Honeywell Chem Operation And Service Manual

Page 1
Operation and Service Manual for HERMetic UTImeter Gtex Chem
for use in corrosive liquids
Portable Gas Tight Electronic Gauging Device
Ullage - Temperature - Interface detector
Note 1:  to identify the unit refer to section 2 Note 2:  before using the instrument please read this book.
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1. Table of contents
1. TABLE OF CONTENTS ....................................................2
2. IDENTIFICATION OF YOUR EQUIPMENT ......................
4
2.1  SERIAL NUMBER ....................................................
4
2.2  ABBREVIATIONS .....................................................
4
3. GENERAL INFORMATION ...............................................
6
3.1  SHIPMENT NOTE ....................................................
6
3.2  INITIAL INSPECTION ...............................................
6
3.3  DOCUMENTATION DISCREPANCIES ......................
6
3.4  WARRANTY ............................................................
6
3.5  CERTIFICATION .......................................................
7
3.6  SPARE PARTS .........................................................
7
3.7  SERVICE AND REPAIR ............................................
7
4. WORLDWIDE SERVICE STATIONS NETWORK
.............. 9
5. RECOMMENDATION FOR SAFE USE ..........................
11
6. FUNCTIONS - KEY FEATURES .....................................
12
7. DESCRIPTION ...............................................................
13
7.1  GENERAL ..............................................................
13
7.2  ULTRA SENSING PROBE ......................................
15
  7.2.1 Introduction................................................
15
  7.2.2 Ullagedetection.........................................
15
  7.2.3 Interfacedetection.....................................
16
  7.2.4 Temperaturemeasurement........................
16
7.3  TAPE .....................................................................
17
7.4  TAPE PROTECTION ..............................................
18
7.5  READING INDEX
.................................................... 19
7.6  TAPE CLEANER ....................................................
20
7.7  GAS TIGHTNESS ..................................................
21
7.8  GASKETS ..............................................................
21
7.9  ADDITIONAL LOAD (OPTION) ................................
21
  7.9.1 Viscousliquids(>800Cst).........................
21
  7.9.2 Referenceheightandinnage......................
21
7.10  HOUSING AND LID ...............................................
21
7.11  OTHERS ................................................................
21
8. EXAMPLES OF INSTALLATION OF THE
GAUGING SYSTEM .......................................................22
8.1  GENERAL ..............................................................
22
8.2   EXAMPLE OF INSTALLATION ON A PIPE, 
CONNECTOR Q2 ..................................................
23
8.3   EXAMPLE OF INSTALLATION ON THE DECK, 
CONNECTOR Q2 ..................................................
24
8.4   EXAMPLE OF INSTALLATION ON A PIPE, 
CONNECTOR Q1 ..................................................
25
8.5   EXAMPLE OF INSTALLATION ON THE DECK, 
CONNECTOR Q1 ..................................................
26
9. OPERATION ...................................................................
27
9.1   BASIC RULES CONCERNING THE 5-KEY 
CONTROL PAD .....................................................
27
9.2   SELECTING THE LANGUAGE ...............................
28
9.3   SELECTING THE TEMPERATURE SCALE .............
29
9.4   SELECTING THE TEMPERATURE 
RESOLUTION ........................................................ 30
9.5  ACTIVATING THE LED ...........................................
31
  9.5.1 TemporarysettingoftheLED.....................
31
  9.5.2 PermanentsettingoftheLED.....................
31
9.6  MUTING THE BUZZER ..........................................
32
9.7  BACKLIGHT ..........................................................
32
9.8   CHECKING THE FUNCTIONS BEFORE USING 
THE INSTRUMENT ................................................
33
  9.8.1 Battery.......................................................
33
  9.8.2 Temperature...............................................
33
  9.8.3 Ullage.........................................................
33
  9.8.4 Interface.....................................................
33
9.9  INSTALLATION OF THE INSTRUMENT ..................
34
9.10  PURGING THE EQUIPMENT .................................
34
9.11  ULLAGE / INTERFACE MEASUREMENT ...............
34
9.12   REFERENCE HEIGHT / INNAGE 
MEASUREMENT ...................................................35
9.13  TEMPERATURE MEASUREMENT .........................
36
10. CARE AND MAINTENANCE ..........................................
36
10.1  CARE ....................................................................
36
10.2  CHECKING THE BATTERY ....................................
37
  10.2.1 Beforestartinggauging............................
37
  10.2.2 Duringgauging.........................................
38
10.3  BATTERY REPLACEMENT ....................................
39
10.4  TAPE REPLACEMENT ...........................................
40
  10.4.1 Disconnectingthetapefromthesensor.....
40
  10.4.2 Disconnectingthetapefromthe
electronicbox..........................................
40
  10.4.3 Disconnectingthetapefromthe
reelaxle....................................................
41
  10.4.4 Removingthetapefromthehousing........
41
  10.4.5 Mountingthenewtape............................
41
10.5  SENSING PROBE REPLACEMENT .......................
42
  10.5.1 Disconnectingtheoldsensingprobe........
42
  10.5.2 Connectingthenewsensingprobe..........
42
10.6  TAPE WIPERS REPLACEMENT .............................
42
10.7  DISPLAY UNIT REPLACEMENT .............................
43
  10.7.1 Disconnectingtheolddisplayunit............
43
  10.7.2 Connectingthenewdisplayunit...............
43
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10.8   VERIFICATION AND CERTIFICATION  
OF TAPES .............................................................
43
10.9   VERIFICATION AND ADJUSTMENT OF THE  READING INDEX
.................................................... 44
10.10  TEMPERATURE VERIFICATION .............................
45
  10.10.1 Equipmentrequired................................
45
  10.10.2 PreparingtheIcePointbath...................
45
  10.10.3 CheckingtheUTImeter...........................
45
10.11  ULLAGE/INTERFACE VERIFICATION .....................
46
11. TROUBLE SHOOTING ...................................................
47
11.1  SAFETY WARNING ................................................
47
11.2  POWER SUPPLY TROUBLES ................................
47
11.3  TRANSMISSION TROUBLES .................................
47
11.4   ULLAGE AND/OR INTERFACE TROUBLES ...........
48
11.5  TEMPERATURE TROUBLES ..................................
48
11.6   VISUAL INSPECTION FOR DAMAGED OR 
MISSING PARTS ...................................................
48
11.7  COATED ALUMINIUM PARTS ................................
49
11.8  WINDING ACTION BECOMING STIFF ...................
49
11.9   ELECTRICAL CHECKING OF THE TAPE 
ASSEMBLY ............................................................ 49
12. SPECIFICATIONS ..........................................................
50
13. SPARE PARTS ...............................................................
51
13.1  HOW TO PROCEED ..............................................
51
13.2  LIST OF PARTS DESCRIPTIONS ...........................
51
13.3  SPARE PARTS DRAWINGS ...................................
53
14. VALVES DRAWINGS ......................................................
62
14.1  VALVES DRAWINGS LIST ......................................
62
14.2  DRAWINGS ...........................................................
62
15 DECLARATION OF CONFORMITY
................................ 75
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2. Identication of your equipment
2.1 Serial number
Each HERMetic instrument is individually identied with a   6 digits serial number starting with the letter G, example  G10058. This serial number is printed on the identication  plate that is located on top of the handle. See Figure 2-1.
2.2 Abbreviations
Identication plate
Abbreviation Meaning
ETCE Special PTFE used for extruding
FFKM Peruoro rubber, special for chemical applications
FKM (Viton) Fluoro rubber for crude oil and some products applications
Gtex Gas tight mechanical housing for non corrosive liquids, i.e. with FKM gaskets and PA 11 coating (blue)
Gtex Chem Gas tight mechanical housing for corrosive liquids, i.e. with FFKM gaskets and PA 11 coating (blue)
NBR Acrylonitrile-butadiene rubber (nitrile rubber)
PA 11 (Rilsan) Polyamid coating (blue, grey or yellow) used for protecting aluminium against liquids
PE Polyethylene
PEHD Polyethylene High Density
PFA Peruoro alkoxyl alkane
PTFE Polytetrauoroethylene
Q1 Connector 1”
Q2 Connector 2”
SS1 Stainless steel Storage tube 1”
SS2 Stainless steel Storage tube 2”
TEFZEL ETFE coating of the tape
ULTRA Ultrasonic sensing probe, second generation, covering a wide range of liquids from crude oil to light products, chemicals  
and heavy/viscous liquids
UTI Stands for: U (ullage), T (temperature), I (oil/water interface)
Visc Additional load on the sensing probe for innage measurement or gauging viscous liquids
Some abbreviations are used to dene the equipment. Refer to following table and to Figure 2-2.
Figure 2-1
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Display unit
Mechanical housing Gtex Gtex Chem
Storage tube SS1
Quick connector Q2
Sensing probe ULTRA
SS1
Q1
Visc: additional load for innage measurement or gauging viscous liquids
SS2
Q2
Figure 2-2
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3. General information
3.1 Shipment note
The following parts should be included in the shipment:
•  1 instrument tted out with one battery in the display;
•  1 set of 4 Allen keys: 1.5, 2, 2.5 and 3 mm;
•  1 Operation and Service Manual.
3.2 Initial inspection
Check the contents of the shipment for completeness and note  whether any damage has occurred during transport. Carry  out the “Initial test before installing the instrument” to verify the  good functioning. If the contents are incomplete, or if there is a  damage, do not use the device, a claim should be lled with the  carrier immediately, and Enraf Tanksystem SA Sales or Service  organization should be notied in order to facilitate the repair or  replacement of the instrument.
3.3 Documentation discrepancies
The design of the instrument is subject to continuous  development and improvement. Consequently, the instrument  may incorporate minor changes in detail from the information  contained in the manual.
3.4 Warranty
Two (2) years after installation but max. 30 months after
delivery ex works except batteries.
The Vendor undertakes to remedy any defect resulting
from faulty design materials or workmanship. The Vendor’s
obligation is limited to the repair or replacement of such
defective parts by his own plant or one of his authorized
service stations. The Purchaser shall bear the cost and
risk of transportation of defective parts and repaired parts
supplied in replacement of such defective parts.
When returned to Enraf Tanksystem SA or any of its agreed
Service Stations equipment must be contamination-free.
If it is determined that the Purchasers equipment is
contaminated, it will be returned to the Purchaser at the
Purchasers expense. Contaminated equipment will not be
repaired, replaced, or covered under any warranty until
such time that the said equipment is decontaminated by
the Purchaser.
The Purchaser shall notify by fax, telex or in writing of any  defect immediately upon discovery, specifying the nature  of the defect and/or the extend of the damage caused  thereby.
Where no other conditions have been negotiated between the  Vendor and the Purchaser “General Conditions 188” of United  Nations shall apply.
This instrument has been certied as Intrinsically Safe  Instrumentation for only those classes or categories of  hazardous areas stated on the instrument label, bearing the  mark of the applicable approval authority. No other usage is  authorized.
Unauthorized repair or component replacement by the  Purchaser will void this guarantee and may impair the intrinsic  safety of the instrument. In particular it is not allowed to repair  electronic circuits. 
In no event shall Enraf Tanksystem SA be liable for indirect,  incidental or consequential loss or damage or failure of any kind  connected with the use if its products or failure of its products to  function or operate properly.
Enraf Tanksystem SA do not assume the indemnication for any  accident or damage caused by the operation of its product and  the warranty is limited to the replacement of parts or complete  goods.
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3.5 Certication
Enraf Tanksystem SA is an   ISO 9001 and MED-D certied company  by Det Norske Veritas  Certication GmbH.
The equipment has been approved for the electrical intrinsic  safety by the following authorities :
IECEx
Zone 0 Ex ia IIB T4 -20°C < Ta < +50°C Standards used:   IEC 60079-0, Fourth Edition 2004-01,   IEC 60079-11, Fifth edition 2006-07   IEC 60079-26, First edition 2004-03
ATEX
II 1 G EEx ia IIB T4 / Tamb. 50 °C Standards used:   EN50014, (1997) + Amds 1 & 2   EN50020, (2002)   EN50284, (1999)
Regarding product compliance against standards updates or  new standards, please refer to the Declaration of conformity.
Factory Mutual (FM Approvals)
CL I, DIV 1, GP C&D, T4 Tamb. 50 °C and  CL I, ZN 0, AEx ia IIB T4 Tamb. 50 °C
The equipment has been approved as oil/water interface  detector according to MARPOL Resolution MEPC.5(XIII)  of 13 June 1980 by National Maritime Authorities and/or  Classication Societies.
If you need a copy of any of these certicates please  contact:
Enraf Tanksystem SA Rue de l’industrie 2 1630 Bulle, SWITZERLAND
Telephone  : +41-26-91 91 500 Telefax  : +41-26-91 91 505 Web site  : www.tanksystem.com E-mail  : tanksystem@honeywell.com
3.6 Spare parts
When ordering spares identify the spare part by TS number and  description. Refer to section “Drawings”.
Some spares might be repairable; in this case send the part(s)  to any authorised service center or to the factory.
In case of urgency, complete replacement units can be made  available. Contact the factory or nearest Service Station for  details.
3.7 Service and Repair
The customer is responsible for any freight and customs  clearance charges. If units are sent on a “freight collect” the  charges will be invoiced to the customer.
When returning units or parts for repair to the factory please ll  out a service request form (see next page). The serial number  (letter “G” followed by 5 digits) is printed on the identication  plate as shown on the Figure 2-1.
When returned to Enraf Tanksystem SA equipment
must be contamination-free. If it is determined that
the customers equipment is contaminated, it will be
returned to the customer at the customers expense.
Contaminated equipment will not be repaired until
such time that the customer decontaminates the said
equipment.
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Service Request
Customer’s address: ..................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
Telephone: ..................................................................................................................................................
E-mail: .........................................................................................................................................................
Fax: .............................................................................................................................................................
Type of unit or part: ....................................................................................................................................
.....................................................................................................................................................................
Serial number: ............................................................................................................................................
Short description of trouble: ......................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
Do you want a quotation before repair is started: . ............................... yes / no ...................................
Repaired unit has to be returned to the following address:
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
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4. Worldwide Service Stations network
The updated list can be found on our website www.tanksystem.com
COUNTRY ADDRESS TELEPHONE/FAX/E-MAIL
SWITZERLAND ENRAF TANKSYSTEM SA
2, rue de l’Industrie CH-1630 BULLE
Tel : +41-26-91 91 500 Fax : +41-26-91 91 505 info@tanksystem.com
CANADA PYLON ATLANTIC
A Div. Of Pylon Electronics Inc. 31 Trider Crescent., DARTMOUTH, N.S. B3B 1V6
Tel : +1-902-4683344 Fax : +1-902-4681203 halifax_csr@pylonelectronics.com
CHINA HUA HAI EQUIPMENT &
ENGINEERING CO LTD Factory 7, Lane 1365, East Kang Qiao Road Kang Qiao Industrial Zone, Pu Dong SHANGHAI, P.C. 201315
Tel : +86-21-68183183 Fax : +86-21-68183115 huahaish@huahaiee.com
GREECE SPANMARIN
86, Filonos Street GR-185 36 PIRAEUS
Tel : +30-210-4294498 Fax : +30-210-4294495 spanmarin@ath.forthnet.gr
JAPAN DAIWA HANBAI CORPORATION LTD
10-31, Mitejima 2-Chome, Nishiyodogawa-ku OSAKA 555-0012
Tel : +81-6-64714701 Fax : +81-6-64729008 daiwa471@silver.ocn.ne.jp
KOREA World Ocean CO., LTD
Hang-Woon Building 1168-11, Cho Ryang 3 Dong Dong-Ku PUSAN
Tel : +82-51-462-2554/5 Fax : +82-51-462-0468 marine@worldocean.co.kr
MEXICO URBAN S.A. DE C.V.
Ave. Ejército Mexicano 1902 Col. Loma del Gallo 89460 CD. MADERO, TAMPS. MEXICO
Tel : +52-833-2170190 Fax : +52-833-2170190 E-mail : urbansa@prodigy.net.mx
NETHERLANDS B.V. TECHNISCH BUREAU
UITTENBOGAART Brugwachter 13 NL-3034 KD ROTTERDAM
Tel : +31-10-4114614 Fax : +31-10-4141004 info@tbu.nl
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The updated list can be found on our website www.enraftanksystem.com
COUNTRY ADDRESS TELEPHONE/FAX/E-MAIL
PORTUGAL CONTROLIS
Soc. Com. Equipamentos de Controlo, Lda. Rua Conceiçao Sameiro Antunes, 26E P-2800 COVA DA PIEDADE
Tel : +351-21-2740606 Fax : +351-21-2740897 controlis@netc.pt
RUSSIA NPP “GERDA”
Vilisa Latsisa str. 17 Building 1 125480 MOSCOW
Tel : +7-495-7558845 Fax : +7-495-7558846 info@gerda.ru
SINGAPORE HUBBELL INT’L (1976) PTE LTD
322 Thomson Road SINGAPORE 307665
Tel : +65-6-2557281 Tel : +65-6-2550464 Fax : +65-6-2532098 hubbell@mbox2.singnet.com.sg
SPAIN
E.N.I. Electronica y Neumatica Industrial, S.A. C/Jon Arrospide, 20 (Int.) 48014 BILBAO
Tel : +34-94-4746263 Fax : +34-94-4745868 eni.tecnica@eni.es
SWEDEN INSTRUMENTKONTROLL
Lars Petersson AB Varholmsgatan 1 414 74 GÖTEBORG
Tel : +46-31-240510 Tel : +46-31-240525 Fax : +46-31-243710 Info@instrumentkontroll.se
UNITED ARAB EMIRATES MARITRONICS TRADING L.L.C.
P.O. Box 6488 Shed # 72, Jadaf Ship Docking Yard DUBAI
Tel : +971-4-3247500 Fax :+971-4-3242500 maritron@emirates.net.ae
UNITED KINGDOM ENERGY MARINE (INTERNATIONAL) LTD.
12 Clipstone Brook Industrial Estate Cherrycourt Way LEIGHTON BUZZARD, BEDS LU7 8TX
Tel : +44-1525-851234 Fax :+44-1525-852345 info@engmar.com
U.S.A / TEXAS HERMETIC, INC.
4522 Center Street DEER PARK, TX 77536
Tel: +1-281-930 1777 Fax: +1-281-930 1222 Toll free call in the USA: 1-800-900 1778 info@hermeticinc.com
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5. Recommendation for safe use
1.   This Operation and Service Manual is a guide in order  to help the user to operate the instrument to our best  knowledge.
2.   Nevertheless the maker disclaims all responsibility and  liability for damage resulting from the use of the equipment  regardless of the cause of the damage.
3.   
Attention is drawn to the possible hazard due to
electrostatic charges which may be present in the tank. This may happen in particular with static  
accumulator liquids, i.e. liquids which have low  conductivity of 50 picoSiemens/metre (pS/m) or less. 
4.   
It is very important that the instrument is grounded to
the tank before the probe is introduced into the tank
and remains grounded until after complete withdrawal
from the tank.
4.1.   If the instrument is installed with the quick connect 
coupler, grounding is effected through the quick  connect coupler and the mating nipple of the valve  provided that these parts are kept clean and free  from corrosion in order to guarantee electrical  conductivity. If a grease is used for this purpose, it  must be one which contains graphite.
4.2.   If the instrument is not connected to the mating 
deck valve, the instrument has to be also earthed  by means of the grounding cable and clamp.
5.   
It is anticipated that the user will have specic
operating methods laid down to ensure safety when
using this type of apparatus. In this case the user’s
instructions shall be strictly observed.
6.   
In the absence of such instructions the following should
be noted:
6.1.   If a metal sounding pipe is tted beneath the  deck valve or tank is inerted, then ullaging, etc. is  permissible at any time with no restriction.
6.2.   If there is no sounding tube or tank is not inerted, the  following precautions shall be taken:
  6.2.1.   If the cargo is not a static accumulator liquid, 
i.e. its conductivity is more than 50 pS/m,  then ullaging is permitted  provided that the  instrument is properly grounded and earthed  before the probe is inserted into the tank and  remains earthed until the probe has been  removed from the tank.
  6.2.2.   If the cargo is a static accumulator liquid, i.e. its 
conductivity is less than 50 pS/m, then ullaging  is permitted provided that:
    6.2.2.1.   The instrument is properly grounded and 
earthed before the probe is inserted into  the tank and remains earthed until the  probe has been removed from the tank.
    6.2.2.2.   The apparatus is not introduced into a tank 
until at least 30 minutes have elapsed after  completion of any loading operation or  stopping the injection of inert gas.
6.3.   For further guidance refer to International Safety  Guide for Oil Tankers and Terminals (ISGOTT), ISBN  1 85609 291 7, Fifth Edition 2006, or consult the  appropriate Legislative Authority for the installation.
7.   Warning: change of battery must be carried out in
safe area only (non ammable atmosphere).
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6. Functions - Key Features
This HERMetic instrument is a gas-tight portable multiple  functions gauging system that is designed to perform  under completely closed conditions in a single operation  3 measurements: 
a) 
Ullage (outage). Optionally innage is available¹.
b)  Oil/water Interface Level.
Tape resolution: 1 mm (
1/16) Tape accuracy: ±3.2 mm for 30 m  (±1/8 approx. for 100 feet) Ullage/interface detection accuracy: ±2 mm (±
0.08 approx.)
Minimum detectable tank bottom interface or liquid level:  4 mm (0.16” approx.). 
c) 
Temperature by continuous reading at any level.
Ambient temperature range: -20°C to 50°C  (-4°F to 122°F)
Sensor measurement range:-40°C to 90°C  (-40°F to 194°F)
Resolution: 0.01° or 0.1°, selectable
Accuracy over calibration range: ±0.1°C (0°C to 70°C);  ±0.2°F (32°F to 158 °F)
Temperature reading: °C or °F, selectable.
This HERMetic device meets the requirements of API MPMS  Chapter 7 2001, table 3, ISO 4268 and IP PMM Part IV.
Thanks to the small diameter of the sensing probe this  instrument can be used with valves of diameters down to  25 mm (1”) only. 
A tape protection tube prevents closing the valve on the tape  through inadvertence.
Gauging is done under completely gas tight conditions  therefore maintaining over- or underpressure in the tank.  The device is designed to withstand tank pressure up to 
0.3 bar (4.4 psi).
¹ An additional device, usable with 2” valves only, can  be provided that allows 
Reference Height and Innage
measurement. Available on “Visc” models.
Zero reference level
Tape protection
Tank top
Vapour
Ullage level
Product
Interface level
Water
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13
7.1 General
Each HERMetic instrument is individually identied with a   6 digits serial number starting with the letter G, example  G10058. This serial number is printed on the identication  plate as shown on Figure 7-1.
The HERMetic instrument is tted with an 
ULTRA sensing 
probe. 
The unit emits control beep, continuous beep and intermittent  beep.
When the sensing probe is surrounded by air, a control beep  occurs every 2 sec.
When the sensing probe is in contact with any petroleum  product, the beep is continuous. 
When the sensing probe is in contact with water the beep is  intermittent.
Control beep  •                            • Continuous beep  •    •    •    •    •    •    •    •    •    • Intermittent beep  •    •    •                •    •    •
A light signal (LED) can also be activated that blinks at the same  frequency as the buzzer tones. This can be useful in noisy  environments or at night.
A backlight can be used at night to light up the display.
The HERMetic instrument is powered by a 9 Volt battery  stored in the electronic terminal named instrument unit. Current  consumption  is very low, ensuring long operation without  battery replacement. 
A continuous tone means that the
battery needs replacement. If the battery power is too low,  
it is no more possible to read the temperature.
Maintenance is easy because design is modular and allows  quick exchange of parts.
See also Figure 7-2 to get to know the equipment.
7. Description
Identication plate
Figure 7-1
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Window wiper
Window
Reading index
Tape cleaner
Storage tube SS1
Quick connector Q2
Tape
Tape adaptor
Sensing probe ULTRA
LCD Display
Display unit
Buzzer
LED
keys
Crank
SS2
Q2
Visc
device for innage measurement
SS1
Q1
Figure 7-2
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15
7.2 ULTRA sensing probe
7.2.1 Introduction
The ULTRA sensing probe consists of a stainless steel  tube terminated by a high-tech plastic head which cannot  be removed from the tube. The sensing probe includes an  ultrasonic liquid level sensor, a temperature sensor and a  conductivity electrode. The sensitivity for ullage and interface  measurement is not adjustable. The temperature measurement  is calibrated at the factory and does not require subsequent  adjustment.
7.2.2 Ullage detection
The ullage detector consists of two piezoceramic plates and  electronic circuits. When the sensor head is immersed in a  non-conductive liquid (oil or petroleum), the emitted ultrasonic  signal is detected by the receiver, coded and sent to the  instrument unit which activates the buzzer with the continuous  beep.
1
6
0
1
2
3
4
5
0
1
1
2
1
Reaction point
4 mm
Ultrasonic level sensor
Air
Liquid
Figure 7-3
The reaction point is located 4 mm (5/32”) from the sensor bottom and identical with the zero-point of the tape graduation.
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7.2.3 Interface detection
The principle consists of a conductivity measurement  between an active electrode and a grounded electrode.  When the liquid is conductive (as water), the ullage 
sensor detects the presence of the liquid as well and the  conductivity electrodes and associated electronic circuits  modulate the coded signal to generate the intermittent  beep.
7.2.4 Temperature measurement
The sensing element is a Platinum Resistance Temperature  Detector (RTD) element. The element is located in the  temperature electrode, which is lled in with a heat transfer  compound paste to reduce the response time.
The RTD element signal is digitized, and then all errors (offset,  non-linearity and drift) are corrected and compensated by the  micro-controller located in the sensor probe. The RTD element 
characteristics are stored in the sensor memory and are  dedicated to one sensor. For this reason, changing a sensor  does not require a new calibration.
All data are serialised and sent by the micro-controller to the  Display Unit.
Temperature settings (resolution, scale) are easy to select by  pressing the 5-key control panel. 
1
6
0
1
2
3
4
5
0
1
1
2
1
Air Oil
Water
Oil
4 mm
Interface sensor
Interface level
Figure 7-4
The reaction point is located 4 mm (5/32”) from the sensor bottom and identical with the zero-point of the tape graduation.
1
6
0
1
2
3
4
5
0
1
1
2
1
Air
Liquid
4 mm
Temperature sensor
Temperature level
Figure 7-5
The reaction point is located 4 mm (5/32”) from the sensor bottom and identical with the zero-point of the tape graduation.
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7.3 Tape
The ETFE (TEFZEL) coated tape provides 3 main functions :
•  It holds the sensing probe.
•   It is graduated and therefore makes it possible to determine 
the distance between the reaction point and the reading 
index. If the reading index is set up at the zero ullage level,  the reading of the tape is identical to the ullage.
•   It contains 2 wires for transmitting the signal and the power  between the display unit and the probe. The steel tape itself  is used as a grounding wire between the sensing probe tube  and the display unit.
The standard graduation is a double side type that shows the metric graduation on one side and the inch one on the other side.  The tape is mounted on the equipment according to the need.
3 4
23
10 11 12 13 14 15
7
7
5
23
9
23
inch side metric side
Figure 7-7
TEFZEL
STEEL TAPE
WIRE
Figure 7-6
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7.4 Tape protection
The tape protection tube is a mechanical safety device which  prevents the valve from being closed as long as the sensing  probe is inside the tank. When the sensing probe is lowered  the protection tube will follow the sensing probe by gravity  until the tube is retained by a ring located inside the coupler. 
In that position the protection tube prevents closing the  valve. When the tape is wound up the protection tube will  stay in position until it is pushed up by the sensing probe.  Before instrument is used check that the protection tube is  moving freely. For cleaning purposes the protection tube is  slotted.
TAPE PROTECTION TUBE
STORAGE TUBE
SENSOR
RETAINER
QUICK CONNECT COUPLER
BALL VALVE
VALVE CLOSED
VALVE OPEN
Figure 7-8
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7.5 Reading index
The tape reading at the height of the reading index of the  instrument is indicating the distance between the reaction point  and the reading index. If the instrument is installed in such a way  that the reading index is at the same level as the zero-ullage  reference level the reading of the tape corresponds to the ullage  providing the reaction point of the sensing probe is positioned  at the liquid level.
If the reading index is positioned below or above the reference  level a positive or negative correction of the tape reading is  necessary.
See also chapter 8 “Examples of installation of the gauging  system”.
100
200
300
400
500
600
700
800
900
1000
1100
1200
0
Zero ullage
Reference level of tank
Liquid level
Reaction point
Figure 7-9
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7.6 Tape cleaner
This HERMetic equipment is tted with a tape cleaner that helps  draining the liquid back to the tank when rewinding the tape. It is  very easy to operate:
•   position “DOWN”: the wipers are not working, the tape is  free; 
•  position “UP”: the wipers are cleaning the tape.
Refer to Figure 7-10.
Tape cleaner DOWN =
wipers not engaged
Tape cleaner UP =
wipers engaged
Figure 7-10
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7.7 Gas tightness
All parts are assembled together with either gaskets or O-rings,  that makes the device completely tight.
The sealing of the axle holding the tape with the mechanical  housing is ensured by a special V-shape gasket. 
7.8 Gaskets
Gaskets are made in FKM (Viton) for models UTImeter Gtex.
On UTImeter Gtex Chem models, gaskets which are in contact  with the liquid are made in FFKM.
7.9 Additional Load (option)
An additional load (see Figure 7-2) on the sensing probe can be  provided for one of the following reasons. This option is available  on UTImeter Gtex Visc or UTImeter Gtex Chem Visc equipped  with the storage tube Q2 (2”) and needs valves of at least 2” size.
7.9.1 Viscous liquids (> 800 Cst)
For gauging viscous liquids the load can help the sensing probe  in penetrating the liquid and in keeping the tape straight.
7.9.2 Reference height and innage
For measuring the reference height of a tank and innages  the load allows the sensing probe to touch the dip/datum  plate.
7.10 Housing and lid
These parts are made in aluminium coated with polyamid   PA 11 (RILSAN). 
7.11 Others
The tape is coiled on the axle which holds also the electronic  box and the display unit. 
The axle is assembled to the electronic box and can be locked  at discrete positions by means of a stopping mechanism in the  crank. Pull the crank to free the stopping mechanism.
The storage tube is threaded to the frame.
The storage tube is equipped with a quick-connector which  ts on the HERMetic valves.
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8. Examples of installation of the gauging system
8.1 General
The gauging system consists of the HERMetic instrument and  the associated HERMetic valve. Two types of connector can be  provided as shown on Figure 8-1.
The following sections, respectively 8.2, 8.3 for connector Q2  and 8.4, 8.5 for connector Q1, describe 2 examples for installing  the valves and adjusting the height of the gauging system. 
The valves should be installed in such a way that the   zero-ullage level coincides with the reading index level, so  that no correction would be necessary. For achieving this it  may be necessary to install an adjusting pipe between the  deck and the valve.
If the valves are installed directly on deck or if for any reason  the level of the reading index is below or above the zero-ullage  level, then a correction table should be used.
There should be no internal tank structure between the valve  outlet and the tank bottom such that will impede the path of  the equipment into the tank.
All valves shall be installed at the same level.
Small systematic level error can be corrected by adjusting the  reading index accordingly.
When designing the gauging port and to avoid damaging the  tape during rewinding it is advised to chamfer or to grind all sharp edges (on pipes, anges, etc.) that could damage the  tape when operating the gauge.
CONNECTORS
Q1 (1”) Q2 (2”)
Figure 8-1
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8.2 Example of installation on a pipe, connector Q2
SS2 Q2 SS1 Q2
Tank Zero Ullage level
Reading index Reading index
474mm
HV
Flange
HT
H
Tank Deck
TS supply
Customer supply
474mm
HV
HT
Flange
Figure 8-2
Valve designation C.2-SS; C.2-SS-W; C.2-SS-BL; C.2-SS-SEC
Bottom connection thread or ange
Boring 2”
*) HV (mm) 141
*) HT (mm)
H-615
*) Dimension HV is without gasket. If gaskets are used dimension HT is reduced by thickness of gasket.
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8.3
Example of installation on the deck,
connector Q2
Tank Zero Ullage level
HX
474 mm
HV
SS1 Q2SS2 Q2
Reading
index
Flange
Tank Deck
HX
474 mm
HV
Reading
index
Flange
Figure 8-3
Valve designation C.2-SS; C.2-SS-W; C.2-SS-BL; C.2-SS-SEC
Bottom connection thread or ange
Boring 2”
*) HV (mm)
141
*) HX (mm) H-615
*) Dimension HV is without gasket. If gaskets are used dimension HX is reduced by thickness of gasket.
H
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8.4 Example of installation on a pipe, connector Q1
SS1 Q1 SS1 Q1
Reading index Reading index
460mm
HV
Flange
HT
HC
TS supply
Customer supply
Thread
H
Tank Zero Ullage level
Tank Deck
460mm
HV
HT
Figure 8-4
Valve designation A.1-SS C.1-SS C.1-SS C.1-SS
C.2-SS
C.2-SS-W
C.2-SS
C.2-SS-W A.2-SS A.2,5-SS A.4-SS
Boring 1” 1” 1” 1” 2” 2” 2” 2,5” 4”
Bottom  connection
thread thread ange 
JIS 5K25
ange 
JIS 5K50
thread ange ange ange ange
*) HV (mm) 120 65 79 79 141 141 172 99 140
HC (mm) na na na na 14 14 41 53 58
*) HT (mm)
H-580 H-525 H-539 H-539 H-615 H-615 H-673 H-612 H-658
*) Dimension HV is without gasket. If gaskets are used dimension HT is reduced by thickness of gasket.
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8.5
Example of installation on the deck,
connector Q1
Tank Zero Ullage level
SS1 Q1
Reading
index
Thread
Tank Deck
H
HX
460 mm
HV
HC
Flange
SS1 Q1
Reading
index
HX
460 mm
HV
Figure 8-5
Valve designation A.1-SS C.1-SS C.1-SS C.1-SS
C.2-SS
C.2-SS-W
C.2-SS
C.2-SS-W A.2-SS A.2,5-SS A.4-SS
Boring 1” 1” 1” 1” 2” 2” 2” 2,5” 4”
Bottom  connection
thread thread ange  
JIS 5K25
ange  
JIS 5K50
thread ange ange ange ange
*) HV (mm) 120 65 79 79 141 141 172 99 140
HC (mm) na na na na 14 14 41 53 58
*) HX (mm)
H-580 H-525 H-539 H-539 H-615 H-615 H-673 H-612 H-658
*) Dimension HV is without gasket. If gaskets are used dimension HX is reduced by thickness of gasket.
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9. Operation
9.1 Basic rules concerning the 5-key control pad
Apart from the “ON” / “OFF” keys that are self-explanatory, there  are 3 other keys that help in customising the unit:
•   pressing “+” allows to scroll down the menus, a pointer show  the actual menu you have selected,
•   pressing “-” allows to exit a menu,
•   pressing “enter” (later on named “E”) allows to enter a specic  menu.
The small pointer displayed on the left is showing the active  setting.
IECEx KEM 06.0047X Zone 0 Ex ia IIB T4
scrolling down the menus
exiting a menu
buzzer on/off
entering a menu
backlight on
Figure 9-1
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9.2 Selecting the language
English, German or French languages can be selected by following the sequences described in Figure 9-2.
•   Switch on the equipment,
•   Wait until the temperature is displayed,
•   Press on “+” to enter the settings menu,
•   Press on “enter”, “LED menu” is displayed,
•   Press on “+”; “T. unit” is displayed,
•   Press on “+”, “Resol.” is displayed,
•   Press on “+”, “Language.” is displayed,
•   Press on “enter”,
•   Select the language by pressing on “+” one or more  times, the display shows the language selected,
•   Press “-” two times to come back in measurement  mode.
Language
+
+
ON
UTImeter
Battery
Init.
*********
25.94°C
Settings
T. unit
Resol.
English
Deutsch
Ver x.xx
LED menu
97%
Francais
E
E
-
-
-
+
+
+
-
+
+
+
-
░ ░ ░ ░ ░
Figure 9-2
The new setting is stored in the permanent memory.
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9.3 Selecting the temperature scale
The temperature can be displayed either in Celsius or Farenheit degrees. Refer to Figure 9-3.
•   Switch on the equipment,
•   Wait until the temperature is displayed,
•   Press on “+” to enter the settings menu,
•   Press on “enter”, “LED menu” is displayed,
•   Press on “+”; “T. unit” is displayed,
•   Press on “enter”,
•   Select the scale by pressing on “+” one or more times,  the pointer shows the scale selected,
•   Press “-” two times to come back in measurement  mode.
ON
UTImeter
Battery
Init.
*********
25.94°C
Settings
T. unit > °C °F
°C > °F
Ver x.xx
LED menu
97%
-
-
-
E
E
- +
+
+
+
+
░ ░ ░ ░ ░
Figure 9-3
The new setting is stored in the permanent memory.
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9.4 Selecting the temperature resolution
The temperature reading can be given with 1 or 2 digits after the dot. Select the appropriate resolution as shown on Figure 9-4.
•   Switch on the equipment,
•   Wait until the temperature is displayed,
•   Press on “+” to enter the settings menu,
•   Press on “enter”, “LED menu” is displayed,
•   Press on “+”; “T. unit” is displayed,
•   Press on “+”, “Resol.” is displayed,
•   Press on “enter”,
•   Select the resolution by pressing on “+” one or more times,  the pointer shows the resolution selected,
•   Press “-” two times to come back in measurement mode.
ON
UTImeter
Battery
Init.
*********
25.94°C
Settings
T. unit
Resol. >0.0°
> 0.00°
Ver x.xx
LED menu
░ ░ ░ ░ ░
97%
E
E
-
-
-
+
+
+
+
+
+
-
Figure 9-4
The new setting is stored in the permanent memory.
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9.5 Activating the LED
Refer to Figure 9-5.
The LED can be activated on 2 modes: 
•   one is temporary, it is automatically erased when the unit is switched off, in order to save the battery life;
•   the other is permanent, it will stay even is the unit is switched off.
9.5.1 Temporary setting of the LED
•   Switch on the equipment,
•   Wait until the temperature is displayed,
•   Press on “+” to enter the settings menu,
•   Press on “enter”; “LED menu” is displayed,
•   Press on “enter”; “LED” is displayed,
•   Press on “enter”, then select by pressing “+” the mode:  “LED yes” or “LED no”.
•   Press “-” two times to come back in measurement  mode.
It is always possible to change the status of the LED  during gauging, by using the same menu again. If not  done before, switching off the unit will automatically light  off the LED.
9.5.2 Permanent setting of the LED
•   Switch on the equipment,
•   Wait until the temperature is displayed,
•   Press on “+” to enter the settings menu,
•   Press on “enter”; “LED menu” is displayed,
•   Press on “enter”; “LED “ is displayed,
•   Press on “+”, “LED Set.” is displayed,
•   Press on “enter”,
•   “Enable” or “disable” the LED by pressing on “+” one or  more times,
•   Press “-” two times to come back in measurement mode.
The new setting is stored in the permanent memory. 
Remember that the LED needs an extra power and reduces
the battery life accordingly.
ON
UTImeter
Battery
Init.
*********
25.94°C
Settings
Ver x.xx
LED menu LED
LED set.
E
-
LED yes
LED no
enable
disable
97%
-
-
-
E
E
E
- +
+
+
+
+
+
+
+
-
-
-
░ ░ ░ ░ ░
Figure 9-5
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9.6 Muting the buzzer
When in measurement mode it is possible to mute the buzzer.
•   Press on “-”,
•   Press on “-” again to reset the buzzer.
IMPORTANT NOTE: in order to prevent any misuse of the  equipment, there is an automatic reactivation of the buzzer  each time the medium changes (air to liquid, liquid to water, etc.)  or after 5 minutes muting. To keep the buzzer muting, press  again on “-”.
9.7 Backlight
Refer to Figure 9-6.
When in measurement mode press “enter”: this switches on  the backlight. After around 10 seconds, the light switches off  automatically to save the battery life.
ON
UTImeter
Battery
Init.
*********
25.94°C
Backlight ON
E
Ver x.xx
Buzzer OFF
-
97%
- / medium / 5 min
auto
░ ░ ░ ░ ░
Figure 9-6
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9.8
Checking the functions before using the
instrument
Before installing the HERMetic instrument as described in  section 9.9, the following tests are recommended to ensure  that the instrument is ready to work.
9.8.1 Battery
Refer to section 10.2 “Checking the battery”.
9.8.2 Temperature
Switch on the unit. 
The buzzer shall beep every 2 sec. 
When the temperature is displayed, check that it shows the  surrounding temperature. 
9.8.3 Ullage
Switch on the unit. 
The buzzer shall beep every 2 sec.
Check the ullage in a glass of water. 
Check the ullage by immersing the ultrasonic gap sensor  but not the electrodes (position A); The buzzer shall beep  continuously.
9.8.4 Interface
Switch on the unit. 
The buzzer shall beep every 2 sec.
Check the interface in a glass of water.
Check the interface by immersing the interface electrodes also  (position B). The buzzer shall beep intermittently.
position A
position B
Figure 9-7
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9.9 Installation of the instrument
•   This HERMetic equipment must be coupled to a certied  HERMetic valve.
•   Before starting please read carefully the chapter  “Recommendation for safe use” and follow your company’s  safety instructions.
•   Check that the HERMetic valve is closed.
•   Remove the end cap (weather cap / blind cover / security  cover) of the HERMetic valve.
•   Clean the seal surfaces of the nipple of the valve and of the  coupler of the instrument from dust or grease.
Note:   
Cleaning of the mating surfaces is very important for  earth grounding purpose and for good accuracy on  zero reference level.
•   Check whether the tape protection tube is moving freely.
•   Install the HERMetic instrument on top of the valve by means  of the quick coupler. Ensure that the equipment is properly  earthed. If not, ground it with the (optional) grounding cable  before operating.
9.10 Purging the equipment
This HERMetic equipment can be tted with a plug to purge it.  This is an option, please contact Tanksystem. 
9.11 Ullage / interface measurement
•   Install the HERMetic equipment as per 9.9 “Installation of   the instrument”.
•   Open the valve by turning the handle.
•   Switch on the equipment: a control beep is audible every 2  seconds.
•   Put the tape cleaner on the “DOWN” position. Disengage the knob of the crank handle and lower the sensing probe into  the tank by turning the reel. Make sure that the tape does  not rub on any sharp edge when lowering as its insulation  could be damaged.
•   As soon as the sensor comes in contact with the  petroleum product the control beep will change for a  continuous beep. Raise the sensing probe again until the  continuous beep stops and lower the sensing probe again  slowly until the continuous beep is heard again. Now the  ullage level can be read against the ullage reference. If the  zero-ullage reference does not correspond to the reading  index of the instrument, a correction has to be made  accordingly.
•   Lower the sensing probe further until the sensor touches  the oil-water interface. As soon as the sensor comes in  contact with water the continuous beep will change for an  intermittent beep. The difference between the ullage reading  and the interface reading represents the thickness of the  product layer.
•   When the measurements are completed, switch off the  unit, turn the tape cleaner on “UP” position and wind up  the tape until the sensing probe is in the storage tube.  The reading on the tape shall be less than 420 mm or  1 ft 5 inch.
•   Close the valve and disconnect the instrument from the  nipple.
•   Put the end cap back on the valve.
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9.12 Reference height / innage measurement
If the unit is tted with the additional load (see Figure 9-8) then  reference height / innage measurement are possible.
•   Install the HERMetic equipment as per 9.9 “Installation of the  instrument”.
•   Open the valve by turning the handle.
•   Put the tape cleaner on the “DOWN” position. Disengage  the knob of the crank handle and lower the sensing probe  into the tank by turning the reel. Make sure that the tape  does not rub on any sharp edge when lowering as its  insulation could be damaged.
•   When the sensing probe comes in contact with the dip/ datum plate record the distance shown on the reading index.  See Figure 9-9. The exact distance from the plate to the  reading index is (reading + 4 mm) or (reading + 5/32”) which  is the reference height providing the reading index level has  been adjusted to the zero ullage level of the tank. If the tank  zero ullage is levelled above or below the reading index, an  additional correction shall apply. For more details refer to  section “Installation of the gauging system”.
•   Turn the tape cleaner on “UP” position
.
•   Switch on the unit and raise up the sensing probe until  checking the oil/water interface if any (see details in section 
9.11 ”Ullage / interface measurement”). To get a better  accuracy of the interface level, release the tape cleaner on 
the “DOWN” position during the nal checking. Calculate  the free water height by subtracting the index reading to the  reference height.
•   Reengage the tape cleaner on the “UP” position and raise  up the sensing probe until checking the ullage (see details in  section 9.11 “Ullage / interface measurement”). Release the  tape cleaner for nal checking of the ullage. Calculate the  innage by subtracting the index reading and the free water  height to the reference height determined before.
•   When the measurements are completed, switch off the unit,  engage the tape cleaner on the “UP” position and wind up  the tape until the sensing probe is in the storage tube. The  reading on the tape shall be less than 420 mm or 1 ft 5 inch.
•   Close the valve and disconnect the instrument from the nipple.
•   Put the end cap back on the valve.
Figure 9-8
+ 4 mm
(5/32")
=
+ 4 mm (5/32")
100
200
300
400
500
600
700
800
900
1000
1100
1200
0
Tape reading
Distance from dip/datum plate to reading index
sensor  with load
Dip/Datum plate
Figure 9-9
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9.13 Temperature measurement
•   Install the HERMetic equipment as per 9.9 “Installation of the  instrument”.
•   Open the valve by turning the handle.
•   Switch on the unit: a control beep is audible every 2 seconds. 
•   Put the tape cleaner on the “DOWN” position. Disengage  the knob of the crank handle and lower the sensing probe to  the 
deepest reading desired. Make sure that the tape does  not rub on any sharp edge when lowering; its insulation might  be damaged.
•   The position of temperature sensor coincides with zero of  tape, so the tape index reading shows directly level at which  temperature is measured 
•   When the desired temperature ullage level is reached, joggle  the sensing probe approximately 300 mm (1 foot) above  and below the desired measurement level until the displayed  temperature reading settles. For heavy crude oils which have  a low thermal conductivity and a viscous nature, the joggling  procedure is a necessity to assure an accurate temperature  reading in a minimum amount of time.
•   When temperature has settled, record it.
•   Engage the tape cleaner on “UP” position. Raise the probe to  the next ullage level to be measured and repeat the procedure  a.m. To joggle the sensing probe the tape cleaner must be on  the “DOWN” position.
•   When the measurements are completed, switch off the  unit, engage the tape cleaner on “UP” position and wind up  the tape until the sensing probe is in the storage tube. The  reading on the tape shall be less than 420 mm or 1 ft 5 inch.
•   Close the valve and disconnect the instrument from the  nipple.
•   Put the end cap back on the valve.
IMPORTANT NOTE
As mentionned in 9.6 “Muting the buzzer” it is easy to mute the  buzzer during the temperature measurement by pressing on “-”. 
Recall that after 5 minutes have elapsed or each time the probe  detects a change of the medium (air, liquid, water), the buzzer  will reactivate automatically. To keep it muting, press on “-”  again.
10. Care and Maintenance
10.1 Care
Clean the instrument of any excess of liquid after use. Remove  the housing lid and clean the tape housing. This cleaning must be done very properly, in particular when corrosive liquids are gauged, such as strong acids or caustic soda for instance
.
Make sure that the sensing probe is completely stored in the  storage tube after use (reading index shall indicate less than  420 mm or 1 ft 5”).
Check the tightness of the reading index screws and if  necessary adjust the level, refer to section 7.5 “Reading index”.
Store the instrument in a dry location.
Check periodically (at least every 6 months) the continuity of  grounding by measuring the electrical resistance between the 
tape adaptor (or the sensing probe tube) and the quick connect  coupler. Resistance should not exceed 10 
.
Periodically clean carefully the sensor probe, the tape housing  and the mechanical parts, as storage tube, tape, with an  appropriate solvent. 
Note: always reassemble the storage tube to the housing in   the vertical position to allow the O-ring to seat properly in  the tube.
Check periodically the condition of the tape cleaner.
With such conductive liquids which form salts when drying,  wash the sensing probe with water or alcohol and brush it very  gently with a soft brush to prevent a water detection error due  to a short-circuit between the electrode and the tube.
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10.2 Checking the battery
Please note that in case you have to change the
battery, it must be done only in a safe area. Refer to
section 10.3 “Battery replacement”.
10.2.1 Before starting gauging
Switch on the unit. The buzzer tones every 2 seconds if the  battery is not too low.
The following sequences are displayed as per Figure 10-1,  the 4
th
 sequence shows the remaining power of the battery  
in percentage and as a bar-graph.
If the power left is less than 50% we recommend to have  a spare battery ready for exchange. See also 10.3 “Battery  replacement”.
If the power left is less than 20% the message is blinking to  advise that the power may not be enough to carry out all the  work.
If the battery is too low, the unit will stop on the message  “battery” as shown on Figure 10-2 and the buzzer tones  continuously. Change the battery as per 10.3 “Battery  replacement”.
If it is not possible to switch on the unit, the battery is out  or work. Change the battery rst, as per 
10.3 “Battery 
replacement”.
ON
UTImeter
Battery
Init.
*********
25.94°C
Ver x.xx
97%
░ ░ ░ ░ ░
Figure 10-1
ON
UTImeter
Battery
Init.
*********
Battery
Ver x.xx
0%
Figure 10-2
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10.2.2 During gauging
When the unit is already switched on and working, it is always  possible to see what power is left with the battery by entering  the settings menu:
•   Press on “+” to enter the settings menu,
•   Press on “enter”, “LED menu” is displayed,
•   Press on “+”; “T. unit” is displayed,
•   Press on “+”, “Resol.” is displayed,
•   Press on “+”, “Language” is displayed,
•   Press on “+”, “Battery” is displayed,
•   Press on “enter”,
•   The remaining battery power is displayed in percentage and  as a bar-graph; pressing “+” again allows to see the tension  of the battery (B); the last information (A) is internal.
•   Press “-” two times to come back in measurement mode.
ON
UTImeter
Battery
Init.
*********
25.94°C
Settings
T. unit
Resol.
Language
Ver x.xx
LED menu
Battery
B 7.62 V
A 3.22 V
E
E
-
-
+
+
+
+
+
+
+
+
-
+
47%
47%
░ ░
░ ░
Figure 10-3
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39
10.3 Battery replacement
Warning : change the battery only in a non hazardous
area.
•   Unscrew the 2 screws of the battery holder using the 2,5 mm  Hex Allen key which is located on the carrying case. See  Figure 10-4.
•   Pull it gently out. 
•   Change the battery (one-way only device). See Figure 10-4.
•   Push the battery holder back in its housing (one-way  only).
•   Tighten the 2 screws. 
Only one battery is approved:
Duracell / Procell MN1604
one-way only device
one-way only device
Figure 10-4
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10.4 Tape replacement
THE REPLACEMENT OF THE TAPE DOES NOT REQUIRE TO RE-CALIBRATE THE TEMPERATURE.
Follow the different sequences as described below. The  Figure 13-1: general assembly, list of the main spare parts  can also help.
10.4.1 Disconnecting the tape from the sensor
Follow the instructions of section 10.5 “Sensing probe  replacement”.
10.4.2 Disconnecting the tape from the electronic box
•   Unscrew with the 2.5 Allen key the 2 screws (A) of the battery  holder and pull it out as shown on Figure 10-5.
•   Unscrew with the 2.5 Allen key the 4 screws (B) of the display  unit and pull it gently out as shown on Figure 10-5.
•   Disconnect the connecting plug (C) as shown on Figure 10-6  and remove the display unit. 
•   Unscrew with the 2.5 Allen key the tape holder (G) by  removing the 2 screws (F) and the grounding cable (D) as  shown on Figure 10-6. Do not loose the 2 remaining screws  that secure the reel axle.
(A)
(B)
Figure 10-5
(C) connecting plug  to display unit
(D) grounding cable of tape
(E) black oversleeve of tape
(F) securing screw
(G) tape holder
(H) tape
(I) securing screw
Figure 10-6
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10.4.3 Disconnecting the tape from the reel axle
•   Unlock the housing lid and remove it.
•   Remove the axle cover (3 screws to unscrew with the 2.5  Allen key).
•   Unscrew with the 2.5 Allen key the 4 screws (K) of the washer  holder, as shown on Figure 10-7.
•   Remove the tape from the reel axle.
10.4.4 Removing the tape from the housing
•   Remove the tape protection tube from the tape.
•   Turn the tape cleaner in position “DOWN” to free the tape.
•   Pull the tape gently out of the tape cleaner.
•   Pull the tape adaptor end out of the housing, through the  storage tube.
•   Unscrew the reading index and remove it (Figure 10-8).
•   Slacken the tape a few turns from the reel axle.
•   Remove the tape from the housing.
10.4.5 Mounting the new tape
•   Install the new tape on the reel axle.
•   Leave approximatively 20 cm of tape free at the core.
•   Make a loop (M) and a S-shape (L) with the tape as shown on  Figure 10-7.
•   Pass the tape end through the axle core.
•   Secure the gaskets and the washers mounted on the tape in  the axle core with the washer holder and its 4 screws (K) as  shown on Figure 10-7.
•   On the electronic box side, adjust the black oversleeve just to  the edge of the tape holder (pull the tape gently from the other  side) and tighten the tape end as shown on Figure 10-6 with.
•   Follow in the reverse order the instructions of sub-section 
10.4.2 to re-install the electronic box.
•   If necessary, readjust the loop (M) and the S-shape (L) of the  tape at the core of the reel axle.
•   Follow the instructions of sub-section 10.4.4 in the reverse  order to pass the tape through the tape cleaner, the storage  tube and to mount the tape protection tube on.
•   Reinstall the reading index (Figure 10-8).
•   Adjust the reading index as described in section 10.9 .
•   Put back the axle cover and its 3 securing screws.
•   Follow the instructions of section 10.5 “Sensing probe  replacement” to re-install the sensor on the tape.
•   Carry out the functional tests as per 9.8 “Checking the  functions before using the instrument”.
•   If there is any problem, refer to section 11 “Trouble shooting”.
(L) s-shaped stopping device
(K) securing screws (4 x)
(M) tape loop
Figure 10-7
Figure 10-8
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10.5 Sensing probe replacement
THE REPLACEMENT OF THE SENSING PROBE DOES
NOT REQUIRE TO RE-CALIBRATE THE TEMPERATURE
NOR THE ULLAGE / INTERFACE.
10.5.1 Disconnecting the old sensing probe
•   Unscrew the securing screw with the 1.5 mm Hex Allen  key. 
•   Pull carefully the adaptor out of the sensing probe tube by  turning it slightly left and right. Make sure that the O-ring is  not damaged when it passes the hole of the sensing probe  tube.
•   Disconnect the plug by pulling it gently out of the tube.
10.5.2 Connecting the new sensing probe
•   Refer to Figure 10-9.
•   Insert the 1.5 Allen key gently in the free hole in the middle  of the tape plug.
•   With one hand keep the sensing probe and the tape adaptor  as shown on Figure 10-9.
•   With the other hand drive the plug into the new sensor tube  with the 1.5 Allen key to connect it to the sensing probe  socket. Note this is a one way only plug. The wires shall be  on the opposite side of the electronic circuit print as shown  on Figure 10-9.
•   Pull out gently the 1.5 Allen key from the plug while keeping  the plug in place with another non sharp tool, for instance  the 4 mm Allen key. Check that the plug is fully inserted.
•   Switch on the unit and wait a few seconds. If all is OK,  the temperature is displayed and the buzzer beeps every  2 seconds. If there is any problem, refer to the section 11  “Trouble shooting”.
•   Put some light grease on the O-ring.
•   Push gently the adaptor into the sensing probe tube.  Mind not to damage the O-ring when it passes the screw  hole.
•   Screw the securing screw back with the 1.5 mm Hex Allen  key.
10.6 Tape wipers replacement
The 2 tape wipers can be easily replaced:
•   Check that the tape cleaner is on “DOWN” position.
•   Unlock and remove the housing lid.
•   The tape wipers are inserted in holders grooves. Remove  the old ones and insert the new ones.
•   Put back and lock the housing lid
•   Check that the tape cleaner is working properly.
Note: we recommend to change always both wipers.
1.5 mm Allen key
one-way only plug
thread for securing screw
sensor tube
tape wires
O-ring
tape adaptor
tape
Figure 10-9
wipers
Figure 10-10
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10.7 Display unit replacement
THE REPLACEMENT OF THE DISPLAY UNIT DOES NOT
REQUIRE TO RE-CALIBRATE THE TEMPERATURE.
10.7.1 Disconnecting the old display unit
•   Unscrew with the 2.5 Allen key the 2 screws (A) of the battery  holder and pull it out as shown on Figure 10-11.
•   Unscrew with the 2.5 Allen key the 4 screws (B) of the display  unit and pull it gently out of the electronic box, as shown on  Figure 10-11.
•   Disconnect the tape plug, item (C) shown on Figure 10-6.
10.7.2 Connecting the new display unit
•   Connect the tape plug to the new display unit.
•   Put back the new display unit in the electronic box; tighten  the 4 screws (B) of Figure 10-11.
•   Reinstall the battery holder with the 2 screws (A) of  Figure 10-11. Refer to Figure 10-4 page 40.
•   Check that the unit is working properly, as described in 9.8.
10.8 Verication and certication of tapes
The tape has to be periodically inspected for breaks, kinks, wear  and illegible numbers.
As the tape is a cable it might be necessary to check its  electrical conformity. Refer to section 11.9. It is necessary also  to check it for accuracy regularly according to current National  or International Standards, as API “Manual of Petroleum -  Measurement Standards - Chapter 3 - Tank Gauging - Section  1A - Standard practice for the manual gauging of petroleum  products in stationary tanks” or IP “Petroleum Measurement  Manual - Part III - Manual Tank Gauging - Section 1 - Non­Electrical Methods” or relevant ISO standards.
In such a case it is important to remember that the bottom  of the sensing probe is 4 mm lower than the zero of the tape,  thus to assure that the electrical zero coincide with the tape  zero.
It is also important to remember that the nominal tension at  which the tape was produced is marked on each beginning  of tape and is normally 6 N (1,3 lb). If tensioned at 44,5 N  (10 lb) as per API this will result in a additional elongation up  to 3.7 mm over 30 meters.
This periodical verication can be done at the factory or in a  Service Station.
(A)
(B)
Figure 10-11
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10.9
Verication and adjustment of the reading
index
To verify or to adjust the reading index, in particular after having  renewed a tape, apply the following instruction:
•   if the equipment is tted with a 2” connector (Q2) remove  the clip and the collar as shown on  Figure 10-12;
•   unlock and remove the lid of the tape housing;
•   put the tape cleaner on “DOWN” position;
•   keep the equipment standing vertically on a at surface;
•   gently lower the tape until the sensor touches the surface  (Figure 10-12);
•   adjust the index to the value corresponding to the connector  Q1 or Q2, as shown on Figure 10-12;
•   In case of a 2” connector (Q2) put back the clip and the  collar.
•   Put the housing lid back and lock it.
IMPORTANT NOTE: these adjusting values for the reading  index are different from the heights shown in the section 8  “Examples of installation of the gauging system”. They take  into account the recessment of the reaction point from the  sensor tip end and other mechanical parameters.
Figure 10-12
SS1 Q1
SS1 Q2 SS2 Q2
Reading: 456 mm
(~1ft 5” 15/16)
Reading:
482 mm
(~1ft 7”)
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10.10 Temperature verication
The temperature calibration curve is stored in the sensor  memory and cannot be modied. The calibration is set once at  the factory and do not require subsequent adjustment.
Nevertheless it is recommended to check the temperature  accuracy once a year. A one point check is enough to qualify  the sensor.
10.10.1 Equipment required
•   A Dewar ask or any vacuum ask, approximately 8 cm in  diameter and 36 cm deep.
•   Ice, preferably made from distilled water.
•   Water, preferably distilled and precooled.
10.10.2Preparing the Ice Point bath
(1)   Shave or crush the ice into small pieces, avoiding direct 
contact with the hands or any unclean object. The pieces  shall be no more then 5 mm.
(2)   Fill the Dewar ask with the crushed ice and add sufcient 
water to form a slush, just lling the voids between ice  particles but not enough to oat the ice.
(3)   Insert the sensor, packing the ice gently about it. (4)   Let it stand for half an hour to permit the sensor 
temperature, the ice particles and the water to equilibrate.
(5)   As the ice melts it will be necessary to drain off some water 
and add more crushed ice. Gently stir the ice with the sensor  periodically to assist equilibration.
IMPORTANT NOTE: Attention to detail during the preparation  of the Ice Point bath is critical to the accuracy and quality of the  offset verication.
10.10.3 Checking the UTImeter
(6)   After 30 minutes have elapsed, gently stir the bath with 
the sensor again to ensure complete equilibration of 
temperature. (7)   Switch on the UTImeter. (8)   Observe the reading. It should be ±0.10 °C (±0.20 °F) 
The temperature must be stable, i.e. within ±0.04 °C 
(±0.07 °F). (9)   If it is not OK, refer to section 11 “Trouble shooting”.
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10.11 Ullage/Interface verication
The sensitivity of the instrument in ullage / interface cannot be  adjusted. Both ullage and interface levels are set at the factory.
Checking ullage and interface level detection
The test liquid should be the one to be gauged. Fill in a  container with appropriate liquid.
Switch on the unit. The buzzer shall beep every 2 sec. 
If the liquid is conductive (alcohol, water, ...)
•   Check the 
ullage by immersing the ultrasonic gap sensor  but not the electrodes (position A); The buzzer shall beep  continuously.
•   Check the 
interface by immersing the interface electrodes  (position B). The buzzer shall beep intermittently.
If the liquid is non conductive (gasoline, oil, ...)
•   Check the 
ullage by immersing the sensor (position B); The  buzzer shall beep continuously.
•   Check the interface by immersing the sensor (position B) in  water. The buzzer shall beep intermittently.
position A
position B
Figure 10-13
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11. Trouble shooting
11.1 Safety warning
As this equipment is designed and approved for use in an  explosive area (intrinsic safe equipment), only authorized  service stations and the factory are allowed to repair electronic  circuits.
However the customer can exchange parts and modules if the  following points are observed :
1.   Never open the instrument nor carry out any repair or trouble 
shooting in an hazardous area.
2.   Use only original spare parts.
3.   Work shall be done only by maintenance personnel who  has an experience with intrinsically safe equipment.
The design of the equipment is modular, i.e. in case of  breakdown the customer can nd out which modules have to be  replaced. The instrument consists of the following modules:
•   Mechanical parts
•   Sensing probe
•   Tape assembly
•   Display unit / electronic box
•   Tape cleaner
The following sections should allow to identify the defective module and to replace it.
11.3 Transmission troubles
Symptom Origin Action Section
The unit does not  switch on
Battery too low Change the battery 10.3
Corrosion of terminals (battery side) Clean the battery terminals  ---
Corrosion of terminals (display unit side) Clean the display unit terminals ---
Switch defective Change the display unit
10.7
The unit switches on but  stops on the message  “battery”; the buzzer   tones continuously
Battery too low Change the battery 10.3
Symptom Origin Action Section
“No Msg “ is displayed
Sensor out of work or Renew the sensor 10.5
Tape out of work Renew the tape 10.4
“Invalid” is displayed Sensor out of work Renew the sensor
10.5
“Unknown” is displayed Sensor out of work Renew the sensor 10.5
11.2 Power supply troubles
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11.4 Ullage and/or Interface troubles
11.6
Visual inspection for damaged or
missing parts
General condition:   missing parts   Display unit:    5-key control pad, buzzer, front face, 
LED, screen 
  Sensing probe:    sensors broken, smashed or damaged    Tape:    check at least the rst 3 m; wires still 
insulated, no breaks, no kinks, ...
 Mechanical parts:   check housing, lid, axle, storage tube, 
wipers of tape cleaner, window wiper
Symptom Origin Action Section
The buzzer does not beep when   the unit is switched on
Buzzer switched off or Press on “-” to reactivate it 9.6
Key-pad defective or
Pressing on “+” has no action   Change the display unit
10.7
Buzzer defective
Press on “+”: “Settings” is displayed  Change the display unit
10.7
The buzzer tones continuously   when the sensing probe is   in air or liquid or water
Battery too low Change the battery 10.3
The buzzer gives the water   signal whatever liquid is gauged
Sensing head   contaminated by   conductive residues
Wash, clean and brush (soft brush) the  sensing head or  change the sensor
--- 
10.5
The buzzer gives the oil  signal in water
Sensing head   contaminated by   non conductive residues
Wash, clean and brush (soft brush) the  sensing head or  change the sensor
--- 
10.5
11.5 Temperature troubles
Symptom Origin Action Section
“> 90°C” or “> 194°F” is  displayed
Temperature to high
The temperature range shall be   < 90°C / 194 °F
---
“< -40°C” or “< -40°F” is   displayed
Temperature too low
The temperature range shall be   > -40 °C/F
---
Temperature does not  stabilise
Heated viscous liquid  (such as heavy crude   oils)
Check the stability in cold and hot water;   if it is OK the problem is with the gauged   liquid and not with the probe
---
Contaminated sensing  probe
Clean the temperature electrode; remove   any residues or sludge; check the stability   in cold and hot water 
---
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11.7 Coated aluminium parts
PA 11: Rilsan = blue, grey or yellow colour
The coating should be subject to regular and careful inspection.  The continued used of the apparatus should not be permitted  if inspection reveals that the protective material has become  damaged to the extend that the underlying protected metal is  visible, until such damage has been satisfactorily repaired.
11.8 Winding action becoming stiff
If after repeated use the winding action is becoming slightly   stiff apply the following simple process:
•    engage the tape cleaner (position “UP”), with the sensor  retained in the storage tube,
•    slacken the tape a few turns, typically 10,
•    gently shake the instrument to free up the tape within the  tape housing,
•    wind the tape again and disengage the tape cleaner (position  “DOWN”).
11.9 Electrical checking of the tape assembly
  Test for grounding
•    Remove the battery holder as described in  section 10.3.
Measure the resistance between the ground (-) terminal 
(as shown on Figure 11-1) of the electronic circuit and the  tube of the sensing probe; the resistance should be  less  than 10 
. If it is higher, the steel tape might be broken or  the connection between the sensing probe circuit and the  sensing probe tube might be interrupted. 
Test for short-circuit
•    Disconnect the tape at both ends: display unit side and  sensing probe side (see sections 10.4.1 and 10.4.2).
•    Measure the resistance between each conductor red-white,  red-black, white-black. This resistance should be innite as  an open circuit. If not, the tape might be defective.
Test for open-circuit (continuity)
•    Disconnect the tape at the sensing probe side  (see 10.4.1).
•    Measure the resistance of each conductor of the  tape (between red and red, white and white, etc.).
•    The resistance should be less than 15 
. If not,   the tape might be broken. To replace the tape see  section 10.4.
Figure 11-1
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General Specications
Accuracy of ullage-interface detection  ±2 mm (± 0.08” approx.) Ullage, interface indication  Audible or visible Tape length  15 m/50 ft, 30 m/100 ft, 35 m/115 ft Tape graduation  Metric/English Tape resolution  1 mm / 1/16” Tape accuracy  ±1.5 mm/30 m (±1/16”/100 ft approx.) Meets ISO 4512 and API MPMS Chap 3.1A requirements Diameter of probe (without load)  23 mm (29/32” approx.) Minimum detectable tank bottom liquid level  4 mm (5/32” approx.) Maximum tank pressure  0,3 bar (4,4 psi)
Accuracy  ±0.1°C (0°C to 70°C); ±0.2°F (32°F to 158°F) Meets ISO 4268, API MPMS Chap 7 and IP PMM Part IV requirements
Ambient temperature range  -20°C to 50 °C (-4°F to 122°F) Temperature sensor measurement range  -40°C to 90°C (-40°F to to 194°F) Temperature measurement resolution  0.01° or 0.1°, selectable Temperature reading  °C or °F, selectable LCD Display  8 characters Mechanical coupling  Q2 (2”) or Q1 (1”) 
Hazardous environments approvals
IECEx  Zone 0 Ex ia IIB T4 -20°C < Ta < +50°C 
ATEX  II 1 G EEx ia IIB T4 / Tamb 50°C
Factory Mutual (FM Approvals)  CL I, DIV 1, GP C&D, T4 Tamb 50°C and   CL I, ZN 0, AEx ia IIB T4 Tamb 50°C
Multifunctions-Sensor
Ullage detection  ultrasonic Interface detection   conductivity Temperature  Platinium RTD Pt 1000 Innage / Reference height  additional load (option)
Tape cleaning device  UP / DOWN tape cleaner
Tape protection tube  on all units equipped with TS storage tubes
Maintenance  modular design / easy exchange of parts
Specications subject to change without notice.
12. Specications
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13.1 How to proceed
Each spare part is identied by the letters TS followed by a 5  digits number, as for instance TS 10207 for the sensor or TS  10192 for the 30 meters tape. 
Proceed as follows to identify the part you need to order:
1)   Find the adequate drawing on the next pages;
2)   Note the item TS number, ex. TS 10207;
3)   With the assistance of the below table, identify its description,  ex. “Sensor Ultra”.
For each order, please note the item number, its description and  the required quantity. 
Example: TS 10207 “Sensor Ultra”, 3 x.
13. Spare parts
13.2 List of parts descriptions
TS number Description Notes
10188 Storage tube S2-Q2 with load 
10187 Storage tube S1-Q2 
10186 Storage tube 1’’ S1-Q1 
10189 Battery holder assy  does not include TS 40300 & 37020
10190 Electronic box assy  does not include TS 11210 & TS 40765
10194 Tape 15m Chem. double assy  kit (tape + 1 x TS 12059 + 1 x TS 40853)
10195 Tape 30m Chem. double assy  kit (tape + 1 x TS 12059 + 1 x TS 40853)
10196 Tape 35m Chem. double assy  kit (tape + 1 x TS 12059 + 1 x TS 40853)
10206 Tape cleaner FFKM assy
10207 Sensor Ultra 
10210 Display unit assy 
11025 Nut for load 700gr 
11026 Load 700gr 
11082 Security tube assy 
11129 Ball Inox Ø5.556 (7/32’’)10x 
11130 Compression spring 
11131 Clip 
11147 O-Ring Ø29.7x3.5 
11169 Heat shrink tube 24/8 x 80 
11189 Quick coupler lock 
11207 Axle bearing 
11208 Bearing for tape cleaner 
11210 Tape holder 
11211 Electronic box 
11213 Button handle 
11214 Connecting lever 
11216 Spacer 
11217 Gasket for electronic unit 
11218 Finger for handle
11221 Index
11222 Collar for connector 2’’
11223 Knob
11226 Index block
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11227 Washer holder 
11228 Screw cup 
11235 Plate for battery holder 
11240 Wiper holder 
11246 Spring for battery holder 
11247 Reel axle 
11248 Gasket for battery holder 
11249 Battery holder 
11251 Axle cover 
12100 O-Ring Ø26.7 x 1.78 
11254 Storage tube 1’’ - Q1  without gaskets
11255 Storage tube 1’’ - Q2  without gaskets
11259 External part of knob 
11260 Knob for handle 
11263 Front face assy  without gasket
11265 Knob white 
11272 Carter Gtex base 
11600 O-Ring Ø31x2 
11603 O-Ring Ø15x3 
12047 Lever 
12083 Axle of wiper 
12084 Bearing for window holder 
12086 Gasket for electronic box 
12087 Lock holder 
12089 Tape wiper holding ange 
12093 Gasket of window 
12094 Glass 
12095 Window holder 
12096 Frame of window 
12097 Wiper 
12099 Axle gasket 
12101 O-Ring Ø234 x 3 
12106 Wiper FFKM 
12108 Lock assy 
12109 Cover Gtex 
12505 O-Ring Ø9x1.5 
14093 Spring 
20526 O-Ring Ø6.07x1.78 
20538 O-Ring Ø56.74x3.53 
20549 Clip 
35069 LCD 1x8 alphanum assy
37004 Buzzer SC 235 B 
37020 Bat 9v alka mang Procell MN 1604 
37314 Push Button Distancer 
37340 PCB Display UTImeter Tested Assy
37354 Hard Paper Washer 2.2mm
40220 Dowel pin 3x35 
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13.3 Spare parts drawings
The next pages show the following drawings:
•   Figure 13-1 : general assembly, list of the main spare parts
•   Figure 13-2: display unit assembly TS 10210, details
•   Figure 13-3: battery holder assembly TS 10189, details
•   Figure 13-4: electronic box assembly TS 10190, details
•   Figure 13-5: storage tube SS1-Q1 TS 10186, details
•   Figure 13-6: storage tube SS1-Q2 TS 10187, details
•   Figure 13-7: storage tube SS2-Q2 with load TS 10188, 
details
•   Figure 13-8: tape cleaner assembly TS 10206, details
40300 Socket head cap screw M3x8 
40303 Socket head cap screw M4x12 
40306 Socket head cap screw M3x10 
40316 Socket head cap screw M3x6 
40319 Socket head cap screw M3x30 
40326 Socket head cap screw M3x20 
40327 Socket head cap screw M3x25 
40555 Spacer M-M M3x6/M3x8 
40611 Slotted at head mach. screw M5x16
40621 Flat head socket screw M5x12 
40775 Cover cap S6 
40776 Socket button head cap screw M4x12 
40853 Socket set screw M3x3 
40857 Socket set screw M4x6 
40859 Socket set screw M4x4 
40905 Circlip Ø1.9 
40906 Crescent ring Ø17 Benzing 
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TS 12084
TS 12083
TS 11265
TS 20526
TS 40300
TS 10189
TS 40300
TS 10210
TS 10190
TS 11207
TS 11272
TS 12087
TS 12108
TS 11082
TS 40853
TS 10207
TS 12101
TS 12109
TS 12059
TS 11227
TS 40316
TS 11251
TS 40765
TS 11247
TS 12099
TS 11207
TS 12093
TS 12093
TS 12096
TS 40326
TS 40327
TS 40319
TS 12097
TS 40905
TS 12095
TS 12094
TS 11226
TS 11221
TS 40303
TS 10194 15 m
TS 10195 30 m
TS 10196 35 m
TS 10186 SS1Q1
TS 10187 SS1Q2
TS 10188 VISC
Figure 13-1: general assembly, list of the main spare parts
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TS 40316
TS 37340
TS 35069
TS 37354
TS 40811
TS 37314
TS 40555
TS 37004
TS 11217
TS 11263
TS 11600
TS 37004
Figure 13-2: display unit assembly TS 10210, details
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TS 11246
TS 37020
TS 11248
TS 11249
TS 40300
TS 40300
Figure 13-3: battery holder assembly TS 10189, details
(the screws TS 40300 and the battery TS 37020 are not included in the TS 10189 assembly;
these parts shall be ordered separately)
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TS 11218
TS 14093
TS 11213
TS 12086
TS 11210
TS 40776
TS 11259
TS 40220
TS 11260
TS 11211
TS 11235
TS 40906
Figure 13-4: electronic box assembly TS 10190, details
(the screws TS 40765 and the plate TS 11210 are not included in the TS 10190 assembly; they shall be ordered separately)
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TS 11254
TS 11129
TS 11130
TS 11189
TS 11131
TS 11147
TS 12100
Figure 13-5: storage tube SS1-Q1 TS 10186, details
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TS 12100
TS 20620
TS 20618
TS 20538
11255
Issue 2
Figure 13-6: storage tube SS1-Q2 TS 10187, details
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TS 12100
TS 11233
TS 20620
TS 20618
TS 20538
TS 11169
TS 11025
TS 40859
TS 11026
Figure 13-7: storage tube SS2-Q2 with load TS 10188, details
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TS 40621
TS 11228
TS 11223
TS 40306
TS 12047
TS 40316
TS 12089
TS 11208
TS 12106
TS 11240
TS 12505
TS 40857
TS 11216
TS 11214
Figure 13-8: tape cleaner assembly TS 10206, details
(the items TS 40621, TS 11228, TS 11223 are not included in the TS 10206 assembly; they shall be ordered separately)
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14. Valves drawings
14.1 Valves drawings list
Refer to the table and nd the drawing in next section.
Description ND TS
Valve C2-SS-W, 2” ange DUJ, weather cap 20291 10083
Valve C2-SS-SEC, 2” ange DUJ, security cover
20287 10082
Valve C2-SS-BL, 2” ange DUJ, blind cover 20288 10081
Valve C2-SS-BL, 2” female, blind cover
30596 10085
Valve C2-SS-W, 2” female, weather cap 30391 10076
Valve C2-SS-SEC, 2” female, security cover 30374 10078
Valve C1-SS-W, 1” thread male, weather cap
30230 10055
Deck valve A-4” SS-W, 4” ange, weather cap 20252 10053
Security cover with lock 40495 10408
Cover with weather cap
41040 10415
Weather cap assy 40543 22609
Blind cover 41034 10414
14.2 Drawings
See next pages.
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15. Declaration of conformity
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Honeywell
Enraf Tanksystem SA Rue de l’Industrie 2 1630 Bulle, Switzerland Phone: +41 (0) 26 91 91 500 Fax: +41 (0) 26 91 91 505 tanksystem@honeywell.com www.tanksystem.com
50457/GTEXCHEM/0808 August 2008 © 2008 Honeywell International Inc.
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