See page 28 for instructions on
assembling your FG100 Mini-Tiller.
B WARNING: B
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Keep this owner’s manual handy so you can refer to it at any time. This should remain with the tiller if
resold.
The information and specifications included in this publication were in effect at the time of approval for
printing. American Honda Motor Co., Inc. reserves the right, however, to discontinue or change
specifications or design at any time without notice and without incurring any obligation whatever. No part
of this publication may be reproduced without written permission.
FG100 TILLER
INTRODUCTION
Congratulations on your selection of a Honda Harmony FG100 Tiller. We are certain you will be pleased
with your purchase of one of the finest tillers on the market.
We want to help you get the best results from your new tiller and to operate it safely. This manual
contains the information on how to do that; please it carefully.
As you read this manual, you will find information preceded by asymbol. That information
is intended to help you avoid damage to your tiller, other property, or environment.
We suggest you read the warranty policy to fully understand its coverage and your responsibilities of
ownership.
When your tiller needs scheduled maintenance, keep in mind that your Honda servicing dealer is
specially trained in servicing Honda tillers. Your Honda servicing dealer is dedicated to your satisfaction
and will be pleased to answer your questions and concerns.
Left and right sides of this unit are determined from the operator’s position, standing behind the tiller
handlebars, facing the direction of forward travel.
Best Wishes,
Power Equipment Division
American Honda Motor Co., Inc.
NOTICE
1
FG100 TILLER
A FEW WORDS ABOUT SAFETY
Your safety and the safety of others are very important. And using this tiller is an important responsibility.
To help you make informed decisions about safety, we have provided operating procedures and other
information on labels in this manual. This information alerts you to potential hazards that could hurt you or
others.
Of course, it is not practical or possible to warn you about all the hazards associated with operating or
maintaining a tiller. You must use your own good judgment.
You will find important safety information in a variety of forms, including:
•Safety Labels - on the tiller
•Safety Messages - preceded by a safety alert symbol B and of the following three words; DANGER,
WARNING, or CAUTION.
These signal words mean:
B DANGERYou WILL be Killed or SERIOUSLY HURT if you don’t
follow instructions.
B WARNINGYou CAN be KILLED or SERIOUSLY HURT if you don’t
follow instructions.
B CAUTIONYou CAN BE HURT if you don’t follow instructions.
•Safety Headings - such as IMPORTANT SAFETY INFORMATION.
•Safety Section - such as TILLER SAFETY.
•Instructions - how to use this tiller correctly and safely.
This entire book is filled with important safety information - please read it carefully.
Most accidents with this product can be prevented if you follow all instructions in this manual and on the
product. The most common hazards, according to accident statistics, are discussed below, along with the
best way to protect yourself and others.
Honda Tiller Usage
Honda tillers are designed to give safe and dependable service if operated according to instructions and
intended use.
Honda tillers are intended to be used by an experienced, trained, operator who is familiar with the use of
power equipment. Do not allow a child or an inexperienced, untrained operator to use this tiller. Operating
this equipment requires special effort on your part to ensure your safety and the safety of others. Read
and understand this owner’s manual.
Avoid Rotating Tines
The rotating tines can cause injury. Keep away from the tine shield whenever the engine is running. If you
need to adjust the tines, or work around the tines for any reason, always stop the engine. Disconnect the
spark plug cap if you need to clean or handle the tines.
Clear Tilling Area
The tiller tines can throw rocks and other objects with enough force to cause injury. Before tilling, carefully
inspect the area and remove all large debris.
Keep Shields in Place
Guards and shields are designed to protect you from being hit by thrown objects and from hot engine
parts and moving components. For your safety and the safety of others, keep all shields in place when
operating the tiller.
Refuel with Care
Gasoline is extremely flammable and gasoline vapor can explode. Refuel only outdoors, in a
well-ventilated area, with the engine off. Never smoke near gasoline, and keep other flames and sparks
away. Always store gasoline in an approved container.
Wear Protective Clothing
Wearing protective clothing will reduce your risk of injury. Long pants and eye protection reduce the risk
of injuries from thrown objects. Sturdy shoes with aggressive soles will help protect your feet and give
you better traction on slopes or uneven ground. Clothing worn by the operator should be fairly tight and
belted. Loose clothing should not be permitted because of the danger of getting into moving parts. Tie up
or restrain long hair.
Turn Engine Off When Not Tilling
If you need to leave the tiller for any reason, even just to inspect the area ahead, always stop the engine .
4FG100 TILLER
SAFETY
ATTACHMENTS AND MODIFICATIONS
Do not make any modifications to your tiller. Modifying your tiller, or installing non-Honda attachments,
can make your tiller unsafe.
If you need attachments for your tiller, use only genuine Honda attachments. These products have been
designed for your tiller and are covered by warranty.
Non-Honda attachments are usually designed for universal applications. Although aftermarket attachments
may fit on your tiller, they may not meet factory specifications and could make your tiller unsafe.
IMPORTANT MESSAGE TO EMPLOYERS
As an employer, you have special responsibilities to the people who work for you.
Before you ask anyone to operate this tiller, you need to determine whether the person is old enough,
large enough, and strong enough to safely handle and control the tiller.
If you decide they are, make sure the employee reads and understands all instructions and warnings in
this manual, and on the labels before operating the tiller.
Allow adequate time for hands-on training by a qualified instructor, and personally supervise practice
sessions until you feel sure the employee is ready to operate the tiller.
Also be sure employees wear proper clothing and have eye protection and any other gear that may be
required by local ordinances or your insurance company.
Remember, too, that you are responsible for keeping the tiller properly maintained and in safe operating condition.
Your commitment to safety on the job can help prevent accidents and result in longer and more
productive years of service.
IMPORTANT MESSAGE TO PARENTS
Your child’s safety is very important to Honda. Read this message if you decide to permit your youngster
to operate this tiller. Tillers are tools, not toys. As with any equipment, bad judgments can result in
serious injuries. You can prevent accidents by making good decisions about if, when, and how your
youngster operates this equipment.
The first question you’ll need to ask is whether your youngster is capable of operating this tiller safely.
Remember, young people vary widely, and AGE IS NOT THE ONLY FACTOR. Physically, a youngster must
be LARGE ENOUGH AND STRONG ENOUGH to easily start the tiller and control its direction. The
youngster also needs enough size, strength, and coordination to comfortably reach and operate the controls.
Another, tougher question you need to ask is if your youngster has enough MATURITY AND
RESPONSIBILITY to safely operate this tiller. Does the young person think through problems and come
to logical solutions? Be honest! Anyone who takes unnecessary risks and doesn’t obey rules should not
operate this tiller.
If you decide that your son or daughter can handle the tiller safely, carefully read the owner’s manual with
your youngster. Make sure you both understand all instructions and safety information. Also, be sure your
youngster wears sturdy shoes and other protective clothing when operating or handling the tiller.
SUPERVISION is important. Walk behind your youngster during the first few minutes of tilling. Even after
the youngster is confident, do not let them use the tiller without supervision. An adult should also be
present during refueling and maintenance. Be sure the tiller is properly maintained and kept in safe
operating condition.
By always placing safety first, your youngster will acquire useful skills and a sense of accomplishment,
and you’ll both get the best results from your tiller.
FG100 TILLER5
SAFETY
SAFETY LABEL LOCATIONS
The labels shown here contain important safety information. Please read them carefully. These labels are
considered permanent parts of your Honda tiller. If a label comes off or becomes hard to read,
immediately contact a Honda tiller servicing dealer for a replacement label.
DISEN GA GEENGAGE
HOT / CHAUD
HOLD HERE
WHEN STARTING
CONTACT WITH ROTATING
TINES CAN CAUSE
SERIOUS INJURY.
KEEP HANDS, FEET AND
CLOTHING AWAY WHILE
ENGINE IS RUNNING.
WARNING
!
READ THE OWNER'S MANUAL CAREFULLY BEFORE OPERATION.
!
KNOW LOCATION AND FUNCTIONS OF ALL CONTROLS.
!
KEEP ALL SAFETY DEVICES AND SHIELDS IN PLACE AND WORKING.
!
NEVER ALLOW CHILDREN OR UNINSTRUCTED ADULTS TO OPERATE MACHINE.
!
SHUT OFF ENGINE BEFORE MANUALLY UNCLOGGING TINES OR MAKING
REPAIRS.
!
KEEP BYSTANDERSAWAY FROM MACHINE.
!
KEEP AWAY FROM ROTATING PARTS WHILE ENGINE IS RUNNING.
!
USE EXTREME CAUTION WHEN REVERSING OR PULLING THE MACHINE
TOWARDS YOU.
TO AVOID SERIOUS INJURY
NOTICE
To avoid damaging engine:
Check oil before operation.
Do not use gas/oil mix.
6FG100 TILLER
COMPONENT IDENTIFICATION
ENGINE
SWITCH
HANDLE
HEIGHT
ADJUSTER
THROTTLE LEVER
CONTROLS
SPARK PLUG
RECOIL STARTER
CARRYING HANDLE
ENGINE OIL FILLER CAP/
ENGINE OIL DRAIN
CHOKE LEVER
AIR CLEANER
PRIMING BULB
TRANSPORT WHEEL
OR DRAG BAR
TINE
SHIELD
FUEL CAP
TILLING TINES
FG100 TILLER7
CONTROLS
DESCRIPTION OF CONTROLS
Throttle Lever
The throttle lever controls engine speed and tiller
tine rotation.
Pulling the throttle lever towards the grip increases
the engine speed which causes the tines to turn.
Releasing the throttle lever reduces engine speed
and stops the tiller tines from turning.
The tiller will have the greatest tilling force at
maximum engine speed. At idle, the tilling tines
should stop rotating.
Engine Switch
The engine switch controls the ignition system.
The engine switch must be in the ON position for
the engine to start and run. Moving the engine
switch to the OFF position stops the engine.
ENGINE SWITCH
THROTTLE LEVER
HANDLE BAR
ADJUSTMENT
(2-positions)
Handle Bar Adjustment
There are two positions that the handlebars can be
adjusted to best suit the height of the operator.
Choke Lever
The choke lever opens and closes the choke valve
in the carburetor.
The CLOSED position enriches the fuel mixture for
starting a cold engine. The OPEN position provides
the correct fuel mixture for operation after starting,
and for restarting a warm engine.
Priming Bulb
Pressing the priming bulb pumps fuel from the fuel
tank to the carburetor. This procedure is necessary
for starting a cold engine and after refueling an
engine that has run out of fuel.
To ensure that fuel has reached the carburetor,
press the priming bulb repeatedly until fuel can be
seen in the clear-plastic fuel-return tube.
PRIMER
BULB
FUEL-RETURN TUBE
(clear plastic)
CHOKE LEVER
8FG100 TILLER
Transport Wheels
The transport wheels are used to move the tiller
around. Before tilling, the transport wheels must be
removed and the drag bar installed in their place.
CARRYING
HANDLE
CONTROLS
RECOIL
STARTER
Carrying Handle
The carrying handle rubber grip is used to hold the
tiller when starting the engine.
The carrying handle can be used to load/unload
the tiller, and to assist in certain engine
maintenance procedures.
Recoil Starter Grip
Pulling the starter grip operates the recoil starter to
crank the engine for starting.
Drag Bar
The drag bar is used to control the forward action
of the turning tiller tines. The drag bar can be
adjusted to control the tilling depth of the tines.
TRANSPORT
WHEELS
•
READTHE OWNER'S MANUAL CAREFULLYBEFORE OPERATION.
•KNOW LOCATION ANDFUNCTIONS OF ALL CONTROLS.
•KEEP ALL SAFETY DEVICES ANDSHIELDS IN PLACE ANDWORKING.
•NEVER ALLOW CHILDREN OR UNINSTRUCTEDADULTS TO OPERATEMACHINE.
•SHUT OFF ENGINE BEFORE MANUALLYUNCLOGGING TINES OR MAKINGREPAIRS.
•KEEP BYSTANDERS AWAYFROM MACHINE.
•KEEP AWAYFROM ROTATING PARTSWHILE ENGINE IS RUNNING.
•USE EXTREME CAUTION WHEN REVERSINGOR PULLING THE MACHINE TOWARDS
YOU.
WARNI NG
TOAVOID SERIOUS INJURY
DRAG BAR
FG100 TILLER9
BEFORE OPERATION
ARE YOU READY TO OPERATE THE TILLER?
Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of
injury.
Knowledge
Read and understand this manual. Know what the controls do and how to operate them.
Familiarize yourself with the tiller and its operation before you begin to use it. Know what to do in case of
emergencies.
Physical and Mental Readiness
You must be alert and in good physical condition to operate the tiller. Do not operate the tiller if you are
tired, ill, or under the influence of alcohol, medication, or any substance that might impair your vision,
dexterity, or judgment.
If you have any physical problem that may be aggravated by strenuous work, consult your physician
before operating the tiller.
Protective Clothing
Wearing protective clothing will reduce your risk of injury. Do not wear loose clothing, jewelry, short pants,
sandals, or go barefoot. Secure hair so it is above shoulder level.
Eye, Face, and Head Protection
Always wear safety glasses or goggles that comply with ANSI standard Z87.1 to protect your eyes from
thrown objects. Prescription glasses may be worn under the safety glasses or goggles.
Wearing a dust mask will help to reduce the amount of pollens and dust inhaled.
Hearing Protection
Hearing protectors will help to protect your ears from noise. Earmuff-style hearing protectors can also
protect your ears from thrown objects.
Hand and Body Protection
Wear gloves, a long-sleeved shirt, and long pants made of heavy material. Clothing should fit closely but
allow freedom of movement, and should have no strings, straps, etc. that could catch on brush or the
tiller. Keep clothing fastened.
Foot Protection
Wear sturdy work boots with good toe protection and nonslip soles.
10FG100 TILLER
BEFORE OPERATION
IS YOUR WORKING AREA READY?
Objects thrown by the tiller can cause serious injury. Be especially careful when crossing gravel drives,
walks or roads. Before operating the tiller, carefully inspect the area, and remove all objects that could be
thrown by, or entangled in, the tilling attachment, such as rocks, broken glass, nails, wire, or string.
Never operate the tiller without good visibility or light.
Clear the area of children, bystanders, and pets. Keep all children, bystanders, and pets at least
50 feet (15 meters) away from where the tiller is being operated.
If anyone approaches you while you are operating the tiller, release the throttle lever and stop the engine.
IS YOUR TILLER READY TO GO?
For your safety, and to maximize the service life of your equipment, it is very important to take a few
moments before you operate the tiller to check its condition. Be sure to take care of any problem you find,
or have your servicing dealer correct it, before you operate the tiller.
B WARNING
Improperly maintaining this tiller, or failing to correct a
problem before operation, could cause a malfunction
in which you could be seriously injured.
Always perform a pre-operation inspection before each
operation, and correct any problem.
Safety Inspection
Look around the engine for signs of oil or gasoline leaks. Wipe up any spills before starting the engine.
•
• Replace any damaged parts.
• Check that all fasteners are in place and secure. Tighten as necessary.
Tiller Tine Inspection
Look for signs of damage to the tilling tines (or any accessory installed). Replace any tiller tines and
•
parts that are worn out, bent, cracked, chipped, or damaged in any way.
• Make sure the tiller accessory is properly installed and securely fastened (see accessory operators
manual).
• Check that the debris shield is securely installed and in good condition.
Maintenance Inspection
Check the oil level (see page 19). Running the engine with a low oil level can cause engine damage.
Check the air filter (see page 20). A dirty air filter will restrict air flow to the carburetor, reducing engine
and tiller performance.
Check throttle operation (see page 24). The throttle must operate smoothly for good throttle control.
Check the fuel level (see page 25). Starting with a full tank will help to eliminate or reduce operating
interruptions for refueling.
FG100 TILLER11
OPERATION
SAFETY PRECAUTIONS
Before operating the tiller for the first time, please review the IMPORTANT SAFETY INFORMATION (see
page 4) and the chapter titled BEFORE OPERATION (see page 10).
Even if you have operated other tillers, take time to become familiar with the operation of this tiller’s
controls and handling.
For your safety, avoid starting or operating the engine in an enclosed area, such as a garage. Your
engine’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area
and cause illness or death.
If the tiller starts to shake or vibrate, stop the engine immediately. After the tiller tines have completely
stopped, inspect them to determine the cause of the vibration. Sudden vibration is a sign of a hazardous
problem, such as loose or damaged tilling tines (or tiller accessory), hidden objects in the soil, or the
ground that is too hard to till. Do not operate the tiller until the problem is corrected.
The tiller has transport wheels to allow easy
maneuvering to and from the work area. There are
four holes that the transport wheels can be set at.
Select the hole that sets the handlebars at a height
that provides comfortable tiller maneuvering.
•USE EXTREMECAUTION WHENREVERSING ORPULLING THEMACHINE TOWARDS
YOU.
Do not move the tiller with the engine running.
Before tilling, remove the transport wheels and
install the drag bar.
Drag Bar Installation
1. Make sure the engine is OFF before installing
the drag bar.
2. Remove the lock pin and the 5/16 x 7/8 inch
clevis pin. Remove the wheel assembly.
3. Install the drag bar with the pointed edge of the
drag bar towards the tiller tines using the
5/16 x 7/8 inch clevis pin and lock pin.
4. When your tilling job is completed, reinstall the
transport wheels in the reverse order of
removal.
Handlebar Adjustment
To adjust the handlebar height, remove the two
handlebar knobs, 5/16-18 x 1 1/2 inch handlebar
bolts, and curved washers. Move the upper
handlebar hole to align with either the upper or
lower holes in the lower handlebar assembly.
TRANSPORT
CURVED
HANDLEBAR
LOWER
HANDLEBA
R
5/16 x 7/8
in CLEVIS
TRANSPOR
5/16-18 X 1 1/2 in
12FG100 TILLER
OPERATION
Starting The Engine
1. Move the engine switch to the ON position.
2. To start a cold engine, move the choke lever to
the CLOSED (E) position.
To restart a warm engine, leave the choke
lever in the OPEN position.
3. To start a cold engine, or after refueling an
engine that has run out of fuel, press the
priming bulb repeatedly until fuel can be seen
in the clear plastic fuel-return tube.
To restart a warm engine, it is not necessary to
press the priming bulb.
4. Place your left hand on the carrying handle
rubber grip and hold it firmly. Make sure your
feet are away from the tiller tines. With your
right hand, pull the starter grip lightly until you
feel resistance, then pull briskly. Return the
starter grip gently.
5. If the choke lever was moved to the
CLOSED (E) position, gradually move it to the
OPEN position as the engine warms up.
Allow the engine to warm up for a few minutes
after starting the engine cold.
The tiller tines should not rotate with the engine
idling. If there is rotation at idle, adjust the idle
speed correctly before using the tiller (see
page 24).
Stopping The Engine
1. Release the throttle lever.
2. Move the engine switch to the OFF position.
OFFOFF
CARRYING
ENG. SW.
ON
OPEN
CLOSE
ENG. SW.
ON
OFFOFF
ENGINE
STARTER
FUEL-RETURN
PRIMING
CHOKE
ENGINE
THROTTL
FG100 TILLER13
OPERATION
TILLER OPERATION
1. Install the drag bar (see page 12). Honda recommends using the drag bar when tilling. The tiller can
be difficult to control without the drag bar installed.
2. Adjust the handlebar to a comfortable position (see page 12) (waist height for normal tilling operation).
3. Set the tilling depth by moving the drag bar up or down (see page 12).
The ideal height of the drag bar will depend on the type of soil being tilled, and soil conditions at the
time of tilling. In general, however, the drag bar should be adjusted so that the tiller is tilted slightly
backward.
4. Start the engine (see page 13).
5. Tilt the tiller back until the tines are off the ground. Squeeze the throttle lever to full speed position
(lever tight against the grip).
6. Lower the front of the tiller until the tines begin to dig into the ground.
7. Lower the handle slightly so the front of the tiller is raised about 6 - 8°. To get the maximum advantage
from the tiller, hold the tiller at this angle while you are tilling the ground.
HANDLEBARS
THROTTLE
Handling Tips
DRAG BAR
6 - 8°
• If the tiller tends to move forward rapidly, push down on the handlebars to allow the drag bar to
penetrate the soil and slow the forward motion of the tiller. Continue to press down until the tiller tines
have dug to a desired depth that allows easy tiller handling.
• If the tines dig in but the tiller will not move forward, ease up on the handlebars and move the
handlebars from side-to-side. If the tiller still digs in, but will not move forward, raise the drag bar up a
hole.
• When turning, push down on the handlebars to bring the tiller’s weight to the rear; this will make turning
easier.
14FG100 TILLER
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