y Neumatica Industrial, S.A.
C/Jon Arrospide, 20 (Int.)
48014 BILBAO
Tel : +34-94-4746263
Fax : +34-94-4745868
eni.tecnica@eni.es
SWEDEN INSTRUMENTKONTROLL
Lars Petersson AB
Varholmsgatan 1
414 74 GÖTEBORG
Tel : +46-31-240510
Tel : +46-31-240525
Fax : +46-31-243710
Info@instrumentkontroll.se
UNITED ARAB EMIRATES MARITRONICS TRADING L.L.C.
P.O. Box 6488
Shed # 72, Jadaf Ship Docking Yard
DUBAI
Tel : +971-4-3247500
Fax :+971-4-3242500
maritron@emirates.net.ae
UNITED KINGDOM ENERGY MARINE (INTERNATIONAL) LTD.
12 Clipstone Brook Industrial Estate
Cherrycourt Way
LEIGHTON BUZZARD, BEDS LU7 8TX
Tel : +44-1525-851234
Fax :+44-1525-852345
info@engmar.com
U.S.A / TEXAS HERMETIC, INC.
4522 Center Street
DEER PARK, TX 77536
Tel: +1-281-930 1777
Fax: +1-281-930 1222
Toll free call in the USA:
1-800-900 1778
info@hermeticinc.com
11
5. Recommendation for safe use
1. This Operation and Service Manual is a guide in order
to help the user to operate the instrument to our best
knowledge.
2. Nevertheless the maker disclaims all responsibility and
liability for damage resulting from the use of the equipment
regardless of the cause of the damage.
3.
Attention is drawn to the possible hazard due to
electrostatic charges which may be present in the
tank. This may happen in particular with static
accumulator liquids, i.e. liquids which have low
conductivity of 50 picoSiemens/metre (pS/m) or less.
4.
It is very important that the instrument is grounded to
the tank before the probe is introduced into the tank
and remains grounded until after complete withdrawal
from the tank.
4.1. If the instrument is installed with the quick connect
coupler, grounding is effected through the quick
connect coupler and the mating nipple of the valve
provided that these parts are kept clean and free
from corrosion in order to guarantee electrical
conductivity. If a grease is used for this purpose, it
must be one which contains graphite.
4.2. If the instrument is not connected to the mating
deck valve, the instrument has to be also earthed
by means of the grounding cable and clamp.
5.
It is anticipated that the user will have specic
operating methods laid down to ensure safety when
using this type of apparatus. In this case the user’s
instructions shall be strictly observed.
6.
In the absence of such instructions the following should
be noted:
6.1. If a metal sounding pipe is tted beneath the
deck valve or tank is inerted, then ullaging, etc. is
permissible at any time with no restriction.
6.2. If there is no sounding tube or tank is not inerted, the
following precautions shall be taken:
6.2.1. If the cargo is not a static accumulator liquid,
i.e. its conductivity is more than 50 pS/m,
then ullaging is permitted provided that the
instrument is properly grounded and earthed
before the probe is inserted into the tank and
remains earthed until the probe has been
removed from the tank.
6.2.2. If the cargo is a static accumulator liquid, i.e. its
conductivity is less than 50 pS/m, then ullaging
is permitted provided that:
6.2.2.1. The instrument is properly grounded and
earthed before the probe is inserted into
the tank and remains earthed until the
probe has been removed from the tank.
6.2.2.2. The apparatus is not introduced into a tank
until at least 30 minutes have elapsed after
completion of any loading operation or
stopping the injection of inert gas.
6.3. For further guidance refer to International Safety
Guide for Oil Tankers and Terminals (ISGOTT), ISBN
1 85609 291 7, Fifth Edition 2006, or consult the
appropriate Legislative Authority for the installation.
7. Warning: change of battery must be carried out in
safe area only (non ammable atmosphere).
12 www.tanksystem.com
6. Functions - Key Features
This HERMetic instrument is a gas-tight portable multiple
functions gauging system that is designed to perform
under completely closed conditions in a single operation
3 measurements:
a)
Ullage (outage). Optionally innage is available¹.
b) Oil/water Interface Level.
Tape resolution: 1 mm (
1/16”)
Tape accuracy: ±3.2 mm for 30 m
(±1/8” approx. for 100 feet)
Ullage/interface detection accuracy:
±2 mm (±
0.08” approx.)
Minimum detectable tank bottom interface or liquid level:
4 mm (0.16” approx.).
c)
Temperature by continuous reading at any level.
Ambient temperature range: -20°C to 50°C
(-4°F to 122°F)
Sensor measurement range:-40°C to 90°C
(-40°F to 194°F)
Resolution: 0.01° or 0.1°, selectable
Accuracy over calibration range: ±0.1°C (0°C to 70°C);
±0.2°F (32°F to 158 °F)
Temperature reading: °C or °F, selectable.
This HERMetic device meets the requirements of API MPMS
Chapter 7 2001, table 3, ISO 4268 and IP PMM Part IV.
Thanks to the small diameter of the sensing probe this
instrument can be used with valves of diameters down to
25 mm (1”) only.
A tape protection tube prevents closing the valve on the tape
through inadvertence.
Gauging is done under completely gas tight conditions
therefore maintaining over- or underpressure in the tank.
The device is designed to withstand tank pressure up to
0.3 bar (4.4 psi).
¹ An additional device, usable with 2” valves only, can
be provided that allows
Reference Height and Innage
measurement. Available on “Visc” models.
Zero reference level
Tape protection
Tank top
Vapour
Ullage level
Product
Interface level
Water
13
7.1 General
Each HERMetic instrument is individually identied with a
6 digits serial number starting with the letter G, example
G10058. This serial number is printed on the identication
plate as shown on Figure 7-1.
The HERMetic instrument is tted with an
ULTRA sensing
probe.
The unit emits control beep, continuous beep and intermittent
beep.
When the sensing probe is surrounded by air, a control beep
occurs every 2 sec.
When the sensing probe is in contact with any petroleum
product, the beep is continuous.
When the sensing probe is in contact with water the beep is
intermittent.
Control beep • •
Continuous beep • • • • • • • • • •
Intermittent beep • • • • • •
A light signal (LED) can also be activated that blinks at the same
frequency as the buzzer tones. This can be useful in noisy
environments or at night.
A backlight can be used at night to light up the display.
The HERMetic instrument is powered by a 9 Volt battery
stored in the electronic terminal named instrument unit. Current
consumption is very low, ensuring long operation without
battery replacement.
A continuous tone means that the
battery needs replacement. If the battery power is too low,
it is no more possible to read the temperature.
Maintenance is easy because design is modular and allows
quick exchange of parts.
See also Figure 7-2 to get to know the equipment.
7. Description
Identication plate
Figure 7-1
14 www.tanksystem.com
Window wiper
Window
Reading index
Tape cleaner
Storage tube SS1
Quick connector Q2
Tape
Tape adaptor
Sensing probe ULTRA
LCD Display
Display unit
Buzzer
LED
keys
Crank
SS2
Q2
Visc
device for
innage measurement
SS1
Q1
Figure 7-2
15
7.2 ULTRA sensing probe
7.2.1 Introduction
The ULTRA sensing probe consists of a stainless steel
tube terminated by a high-tech plastic head which cannot
be removed from the tube. The sensing probe includes an
ultrasonic liquid level sensor, a temperature sensor and a
conductivity electrode. The sensitivity for ullage and interface
measurement is not adjustable. The temperature measurement
is calibrated at the factory and does not require subsequent
adjustment.
7.2.2 Ullage detection
The ullage detector consists of two piezoceramic plates and
electronic circuits. When the sensor head is immersed in a
non-conductive liquid (oil or petroleum), the emitted ultrasonic
signal is detected by the receiver, coded and sent to the
instrument unit which activates the buzzer with the continuous
beep.
1
6
0
1
2
3
4
5
0
1
1
2
1
Reaction point
4 mm
Ultrasonic level sensor
Air
Liquid
Figure 7-3
The reaction point is located 4 mm (5/32”) from the sensor bottom and identical with the zero-point of the tape graduation.
16 www.tanksystem.com
7.2.3 Interface detection
The principle consists of a conductivity measurement
between an active electrode and a grounded electrode.
When the liquid is conductive (as water), the ullage
sensor detects the presence of the liquid as well and the
conductivity electrodes and associated electronic circuits
modulate the coded signal to generate the intermittent
beep.
7.2.4 Temperature measurement
The sensing element is a Platinum Resistance Temperature
Detector (RTD) element. The element is located in the
temperature electrode, which is lled in with a heat transfer
compound paste to reduce the response time.
The RTD element signal is digitized, and then all errors (offset,
non-linearity and drift) are corrected and compensated by the
micro-controller located in the sensor probe. The RTD element
characteristics are stored in the sensor memory and are
dedicated to one sensor. For this reason, changing a sensor
does not require a new calibration.
All data are serialised and sent by the micro-controller to the
Display Unit.
Temperature settings (resolution, scale) are easy to select by
pressing the 5-key control panel.
1
6
0
1
2
3
4
5
0
1
1
2
1
Air
Oil
Water
Oil
4 mm
Interface sensor
Interface level
Figure 7-4
The reaction point is located 4 mm (5/32”) from the sensor bottom and identical with the zero-point of the tape graduation.
1
6
0
1
2
3
4
5
0
1
1
2
1
Air
Liquid
4 mm
Temperature sensor
Temperature level
Figure 7-5
The reaction point is located 4 mm (5/32”) from the sensor bottom and identical with the zero-point of the tape graduation.
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7.3 Tape
The ETFE (TEFZEL) coated tape provides 3 main functions :
• It holds the sensing probe.
• It is graduated and therefore makes it possible to determine
the distance between the reaction point and the reading
index. If the reading index is set up at the zero ullage level,
the reading of the tape is identical to the ullage.
• It contains 2 wires for transmitting the signal and the power
between the display unit and the probe. The steel tape itself
is used as a grounding wire between the sensing probe tube
and the display unit.
The standard graduation is a double side type that shows the metric graduation on one side and the inch one on the other side.
The tape is mounted on the equipment according to the need.
3 4
23
10 11 12 13 14 15
7
7
5
23
9
23
inch side metric side
Figure 7-7
TEFZEL
STEEL TAPE
WIRE
Figure 7-6
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7.4 Tape protection
The tape protection tube is a mechanical safety device which
prevents the valve from being closed as long as the sensing
probe is inside the tank. When the sensing probe is lowered
the protection tube will follow the sensing probe by gravity
until the tube is retained by a ring located inside the coupler.
In that position the protection tube prevents closing the
valve. When the tape is wound up the protection tube will
stay in position until it is pushed up by the sensing probe.
Before instrument is used check that the protection tube is
moving freely. For cleaning purposes the protection tube is
slotted.
TAPE PROTECTION TUBE
STORAGE TUBE
SENSOR
RETAINER
QUICK CONNECT
COUPLER
BALL VALVE
VALVE CLOSED
VALVE OPEN
Figure 7-8
19
7.5 Reading index
The tape reading at the height of the reading index of the
instrument is indicating the distance between the reaction point
and the reading index. If the instrument is installed in such a way
that the reading index is at the same level as the zero-ullage
reference level the reading of the tape corresponds to the ullage
providing the reaction point of the sensing probe is positioned
at the liquid level.
If the reading index is positioned below or above the reference
level a positive or negative correction of the tape reading is
necessary.
See also chapter 8 “Examples of installation of the gauging
system”.
100
200
300
400
500
600
700
800
900
1000
1100
1200
0
Zero ullage
Reference level of tank
Liquid level
Reaction point
Figure 7-9
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7.6 Tape cleaner
This HERMetic equipment is tted with a tape cleaner that helps
draining the liquid back to the tank when rewinding the tape. It is
very easy to operate:
• position “DOWN”: the wipers are not working, the tape is
free;
• position “UP”: the wipers are cleaning the tape.
Refer to Figure 7-10.
Tape cleaner DOWN =
wipers not engaged
Tape cleaner UP =
wipers engaged
Figure 7-10
21
7.7 Gas tightness
All parts are assembled together with either gaskets or O-rings,
that makes the device completely tight.
The sealing of the axle holding the tape with the mechanical
housing is ensured by a special V-shape gasket.
7.8 Gaskets
Gaskets are made in FKM (Viton) for models UTImeter Gtex.
On UTImeter Gtex Chem models, gaskets which are in contact
with the liquid are made in FFKM.
7.9 Additional Load (option)
An additional load (see Figure 7-2) on the sensing probe can be
provided for one of the following reasons. This option is available
on UTImeter Gtex Visc or UTImeter Gtex Chem Visc equipped
with the storage tube Q2 (2”) and needs valves of at least 2” size.
7.9.1 Viscous liquids (> 800 Cst)
For gauging viscous liquids the load can help the sensing probe
in penetrating the liquid and in keeping the tape straight.
7.9.2 Reference height and innage
For measuring the reference height of a tank and innages
the load allows the sensing probe to touch the dip/datum
plate.
7.10 Housing and lid
These parts are made in aluminium coated with polyamid
PA 11 (RILSAN).
7.11 Others
The tape is coiled on the axle which holds also the electronic
box and the display unit.
The axle is assembled to the electronic box and can be locked
at discrete positions by means of a stopping mechanism in the
crank. Pull the crank to free the stopping mechanism.
The storage tube is threaded to the frame.
The storage tube is equipped with a quick-connector which
ts on the HERMetic valves.
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8. Examples of installation of the gauging system
8.1 General
The gauging system consists of the HERMetic instrument and
the associated HERMetic valve. Two types of connector can be
provided as shown on Figure 8-1.
The following sections, respectively 8.2, 8.3 for connector Q2
and 8.4, 8.5 for connector Q1, describe 2 examples for installing
the valves and adjusting the height of the gauging system.
The valves should be installed in such a way that the
zero-ullage level coincides with the reading index level, so
that no correction would be necessary. For achieving this it
may be necessary to install an adjusting pipe between the
deck and the valve.
If the valves are installed directly on deck or if for any reason
the level of the reading index is below or above the zero-ullage
level, then a correction table should be used.
There should be no internal tank structure between the valve
outlet and the tank bottom such that will impede the path of
the equipment into the tank.
All valves shall be installed at the same level.
Small systematic level error can be corrected by adjusting the
reading index accordingly.
When designing the gauging port and to avoid damaging the
tape during rewinding it is advised to chamfer or to grind all
sharp edges (on pipes, anges, etc.) that could damage the
tape when operating the gauge.
CONNECTORS
Q1 (1”) Q2 (2”)
Figure 8-1
23
8.2 Example of installation on a pipe, connector Q2
SS2 Q2 SS1 Q2
Tank Zero Ullage level
Reading index Reading index
474mm
HV
Flange
HT
H
Tank Deck
TS supply
Customer supply
474mm
HV
HT
Flange
Figure 8-2
Valve designation C.2-SS; C.2-SS-W; C.2-SS-BL; C.2-SS-SEC
Bottom connection thread or ange
Boring 2”
*) HV (mm) 141
*) HT (mm)
H-615
*) Dimension HV is without gasket. If gaskets are used dimension HT is reduced by thickness of gasket.
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