Honeywell 40003916 Installation Instructions Manual

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40003916 Powerhead
CAUTION
A
COVER RETAINING SCREW
M16861
B
V8043F 1036
24V 50/60 CY
.32 AMP @ 60 CY
MADE IN CANADA
6
OS AND SERIES NUMBER
INSTALLATION INSTRUCTIONS

APPLICATION

The 40003916 is a replacement powerhead for the V4043, V4044, V8043, and V8044 fan coil and zone valves. See Table 1. The powerhead includes the motor, housing, and 2 mounting screws. Models are available for low or line voltage applications.
This powerhead is for use with new style valve bodies (series 6) or old style valve bodies (series 1-5) that have been converted to accept this powerhead. The new style valve bodies are identified with a sideways 6 on the powerhead after the OS number and an indent under the OS number on the powerhead. See Fig.1. If using an old style valve, the valve must be converted using Part No. 40003918 (order separately).
Fig. 1. Sideways number after OS number on
powerhead identifies valve series.

INSTALLATION

When Installing this Product...

1. Read these instructions carefully. Failure to follow
them could damage the product or cause a hazard­ous condition.
2. Check the ratings given in the instructions and on the product to make sure the product is suitable for your application.
3. Installer must be a trained, experienced service technician.
4. After installation is complete, check out product operation as provided in these instructions.
Disconnect power supply before connecting wiring to prevent electrical shock or equipment damage.
SYSTEMS WITH OLD STYLE VALVE BODIES (SERIES 1-5)
To install this powerhead in a system with an old style valve body (series 1-5), the valve body must be converted to accept 40003916 Powerhead using Part No. 40003918 Conversion Kit. The kit includes a metal plate with driveshaft and rubber plug, O-ring, and 4 screws.
IMPORTANT
Converting the valve body for use with the new powerhead does not require removal of the valve body from the pipeline. It is, however, nec­essary to drain the water from the system before beginning the conversion.
1. Disconnect power supply before connecting wiring to prevent electrical shock or equipment damage.
2. Disconnect the leadwires to the powerhead at ter­minal block or conduit connection. Remove conduit or cable connector if fitted. Label each wire for rewiring later.
3. Drain the water from the system.
4. Remove the old powerhead from the valve body.
(See Fig. 2.) — Place the manual opening lever (normally
Remove the cover. (Fig. 2B.) — With the cover off, remove the 4 screws
Lift the powerhead off the valve body. (Fig.
Remove the O-ring from the top of the valve
closed models only) on the old powerhead in the MAN. OPEN position. (Fig. 2A.)
securing the powerhead to the valve body.
2C.)
body.
69-0404-02
40003916 POWERHEAD
A
AUTO
MAN OPEN
MANUAL OPENING LEVER
COVER RETAINING SCREW
M10174
A
B
V8043F 1051
24V 50/60 CY
.32 AMP @ 60 CY
MADE IN CANADA
6
A
B
V8043F 1051
24V 50/60 CY
.32 AMP @ 60 CY
MADE IN CANADA
6
A
B
C
Table 1. Powerhead Replacements
Valve Model
Number
V4043A 40003916-024 120, 60 0.08 18 in. [457 mm] leads
V4043B 40003916-031 120, 60 0.08 Class F, plated
V4043E 40003916-041 120, 60 0.08 Class F
V8043A 40003916-021 24, 50/60 0.32 Class A
V8043B 40003916-027 24, 50/60 0.32 Class A
V8043E 40003916-026 24, 50/60 0.32 Class A
V8043F 40003916-048 24, 50/60 0.32 Terminal Block Class A
V8043J (Steam) 24, 50/60 0.32 18 in. [457 mm] leads
V4044A 40003916-047 40003916-036 120, 60 0.08 96 in. [2438 mm] leads
V4044B 40003916-045 40003916-040 120, 60 0.08 18 in. [457 mm] leads
V4044C 40003916-049 120, 60 0.08 72 in. [1829 mm] Class F, plated
V8044A 40003916-046 40003916-032 24, 50/60 0.32 18 in. [457 mm] leads
V8044B 40003916-044 40003916-037 24, 5 0/60 0.32
V8044E 40003916-025 40003916-043 24, 5 0/60 0.32
Replacement Powerhead Part Num ber Voltage (Vac)
Electrical Connection
on Manual Opener
End
Electrical Connection
Opposite Manual
Opener
and Frequency
(Hz)
Current Draw
(A)
40003916-022 220/50, 240/60 0.04
40003916-023 240, 50 0.04
40003916-029 208, 60 0.04
40003916-030 220/50, 240/60 0.04
40003916-028 208, 60 0.04
40003916-042 208, 60 0.04
40003916-020 120, 60 0.08 72 in. [1829 mm]
40003916-033 208, 60 0.04 18 in. [457 mm] leads
40003916-03 5 220/50, 24 0/60 0.04
40003916-034 240, 50 0.04
40003916-03 9 220/50, 24 0/60 0.04
40003916-038 240, 50 0.04
Type of Electrical
Connections
(conduit opening)
(conduit opening)
(conduit opening)
(conduit opening)
(conduit opening)
(conduit opening)
Comments
Class F
Class F, plated
Class F, plated
Class A, plated
69-0404—02 2
Fig. 2. Remove old powerhead from old style valve bodies.
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