Gas pressure switch C6097
Technical Information · GB
4 Edition 01.19
•Monitoring of gas and air pressures (positive, negative and differential pressures)
•Switches with falling or rising pressure.
•FM and UL certified:
With lock-off and hand wheel with "WC/mbar scale
•EU certified pursuant to EN 1854: Hand wheel with mbar scale
Contents
Gas pressure switch C6097. . . . . . . . . . . . . . . . . . . . . . . . . . |
1 |
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2. . |
1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3. . |
1.1Use . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1.1CE approved pressure switches . . . . . . . . . . . .4
1.1.2FM approved and UL listed pressure switches . . . .4
1.2Application examples . . . . . . . . . . . . . . . 5
1.2.1Low gas pressure monitoring . . . . . . . . . . . . .5
1.2.2 Differential pressure monitoring . . . . . . . . . . . . . . . . . . . . . .5
1.2.3Systems leak tightness check . . . . . . . . . . . . 5
1.2.4Air line with minimum pressure and flow monitoring .6
1.2.5Low and high gas pressure protection device . . . . 6
2 Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. .7 |
2.1 EU certified . . . . . . . . . . . . . . . . . . . . |
7 |
2.2 FM approved . . . . . . . . . . . . . . . . . . . |
7 |
2.3 UL listed . . . . . . . . . . . . . . . . . . . . . |
. 7 |
2.4 Overview of product approvals . . . . . . . . . . |
7 |
3 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Vent limiter . . . . . . . . . . . . . . . . . . . . 8
3.2Positive pressure measurement . . . . . . . . . 9
3.3Negative pressure measurement . . . . . . . . . 9
3.4Differential pressure measurement . . . . . . . . 9
3.5Connection diagram . . . . . . . . . . . . . . . 11
3.5.1Blue pilot lamp for 230 V AC or 110/120 V AC . . . 11
3.5.2Red/green pilot LED for 24 V DC/AC or 110 –
230 V AC . . . . . . . . . . . . . . . . . . . . . . . . . .11
3.6 Wiring . . . . . . . . . . . . . . . . . . . . . . .12
4 Project planning information .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 13
4.1Installation . . . . . . . . . . . . . . . . . . . .13
4.2Ports . . . . . . . . . . . . . . . . . . . . . . . 14
4.2.1CE certified pressure switches . . . . . . . . . . . 14
4.2.2UL, FM certified pressure switches . . . . . . . . 15
4.3Resetting pressure switches with manual reset .16
5 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
. . 5. .1. .Fastening. . . . set with screws, U-shape bracket . . . 17
. . 5. .2. Connecting. . . . set . . . . . . . . . . . . . . . . . . 17
5.3Restrictor orifice . . . . . . . . . . . . . . . . . 17
5.4Standard socket set . . . . . . . . . . . . . . . 18
5.5Standard coupler plug . . . . . . . . . . . . . . 18
5.6Pilot lamp set, red or blue . . . . . . . . . . . . 18
5.7LED set, red/green . . . . . . . . . . . . . . . .19
5.8Cover for auto reset . . . . . . . . . . . . . . . 19
5.9Cover for manual reset . . . . . . . . . . . . . .19
5.10 Weather protection cover . . . . . . . . . . . 20
6 Technical data .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 21
6.1General . . . . . . . . . . . . . . . . . . . . . . 21
6.2EU certified pressure switches . . . . . . . . . . 21
6.3UL, FM certified pressure switches . . . . . . . 22
6.4Adjusting range, switching hysteresis . . . . . .22
6.4.1CE certified pressure switches . . . . . . . . . . . 22
6.4.2UL, FM certified pressure switches . . . . . . . . 23
6.5Dimensions . . . . . . . . . . . . . . . . . . . .24
6.5.1EU certified pressure switches . . . . . . . . . . . 24
6.5.2UL, FM certified pressure switches . . . . . . . . 25
6.6 Converting units . |
. . . . . . . . . . . . . . . .26 |
7 Maintenance cycles . . |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 |
Feedback . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 |
For more information . . |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 |
C6097 · Edition 01.19 |
▼ |
= To be continued |
2 |
Application
C6097 with CE approval.
Hand wheel with mbar scale.
M16 cable gland for electrical connection.
1 Application
The pressure switch monitors extremely low pressure differentials and triggers switch-on, switch-off or switch-over operations if a set switching point is reached.
The switching point can be adjusted using a hand wheel.
The pressure switch monitors positive and negative gas pressures on various industrial gas and air appliances, such as boiler fan monitoring and differential pressure monitoring in firing, ventilation and air-conditioning systems.
C6097 with UL listing and FM approval. Hand wheel with "WC and mbar scale. 1/2" NPT conduit for electrical connection.
C6097 can be supplied with lock-off function.
Pressure switch C6097A switches in the event of decreasing pressure, C6097B switches in the event of increasing pressure.
Pressure switches with manual reset lock off after switching.
Pressure switches with an 0.2 mm (0.008") nozzle are supplied with an integrated vent limiter, see page 8 (Vent limiter).
C6097 · Edition 01.19 |
3 |
Application
1..1 Use
1..1..1 CE approved pressure switches
Type |
Hand wheel setting/Switching properties |
Positive pressure |
Negative pressure |
Electrical connection |
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C6097A4110 |
Hand wheel set to decreasing pressure/ |
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C6097A4210 |
Gas, air, flue gas or |
Air, flue gas |
Screw terminals and |
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C6097A4310 |
C6097 switches with rising and falling pressure |
biogas |
M16 cable gland |
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C6097A4410 |
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1..1..2 FM approved and UL listed pressure switches
Type |
Hand wheel setting/Switching point |
Positive pressure |
Negative pressure |
Electrical connection |
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C6097A3004 |
Hand wheel set to decreasing pressure/ |
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C6097A3053 |
Gas, air, flue gas or |
Air, flue gas |
Screw terminals |
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C6097A3079 |
C6097 switches with rising and falling pressure |
biogas |
½" NPT conduit |
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C6097A3137 |
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C6097A3012 |
Hand wheel set to decreasing pressure/ |
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C6097A3038 |
Gas, air, flue gas or |
Air, flue gas |
Screw terminals and |
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C6097A3095 |
C6097 switches with falling pressure and locks off |
biogas |
½" NPT conduit |
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C6097A3111 |
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C6097B3002 |
Hand wheel set to increasing pressure/ |
Gas, air, flue gas or |
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Screw terminals |
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C6097B3028 |
Air, flue gas |
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C6097 switches with rising pressure and locks off |
biogas |
½" NPT conduit |
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C6097B3051 |
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C6097B3085 |
Hand wheel set to increasing pressure/ |
Gas, air, flue gas or |
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Screw terminals |
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C6097B3101 |
Air, flue gas |
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C6097 switches with rising and falling pressure |
biogas |
½" NPT conduit |
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C6097B3119 |
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C6097 · Edition 01.19 |
4 |
Application
1..2 Application examples |
1..2..3 Systems leak tightness check |
1..2..1 Low gas pressure monitoring |
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For monitoring the minimum gas inlet pressure |
Electronic safety shut-off valve SAV with leak tightness |
1..2..2 Differential pressure monitoring |
check of downstream devices |
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Differential pressure switch for monitoring air filters
C6097 · Edition 01.19 |
5 |
Application
1..2..4 Air line with minimum pressure and flow monitoring
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PI |
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PZL |
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PDS |
C6097 |
KFM/RFM |
C6097 |
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1/min |
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The air flow generated by the fan may be monitored as follows:
The static pressure is monitored by the pressure switch (PZL) as long as it can be demonstrated that the display consequently shows an adequate and secured flow of air, or the pressure switch (PDS) checks the flow of air via the differential pressure on the orifice.
If there is no air pressure supplied or if there is no differential pressure on the orifice, the system will be blocked.
1..2..5 Low and high gas pressure protection device
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PI |
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PI |
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VAS..N |
VAS..L |
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PZL |
PZH |
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AKT |
GFK |
KFM |
GDJ |
KFM |
C6097 Min./Max. |
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If the pressure is either too low or too high,
the min./max. pressure switch (PZL/PZH) switches in order to avoid start-up or to initiate a safety shut-down.
C6097 · Edition 01.19 |
6 |
Certification
2 Certification
Certificates – see Docuthek.
2..1 EU certified
–2014/35/EU (LVD) – Low Voltage Directive
–2014/30/EU (EMC) – Electromagnetic Compatibility Directive
–(EU) 2016/426 (GAR) – Gas Appliances Regulation
–EN 13611:2015+AC:2016
–EN 1854:2010
2..2 FM approved
Factory Mutual Research Class: 3510 Flow and pressure safety switches. Designed for applications pursuant to NFPA 85 and NFPA 86. www.approvalguide.com
2..3 UL listed
USA and Canada
UL 353 Limit control.
Underwriters Laboratories – www.ul.com Tools (at the bottom of the page) Online Certifications Directory
2..4 Overview of product approvals
Type |
EU certified |
FM approved |
UL listed |
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C6097A4110 |
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C6097A4210 |
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– |
– |
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C6097A4310 |
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C6097A4410 |
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C6097A3004 |
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C6097A3012 |
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C6097A3038 |
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C6097A3053 |
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C6097A3079 |
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C6097A3095 |
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C6097A3111 |
– |
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C6097A3137 |
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C6097B3002 |
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C6097B3028 |
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C6097B3051 |
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C6097B3085 |
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C6097B3101 |
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C6097B3119 |
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C6097 · Edition 01.19 |
7 |
Function
3 Function
Pressure switch C6097A switches with falling pressure, C6097B switches with rising pressure.
Once the set switching point is reached, a micro switch is activated in the pressure switch which is designed as a change-over contact.
The switching pressure is adjusted using a hand wheel.
CE approved pressure switches
Hand wheel
Screw plug, |
Rp 1/4" |
2 |
Nozzle 0.8 mm
M16 x 1.5
4 |
1 |
3 |
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Micro switch |
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Measurement point |
FM approved and UL listed pressure switches
Hand wheel |
1/2" NPT |
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Conduit |
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4 |
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1 |
Micro switch |
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Measurement point |
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Filter pad/nozzle |
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Pressure switches which lock off after switching can only be unlocked with a manual reset, see page 16 (Resetting pressure switches with manual reset).
3..1 Vent limiter
The flow on FM approved and UL listed pressure switches is limited by the nozzle. In the event of a diaphragm tear, the escape of gas is limited to less than 1.0 CFH of natural gas, see max. inlet pressure, page 23 (UL, FM certified pressure switches), Adjusting range, switching hysteresis.
C6097 · Edition 01.19 |
8 |
Function
3..2 Positive pressure measurement
Positive pressure measurement is designed, for example, for checking the fan function or measuring the min./max. gas pressure.
3..4 Differential pressure measurement
Differential pressure measurement is designed for safeguarding an air flow rate or for monitoring filters and fans, for example.
1 |
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3 |
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Gas, air, flue gas, biogas
The positive pressure is measured in the lower diaphragm chamber, port 1 (or 2). The upper diaphragm chamber is ventilated via port 4 (or 3).
3..3 Negative pressure measurement
Negative pressure measurement is designed, for example, for monitoring a suction pressure blower.
4
Air, flue gas
3
The negative pressure is measured in the upper diaphragm chamber, port 4 (or 3). The lower diaphragm chamber is ventilated via port 1 (or 2).
4
4
2
3
The higher absolute pressure is connected to port 1 (or 2), and the lower absolute pressure to port 4 (or 3). The remaining ports must be tightly plugged.
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C6097 · Edition 01.19 |
9 |