Honeywell 96D User Manual 2

User Manual

96d Controller Unit

Controller Unit

96d

User Manual

M-511401

8/10

Notices and Trademarks

August 2010

While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customers.

In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.

This manual covers software version 3.086.

Honeywell Analytics

405 Barclay Boulevard

Lincolnshire, Illinois 60069

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Symbol Definitions

The following table lists the symbols used in this document to denote certain conditions:

Symbol Definition

ATTENTI ON: Identifies information that requires

special consideration

TIP: Identifies advice or hints for the user, often in terms of performing a task

REFERENCE _ INTERNAL: Identifies an additional source of information within the bookset.

Indicates a situation which, if not avoided, may

CAUTION

result in equipment or work (data) on the system being damaged or lost, or may result in the inability to properly operate the process.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. CAUTION: Symbol on the equipment refers the user to the product manual for additional information. The symbol appears next to required information in the manual.

WAR NING: Indicates a potentially hazardous situation which, if not avoided, could result in serious injury or death. WAR NING symbol on the equipment refers the user to the product manual for additional information. The symbol appears next to required information in the manual.

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INTRODUCTION ..............................................................9

Intended Use ........................................................................................... 9

Receiving and Unpacking........................................................................ 9

Installation Instructions ...................................................................... 10

Basic Guidelines .................................................................................... 10

Surface Mount Installation ..................................................................... 11

Wiring Details .................................................................................... 12

Power Connections ........................................................................... 14

Communication Connections ............................................................ 14

Settings for Specific Transmitters ...................................................... 14

Relay Output ..................................................................................... 15

Jumper Use Instructions........................................................................ 16

GETTING STARTED ......................................................17

Initial Startup ......................................................................................... 17

Datalogger (SDcard) ............................................................................. 17

Programming Interface...................................................................... 18

Keypad Functions.................................................................................. 18

LED Definitions ...................................................................................... 19

System Operation .................................................................................. 19

SYSTEM PROGRAMMING ............................................20

Tx Info Menu ..................................................................................... 23

Ident Menu ............................................................................................ 24

Product and Sensor Types .................................................................... 26

COM Menu ............................................................................................ 27

Scale Menus (1 and 2) .......................................................................... 28

Detection Menu ..................................................................................... 29

Display Menu ......................................................................................... 30

Alarm A, B and C Menus ....................................................................... 31

Servicing and Operating Menus ............................................................ 32

Status Code........................................................................................... 33

Erase Current Tx ................................................................................... 33

Change Tx Address ............................................................................... 34

Groups Menu......................................................................................... 35

Creating Groups .................................................................................... 36

Deleting Groups .................................................................................... 37

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Event Menu .......................................................................................38

Action Menu ........................................................................................... 40

Delays Menu ..........................................................................................41

Latch Mode ............................................................................. 42

Conditions .............................................................................................. 43

Status..................................................................................................... 47

Database................................................................................................ 47

Acquisition Menu ...............................................................................48

Starting and Stopping Tx Logging ..........................................49

Starting and Stopping Event Logging ..................................... 50

Copy Menu ........................................................................................ 51

Configuration .....................................................................................51

Parameters ............................................................................................ 52

System Log Menu ..................................................................................53

Config Menu ...................................................................................... 54

Network Menu ...................................................................................59

Remote Calibration ................................................................................61

Tests Menu........................................................................................ 63

Test Sequence....................................................................................... 65

Normal Mode .........................................................................................67

Single Tx Mode ...................................................................................... 67

Debug Mode .......................................................................................... 67

Simulation Mode ....................................................................................68

BACnet Menu .................................................................................... 69

Wireless Network Menu .....................................................................70

Specifications ....................................................................................71

WARRANTY ...................................................................73

Warranty Statement ...............................................................................73

Warranty Conditions ..............................................................................73

Consumer Claims ..................................................................................74

viii 96d User Manual M-511401

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Introduction

The 96D controllers act as nerve centers for gas detection networks, providing continuous monitoring for up to 96 connected units (plus 1 301ADI). Since the controllers are factory programmed to the owner’s specifications, installation is limited simply to mounting and connecting them. Once installed and connected, the controllers allow the user to monitor, adjust, or reconfigure an entire network of units.

Intended Use

The controller is intended to monitor an entire gas detection network around the clock. The unit offers logging capabilities, creating log files of all transmitter concentrations and alarms for analysis. The unit is also equipped with grouping or zoning capabilities that allow users to query and monitor specific groups of transmitters or specific transmitter zones.

Receiving and Unpacking

Upon receiving the controller unit:

• Check that the package is undamaged

• Carefully open the package.

• Locate the packing slip or purchase order and verify that all items on the order are present and undamaged

Note: If the package or any of its contents are damaged, please refer to

the Warranty section at the back of the manual for instructions.

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Introduction

Installation Instructions

Basic Guidelines

Follow these instructions to the letter to ensure that the equipment will function properly. Failure to respect these guidelines will release Honeywell Analytics from any responsibility in the event of improper functioning:

• Locate all units in areas easily accessible for service.

• Avoid locations where instruments are subject to vibrations

• Avoid locating units near sources of electromagnetic interference

• Avoid locating units in areas subject to significant temperature swings

• Verify local requirements and existing codes that may impact choice of location.

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Introduction

5/16”

1/4

16 cm

33.6 cm

1.52 m

5.0 ft

Installation Instructions

Surface Mount Installation

It is recommended that controllers be installed 5 feet (1.5 m) above the floor, at approximate eye level.

Mark the holes as shown:

• Height markers 6 13/32” apart

• Width markers 10 9/16” apart

• Pre-drill 1/4” mounting holes as needed

• Securely mount the 96D using the appropriate screws

Wiring for the unit must be passed through the knock-outs provided at the bottom of the unit.

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Introduction

COMMUNICATION

Communication Wire Gauge: 2-24 AWG (Belden 9841) Twisted and shielded cable 2000 feet (600 m) per channel T-tap: 65 feet (20 m) / T-tap 130 feet (40 m) total

Channel Specifications :

Channel 1-2: Modbus,Vulbus protocol Channel 3: Modbus protocol only Communicates only with Vulcain transmitters Channel 4: Modbus output Communicates only with VA301 BDCM

Channel 4 (not used)

Channel 3

A 4

B 4

A 3

B 3

Channel 2

Channel 1

B 2

A 2

A 1

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Ethernet: 10/100-compa tible with 10Base-T interface, RJ-45

Visual Indicators: Green LED LINK Yellow LED ACT

BacNet/IP MODULE (-BIP option)

Always respect minimum voltage requirements at device

LCD screen

Wireless communication module

Wireless Communication : ISM worldwide Indoor range 30m

RELAY OUTPUTS

3+5 4+6

1+3 2+4

Normally open

Normally closed

642

RISK OF ELECTRIC SHOCK

End-of-line specification : The E.O.L. jumper for channels 1-2-3-4 must always be in E.O.L. position.

End-of-line jumper

position

SD Card

Grounding screw

Wiring Details

The diagram below provides the details required to connect the 96d to a gas detection network.

Details concerning power supply, cables, capacities, etc., are provided in the Specifications section at the back of this manual.

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Introduction

Wiring Details

The connectors, or ports, on the PCB allow various wiring to be connected to the controller. The wiring includes power, communication, BACNet and relays, each with an assigned position (and number) on the board:

J22 Power Input: Connect the power supply to the controller

(see Wiring Details for cabling diagrams) J23, J24 Communication inputs: Connect communication cables to channels 1

through 3. Relay Outputs 1-4: Depending on the desired configuration,

connect the relay cables to either N.O. or N.C. SHDN jumper Place the jumper over the Shutdown header

pins to reset or restart the system. EOL Resistors 1-4: Place the jumper over the header pins to

create the connection to attenuate

communication echoes.

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Introduction

Power Connections

The 96D requires a power range of 17-27 Vac, 50/60 Hz (8.64 VA), 1836 Vdc, 350 mA @24 Vdc (8.4 VA). Polarization is not important in either AC or DC mode. The system must be grounded on the transformer and a dedicated circuit breaker must be used.

Communication Connections

Communication cables must be grounded using the shield terminal, using twisted and shielded pair Belden 2-24 AWG #9841 cable (or equivalent).

The network cabling can extend up to a limit of 2000 feet (609 m) per channel.

The length of a T-tap can reach 65 feet (20 m), up to a maximum of 130 feet (40 m) for all T-taps.

All wireless devices associated to the controller will automatically be detected and communicate with the controller using wireless communication protocols.

Settings for Specific Transmitters

Honeywell Sensepoint XCD Transmitters must be configured for 9600 baud, no parity, and a unique address. Honeywell XNX Universal Transmitters must be configured for 9600 baud and a unique address. Information on configuring each transmitter is in the associated

technical manual.

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Introduction

RELAY OUTPUTS

N.O.

N.C.

COMM

Normally closed

Normally open

Relay Output

The relay output can withstand up to 5A at 30Vdc or 250Vac (resistive load only). Relays can be used to activate horns and strobes. Although each relay is programmed with a default setting (below), they can be configured using the controller programming menu.

If relays are set to Normally closed, the relay is powered up with the controller and the device linked to the relay is functioning. The relay will shut down when the specified alarm condition is reached.

If the relay is set to normally open, the relay will remain off when the controller is powered up and the device connected to the relay will only be activated when the specified alarm condition is reached.

Note: These functions are reversed if the controller Failsafe mode has

been activated.

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Introduction

Relay Output

Jumper Use Instructions

The jumpers on the controller PCB allow a variety of operations to be performed manually:

EOL 1-4: Enables the user to add End-Of-Line jumpers that improve

communication signals. Put the jumper in R position (as shown on wiring diagram) to activate the End-of-Line termination. (R provides a resistance termination and RC provides resistance and condensator termination.)

SHDN: Enables the microcontroller to be reset or temporarily shut

down. This function is used mainly when system wiring

adjustments are needed (power off for safety). Relays These jumpers allow the relay to be tested by activating it J29-J32 without having any effect on Events.

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Getting Started

Relay Output

Getting Started

The controller units are customized to the purchaser’s specifications but they can be further programmed using the following menu options.

Initial Startup

Make sure that all wiring has been completed according to specifications in the wiring details before powering up the unit. When all is secure, remove the SHDN jumper to power-up the unit. It should only take a few seconds until the unit is fully operative.

Datalogger (SDcard)

The DLC (Data Logger Card) option for the controller collects data and stores it on a digital Flash memory card (SDCard). In the event that the card memory becomes full:

• Information logging is stopped

• No SDcard flag is displayed on-screen

• The SDcard LED blinks

See the Acquisition section for more details on starting and stopping the datalogging function.

CAUTION

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Always deactivate datalogging function before removing the SDcard. Never remove the card when its LED is on.

Getting Started

Programming Interface

The front panel of the 96D provides a programming keypad (buttons) and LEDs.

96D front panel Keypad

Keypad Functions

Each unit has 7 keypad keys, or buttons:

Arrows: Used to move the cursor through the various programming

fields (Up, Down, Left and Right), or to adjust the display

contrast (press and hold the up or down arrow until desired

contrast is reached and release). ESC: Used to exit the programming menu or to cancel a change or

input. Enter: Used to access the programming menu and to modify

programming fields. Silence: Turns off the controller’s buzzer.

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System Programming

Programming Interface

System Programming

The system’s Normal programming mode offers several menu options that are accessible from the main menu screen:

Tx Info: Allows transmitter parameters to be programmed Groups: Allows groups of transmitters to be set up Events: Allows events and event behavior to be programmed Acqui: Allows the datalogging feature to be activated or deactivated Copy: Allows data or parameters to be copied from the (controller)

configuration to parameters Config: Allows system parameters and password to be set Network: Allows actions on the network to be performed,

communication statistics to be consulted, and remote

calibrations to be performed Tests: Allows each device to be tested sequentially (inputs, outputs,

communications, events, etc.) and operation of various

parameters to be validated BACNet: Allows a device’s BACNet parameters to be set Wireless: Allows a network of wireless gas detection devices to be

configured, monitored, and modified.

Note: Access to the programming functions is password protected.

The default password is 2967.

The screen display shown below appears initially. This display can be configured to scroll among the information screens for each device connected to the controller.

If one or more of the connected devices is in an alarm mode, the controller will only scroll between the main information screen and the screens for device(s) in alarm mode. In this case, you must scroll manually to view screens for other devices.

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System Programming

Programming Interface

The information screen also displays icons representing certain system functions. Here is a list of possible icons and their meaning:

Icon Description

BACnet is not offered with the model 96d controller unit.

Debug: Indicates whether the controller is in debug mode (Single TX, Debug or Simulation modes). When in simulation mode, SIM appears next to this icon.

Log: Indicates that either “Tx Logging” or “Event logging” is enabled.

Log error: Indicates that an error occured during TX or Event logging. All logging functions are stopped.

SDC: Indicates that an SDcard is present and functionning. The icon “fills” (from white to black) progressively as memory is used. A white icon indicates empty memory and black indicates full memory.

SDC error: If this symbol persists for more than 5 seconds, an SD card card is present but not functioning properly.

Wireless networking is not offered with the model 96d controller unit.

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