Honeywell CDH4U5 Installation And Commissioning Instructions

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CDH4U5

4-Channel Programmable

Intelligent Lighting Control Module

Installation and Commissioning Instructions

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DIMMING CHANNELS

MAINS INPUT

Electrical Connections

The connections to this equipment should be made only by a suitably qualified person and in accordance with the current wiring regulations.

A means of disconnection must be incorporated in the fixed mains wiring to this box in accordance with the current wiring regulations.

All the connections should be routed ensuring adequate strain relief on the cable before termination to the unit’s pluggable connectors.

CAUTION: DO NOT CONNECT MAINS TO THE MLS BUS OR DIMMING OUTPUTS.

Connecting the Luminaires

Variants of the CDH4U5 are provided to control DSI, DALI and 1-10V ballasts. (See Part Numbers section for more details.)

Note: Dimming ballast types CANNOT BE MIXED on a single CDH4U5.

The CDH4U5 is equipped with 4 two-wire pluggable terminals for dimming outputs, 2 three-wire and 2 two-wire pluggable terminals for volt-free outputs. The CDH4U5 has provision to connect more than one supply from different phases in three different scenarios: a) Single Supply, b) Essential and non-essential

supplies and c) Two supplies equally likely to drop out .

Aux 3

a) Single Supply

Introduction

The CDH4U5 is an intelligent LCM providing connections for multiple luminaires*, up to 5 presence detectors and up to 5 SELV inputs. The product simplifies installation whilst providing an intelligent lighting control system. Provision is made for 4 volt-free power outputs rated for 415V isolation. Additionally, the unit features a switched output for Maintained Live to allow initiation of Emergency Lighting Test. The CDH4U5 has the ability to operate from dual supplies with the capability to modify its operating behaviour when failure is detected on one of the supplies. This feature is described in greater detail in application note AN4027.

*Note: Refer to Technical Data section to find out maximum allowable number of luminaires.

Fixing

The CDH4U5 should be mounted in an enclosure with a DIN-rail.

Consideration should be given to access for installation and maintenance when selecting the enclosure and location. The external enclosure DIN-rail should comply with EN 60715.

Ballast

D D

Ballast

D D

Ballast

DETECTOR PORTS

B COM AB COM AB COM AB COM AB COM A

SELV SWITCH INPUTS

VOLT FREE CHANNELS

1 - 1 2 - 2

COMMS BUS

+ 4 -

+ 3 -

+ 2 -+ 1 -

DIMMING CHANNELS

N L

MAINS INPUT

VOLT FREE CHANNELS

N2 L2

N1 L1

CH2

CH3CH1

CH4

CH3

CH2

CH1

CH2

CH3

CH4

Do Not

Connect

Do Not

Connect

Earth not shown for clarity

Dimming

Emergency Luminaire

Maintained Live

As shown above, the unit can be powered from a single supply; one or more luminaires may be connected to each channel.

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Dimming

Note: + and relevant for analogue versions only.

Dimming

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b) Essential and Non-Essential Supplies

As shown in the above diagram, the unit may also be wired with two different supplies where one of the supplies is guaranteed to be available referred to as essential, while the other is referred as non-essential supply. The unit is recommended to be powered using the essential supply. As shown in the diagram, one or more channels may be powered from either of the supplies.

Ballast

D D

Ballast

D D

Ballast

DETECTOR PORTS

B COM AB COM AB COM AB COM AB COM A

SELV SWITCH INPUTS

VOLT FREE CHANNELS

1 - 1 2 - 2

COMMS BUS

+ 4 -

+ 3 -

+ 2 -+ 1 -

DIMMING CHANNELS

N L

MAINS INPUT

VOLT FREE CHANNELS

N2 L2

N1 L1

CH2

CH3CH1

CH4

CH3

CH2

CH1

CH2

CH3

CH4

Not

used

NON-ESSENTIAL

SUPPLY

Earth not shown for clarity

ESSENTIAL

SUPPLY

Dimming

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W5055E

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VOLT FREE CHANNELS

1 - 1 2 - 2

COMMS BUS

+ 4 -

+ 3 -

+ 2 -+ 1 -

DIMMING CHANNELS

N L

MAINS INPUT

VOLT FREE CHANNELS

N2 L2

N1 L1

CH2

CH3CH1

CH4

CH3

CH1

Supply Failure Detection Mode

Channel 1 & Channel 4 are equipped with three-wire pluggable terminals with provision of connecting Neutral and Live from each supply. On detection of supply failure on Channels 1 or 4, the unit enters into special operating mode. During this mode, the unit controls the output of luminares connected to the channel(s) fed by the remaining supply according to the settings of Scene 5. During this special operating mode, the unit will continue to respond to switch inputs and occupancy detection. The unit automatically reverts to normal behaviour once the failed supply has been restored.

Note: Please refer to the Commissioning section for programming the channel output settings of Scene 5.

As shown in the diagram above, two equal supplies may be connected from a single phase or different phases. In order to maintain constant supply to the unit an external change-over contactor* is required. Line terminals from each of the supplies (N1, L1 and N2, L2) are connected via the change-over contactor. The Live and Neutral outputs from the contactor are connected to the mains input of the unit. In the case of failure of one of the supplies, the change-over contactor switches to the alternative supply to ensure continuous supply to the unit. As shown in the diagram above, one or more channels may be wired to run from either supply.

* Such as Lovato BG series mini-contactor.

Note: Please refer to AN4027 for recommendations on wiring supplies to the change-over contactor and part number.

c) Two Supplies Equally Likely to Drop Out

Ballast

D D

Ballast

D D

Ballast

DETECTOR PORTS

B COM AB COM AB COM AB COM AB COM A

SELV SWITCH INPUTS

VOLT FREE CHANNELS

1 - 1 2 - 2

COMMS BUS

+ 4 -

+ 3 -

+ 2 -+ 1 -

DIMMING CHANNELS

N L

MAINS INPUT

VOLT FREE CHANNELS

N2 L2

N1 L1

CH2

CH3CH1

CH4

Emergency Luminaire

Maintained Live

CH4

CH3

CH2

CH1

CH2

CH3

CH4

Changeover

Contactor

N2 L2

Can be derived from either supply

SUPPLY 2SUPPLY 1

Earth not shown for clarity

Dimming

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Connecting Presence Detectors

The following SELV detectors are designed to interface to the CDH4U5:

MLS2500CDR Corner-mount Microwave presence detector with photocell, semi-flush mounted. Available with surface mount (SM suffix). MLS2401CDR 360° Microwave presence detector with photocell, flush mounted. Available in surface mount version (SM suffix). MLS2001CDR 360° PIR presence detector with photocell, flush mounted. Available in surface mount version (SM suffix). MLSM2002CDR Controller for a 360° PIR detector with photocell. Used with the DHS OR DHW mini-head to form an integral luminaire-mounted unit. Each connects to the CDH4U5 by means of an Ethernet-style RJ45 connector terminated patch lead which are available ready-made in 3m, 5m and 10m

lengths. Up to five detectors may be connected to a CDH4U5.

Positioning Presence Detectors

For information on installing and positioning detectors, please refer to the installation instructions provided with the particular detector.

Connecting Switches

The CDH4U5 is equipped with SELV switch inputs which will typically be two way, centre off, momentary rockers, (e.g. the MK K4900 range). The logical function of a switch can be configured from a wide range of options and its action can be associated with any combination of channels. The switch connection consists of a 3-pole pluggable terminal block comprising a common and two returns from normally open contacts. Four plugs are provided with each CDH4U5, additional plugs can be ordered using the code CDHIP (5 pieces per pack).

Note that if the SELV status of any one of the switches is compromised by reason of inadequate insulation or segregation of the cabling, then the SELV status of all other switches AND OF THE DETECTORS will also be compromised.

Com

The recommended cable for use with the SELV switches is 3-core 300/500v 0.75mm≤ cable to CMA Reference 3183Y or for LS0H, to CMA Reference 3183B. The maximum allowable cable length between the switch mechanism and the CDH4U5 terminal block is 100m.

Three separate single wires should not be used.

Connecting the Communications Bus (MLS)

It is imperative that the MLS Bus be wired in the correct type of cable. Normally it should be 1.5mm unscreened twisted pair. See Application Note AN4001.

Do not connect Mains to the MLS Bus.

For connection of Bus Power Supply variants, see also Supplementary Installation Instructions W5071.

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VOLT FREE CHANNELS

1 - 1 2 - 2

COMMS BUS

+ 4 -

+ 3 -

+ 2 -+ 1 -

DIMMING CHANNELS

N L

MAINS INPUT

VOLT FREE CHANNELS

N2 L2

N1 L1

CH2

CH3CH1

CH4

In In

Out Out

MLS Bus 1 MLS Bus 2

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Commissioning

The LCM is commissioned using a dedicated programme running on a Windows-based computer. Commissioning settings may then be directly uploaded from the computer to the LCM or transferred to an HP2000 hand-held programmer for easy upload on site.

Communication from the PC can be by means of a USB infrared transceiver which can signal directly to the LCM’s on-board infrared port over a short range or via any attached presence detector from beneath (range: 1-3m).

The main parameters for configuration are tabulated below. These parameters may be re-programmed any number of times and all settings will be retained in the event of a power loss.

SELV Switch Options Description

Sustain Caus es ass igned channels to act as if an occupancy detector continues to detect occupancy

Brighten Rais es light level . Works only with dim mable ballas ts.

Dim Lowers Light level . Works only with dimmab le ball asts.

Off Turns lamp OFF

Scene 01..06 Recalls Scene ass igned (any scene 01 to 06 as configured)

On Turns lamp ON

Partition Initiates logical partition of a room . Refer to AN4002 for more details

OneSwitch

Simple momentary pus h-to-make wallswitch that can be used to raise or lower the lighting level or toggle the output of the unit ON or OFF. Short press toggles output ON and OFF; long press will ramp the light level Up or Down.

On-Dim Short Pres s will turn the output ON, long press will lower the light level

Off-Brighten Short Press will turn the output OFF, long press will raise the light level

On-Brighten Short Press will turn the output ON, long pres s will rais e the light level

Off-Dim Short Pres s will turn the output OFF, long press will lower the light level

Emergency Tst Initiates manual test of emergency luminaire by turning OFF the Maintained Live

Emergency End Res tores Maintained Live to end the Emergency Test

Description of Switch Input Options:

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PARAMETERS OPTIONS

Per Box Parameters:

Switch A: 1-5, Switch B: 1 -5, Switch 6A*, 6B*, 7A*, 7B*

User may choose any option for Switch A or Switch B from following:

Sustain / Brighten / Dim / Off / Scene 01..06 / On / Partition / OneSwitch / On-Dim / Off-Brighten / On-Brighten / Off-Dim / Emergency Test / Emergency End (See separate table for detailed des criptio n of Switch Input options )

Detector 1-5: Range Max 100%, Max 75%, Max 50%

High 100%, High 75%, High 50% Med 100%, Med 75%, Med 50% Low 100%, Low 75%, Low 50% Min 100%, Min 75%

Per Channel Parameters:

Ballast Type Non-Dimm ing, 1% DSI, 3% DSI, 10% DSI, 1% DALI, 3% DALI, 10% DALI

Assigned Detectors Detectors 1-5: Ass igned or not assigned to this channel

Assigned Photocell Photocell 1-5 (in Detectors 1-5): Assigned or not assigned to this channel

Assigned Switches Switch A & B: As si gned or not ass igned to this channel

Power Up On / Off

Res pons e Auto, Manual/Bus, Manual only

Off Delay (Main Tim e Delay) 10 seconds to 96 hours / Disabled

Bus Connect Yes / No

Zones 1-4 Zone num ber 1-100

Corridor 1-2: Begin Zone number 1-100

Corridor 1-2: End Zone num ber 1-100

Global 1-2 Rx Yes / No

Manual I/P (Local/Share for Each Switch)

Obey locally only / Obey locally and trans mit command on MLS bus

Start Lamps Max / Min

Entry Scene Scene 1-6

Lam p Max

100%, 90%, 80%, 70%, 50%, 45%, 40%, 35%, 30%, 25%, 20%, 15%, 10% Note: Not required for V F or SELV Outputs

When Vacant

Off until next occupancy detection

(Turn-Off Options )

Minimum, 25% or Scene 6 until next occupancy detection Minimum, 25% or Scene 6 for 3 x Off Delay Minimum, 25% or Scene 6 until the building is em pty

Fade to Off Yes / No

Bright Out Yes / No

Photocell

Regulate (100%, 90%, 80%, 70%, 60%, 50%) / Pass ive / Active / Disabled Note: Not required for VF or SELV Outputs

Set-Point Low (Photocell Lower Threshold)

0-1024 (used in Regulating Scene 1) Note: Not required for VF or SELV Outputs

Set-Point High (Photocell Upper Thres hold)

0-1024 (used in Regulating Scene 1) Note: Not required for VF or SELV Outputs

Scene 2 Output 0-100%

Scene 3 Output 0-100%

Scene 4 Output 0-100%

Scene 5 Output 0-100%

Scene 6 Output 0-100%

100 Hour Burn-in Burn-in 100hrs /Cancel/Resume - See Application Note AN4028

* Planned

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Product Applications

The CDH4U5 may be used in various different applications, e.g. warehouse, school, hospital etc having a single supply or two different supplies. For more details on the differing applications, please refer to Application Note AN4027.

Width (W) = 213 mm Height(H) = 62 mm Depth(D) = 91 mm Weight = 0.55kg approx

Technical Data

Operational supply: 230VAC ~50Hz/60Hz Power consumption: 18W maximum Product rating & recommended circuit protection: 16A or 20A MCB Maximum load (per channel): 6A Digital dimming ballasts per channel: 10 maximum Digital dimming ballasts per LCM: 40 maximum 1-10V dimming ballasts per channel: 20mA (sinking only). See manufacturer's specification: worst case 10 Ballasts but Philips HF-R, for example,

20 Ballasts. Maintained live output: 6A Mains supply terminal capacity: 2x2.5mm≤ or 1x4mm≤ Override switch input connector: 2.5mm≤ MLS bus connector: 2.5mm≤ MLS bus cable: 1.5mm≤ unscreened twisted pair: see Application Note AN4001 Case material: Self-extinguishing blend PC/ABS Case finish: Gray RAL 7035 IP rating: 20

Dimensions

9 m1m

62mm

3m21 m

Volt-free Channels

Dimming Channels

Comms Bus (MLS)

Mains Input

Detectors

Switches

Additional

Switches

Connections

Maintained Live VF Output

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Enclosure

An enclosure (K5612S MAG) is available for this product. It provides integral connection bars fitted with link. It features a robust base together with an all-over front cover and moulded lid in an impact-resistant, flame-retardant thermoplastic. Cable entry points are located on top, bottom, side and rear surfaces. Colour: Magnolia Dimensions: 306mm x 230mm x 110mm Protection: BS EN 60529 to IP2XC

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W5055E

At the end of their useful life the packaging and product should be disposed of via a suitable recycling centre. Do not dispose of with normal household waste. Do not burn.

Ex-Or

Novar ED&S Limited Haydock Lane, Haydock, Merseyside WA11 9UJ Tel: +44 (0)1942 719229 Fax: +44 (0)1942 508753 Email: technicalsales.ex-or@honeywell.com www.ex-or.com

Programmable Intelligent Lighting Control Modules (LCM):

CDH4U5 4-Channel LCM CDH4U5-A 4-Channel LCM - Analogue Dimming CDH4U5-D 4 CDH4U5-DALI 4 CDH4U5-B 4

-Channel LCM - DSI Dimming

-Channel LCM - DALI Dimming

-Channel LCM with MLS Bus CDH4U5-BA 4-Channel LCM with MLS Bus - Analogue Dimming CDH4U5-BD 4-Channel LCM with MLS Bus - DSI Dimming CDH4U5-BDALI 4-Channel LCM with MLS Bus - DALI Dimming CDH4U5-BAWL* 4-Channel LCM with MLS Bus, Wireless-switch enabled - Analogue Dimming CDH4U5-BDWL* 4-Channel LCM with MLS Bus, Wireless-switch enabled - DSI Dimming CDH4U5-BDALIWL* 4-Channel LCM with MLS Bus, Wireless-switch enabled - DALI Dimming CDH4U5-RB 4-Channel LCM with MLS Bus Power Supply Unit CDH4U5-RBA 4-Channel LCM with MLS Bus Power Supply Unit - Analogue Dimming CDH4U5-RBD 4-Channel LCM with MLS Bus Power Supply Unit - DSI Dimming CDH4U5-RBDALI 4-Channel LCM with MLS Bus Power Supply Unit - DALI Dimming CDH4U5-RBAWL* 4-Channel LCM with MLS Bus Power Supply Unit, Wireless-switch enabled - Analogue Dimming CDH4U5-RBDWL* 4-Channel LCM with MLS Bus Power Supply Unit, Wireless-switch enabled - DSI Dimming CDH4U5-RBDALIWL* 4-Channel LCM with MLS Bus Power Supply Unit, Wireless-switch enabled - DALI Dimming

Plug-in Cards:

CDHDC Plug-in Digital Dimming Card CDHAC Plug-in Analogue Dimming Card CDHBC Plug-in MLS Bus Interface CDHRB Plug-in MLS Bus Power Supply Unit CDHWL* Plug-in Wireless EnOcean Card

Presence Detectors with photocell:

MLS2500CDR Corner-mount Microwave, semi-flush mounted MLS2500CDRSM Corner-mount Microwave, surface mounted MLS2401CDR 360° Microwave, flush mounted MLS2401CDRSM 360° Microwave, surface mounted MLS2001CDR 360° PIR, flush mounted MLS2001CDRSM 360° PIR, surface mounted MLSM2002CDR Control Module for integration within luminaire DHS 360° PIR detector for use with MLSM2002CDR - silver bezel DHW 360° PIR detector for use with MLSM2002CDR - white bezel DHFK-S Flush-mounting Kit for integral detector (DHS) - silver DHFK-W Flush-mounting Kit for integral detector (DHW) - white

Detector Patch Leads:

BT5E030GY 3m Patch Lead BT5E050GY 5m Patch Lead BT5E100GY 10m Patch Lead

Connectors:

CDHDOP 2-way Plug - blue - dimming outputs (2 pieces) CDHSLOP 2-way Plug - black - switched live outputs (2 pieces) CDHIP 3-way Plug - green - SELV switch inputs and auxiliary relay (5 pieces) CDHBUSP 4-way Plug - red - MLS (1 piece) CDHMIP 3-way Plug - black - mains input (1 piece) CDH4VFP 3-way Plug - black - volt-free channels (2 pieces)

Ancillary Items:

UIRD1 USB Programming Dongle RB2000 MLS Digital Bus Power Supply RB2000LT MLS Digital Bus Power Supply 'Lite’ K5612S MAG Enclosure

* Planned - please contact Sales Department for latest information

Part Numbers