Honda Power Equipment H5518H User Manual

The engine exhaust from this product

contains chemicals known to the State

defects or other reproductive harm.

Thank you for purchasing a Honda tractor. This manual describes operation and maintenance of the Honda H5518

tractor, type A2. (Two Wheel Drive Model) and type A4 (Four Wheel Drive

Model). Information in this manual is based on the H5518 A4 model equipped with

a rear hydraulic lift unit which is available as an optional part.

All information in this manual is based on the latest product information available at the time of printing.

Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.

No part of this publication may be reproduced without written permission.

This manual is considered a permanent part of the tractor and it must stay

with the tractor if resold. READ THIS OWNER’S MANUAL CAREFULLY. Pay special attention to

these symbols and any instructions that follow:

$OTICE j

NOTE: Gives helpful information. Honda tractors are designed to give safe and dependable service if

operated according to instructions. Operating this tractor requires special effort on your part to ensure your safety and the safety of others.

or property damage. Read and understand this Owner‘s Manual before operating this tractor.

If a problem should arise, or if you have any questions about your tractor, consult an authorized Honda tractor dealer.

Indicates serious injury or death WILL result if instructions are not followed.

Indicates a strong possibility that serious injury or death could result if instructions are not followed.

Indicates a possibility that minor injury can result if instruc-

tions are not followed.

-Indicates that equipment or property damage can result if instructions are not followed.

Using this product for a purpose not intended may cause injury

1. SAFETY INFORMATION

Read all safety instructions before operating.

I KEEP ALL SHIELDS IN PLACE. I KEEP HANDS, FEET AND

CLOTHING AWAY

lOPERATE ONLY AT

RECOMMENDED PTO SPEED.

,READ OWNER’S MANUAL

,:z’,y’“’ DTm.c*IIu L I nw,* .“oI .** O)m.l”rul

GASOLINE IS FLAMMABLE STOP ENGINE. AVOID HEAT, SPARKS.AND OPEN FLAME WHEN REFUELING.

, KEEP ALL SHIELDS IN PLACE. , KEEP HANDS, FEET AND

CLOTHING AWAY.

IOPERATE ONLY AT

RECOMMENDED PI0 SPEED.

I READ OWNER’S MANUAL

TRACTOR SAFETY

Operation of the tractor and its attachments requires special

efforts on your part to ensure your safety and the safety of others. Know

these requirements before you operate the Tractor or its attachments:

SAFE OPERATING RULES

Severe personal injury or equipment damage may result if the preoperation inspection (Pages 28 thru 46) is not performed before operating the tractor or its attachments.

To avoid severe personal injury or equipment damage, observe the following precautions:

.All parts, epecially guards and shields, should be in good condition,

and securely fastened in place. Do not remove any guards, warning labels, shields or safety devices; they are installed for your safety. The rollover protective structure (ROPS) will only help protect you from injury, if:

- you are also wearing the seat belt.

the ROPS is securely attached and has not been modified or struc-

turally damaged.

Always wear sturdy shoes and avoid wearing bulky or loose clothing

while operating the tractor or its attachments.

Never operate the tractor or its attachments when tired or while under the influence of drugs or alcohol. In case of emergency, know how to stop the engine and thoroughly understand the operation of ALL controls. Never permit anyone to operate the tractor or its attachments without proper instructions. Children should not be permitted to operate the tractor or any of its attachments.

KEEP CHILIJREN AND PETS AT A SAFE DISTANCE DURING OPERATION This is an operator only vehicle, do not allow passengers to ride on the tractor or on any of its attachments. The exhaust contains poisonous carbon monoxide gas that can cause

loss

of consciousness and may lead to death, if the tractor is

operated in an enclosed space.

BEFORE STARTING

The use of heavy equipment and/or pulling excessive loads may

adversely

affect vehicle stability and control. To avoid loss of control

that can result in severe personal injury:

Only use recommended hitch attachment points.

Limit loads to as suggested on page 56.

Be extra careful when turning or backing up.

Use counterweight(s) as suggested on page 60.

Before installing or using any attachment, carefully read’all instructions and precautions.

OPERATION

Be sure to fasten the seat belt whenever driving the tractor with the Rollover Protective Structure (ROPS) attached. Use of either device (seat belt or ROPS) without the other will increase the chance of injury in a rollover.

Adjust the seat belt so that it is snug.

o Be sure that the main Transmission lever is in “Neutral” and the front

and rear P.T.O. levers are in the “OFF” position before starting the engine.

Operate the tractor at low speed until you become familiar with all of its operating characteristics and controls.

Do not operate the tractor or its attachments without ensuring the area

in front and behind is clear of people and pets.

Sudden stops of the tractor while driving at high speed or sudden startup with the steering wheels turned fully in one direction, could cause the tractor to overturn.

This tractor utilizes Four Wheel Steering (4WS) for a tighter turning cir-

cle and greater mobility than tractors with conventional steering. However, the feel of 4WS is slightly different from other tractors. Prac-

tice driving in a wide, safe area.

Never operate the tractor or its attachments when visibility is diminished by darkness or bad weather; your ability to see obstacles will become impaired.

Watch out for rocks, roots, holes and other obstacles that may cause the Tractor to overturn.

This tractor and its attachments are intended for use on relatively flat

terrain.

It is illegal to operate this tractor on public streets, roads, or highways.

It is legal in some areas to operate a tractor without a U.S.D.A. qualified spark arrester. Check local laws and regulations before operating. An optional spark arrester for this product is available from your authorised Honda tractor dealer.

When operating the tractor on a slope, always drive up and down the face of the grade. Turning or driving across the face of a slope may cause the tractor to overturn. To avoid loss of control or overturning, always reduce speed and exercise extreme caution when operating on sloping or uneven surfaces. Attempting to change gears while operating the tractor on a slope may adversely affect vehicle stability and control and severe personal injury could result. Do not back down, or rapidly accelerate up, a sloping surface. To avoid loss of control or overturning, do not turn or stop on sloping surfaces. When descending a slope, disengaging the clutch or shifting to neutral can cause a loss of control that may result in severe personal injury. Do not operate the tractor near the edge of a ditch or an embankment. Slipping off the edge could lead to severe personal injury and equipment damage.

To avoid injury to yourself and others, before leaving the Tractor unattended, ALWAYS.

- park on level ground.

- disengage the power take-off.

- lower the attachment(s).

- Lock the parking brake.

stop the engine.

and remove the key.

If you find it necessary to park on a grade, be sure to lock the parking brake and securely block the wheels.

Be sure to follow the instructions below whenever applying the differential lock.

- Be sure that the main transmission lever is set in 4th gear or lower, ‘and reduce engine speed before applying the differential lock.

- Do not apply while turning the tractor.

Use the lock only when driving straight ahead.

- Do not rest your foot on the lock pedal while the lock is not in use.

- Never apply while driving on a paved surface.

MAINTENANCE SAFETY

Before performing maintenance/inspection, read the instructions

thoroughly.

Before cleaning, inspecting or servicing the tractor, be sure to

Move the P.T.O. lever to the “OFF” position and lower any attachments.

Stop the engine and remove the key.

Remove the spark plug caps.

If you hit an object, stop the engine and inspect the Tractor and its attachments. Fix any damage before you resume operation.

Operating the tractor with damaged, worn or broken parts may result in severe personal injury.

Leaves, grass clippings, oil and other combustible materials can become a fire hazard. Be sure the body, engine and drive mechanism areas are kept clean.

All nuts, bolts and fasteners must be tight.

Do not change the engine governor settings or the engine may be damaged.

STORAGE SAFETY

To avoid the possibility of fire, allow the engine and exhaust system to cool before storing the tractor in an enclosed space or near combustible

materials. When storing the tractor, be sure to apply the parking brake and remove

the engine key.

Drain all gasoline from the carburetor and fuel tank, and disconnect the battery ground cable.

2. SERIAL NUMBERS

Record the frame and engine serial numbers for your reference. Refer to the serial numbers when ordering parts, and when making technical or warranty inquires (see page 110). The frame serial number is stamped on the right side of the frame. The engine serial number is stamped under the air cleaner (inside the engine

compartment).

Frame serial number:

Engine serial number:

FRAMk NUMBER

ENGINE NUMBER

I -

ROLLOVER PROTECTIVE STRUCTURE (ROPSI

SEAT BELT

HYDRAULIC LIFT LEVER

HYDRAULIC CYLINDER SELECTOR L IOption)

DESCENT SPEED ADJUST KNOB

TWO AND FOUR-WHEEL DRIVE SELECT LEVER IA4 type only1

3. COMPONENT IDENTIFICATION

DIFFERECTIAL ACC:LERATDR LOCK PEDAL (A4 type only)

THROTTLE LEVER

PEDAL (A4 type only)

STEERING WHEEL

BRAKE PEDAL ENGINE OIL

FRONT P.T.D. CLUTCH LEVER

HEADLIGHT

HYDRAULIC M

DRAIN BOLT

CLUTCH PEDAL

INSTRUMENT PANEL

TRANSMISSION LEVER

PARKING BRAKE WARNING BUZZER

, !‘fIRKlNG BRAKE

-LIFT ARM

~--~-~--

LOCK LEVER

TOOL BOX

REAR HYDRAULIC

wptionl

ENGINE HOO[;)

HYDRAULIC SYSTEM FLUID FILLER CAP

ENGINE OIL FILLER CAP

FAN BELT

SPARK PLUG CAPS

AIR CLEANER

RADIATOR

FRONT P.T.O.

INSTRUMENT PANEL

5. PARKING BRAKE INDICATOR LIGHT

7. CHARGE INDICATOR LIGHT

4. CONTROLS

4. ENGINE OIL INDICATOR LIGHT

6. WATER TEMPERATURE INDICATOR LIGHT

3. FUEL GAUGE -

2. HEADLIGHT SWITCH

1. IGNITION SWITCH

5. PARKING BRAKE AUDIBLE ALERT

1. Engine switch m Always remove the key from the engine switch whenever

the tractor is unattended to prevent children or unauthorized persons from starting the engine.

This tractor is equipped with an automotive type ignition switch, which controls all the electrical circuits. Key positions: “START” to start the engine.

“ON” “OFF”

to run the engine after starting. to stop the engine (IGNITION OFF).

IGNITION SWITCH

L!!!!??!!~ Do not leave the ignition switch “ON” (key on “ON” position)

when the engine is not running as the battery will discharge. NOTE: The starter motor will not work unless the main transmission lever

is in “N (Neutral)” the front and rear P.T.O. levers are in the “OFF” position.

2. Headlight switch The headlight switch turns the headlights ON and OFF.

(NOTlCEI p.

or visibility increases the risk of striking hidden objects.

Reduce speed when operating the tractor in low light conditions.

HEADLIGHT SWITCH

OFF

3. Fuel gauge

The fuel gauge indicates the amount of fuel in the tank.

It operates when the ignition switch is in the ON position. NOTE: When the ignition switch is in the OFF position, the fuel gauge will

indicate a faults fuel level.

FULL

EMPTY

FljEL GAUGE

When the fuel gauge needle enters under the red zone, it indicates that the amount of remaining fuel in the tank is about 2.0 liters (0.5 gall. Refill as soon as possible.

REDZONE M

4. Engine oil indicator light If the oil level falls below normal operating level while the engine is runn-

ing, the indicator light will come on. If the warning light comes on while the engine is running, stop the engine

immediately, check the engine oil level and add enough of the recommended oil to bring the level to the upper mark on the dipstick (See page 29). If the oil warning light should come on, and the oil level is registering correct-

ly on the oil dipstick, contact your authorized Honda tractor dealer before using the tractor.

m Running the engine with insufficient oil level can cause serious

engine damage.

ENGINE OIL INDICATOR LIGHT

[K1

Cl l-4 El Eil La D

5. Parking brake indicator light/audible alert

There is a parking brake indicator light/audible alert to remind you to

release the parking brake lock before driving the tractor. The warning light/audible alert will sound and come on continuously if the transmission is shifted into gear while the parking brake is locked.

m Operating the tractor with the parking brake locked will result in severe damage to the brake lining, and could lead to a complete brake

system failure.

1 NOTICE 1 Wh

warning buzzer.

PARKING BRAKE INDICATOR LIGHT

.~~~~

washing the tractor,

I M ij ,?-jpzJ[w.+ ][,:,.::I

do not spray water directly into the

PARKING BRAKE AUDIBLE ALERT

6. Coolant temperature overheating light/buzzer

The light comes on when the coolant temperature is above the operating ranae. If indicator light comes on during operation:

stop the engine immediately. Open the engine hood and check coolant level. Check the radiator screen for clogging. Remove debris from the screen as necessary (see page 91). Check fan belt.

WATER TEMPERATURE INDICATOR LIGHT 1

7. Charge indicator light

If this light come on when the engine is running, it indicates that the battery charging system is malfunctioning. Stop the engine and have your tractor’s charging system checked by your authorized Honda tractor

dealer.

CHARGE INDICATOR LIGHT

DRlVE COMPONENTS

STEERING WHEE<

3. CHOKE KNO

6. CLUTCH PEDAL

AUXILIARY TRANSMISSI

7. LEVER

MAIN TRANSMISSION

7. LEVER

9. REAR P.T.O. LEVER

1. THROTTLE LEVER I

FRONT P.T.O. CLUTCH LEVER

PARKING BRAKE LOCK LEVER

BRAKE PEDAL

2. ACCELERATOR PEDAL (A4 type only1

11. TWO AND FOUR-WHEEL DRIVE SELECT LEVER (A4 type only1

12. DIFFERENTIAL LOCK PEDAL (A4 type only1

10. REAR P.T.O. SHAFT COVER

1. Throttle lever

The throttle lever controls engine speed from SLOW (idle) to FAST (max speed); it will stay in any designated position.

TkiROTTLE LEVER

FAST

2. Accelerator pedal (A4 type only)

The accelerator pedal should be used with the throttle lever set in SLOW

(idle) position. Depress the pedal to increase the engine speed. Releasin-g

the foot from the pedal causes the engine speed to decrease. Use this

pedal when propelling on roads or transporting your tractor from one place to another.

The minimum speed of the engine is determined by the position of the throttle lever. When the throttle lever is set in FAST position, the engine speed is not lowered to the idle speed when the pedal is released

and can cause accident or injury.

ACCELERATOR PEDAL

3. Choke knob

Operate the choke knob to start the engine when the engine is cold.

KNOB

4. Brake pedal The brake pedal is used to slow the tractor.

When you want to bring the tractor to a full stop, be sure to depress the clutch pedal first, then the brake pedal.

Depressing the brake pedal hard while the tractor is being driven may cause damage to the tractor drive components unless the clutch pedal is depressed first.

Driving the tractor with the brake pedal partly depressed can damage the brake lining.

AKE PEDAL

5. Parking brake lock lever The parking brake lock lever is used when the tractor is stopped.

1. Firmly depress and hold the brake pedal.

2. Push and hold the parking brake lock lever.

3. Release the brake pedal and then release the parking brake lock lever.

4. To release the parking brake, push the brake pedal once.

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erating the tractor with the parking brake locked will result in severe damage to the brake lining, and could lead to a complete brake system failure.

PARKING BRAKE LOCK LEVER

BRAKE PEDAL

6. Clutch pedal Depress the clutch pedal and come to a complete stop before operating

the main transmission lever, auxiliary transmission lever, Two and FourWheel drive select lever or the rear P.T.O. lever.

DISENGAGED

7. Main transmission lever/auxiliary transmission lever

ENGAGED

Eight forward and four reverse speeds can be selected by shifting the main and auxiliary transmission levers.

For each slotted position of the main

transmission lever, one of two speeds can be selected by either moving the auxiliary lever up (higher position) or down (lower position).

[HIGH GEAR POS!TIONI

[LOW GE

1 NOTICE 1

Transmission damage can occur if the clutch pedal is not depressed

MAIN TRANSMISSION LEVER

TRANSMISSION LEVER

first, before moving the shift levers.

Do not operate the transmission levers while the tractor is moving. This can cause internal transmission damage.

8. Front P.T.O. clutch lever The lever is used to engage or disengage the front P.T.O. (Power Take Off)

shaft. Lever in “ON” position-P.T.O. shaft rotates Lever in “OFF” position-P.T.O. shaft stops

FRONT P.T.O. LEVER

When engaging the front P.T.O., always use a quick, smooth motion to

prevent premature wear.

NOTE: An interlock switch prevents the engine from starting unless the P.T.O. clutch lever is in the OFF position.

9. Rear P.T.O. lever The lever is used to engage or disengage the rear P.T.O. shaft.

The rear P.T.O. shaft rotates when the rear P.T.O. lever is set in the

“ON” position and the clutch pedal is released. Lever in “ON” position and clutch pedal is released-P.T.O. shaft rotates.

Lever in

“ON” position and clutch pedal is depressed-P.T.O. shaft

disengaged.

Lever in “OFF” position-P.T.O. shaft disengaged.

ON OFF

REAR P.T.O. LEVER

m Before operating the P.T.O. lever, completely stop the tractor

and depress the clutch pedal to avoid internal transmission damage.

NOTE: An interlock switch prevents the engine from starting unless the rear P.T.O. lever is in the “OFF” position.

10. Rear P.T.O. shaft/shaft cover

The rear P.T.O. shaft is a coupling device which is used to transmit power from the engine to an attachment installed at the rear of the tractor.

Install the cover over the shaft whenever the rear P.T.O. shaft is not used.

1 Operating the tractor without installing the cover over the shaft is very hazardous because clothing or other articles may be caught on the rotating shaft.

P.T.O. SHAFT COVER

P.T.O. SHAFT

11. Two- and four wheel drive select lever (A4 type only)

Two and four wheel drive can be selected by operating this lever. To shift into four wheel drive, move the shift lever up to the four wheel drive position. For two wheel drive, move the shift lever down to the two Wheel

Drive position.

1 NOTICE 1 B f

e ore shifting the lever, be sure to bring the tractor to a com-

plete stop and depress the clutch pedal fully. For oDeration of the two-and four-wheel drive select lever, refer to page

54. .

TWO AND FOUR WHEEL DRIVE SELECT LEVER

12. Differential lock pedal (A4 type only)

When greater straight-line traction is desired on loose or soft terrain,

pushing and holding the pedal locks the differential, causing both rear wheels to rotate at the same speed. For normal operation, the pedal should be released (unlocked) so that the differential allows one rear wheel to rotate at a different speed than the other around curves. To release the lock remove your foot from the pedal. For operation of the differential lock, refer to Page 52.

HYDRAULIC LIFT SYSTEM

The front attachment can be raised and lowered by operating the hydraulic lift lever, when the engine is running.

NOTE: On models equipped with a rear hydraulic lift unit, the front and rear attaachments can be lifted and lowered by operating the hydraulic cylinder selector lever and hydraulic lift lever, when the engine is running.

2. HYDRAULIC LIFT LEVER

1. HYDRAULIC CYLINDER SELECTOR LEVER IOptional part1

3. DESCENT SPEED ADJUST KNOB

1. Hydraulic cylinder selector lever (Rear hydraulic lift type only, option)

The oil pressure from the oil pump can be changed to either the front or

rear hydraulic system by operating this lever.

FRONT

HYDRAULIC CYLINDER CHANGE LEVER

1-1 Al

ways move the lever fully into the Front or Rear position. Leaving the lever halfway between these two positions may damage the hydraulic system or interfere with its normal operation.

Observe the following when operating the hydraulic cylinder selector lever:

1. To prevent lowering of attachment, turn the descent speed adjust knob clockwise fully to SLOW.

- 2. Place the lift lever in the DOWN position.

- 3. Place the selector lever in the FRONT or REAR position.

- 4. Turn the descent speed adjust knob out as necessary to obtain the desired speed.

2. Hydraulic lift lever The attachment can be raised and lowered by operating this lever. In the

SLOW UP position, the attachment will lift slowly and in the FAST UP position, the attachment will lift quickly. In the SLOW DOWN position the attachment will lower slowly and in the FAST DOWN position the attachment will lower more quickly. In either DOWN setting, the attachment will be lowered even though the engine is stopped. The attachment will be stopped at its current position when the lever is set in NEUTRAL.

FAST UP

Slow Down Fast Down

Slow up

( Do not hold the lift lever in the FAST UP or SLOW UP position after the attachment is fully raised. Holding the lever in these positions can

cause damage to the hydraulic system.

3. Descent speed adjust knob Descending speed can be pre-adjusted to compensate for the weight of

the attachment. Adjust the knob so that an attachment will be lowered to

the ground from its highest position within l-2 seconds with the lift lever in the FAST DOWN position. Thus, lighter attachments may require more FAST pre-adjustment and heavier attachments may require more SLOW pre-adjustment. However, too much or too little pre-adjustment will limit the operating speed range selectable by the lift lever. Before adjusting the descending speed, it is necessary to set the lift lever in NEUTRAL. Turning the knob clockwise toward SLOW will decrease the speed, and turning it counterclockwise toward FAST will increase the speed. The attachment will not descend when this knob is turned fully to SLOW.

DESCENT SPEED ADJUST KNOB

Before performing any inspection or adjustment pay particular attention to your safety as well as the safety of others.

Always park the tractor on level ground with the parking brake set.

Lower the attachment and set the lift lever in NEUTRAL before ad-

justing descent speed.

/-iib?i%-j Do

not overtighten the descent speed adjust knob.

When adjusting the descent speed, always make adjustment in increments of l/4 turn or less. Adjustment range from SLOW-FAST approximately 4 full turns.

5. PRE-OPERATION CHECKS

For safe and efficient operation, always perform the pre-operation checks before

Follow the procedures below and check all of the following items before each use:

1. Park the tractor on a level surface.

2. Lock the parking brake, set the transmission lever in “N” (Neutral) and

3. Disconnect the spark plug cap and remove the key to prevent acciden-

using

the

tractor.

the front and rear P.T.O. levers in the “OFF” positions. tal engine start-up.

If the engine is started accidentally while

you

are performing

the pre-operation checks, moving parts may cause serious injury.

OPENING/CLOSING THE HOOD

To open, pull up at the grip area until the hood stops

at the fully open

position.

m Opening hood without hand control can damage hood if front

hydraulic lift arms are in the up position.

To close, slowly lower the hood until it seats in the spring clips.

. GRIP

HObD

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